Attch 6 B3 - Construction Drawing.pdf

PDF 19 MB Posted

Attached to
Install Boilers, Building 2 and Building 3 Federal contract opportunity
Solicitation number
FA875125B0002
Issued by
Department of the Air Force Materiel Command Research Laboratory

About this file

This is a set of mechanical, electrical, and architectural construction drawings for installing steam boilers in Building 3 at the Air Force Research Laboratory Rome Research Site in Rome, NY. The drawings detail floor plans, piping layouts, electrical systems, and mechanical specifications for installing new steam boilers in Building 3, including C Bay mechanical rooms and boiler rooms. The drawings include existing and proposed floor plans, reflected ceiling plans, mechanical room layouts, piping schematics, equipment schedules, and construction details.

The drawing set contains 41 sheets showing detailed specifications for hot water and steam distribution systems, boiler feed water heating, airside systems, piping connections, equipment pads, and associated electrical and lighting modifications. Key components include steam boiler installations, mechanical room reconfigurations, piping modifications, control systems, and associated structural, electrical and fire protection requirements. The drawings were prepared by Towne Engineering P.C. with a project number ULDF 220303AE dated December 17, 2024.

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Other files for this federal contract opportunity

Other files attached to Install Boilers, Building 2 and Building 3, newest first.
File Type Posted
Attch 2 B2 - Contract Drawings.pdf PDF
Attch 5 B3 - Construction Specifications.pdf PDF
Attch 4 B2 Haz Mat Report.pdf PDF
Attch 7 Hazmat AFRL Bldg 3 022924.pdf PDF
Attch 3 B2 Addendum.pdf PDF
Attch 1 B2- Construction Specifications.pdf PDF

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Sheet Drawing Sheet Title 1 A-1 Existing C Bay Floor Plan 2 A-2 Existing C Bay Reflected Ceiling Plan 3 A-3 C Bay Floor Plan 4 A-4 C Bay Reflected Ceiling Plan 5 A-5 Roof Plan C Bay East 6 A-6 Details & Schedules 7 A-7 Details 8 S101 Floor Plans, Sections, Details & Notes 9 S102 Floor Plans, Sections, Details & Notes 10 ME-1 Motor Starter Schedule 11 H-1 Proposed Hot Water & Boiler Room System Schematics 12 H-2 Existing Steam System Schematics 13 H-3 Proposed Steam System Schematic 14 H-4 C Bay Floor Plans (Ductwork) & Boiler Room Elevations 15 H-5 Existing B/C Bay Mechanical Room Plans (Piping) 16 H-6 Proposed B/C Bay Mechanical Room & Boiler Room Plans (Piping) 17 H-7 B Bay East Floor Plans (Piping) 18 H-8 Existing B Bay West Floor Plan (Piping) 19 H-9 Proposed B Bay West Floor Plan (Piping) 20 H-10 Existing C Bay Floor Plan (Piping)

21 H-11 Proposed C Bay Floor Plan (Piping) 22 H-12 Existing D & E Bay Floor Plan (Piping) 23 H-13 Proposed D & E Bay Floor Plan (Piping) 24 H-14 G Bay South Floor Plan (Piping) 25 H-15 G Bay North Floor Plan (Piping) 26 H-16 G Bay North Fan Room Plans (Piping) 27 H-17 G Bay South Fan Room Plans (Piping) 28 H-18 A Bay East Mechanical Room Plans (Piping) 29 H-19 A Bay North Mechanical Room Plans (Piping) 30 H-20 Details 31 H-21 Details 32 H-22 Schedules 33 P-1 Partial C Bay Floor Plans 34 P-2 Details & Schedules 35 FP-1 Partial C Bay Floor Plans, Details & Schedules 36 E-1 Existing C Bay Floor Plan (lighting) 37 E-2 C Bay Floor Plan (lighting) 38 E-3 Existing C Bay Floor Plan (power/misc.)

39 E-4 C Bay Floor Plan (power/misc.)

40 E-5 A Bay Mechanical Room & D Bay Mezzanine Plans 41 E-6 Details & Schedules

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Klepper, Hahn & Hyatt - NYSED Professional Engineering Services Certificate No. 021270 EXPIRATION: 12/31/2026

EXPIRATION DATE 11/30/2025

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Klepper, Hahn & Hyatt - NYSED Professional Engineering Services Certificate No. 021270 EXPIRATION: 12/31/2026

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A. Equipment Room Heating and Ventilating Systems Control

(HVU-BLRM, EF_BLRM):

1. General:

a. System shall provide heating, ventilating, and tempered combustion air.

b. Controls shall prevent the simultaneous operation of heating and airside economizer.

c. At temperatures below its set point (40F), a low limit thermostat located at the heating coil discharge shall stop the system fans, maintain the outside air and return air dampers in their normally closed and normally open position, respectively, and maintain the control valve serving the associated heating coil in its normally open (full coil flow) position.

2. System controlled devices position:

a. Whenever the ambient OA temperature is LESS than 40F, the control valve serving the associated heating coil shall maintain its normally open position.

b. Whenever the ambient OA temperature is GREATER than 40F, the face and bypass dampers serving the associated heating coil shall maintain their full coil airflow position.

3. System fans control:

a. Supply fan shall operate continuously.

b. Exhaust fan shall operate continuously at variable speed (capacity), via an adjustable frequency controller, in context with the associated central station air handling unit outside air and return air dampers position (ranging from minimum airflow for combustion to maximum airflow at full airside economizer).

4. System temperature and ventilation air control:

a. As the required capacity for heating and cooling varies, a PCM in combination with a space temperature sensor shall modulate the face and bypass dampers (at OA temperatures less then 40F) or control valve (at OA temperatures greater than 40F) serving the associated heating coil and the automatic outside air and return air dampers in sequence (admitting up to 100% outside air, but never less than the minimum quantity shown on the drawings) to maintain its set point (65F) by resetting the supply air temperature.

6. Monitoring:

a. Supply fan status.

b. Exhaust fan status.

c. Space temperature.

d. Supply air temperature.

e. Outside air temperature.

f. Mixed air temperature.

g. Outside air damper position.

h. Return air damper position.

i. Exhaust fan speed.

j. Heating coil valve position.

k. Heating coil face and bypass dampers position.

l. Filters pressure differential.

7. Alarms:

a. Equipment failure:

1) Supply fan.

2) Exhaust fan.

a. Low space temperature.

b. Low limit temperature.

c. Fire alarm status.

d. Change filter.

B. Heating Plant Control:

1. General:

a. System shall provide for seasonal heating and tempered ventilation.

b. System operation shall be manually determined by authorized facility personnel.

2. System pumps control:

a. Condensate transfer to boiler feedset:

1) Units shall operate conjunctively with a programmed “lead-lag”/equal run time arrangement.

2) The lead unit shall operate continuously.

3) Should the lead unit fail, a current sensing arrangement shall energize the lag unit.

b. Boiler feed water heating (P-BFWH-1, P-BFWH-2):

1) Units shall operate conjunctively with a programmed “lead-lag”/equal run time arrangement.

2) The lead unit shall operate continuously.

3) Should the lead unit fail, a current sensing arrangement shall energize the lag unit.

c. Boiler feedwater (P-BF-1, P-BF-2, P-BF-3):

1) Units shall operate in response to their respective boiler pump controller.

d. Hot water distribution (P-HWD-1, P-HWD-2):

1) Units shall operate conjunctively with a programmed “lead-lag”/equal run time arrangement.

2) The lead unit shall operate continuously.

3) Should the lead unit fail, a current sensing arrangement shall energize the lag unit.

4) As the required capacity of terminal heat transfer surfaces varies and the associated 2-way control valves modulate accordingly, a PCM, in combination with a differential pressure sensing arrangement indicated on the drawings, shall vary the lead (or lag) unit's speed (whichever is operational) via an adjustable frequency controller to maintain its empirically determined set point.

3. System boiler/burners control (BB-1, BB-2):

a. Units shall operate conjunctively with a programmed “lead-lag-standby”/equal run time arrangement.

b. As the distribution system demand for steam varies, a PCM in combination with a pressure sensor located in the main steam header shall stage and vary the boiler burner(s) firing rate via a single point positioning characterized-cam configured air/fuel relationship to maintain its set point (12 psig).

4. System temperature control:

a. A PCM, in combination with temperature sensors located in the HW distribution pumps discharge piping and ambient outside air, shall modulate the normally closed control valves serving the associated heat exchanger in sequence (1/3 / 2/3) to maintain its set point, which shall be reset in accordance with the following:

1) 200F HWS at -10F (or less) OA.

2) 140F HWS at 60F (or greater) OA.

5. Boiler feedwater temperature control:

a. A PCM in combination with a boiler feedwater receiver temperature sensor shall modulate the control valve serving the associated heat exchanger to maintain its setpoint (200F).

6. Monitoring:

a. Boiler feedwater pumps lead/lag/standby designation.

b. Boiler feedwater heating pumps lead/lag designation.

c. Boiler burners lead/lag designation.

d. Hot water distribution pumps lead/lag designation.

e. Pumps status.

f. Boiler burners status.

g. Steam header pressure.

h. Outside air temperature.

i. HWS temperature.

j. HWR temperature.

k. Boiler feedset receiver temperature.

l. Distribution HW flowrate.

m. Percent modulation, each boiler burner.

n. Heat exchangers control valves position.

o. Boiler feed set heating control valve position.

p. Make-up water consumption.

7. Alarms:

a. Equipment failure:

1) Boiler burners:

a) Running interlock (airflow switch).

b) Flame failure:

2) Pilot.

3) Main flame.

a) High limit.

b) Low water.

4) Boiler feed, condensate return, hot water distribution, boiler feed set heating pumps.

b. Low steam pressure header.

c. Low boiler feedset temperature.

d. Low HWS temperature.

C. Unit Heaters Control:

1) Temperature control

a. As the required capacity for space heating varies, a line voltage thermostat shall cycle the unit fan to maintain its set point (65F).

AUTOMATIC TEMPERATURE CONTROLS SEQUENCES

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4072-00 Cover
4072-01 A-1
4072-02 A-2
4072-03 A-3
4072-04 A-4
4072-05 A-5
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4072_Roof Plan,Details-A-5
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4072-13 H-3
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4072_H Schematic-H-3
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4072_H BC Bays Mech Rooms-H-4
4072-15 H-5
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4072-16 H-6
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4072_H BC Bays Mech Rooms-H-6
4072-17 H-7
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4072_H BC Bays Floor Plans-H-7
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4072_H BC Bays Floor Plans-H-8
4072-19 H-9
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4072-20 H-10
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4072-21 H-11
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4072_FP-FP-1
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FP-1
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4072-38 E-3
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4072-39 E-4
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4072-40 E-5
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4072 B-3_E-E-5
4072-41 E-6
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4072 B-3_E-E-6

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