B08_Attachment 0010 Justification For Qualification Requirements MU27.pdf

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MU26 AND MU27 Fire Extinguisher Cartridges
Solicitation number
W519TC26R0024
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This is a Justification for Qualification Requirements document issued under FAR 9.202(a) and DoD 4120.24M for a Fire Extinguisher Cartridge (NSN 1377-01-255-1598ES, PIN 30903861) used in KC135 and RC135 military aircraft platforms. The government has established mandatory pre-award qualification requirements due to the critical safety function of the cartridge on aircraft; failure to source from a qualified supplier could result in part failure, mission degradation, or loss of aircraft and crew. Only United States and Canada suppliers are eligible. The estimated cost for potential offerors to complete government-unique testing and evaluation ranges from $5,000 to $50,000 or more, with an expected qualification timeline of approximately 360 days, though this is not a binding deadline.

Qualification requirements include: submission of prequalification notice to AFLCMC/EBHJ or the contracting officer in AFLCMC/EBHKB; certification of required manufacturing, inspection, testing, and packaging facilities; completion of data verification through qualification test procedures per DI-NDTI-80604 and test reports per DT-NDTI-80604 using Bell Helicopter Specification 114PS203-7; detailed process verification documentation including material sources, special procedures, and diagnostic processes; submission of test and evaluation methodology explanations; and production and testing of qualification articles at the offeror's expense to demonstrate compliance with performance, environmental, mechanical, and quality assurance requirements. The government retains inspection rights and requires 30 days advance notice for testing activities. Offerors with previous production experience in fire extinguisher cartridges or similar items may apply for partial or full requirement waivers. Currently, Pacific Scientific Energetic Materials (Cage Code 54181) is listed as the only approved source. Approval does not guarantee subsequent contract award, and the government reserves the right to award to a qualified source at the specified award date regardless of other offerors' qualification status.

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Other files

File Type Posted
B08 - W519TC-26-R-0024 Amendment 0004.pdf PDF
B08 - W519TC-26-R-0024 Amendment 0003.pdf PDF
B08 - W519TC-26-R-0024 Amendment 0002.pdf PDF
W519TC-26-R-0024 Amendment 0001.pdf PDF
B08_Exhibit A Contract Data Requirements List (CDRLs).pdf PDF
B08_Attachment 0015 Packaging-Handling-Storage and Transportation Acquisition and Sustainment Product Support Instruction MU27.pdf PDF
B08_Attachment 0016 JHCS MU26 1377-01-255-2382.pdf PDF
B08_Attachment 0019 FY26 Business Rules 8 April 2020 AFI65-118.pdf PDF
B08_Attachment 0001 Price Matrix W519TC-26-R-0024-MU26-MU27.xlsx XLSX spreadsheet
B08_Attachment 0002 Item Description 012552382 MU26.pdf PDF
B08_Attachment 0003 Item Description 012551598 MU27.pdf PDF
B08_Attachment 0004 CADPAD Item Marking Instruction - Ver 1.6.pdf PDF
B08_Attachment 0007 ReworkRepair ES7034.pdf PDF
B08_Attachment 0008 REPSHIP.pdf PDF
B08_Solicitation W519TC-26-R-0024.pdf PDF
B08_Attachment 0006 Statement of Work Packaging MU26-MU27.pdf PDF
B08_Attachment 0018 ADC Statment of Work (SOW).pdf PDF
B08_Attachment 0009 Justification For Qualification Requirements MU26.pdf PDF
B08_Attachment 0014 Packaging-Handling-Storage and Transportation Acquisition and Sustainment Product Support Instruction MU26.pdf PDF
B08_Attachment 0017 JHCS MU27 1377-01-255-1598.pdf PDF
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Text version

JUSTIFICATION FOR QUALIFICATION REQUIREMENTS

FAR 9.202(a) and DoD 4l20.24M

Section A: Item Identification

1. Stock Number (NSN): l 377-01-255-1598ES

2. Part Number (PIN): 30903861

3. Noun: Fire Extinguisher Cartridge

4. Application: KC135R, KC135T, RC135S, RC135U, RC135V, RC135W, TC135S, TC135W

Section B: Justification for Establishing a Qualification Requirement and Reason Why

Qualification Requirement Must Be Demonstrated Prior to Any Contract Award.

1. Characteristics associated with the manufacture of the Fire Extinguisher Cartridge, if not correct, would result in product functional degradations. This item performs a critical function on the aircraft and special equipment is required for its manufacture and testing.

Special care and attention are required but not limited to finish, processing, assembly, performance, and part interchangeability of this item.

2. The prospective bidder's ability to interpret engineering drawings and specifications and the execution of the qualification requirements specified herein are necessary to verify the structural and functional integrity and/or form, fit, and function of the item being procured.

3. Failure to procure this item from a fully qualified source could result in failure of the part, degradation of aircraft mission capability, or loss of aircraft and crew.

4. Completion of the specified pre-contract award qualification requirements, with the exception of the classified infrared output requirements, will ensure the government that the prospective bidder is technically capable of producing the item in compliance with the applicable technical specifications and associated drawings and within the schedule and economic constraints of our contracts. To protect the interests of the Air Force, only United

States and Canada suppliers will be considered. There are sufficient technical and schedule risks, which can only be minimized by a completion of the requirements prior to contract award.

Section C: Qualification Requirements That Must be Satisfied to Become a Qualified

Source and Qualification Waiver Requirements.

1. Prequalification Notice. The offeror shall notify AFLCMC/EBHJ or, if responding to a solicitation, the contracting officer in AFLCMC/EBHKB of intent to qualify as a source for this item.

2. Facilities. The offeror must certify to the design control activity (AFLCMC/EBHJ) that he has the required facilities and equipment to manufacture, inspect, test, and package the item. The offeror shall make his facilities, equipment, tooling, and personnel available for evaluation and inspection by the government.

3. Data Verification. A qualification test procedure per DI-NDTI-80604 and a qualification test report per DT-NDTI-80604 shall be provided through the contracting office to

AFLCMC/EBHJ Qualification testing must be accomplished LAW Bell Helicopter

Specification 114PS203-7, latest revision.

4. Process Verification. The offeror shall identify sources for materials and standards for internally used processes. The offeror shall further define/provide written procedures for the utilization of any special test or inspection facilities and/or equipment. This documentation shall also include a diagnostic procedure showing the process the items being produced would undergo. The production process shall show how the offeror shall test, inspect, diagnose, produce and perform a final functional checkout. Development of special test procedures not available from the government is required. The offeror shall develop those procedures for review and approval by the design control activity. The contractor must be capable of locating alternative components to minimize any diminishing manufacturing sources (DMS) problems.

5. Test and Evaluation or Verification. The offeror shall submit to the design control activity an explanation of how they will certify that the test methods and production procedures meet the specifications for the item. The government retains the option to inspect the offeror's production and testing facilities. To allow accomplishing this, the offeror's facilities shall be made avaiJable to government inspection during the qualification effort upon ten days written notice of intent to inspect.

6. Qualification Article. Upon satisfactory compliance with the provisions of paragraphs

1 to 5 above, the offeror shall build and test the item LAW Bell Helicopter Specification l 14PS203-7 (1atest revision) to demonstrate production capability, form and function and also provide an inert Fire Extinguisher Cartridge to demonstrate proper fit. This production and testing shall be done at the offeror's expense.

Estimated likely costs for government-unique testing and evaluation which will be incurred by the potential offeror to become qualified: $5,000 to $50,000 +.

7. Sensitive Military Technology. Not applicable.

Section C: Continued.

8. Testing and Production Evaluation� The offeror shall be required to submit a complete test report for the production capability demonstration verifying compliance with all performance, environmental, mechanical, and quality assurance requirements, including top level drawing and all related item and source control drawings. In addition the test report shall contain detailed documentation describing the testing procedures during production.

This data shall describe in detail the point(s) in the production process that testing occurred, and if failures were noted, the corrective action taken and the results of the retest. The government retains the option to inspect the production and testing process, including on-site witnessing of any or all production and testing activities. The offeror is responsible and liable for ensuring compliance with all applicable system and item requirements. The offeror will provide notification to the government of testing and evaluation 30 days in advance so that the government can witness, if needed, coordinate needed activities, support, etc.

9. Time Completion Estimate. It is the estimate of the design control activity that completion of this qualification effort should require 360 days. This is based on complexity and hazards associated with the item and other factors. This is not a deadline but a notification to a potential offeror of the time we believe will be required. Events that occur during the qualification process may cause this time requirement to increase or perhaps decrease, depending on individual circumstances.

10. Time Limi1ation. An offeror may not be denied the opportunity to submit and have considered, an offer for a contract if the offeror can demonstrate to the satisfaction of the contracting officer and cognizant engineering activity that the offeror (or its product) meets these standards for qualification or can meet them before the date specified for award of the contract. The award will not be delayed to provide the contractor with an opportunity to demonstrate its ability to meet the standard specified in this source qualification statement.

11. Evaluation of Proposals Not Previously Qualified. The offeror must be fully qualified in order to be eligible for a contract award. Therefore, the offeror must fulfill all of the requirements stated, in writing, in this Justification for Qualification Requirements before the date specified for award of the contract. The government reserves the right to award a contract at the time specified for award, to a qualified source even though other sources may not have finished qualifying.

Section C: Continued.

12. Waiver. Any offeror who has had previous experience in the production of the Fire

Extinguisher Cartridge or other similar items mayapply to the design control activity for a waiver of all or part of the above requirements. A waiver will be granted only if the design control activity can establish the qualification of the offeror from previous knowledge/interface or from written inputs from the offeror.

13. Approval. Once the qualification requirements are met, the offeror will be listed as an.

approved source for this item. Approval, however, does not guarantee subsequent contract award.

Approved Sources: Cage Code Vendor PIN

Pacific Scientific Energetic Materials 54181 30903861

File details come from the government source that posted it. Updated .