Attachment D - FRP Tool Kit Specifications.docx
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- Attached to
- Fiber-Reinforced Polymer (FRP) panel kits in support of the USAF Airfield Damage Repair Program
- Solicitation number
- FA8051-26-R-FRPPanelKits
About this file
This document is Attachment D - FRP Tool Kit Specifications, detailing precise requirements for a comprehensive tool kit to support the United States Air Force Airfield Damage Repair Program. The specification outlines 90 specific tool and equipment items, including generators, compactors, hydraulic equipment, power tools, hand tools, measuring instruments, and consumable supplies, to be packaged within a QuadCon (quadruple) ISO container. Key equipment includes two 6kW diesel generators, hydraulic power units, various saws and drills, mixing equipment, and specialized tools like a Dynamic Cone Penetrometer, with exact technical specifications provided for each item.
The tool kit is designed for complete portability and utility, with careful packaging instructions specifying how items should be stored within tool bags, steel chests, and a mobile tool chest inside the QuadCon container. The specification includes detailed requirements for the container itself, which must be Army green, tan, or brown, with specific dimensional tolerances, forklift pockets, and weatherproofing. The document also provides guidance on safety data sheet placement, container labeling, and inventory documentation, reflecting a comprehensive approach to equipping field repair teams with a standardized, portable toolkit for airfield damage repair operations.
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ATTACHMENT D – FRP TOOL KIT SPECIFICATIONS
DATE: 18 JULY 2025
D1. SCOPE.
D1.1. Scope. This technical characteristic describes the requirements for procuring hand tools, small engine powered equipment, consumables, and the ISO container.
D2. FRP TOOL KIT ITEMS REQUIREMENTS.
D2.1. Generator, 6kW, Diesel, w/Wheel Kit. Two (2) generators, 6kW, Diesel, w/Wheel Kit are required in the FRP Tool Kit. Generator, 6kW, Diesel, shall be equivalent to
· Fuel Type: Diesel
· Output: Continuous 5,000 W, Surge – 6,000 W, 120/240VAC, 60 Hz
· 120-volt receptacle: 4-NEMA 5-15 R receptacles w/CFCI protection and 1 NEMA L5-30R, 30 amp 3-wire twist-lock
· 240-volt receptacle: 1 NEMA 14-50R, 2- amp 4-wire
· Fuel capacity: min 4-gal
· 12-volt electric start w/built-in battery charger
· Pull start
· Wheel set and handle
· Must include 12-volt Battery
· 12-volt battery that must conform to manufacturer’s recommended grouping/size. Battery must use the same terminals as supplied on the Generator and be able to be secured using supplied securement device.
D2.2. Compactor, Rammer. One (1) compactor, rammer required in the FRP Tool Kit. Compactor, shall be equivalent to
· Blows per Min.: 689
· Impact Force: Min 3500-lb/ft
· Shoe Jump H: Min 3-in
· Shoe Dimensions: Min 13-in L x 11-in W
· Travel Speed: Min 40.2-ft/min
· Fuel Tank Capacity: Min 1/2-gal
D2.3. Compactor, Vibratory Plate One (1) compactor, vibratory plate is required in the FRP Tool Kit. Compactor, vibratory plate, shall be equivalent to
· Centrifugal Force: Min 13-kN
· Plate dimensions: Min 18-in L x 18-in W
· Vibrations per minute: 5,800
· Engine: Gasoline, 4-stroke
· Standard (Effective power): ISO 3046 IFN
D2.4. Pump, Trash. One (1) pump, trash is required in the FRP Tool Kit. Pump, trash shall be equivalent to
· Fuel Type: Gasoline
· Pull start
· Engine Size: Min 160-cc
· Port Size: 3-in
· Intake port: Female cam-lock
· Discharge port: Male cam-lock
· Can pass 0.75-in solids
· Frame: Min 1-in tubular steel
· Metal strainer
D2.5. Saw, K-12, Handheld, Power Cutter, 12-in. One (1) saw, K-12 is required in the FRP Tool Kit. Saw, K-12, shall be equivalent to
· Arbor Size: 1-in
· Blade Size: Min 12-in
· Engine: 2-Cycle
· Wet cutting capable
D2.6. Hydraulic Power Unit. Two (2) hydraulic power units are required in the FRP Tool Kit. Hydraulic Power Unit, shall be equivalent to
· Output Connectors: 2
· Output Capacity: 5-gpm
· Pressure: Min 2,000-psi
· Circuit Type: Open center
· Hydraulic Reservoir Capacity: Min 3-gal
· Couplers: HTMA Flush Face
· Fuel Tank Capacity: Min 4.5-gal
· 12-volt electric start
· Must include 12-volt Battery
· 12-volt battery must conform to manufacturer’s recommended grouping/size. Battery must use same terminals as supplied on the Hydraulic Power Unit and be able to be secured using supplied securement device.
· Must be compatible with D2.7., D2.8., and D2.9.
D2.7. Hydraulic Hose Set w/Couplers, 25-ft long. Three (3) hydraulic hose sets w/couplers, 25-ft long are required in the FRP Tool Kit. Hydraulic hose sets w/couplers, 25-ft long, shall be equivalent to
· Hose Type: Dual hose
· Length: 25-ft
· Diameter: 1/2-in
· Operating Pressure: Min 2000-psi
· Coupler Type: HTMA flush face
· Must be compatible with D2.6., D2.8., and D2.9.
D2.8. Hydraulic Hammer Drill. Two (2) hydraulic drills are required in the FRP Tool Kit. Hydraulic hammer drills, shall be equivalent to
· Chuck Capacity: Min 2-in dia. solid bit or 4-in core bit
· Hydraulic Pressure: 1,500 – 2,500-psi
· Input Flow: 7 to 9-gpm
· Connection Type: 3/8-in male pipe hose end
· Must be compatible with D2.7., Item D2.42., and Item D2.43.
D2.9. Auger, Hydraulic, 2-man handle, 150-rpm. Two (2) auger, hydraulic, 2-man handle, 150-rpm, are required in the FRP Tool Kit. The auger, hydraulic, 2-man handle, 150-rpm, shall be equivalent to
· RPM: Min 150-rpm
· Torque: Min 225-ft/lbs
· Must have four handles
· Must have torque tube mount
· Drill Rotation: Forward and reverse
D2.10. Mixer, Dual Paddle. Two (2) mixer, dual paddle, are required in the FRP Tool Kit. The mixer, dual paddle, shall be equivalent to
· Corded, 120-v
· Horsepower: Min 1.5-hp
· Dual mixing paddles, counter rotating
· RPM: Min 430-rpm
· Mixing Capacity: Min 23-gal
· Designed for mixing mortars
· Quick disconnect paddles
· Must be marked to facilitate proper installation of the paddles
D2.11. Saw, Reciprocating, w/ Case. One (1) saw, reciprocating, w/ case, is required in the FRP Tool Kit. The saw, reciprocating, w/case, shall be equivalent to
· Corded, 120-v
· Min 12-amp
· Stroke Count: Min 2000-spm
· Stroke Length: Min 1 1/8-in
· Must include case
D2.12. Wrench, Impact, 1/2-in Drive. Four (4) wrench, impact, 1/2-in drive, are required in the FRP Tool Kit. The wrench, impact, 1/2-in drive, shall be equivalent to
· Corded, 120-v
· Drive Size: 1/2-in
· Anvil Type: Detent pin
· Blows: 1,800 - 2,000-bpm
· Max Torque: 325-lbs
D2.13. Drill, Hammer, Rotary, 1-7/8-in, SDS Max w/Case. Two (2) drill, hammer, rotary, 1-7/8-in, SDS max w/case are required in the FRP Tool Kit. The drill, hammer, rotary, 1-7/8-in, SDS max w/case, shall be equivalent to
· Corded, 120-v
· No Load RPM: 150-305
· No Load BPM: 1380/2750
· Bit Shank: SDS Max
· Solid Bit Capacity: 1-7/8-in
· Drilling Mode: 2-Mode: Rotary hammer and hammer only
· Must include side handle and case
D2.14. Grinder, Angle. One (1) grinder, angle., is required in the FRP Tool Kit. The grinder, angle shall be equivalent to
· Corded, 120-v
· Wheel Dia.: Min 4-1/2-in
· Spindle Thread Size: 5/8-in, 11-thread/in
· No Load RPM: 10,000 - 12,00-rpm
· Barrel Grip design
· Must include backing flange, side handle, spanner wrench, and wheel guard
D2.15. Drill, Electric, 1/2-in Drive. One (1) drill, electric, 1/2-in drive is required in the FRP Tool Kit. The drill, electric, 1/2-in drive, shall be equivalent to
· Corded, 120-v
· Min 5-amps
· No Load Speed: 600 RPM
· Must include side handle
D2.16. Compressor, Air, Portable Electric Oil-Lubricated. One (1) compressor, air, portable electric oil-lubricated is required in the FRP Tool Kit. Compressor, Air, Portable Electric oil-Lubricated must be fully assembled and filled with oil. The compressor, air, portable electric oil-lubricated, shall be equivalent to
· Corded, 120-v
· Tank Size: min 4.0-gal
· Outlet: Female quick disconnect
· Must include a regulator (variable from 50-psi to 135-psi)
· Must maintain constant flow of 4.3-cfm, at 90-psi during operations
· Must be filled with air compressor oil
D2.17. Airfield Deluxe Dynamic Cone Penetrometer (DCP) Kit. One (1) airfield deluxe dynamic cone penetrometer (DCP) kit is required in the FRP Tool Kit. The airfield deluxe dynamic cone penetrometer (DCP) kit, shall be equivalent to
· 48-in extra strong drive rod
· Dual Mass Hammer - 7-lb
· 50-in Vertical scale w/ an upper attachment
· 200 Disposable cones
· 2 Cone adapters
· Vertical scale lower attachment or foot
· Must include case w/foam cutout inserts
· Must include DCP user's manual
D2.18. Chest, Heavy-Duty. Two (2) chest, heavy-duty are required in the FRP Tool Kit. The chest heavy-duty, shall be equivalent to
· Dimensions: min 72-in x 24-in x 27 3/4-in
· Corrosion-resistant paint
· Staked and welded hinges
· Ability to latch top in the closed position
· Forklift pockets for both directions (length and width)
· Lid must be able to be secured in the open position.
· Recessed handles on the short sides
D2.19. Extension Cord, GFCI, 50-Ft. Four (4) extension cords, GFCI, 50-ft are required in the FRP Tool Kit. The extension cord, GFCI, 50-ft, shall be equivalent to
· Indoor/outdoor heavy duty
· One, 3-way outlet
· 4-awg
· 3 conductor
· 15-amp rating
D2.20. Paddle, Concrete Mixer. Eight (8) sets, concrete mixer are required in the FRP Tool Kit. The paddle, concrete mixer, shall be equivalent to
· Paddle Dimension: Min 5 1/2-in x 21-in
· Paddle Dimension: Max 9-in x 23-in
· Mixing Capacity: Min 23-gal
· Rotation direction must be cleared identified
· Must be compatible with item D2.10.
D2.21. Air Hose, Rubber, 3/8-in x 50-ft Two (2) Hose, Air, 3/8-in x 50-ft are required in the FRP Tool Kit. The Hose, Air, 3/8-in x 50-ft, shall be equivalent to
· Hose Material: Rubber
· Hose Outlet: Male quick disconnect one end, female quick disconnect one end
· Hose Outlet Material: Brass
· Working PSI: Min 250-psi
· Must be compatible with air compressor D2.16
D2.22. Compressor, Wand, Compressed Air, 36-in length. Two (2) compressor, wands, compressed air, 36-in length, are required in the FRP Tool Kit. The compressor, wands, compressed air, 36-in length, shall be equivalent to
· Air Gun Body Style: Pistol grip
· Air Gun Inlet: Male quick disconnect
· Length: 24 – 36-in
· Trigger: Lever
· Max. Inlet Pressure: 120-psi
· Air Consumption: 40-scfm
· Must be compatible with D2.21
· Each wand must have one (1) installed: Item D2.25.
D2.23. Hose, Suction, 20-ft, 3-in, Quick Couplers. One (1) hose, suction, 20-ft, 3-in, quick couplers is required in the FRP Tool Kit. The hose, suction, 20-ft, 3-in, quick couplers, shall be equivalent to
· Reinforced PVC
· 3-in Male quick coupler (cam-lock) one end
· 3-in Female quick coupler (cam-lock) one end.
· Must be compatible with D2.4
D2.24. Hose, Discharge, 50-ft, 3-in, Quick Coupler. One) Hose, discharge, 50-ft, 3-in, quick coupler is required in the FRP Tool Kit. The hose, discharge, 50-ft, 3-in, quick coupler, shall be equivalent to
· PVC Lay-Flat Hose
· Quick Coupler (cam-lock) on both ends
· 3-in Male quick coupler (cam-lock) one end
· 3-in Female quick coupler (cam-lock) one end
· Must be compatible with D2.4
D2.25. Blade, Saw, Reciprocating, 4-in, 24-TPI, Twenty (20) blade, saw, reciprocating, 24-TPI are required in the FRP Tool Kit. The blade, saw, reciprocating, 24-TPI, shall be equivalent to
· Primary Saw Application: Metal
· Length: 4-in
· Material: Bi metal
· Shank: 1/2-in universal
D2.26. Blade, Saw, Reciprocating, 6-in, 14-TPI, Twenty (20) blades, saw, reciprocating, 14-TPI, are required in the FRP Tool Kit. The blade, saw, reciprocating, 14-TPI, shall be equivalent to
· Primary Saw Application: Metal
· Length: 6-in
· Material: Bi metal
· Shank: 1/2-in Universal
D2.27. Bit, Hammer Drill, SDS Max, 3/4-in dia. x 21-in long w/15-in usable length. Ten (10) bit, hammer drill, SDS max, 3/4-in dia. x 21-in long w/15-in usable length are required in the FRP Tool Kit. The bit, hammer drill, SDS max, 3/4-in dia. x 21-in long w/15-in usable length, shall be equivalent to
· Shank: SDS Max
· Bit Size: 3/4-in
· Drilling Depth: Min 16-in
· Number of Cutter Heads: 4
· Tip Material: Carbide
D2.28. Bit, Hammer Drill, SDS Max, 2-in dia. x 23-in long w/18-in usable length. Ten (10) bits, hammer drill, SDS max, 2-in dia. x 23-in long w/18-in usable length are required in the FRP Tool Kit. The hammer drill, SDS max, 2-in dia. x 23-in long w/18-in usable length, shall be equivalent to
· Shank: SDS Max
· Bit Size: 2-in
· Drilling Depth: Min 18-in
· Number of Cutter Heads: 4
· Tip Material: Carbide
D2.29. Grinder, Angle, Metal Cut-off Wheel, 4-1/2-in Dia. Twenty (20) grinder, angle, metal cut-off wheels, 4-1/2- in dia. are required in the FRP Tool Kit. The grinder, angle, metal cut-off wheel, 4-1/2-in dia., shall be equivalent to
· Wheel Type: Type 27
· Grit: 24
· Thickness: 0.045-in
· Arbor Hole Size: 5/8-in – 11
· Max. RPM: 13,580
· Grade: Extra course
D2.30. Saw, Hole, Mandrel. Two (2) saw, hole, mandrels are required in the FRP Tool Kit. The saw, hole, mandrel, shall be equivalent to
· Max. Cutting Depth: 1 5/8-in
· Bi-Metal
· Thread Size: 5/8-in - 18
· Shank Size: 3/8-in Hex or 7/16-in Hex
· Pilot Drill Size: 1/4-in dia. x 3 1/2-in L
D2.31. Saw, Hole, 2-1/2-in Dia. Six (6) Saws, hole, 2-1/2-in dia. are required in the FRP Tool Kit. The saw, hole, 2-1/2-in dia., shall be equivalent to
· Item: Hole Saw
· Saw Dia.: 2-1/2-in
· Max. Cutting Depth: 1-5/8-in
· Tooth Material: Bi-Metal
· Teeth per Inch: 4/5
· Thread Size: 5/8-in – 18
· Shank Size: 3/8-in Hex, 7/16-in Hex
· Pilot Drill Size: 1/4-in dia. X 3-1/2-in long
· Must be compatible with Item D2.33.
D2.32. Auger, Earth, Flight Shaft. Six (6) auger, earth, flight shafts are required in the FRP Tool Kit. The auger, earth, flight shaft, shall be equivalent to
· Diameter: 2-in
· Length: 36-in
· Material: Steel
· Must be compatible with hydraulic auger
D2.33. Hex to Square Auger Adaptor, 1-1/2-in and 2-in. Three (3) hex to square auger adaptors, 1-1/2-in and 2-in are required in the FRP Tool Kit. The hex to square auger adaptor, 1-1/2-in and 2-in, shall be equivalent to
· Material: Steel
· Must be compatible with hydraulic auger and flight shafts
D2.34. Auger, Chisel Points, Carbide, 2-in. Twenty-four (24) auger, chisel points, carbide, 2-in are required in the FRP Tool Kit. The auger, chisel points, carbide, 2-in, shall be equivalent to
· Material: Carbide
· Size: 2-in with –/+0.0625 tolerance
· Must be compatible with auger flight shafts
D2.35. Auger, Locking Pin, 1-1/2-in to 2-in Hex. Twenty-one (21) auger, locking pins, 1-1/2-in to 2-in Hex are required in the FRP Tool Kit. The auger, locking pin, 1-1/2-in to 2-in Hex, shall be equivalent to
· Material: Steel
· Must be compatible with D2.32, D2.33 and D2.34
D2.36. Auger, Torque Tube. Two (2) auger, torque tubes are required in the FRP Tool Kit. The auger, torque tube, shall be equivalent to
· Material: Steel
· Must be compatible with D2.37
· Must be compatible with hydraulic auger
D2.37. Auger, Torque Tube, Universal Type Bracket. Two (2) auger, torque tube, universal type brackets are required in the FRP Tool Kit. The auger, torque tube, universal type bracket, shall be equivalent to
· Material: Steel
· Must be compatible with torque tube
· Must be compatible with D2.38
D2.38. Pintle Hook Mounting Plate. Two (2) pintle hook mounting plates are required in the FRP Tool Kit. The pintle hook mounting plate shall be equivalent to
· See detail drawing of the pintle hitch receiver in APPENDIX D1 – FRP TOOL KIT DRAWING PINTLE HITCH RECEIVER on page 1.
D2.39. Bit, Rock, 2-in dia. Shaft-Flighted. Ten (10) bits, rock, 2-in dia. shaft-flighted are required in the FRP Tool Kit. The bit, rock, 2-in dia. shaft-flighted, shall be equivalent to
· Shank Type: Hex
· Tip Material: Carbide
· Drilling Depth: Min 18-in
D2.40. Bit, Drill, 3/4-in dia. Shaft-Flighted. Ten (10) bits, rock, 3/4-in dia. shaft-flighted are required in the FRP Tool Kit. The bit, rock, 3/4-in dia. shaft-flighted, shall be equivalent to
· Shank Type: Hex
· Tip Material: Carbide
· Drilling Depth: Min 18-in
D2.41. Tool Bag, Canvas, 18-in. Four (4) tool bags, canvas, 18-in are required in the FRP Tool Kit. The tool bag, canvas, 18-in, shall be equivalent to
· Heavy-duty No. 8 natural canvas
· Rivet-reinforced
· Steel-frame mouth w/hinges
· Overall L: 18-in
· Overall H: 14-in
· Overall W: 6-in
D2.42. Tool Bag, Canvas, 22-in. Four (4) tool bags, canvas, 22-in are required in the FRP Tool Kit. The tool bag, canvas, 22-in, shall be equivalent to
· Heavy-duty No. 8 natural canvas
· Rivet-reinforced
· Steel-frame mouth w/hinges
· Overall L: 22-in
· Overall H: 15-in
· Overall W: 6-in
D2.43. Tool Bag, Canvas, 24-in. Four (4) tool bags, canvas, 24-in are required in the FRP Tool Kit. The tool bag, canvas, 24-in, shall be equivalent to
· Heavy-duty No. 8 natural canvas
· Rivet-reinforced
· Steel-frame mouth w/hinges
· Overall L: 24-in
· Overall H: 15-in
· Overall W: 6-in
D2.44. UN Haz Mat Box (10.25-in x 10.25-in x 12.5-in) w/Vermiculite. One (1) UN Haz Mat Box (10.25-in x 10.25-in x 12.5-in) w/vermiculite is required in the FRP Tool Kit. UN Haz Mat Box (10.25-in x 10.25-in x 12.5-in) w/Vermiculite, shall be equivalent to
· UN HazMat Box, 4-gal capacity
· Size: min 10.25-in x 10.25-in x 12.5-in
· Used to secured Items D2.46; D2.47 and D2.48.
D2.45. Jumper Cables. One (1) set of jumper cables, is required in the FRP Tool Kit. The jumper cables shall be equivalent to
· Length: 20-ft
· Fits top & side post batteries
· Heavy-duty 4 gauge
· Parrot Jaws
· Waterproof
D2.46. Oil, Hydraulic, DTE 24 ISO 32 SAE 10 (1-gal). Two (2) oil, hydraulic, DTE 24 ISO 32 SAE 10 (1-gal) are required in the FRP Tool Kit. The oil, hydraulic, DTE 24 ISO 32 SAE 10 (1-gal), shall be equivalent to
· Series: DTE 24
· ISO Viscosity Grade: 32
· SAE Grade 10
· Base Oil: Mineral
· Container Size: 1-gal
· Standards: Denison HF-O, Vickers V-104C & 35VQ25 & Sundstrand’s Pump Tests
· This product will be stored/sealed inside D2.44.
D2.47. Oil, 2-Cycle, Synthetic Blend (1-quart). Two (2) oil, 2-cycle, synthetic blend are required in the FRP Tool Kit. The Oil, 2-Cycle, Synthetic Blend shall be equivalent to
· Base: Synthetic Blend
· Size: 1 quart
· Standards: ASTM, API TC, NMMA, TC-W3 certified
· This product will be stored/sealed inside D2.44
D2.48. Oil, Conventional 10W30 (1.5 gallons/192 ounces). 1.5 gallons/192 ounces of oil, conventional 10W30 is required in the FRP Tool Kit. These oil, conventional 10W30 is used to provide oil to the various small engine equipment in FRP tool kit during installation of and/or maintenance of the installed FRP mat panel assembly.
· Viscosity Grade: 10W30
· API: GF-5, SN, SM, SJ, SL
· This product will be stored/sealed inside D2.44
D2.49. Towels, Paper, Shop, 400 count box. Six (6) towels, paper, shop, 400 count boxes, are required in the FRP Tool Kit. The towels, paper, shop, 400 count box, shall be equivalent to
· Towel Size: 13-1/4-in x 16-1/2-in
· Material: 100 pct non-cotton cellulose
· Box Size: 400 count
D2.50. Chain, 3/8-in, GRADE 100, 20-ft w/grab hooks. Two (2) chains, 3/8-in, GRADE 100, 20-ft w/grab hooks are required in the FRP Tool Kit. The chain, 3/8-in, GRADE 100, 20-ft w/grab hooks, shall be equivalent to
· Welding Type: Welded
· For Lifting: Yes
· Chain Link Style: Straight
· Working Load Limit: 8800-lbs
D2.51. Cable Wraps/Cinch Straps. Nine (9) cable wraps/cinch straps are required in the FRP Tool Kit. The cable wraps/cinch straps, shall be equivalent to
· Tensile Strength: 50-lbs
· Length: 12-in min
· Width: 0.75-im min
· Max. Bundle Dia.: 3-in
· Screw Mount Hole Size: #12
D2.52. Extension System Adapter, SDS Max. Four (4) extension system adapters, SDS Max are required in the FRP Tool Kit. The extension system adapter, SDS Max, shall be equivalent to
· 12-1/2-in Length
· Shaft Connection – SDS Max
D2.53. Extension Shaft, SDS Max. Four (4) Extension shafts, SDS Max are required in the FRP Tool Kit. The extension shaft, SDS Max, shall be equivalent to
· Shaft Size: 1-3/16-in x 7-1/2-in
· Shaft Connection – SDS Max
D2.54. Funnel Plastic, Transmission. Eight (8) funnels plastic, transmission are required in the FRP Tool Kit. The funnel plastic, transmission, shall be equivalent to
· Material: High Density Polyethylene
· Size: min 5-in x 5-in x min 17-in
D2.55. Tow Strap, 2-in wide x 3-ft long w/Loops. Two (2) tow strap, 2-in wide x 3-ft long w/loops are required in the FRP Tool Kit. The tow strap, 2-in wide x 3-ft long w/loops, shall be equivalent to
· Dimension: 2-in wide x 3-ft long
· Eye Length: min 12-in
· Material: Polyester
· Rated Capacity:
· Vertical: min 6,000-lbs
· Choker: min 5,000-lbs
· Basket: min 12,000-lbs
D2.56. Hammer, Sledge, Two (2) hammers, sledge are required in the FRP Tool Kit. The hammer, sledge shall be equivalent to
· Handle L: Min 32-in
· Head Weight: 8 to 12-lb
· Handle Material: Fiberglass
D2.57. Shovel, Round Head, 48-in Handle, Non-Conductive. Two (2) shovels, round head, 48-in handle, non-conductive are required in the FRP Tool Kit. The shovel, round head, 48- in handle, non-conductive, shall be equivalent to
· Blade L: 11-in min and 13-in max
· Blade W: 8-in min and 9-in max
· Handle L: Min 48-in
· Handle Type: Long style
· Material: Steel blade/Non-conductive handle
D2.58. Crowbar. One (1) crowbar is required in the FRP Tool Kit. The crowbar, shall be equivalent to
· Overall Length: 3-ft
· Dia.: 3/4-in
· Features: Beveled chisel end and claw on the other end
D2.59. Measuring cup, 2-quart. Eight (8) measuring cups, 2-quart are required in the FRP Tool Kit. The measuring cup, 2-quart, shall be equivalent to
· Plastic
· Gradation: Cups and fluid ounces
· Non-handled
D2.60. Blade, Saw, General Purpose Concrete cutting, 12-in. Three (3) blades, saw, general purpose concrete cutting, 12-in are required in the FRP Tool Kit. The blade, saw, general purpose concrete cutting, 12-in, shall be equivalent to
· Arbor Size: 1-in
· For cured concrete
· Material: Diamond blade
D2.61. Blade, Saw, Abrasive, Blue EHS, High Speed, 12-in. Six (6) blades, saw, abrasive, blue EHS, high speed, 12-in are required in the FRP Tool Kit. =The blade, saw, abrasive, blue EHS, high speed, 12-in, shall be equivalent to
· Arbor Size: 1-in
· For Metal
D2.62. Ramp. One (1) ramp is required in the FRP Tool Kit. The ramp, shall be equivalent to
· Material: Aluminum with diamond-tread surface
· Dimensions: 36-in W x 18-in L
· Transition Height: 3-5-in
· Load Capacity: 700-lb
D2.63. Shears, Banding Cutters, 3/4-in Strap width, One (1) shears, banding cutters, 3/4-in strap width, is required in the FRP Tool Kit. The shears, banding cutters, 3/4-in strap width shall be equivalent to
· Fit Straps Width: Min 3/4-in
· Strap thickness: Min 0.05-in
· Overall L: min 11-in
· Material: Alloy steel, black oxide finish
· Handle Covering Material: Plastic
D2.64. Fuel Can, Diesel, 5-Gal. One (1) fuel can, diesel, 5-gal is required in the FRP Tool Kit. The fuel can, diesel, 5-gal, shall be equivalent to
· Yellow Cap Strap
· Must Include Pour Spout and Cap
D2.65. Fuel Can, Gasoline (Mo-Gas) 5-Gal. One (1) fuel can, gasoline (Mo-gas), 5-gal is required in the FRP Tool Kit. The fuel can, gasoline (Mo-gas), 5-gal, shall be equivalent to
· Red Cap Strap
· Must Include Pour Spout and Cap
D2.66. Fuel Can, Gasoline (Mo-Gas) 1-Gal. One (1) fuel can, gasoline (Mo-gas), 1-gal is required in the FRP Tool Kit. The fuel can, gasoline (Mo-gas), 1-gal, shall be equivalent to
· Color: Red
· Must include pour spout & cap
D2.67. Cone, Traffic, Safety, Orange, 18-in. Four (4) cones, traffic, safety, orange, 18-in are required in the FRP Tool Kit. The cone, traffic, safety, orange, 18-in, shall be equivalent to
· Material: Polyethylene
· Weight: 2.90 to 3.25 lbs
· Rubber base
D2.68. Paddle, Mixing, Grout, 1/2-in Drive, Two (2) paddles, mixing, grout, 1/2-in drive are required in the FRP Tool Kit. The paddle, mixing, grout, 1/2-in drive, shall be equivalent to
· Shaft Dia.: 3/8-in
· L: Min 27-in
· Head Dia.: Min 5-in
· Blade Size: Min 8-in x 4-in
· Head Type: D-Frame, dual- or quad-paddle
· Construction: Chrome plated steel
· For Use With: Fits standard 1/2-in or 3/8-in drill chuck
D2.69. Brush, Whisk, 6-in Wide. Two (2) brushes, whisk, 6-in wide, are required in the FRP Tool Kit. The brush, whisk, 6-in wide, shall be equivalent to
· Flagged Bristle
D2.70. Wrench, Torque, 1/2-in Drive, Two (2) wrenches, torque, 1/2-in drive, are required in the FRP Tool Kit. The wrench, torque, 1/2-in drive, shall be equivalent to
· Adjustable Range: 20 – 150-ft/lb
· Locking Collar
· Dimensions: Min 24-in x 2-in x 2-in
· Must include a case
D2.71. Mobile Tool Chest, One (1) mobile tool chest is required in the FRP Tool Kit. The mobile tool chest shall be equivalent to
· Material: Impact resistant and waterproof
· Two handles
· Six (6) min 1-in deep drawers and one (1) min 2-in drawer
· Dimensions: 23-in L x 15-in W x 18-in D
· All drawers/trays will have foam cuts inserted
· Each piece of foam will be glued into each drawer
· Refer to ATTACHMENT H – FRP DRAWING PACKAGE PINTLE HITCH RECEIVER on pages 5 - 6 for cut description.
D2.72. Hammer, Sledge, 3-lb. Two (2) hammers, sledge, 3-lb, are required in the FRP Tool Kit. The Hammer, Sledge, 3-lb, shall be equivalent to
· Handle Material: Fiberglass
· Overall L: Min 14.0-in
· Special feature: Non-slip grip
· Style designator: Double-faced
D2.73. Pry Bar, Flat, (1) pry bar, flat, 12-in, is required in the FRP Tool Kit. The pry bar, flat, 12-in, shall be equivalent to
· Height: min 1 1/2-in
· Width: min 2-in
· Length: 11 1/2-in to 12 1/2 in
· End Style: Claw
· Forged high-carbon steel
· Paint or powder-coated finish
D2.74. Socket, Impact, 15/16-in, 1/2-in drive. 12 sockets, impact, 15/16-in, 1/2-in drive (NSN 5120-01-430-2974), are required in the FRP Tool Kit. The socket, impact, 15/16-in, 1/2-in drive, shall be equivalent to
· Number of Points: Six (6)
· Socket Depth: Standard
D2.75. Socket, Extension, Impact, 1/2-in Drive, 2-in Long. Two (2) socket, extensions, impact, 1/2-in drive, 2-in long, are required in the FRP Tool Kit. The socket, extension, impact, 1/2-in drive, 2-in long, shall be equivalent to
· Overall L: 2-in
· Drive Type: Square
· Impact Rated
D2.76. Plier Set, 4-piece. One (1) plier set, 4-piece, is required in the FRP Tool Kit. The Plier Set, 4- piece, shall be equivalent to
· Diagonal Cutters: 6 - 7-in L
· Needle-nose Pliers: 7 - 8-in L
· Slip-Joint Pliers: 6 - 8-in L
· Arc Joint Pliers: 8-10-in L
· Material: Steel
· Handle Type: Cushion grip
D2.77. Pliers, Needle Nose (Long). One (1) pliers, needle nose (long), is required in the FRP Tool Kit. The pliers, needle nose (long), shall be equivalent to
· Tool Length: Min 8-in
· Jaw Opening: Up to min 2-in
· Jaw Length: 2-in
· Jaw Texture: Serrated
· Must include adjusting screw and wire cutter
· Must include locking feature
D2.78. Measuring, Ruler, Folding Wood, 6-ft (w/6-in Brass Slide). Two (2) measuring, rulers, folding wood, 6-ft (w/6-in brass slide), are required in the FRP Tool Kit. The measuring, ruler, folding wood, 6-ft (w/6-in brass slide), shall be equivalent to
· Construction: Wood w/brass slide, strike plates, brass plated end caps, riveted brass lock joints
· Graduation Type: Standard, 1/-16-in on both sides
D2.79. Combination Screwdriver Set, 8-piece. One (1) combination screwdriver set, 8-piece, is required in the FRP Tool Kit. The combination screwdriver set, 8-piece, shall be equivalent to
· Tip Style Group: Phillips and slotted
· Handle Material: Butyrate
· Includes:
· Keystone slotted 3/16-in x 3-in, 1/4-in x 5-in, 5/15-in x 4-in, 5/16-in x 5-in
· Phillips #0 x 4-in, #1 x 4-in, #2 x 4-in, and #3 x 6-in
· Handle Design: Fluted
· Shank Material: Steel
D2.80. Ratchet, Socket, 1/2-in Drive. Four (4) ratchets, socket, 1/2-in drive, are required in the FRP Tool Kit. The ratchet, socket, 1/2-in drive, shall be equivalent to
· Head Movement: Fixed
· Reversing: Yes
· Overall L: 8 - 10-in
· Number of Geared Teeth: Min 24
· Material: Steel
D2.81. Combination Wrench Set, SAE. One (1) combination wrench set, SAE, is required in the FRP Tool Kit. The combination wrench set, SAE, shall be equivalent to
· Number of Points: 12
· Off-set: 15-deg
· Must Include: 1/4-in, 5/16-in, 3/8-in, 7/16-in, 1/2-in, 9/16-in, 5/8-in, 11/16-in, 3/4-in, 13/16-in, 7/8-in, 15/16-in, and 1-in
D2.82. Combination Wrench Set, Metric. One (1) combination wrench set, metric, is required in the FRP Tool Kit. The combination wrench set, metric, shall be equivalent to
· Number of Points: 12
· Off-set: 15-deg
· Must Include: 6-mm, 7-mm, 8-mm, 9-mm, 10-mm, 11-mm, 12-mm, 13-mm, 14-mm, 15-mm, 16-mm 17mm, 18-mm, 19-mm, 20-mm, 21-mm, 22-mm, and 24-mm
D2.83. Combination Wrench, SAE, 15/16-in. Four (4) combination wrenches, SAE, 15/16-in, are required in the FRP Tool Kit. The combination wrench, SAE, 15/16-in, shall be equivalent to
· Number of Points: 12
· Off-set: 15-deg
· Overall Length: Min12 7/16-in
D2.84. Torque Limiter 1/2-in drive, 110 ft-lbs. Two (2) torque limiter 1/2-in drive, 110 ft-lbs., are required in the FRP Tool Kit. The torque limiter 1/2-in drive, 110 ft-lbs., shall be equivalent to
· Size: 1/2-in Drive
· Torque Limit: 110 ft-lbs.
D2.85. Tire Air Chuck. One (1) tire air chuck is required in the FRP Tool Kit. The tire air chuck, shall be equivalent to
· Inlet: 3/8-in male quick disconnect
· Chuck Type: Dual foot straight
· PSI: Min 120-lb
D2.86. Bit, #2 Phillips, 1/4-in Hex, 5-pack. One (1) bit, #2 Phillips, 1/4-in hex, 5-pack is required in the FRP Tool Kit. The bit, #2 Phillips, 1/4-in hex, 5-pack, shall be equivalent to
· Hex Shank Size: 1/4-in
· Bit Length: Min 2-in
· Bit Material: S2 steel
D2.87. Measuring, Tape, Non-Magnetic, Single Hook, 1-in x 25-ft. Two (2) measuring, tapes, non-magnetic, single hook, 1-in x 25-ft, are required in the FRP Tool Kit. The measuring, tape, non-magnetic, single hook, 1-in x 25-ft, shall be equivalent to
· Blade Length: 25-ft
· Blade Width: 1-in
· Graduation Type: Inch and feet, by 1/16-in
· Blade Material: Steel
· Case Type: Closed
D2.88. Measuring, Tape, Steel, 3/8-in x 100-ft, Closed. Two (2) measuring, tape, steel, 3/8-in x 100-ft, closed, are required in the FRP Tool Kit. The measuring, tape, steel, 3/8-in x 100-ft, closed, shall be equivalent to
· Blade Width: 3/8-in
· Graduation Type: Inch and feet, by 1/8-in
· Blade Material: Steel
· Tip Style: Folding Hook
· Case Type: Closed
· Case Material: Metal
D2.89. Rod, 3/16-in Dia. 24-in, aluminum. Eight (8), 3/16-in dia. x 24-in aluminum rods, are required in the FRP Tool Kit. The aluminum rods shall be equivalent to
· Extruded solid aluminum
· 6061-T6511
· ASTM B221
· AMS-QQ-A-200/8
D2.90. Jumper Cables. One (1) set of jumper cables, are required in the FRP Tool Kit. The jumper cables shall be equivalent to
· Length: 20-ft
· Fits top & side post batteries
· Heavy-duty 4 gauge
· Parrot Jaws
· Waterproof
D3. FRP KIT ISO QUADRUPLE (QUADCON) REQUIREMENTS AND COMPENENTS.
D3.1. Quadruple Container (QUADCON). One (1) QuadCon, is required for the FRP Anchor Kit. This QuadCon stores and secures all items within the FRP Anchor Kit for shipment, long-term storage and for use during the installation of and/or maintenance of the installed FRP mat panel assembly. The QuadCon, shall be equivalent to
· QuadCon shall have corrugated steel sides, roof, and swing doors on both sides.
· QuadCon shall have a heavy-duty steel floor.
· QuadCon shall have four-way forklift pockets.
· QuadCon shall be in new condition.
· QuadCon shall be the following dimensions:
· Exterior Length – 4-ft, 9 3/8-in
· Exterior Width – 8-ft
· Exterior Height – 8-ft
· Interior Length – 4-ft, 6-in
· Interior Width – 7-ft, 6-9/16-in
· Interior Height – 7-ft, 5-in
· Door Width – 4-ft, 5-1/2-in
· Door Height – 7-ft, 1-1/8-in
· QuadCons shall have dual swing doors on two opposite sides. Doors shall incorporate gaskets for a weatherproof seal when closed.
· QuadCons shall be Army green, tan, or brown in color, in priority order.
· The contractor shall mark each QuadCon according to the uniform procedures detailed in Defense Transportation Regulation (DTR) – Part VI, chapter 603 (paragraph 5).
· Serial numbers shall be displayed on all four sides and on top of the QuadCon.
· ISO containers shall be weatherproof.
· Maximum tare weight shall not exceed 2,120-lbs. and maximum payload capacity shall not exceed 9,040-lbs.
· QuadCon shall have vents, two (2) each in door panels.
· QuadCon shall have connecting couplers, three (3) per QuadCon.
· QuadCons shall be CSC certified and cargo worthy, Reference: MIL-HDBK-138B, Guide to Container Inspection for Commercial and Military Intermodal Containers, 01 Jan 2002 D3.2. QuadCon, Shoring & Decking Beam. Six (6) QuadCon, shoring & decking beams are required for the FRP Tool Kit. This QuadCon, shoring & decking beams hold Item D3.3. to all various items to be stores and secures within the FRP Tool Kit for shipment, long-term storage and use during the installation of and/or maintenance of the installed FRP mat panel assembly. The QuadCon, shoring & decking beam, shall be equivalent to
· Decking Working Load Limit: 2,200-lbs
· Shoring Working Load Limit: 2,200-lbs
· Fits walls 52-in to 65.5-in wide
· Engages on vertical “E” track systems on ISO Container Walls
· Compatible with Item D3.1.
D3.3. Half Shelf, QuadCon Ply-metal. One (1) half shelf, QuadCon ply-metal, is required for the FRP Tool Kit. This half shelf, QuadCon ply-metal, hold various items to be stored and secured within the FRP Tool Kit for shipment, long-term storage and use during the installation of and/or maintenance of the installed FRP mat panel assembly. The half shelf, QuadCon ply-metal, shall be equivalent to
· Dimensions: 54-in wide x 48- long x 1-in deep
· Holds 2,000-lbs
· Compatible with Item D3.1 and D3.2.
D3.4. Full Shelf, QuadCon Ply-metal. One (1) Full shelf, QuadCon ply-metal, is required for the FRP Tool Kit. This full shelf, QuadCon ply-metal, hold various items to be stored and secured within the FRP Tool Kit for shipment, long-term storage and use during the installation of and/or maintenance of the installed FRP mat panel assembly. The full shelf, QuadCon ply-metal, shall be equivalent to
Dimensions: 54-in wide x 96- long x 1-in deep Holds 2,000-lbs Compatible with Item D3.1 and D3.2.
D3.5. D-Ring, Track Fitting. Five (5) d-rings, track fitting, are required for the FRP Tool Kit. The d-ring, track fitting, shall be equivalent to
· Breaking Strength: 4,500-lbs
· Working Load Limit: 1,500-lbs
· Compatible with Item D3.1.
D3.6. Strap, Ratchet, Wide Handle. Twenty (20) ratchet straps, are required for the FRP Tool Kit. The ratchet straps shall be equivalent to
· Width min 2-in
· Length min 30-ft
· Flat nylon webbing
· Working load – min 12,000-lbs
· Coated S-Hook
D3.7. Lock, Combination, Government. Two (2) locks, combination, government, are required for the FRP Tool Kit. These locks, combination, government, are used to secure both sets of doors on the QuadCon during shipment and long-term storage. The lock, combination, government, shall be equivalent to
· Size: 5/16-in diameter, 2-1/4-in high, 1-in wide shackle.
· 2-in wide laminated steel body padlock.
· Hardened steel shackle for extra cut resistance.
· Combination change instructions and change tool included.
· 4-digit dialing allows for thousands of possible combinations.
· Without chain.
· Spec Number (CID): ASTM F883 A-A-1928
D4. ADDITIONAL FRP TOOL KIT ITEMS FOR RESUPPLY ONLY.
D4.1. Additional FRP Tool Kit Items for Resupply Only. The three (3) items below shall be made available for resupply ONLY as part of this IDIQ.
D4.1.1 Disposable Cones for K100 Dynamic Cone Penetrometer (DCP). One (1) package of 25 disposable cones for K100 Dynamic Cone Penetrometer (DCP) (NSN 6635-01-450-9785), is required for resupply. KSE Testing Equipment part# K900.
D4.1.2. O-Rings for use w/K100 Dynamic Cone Penetrometer (DCP). One (1) package of 25 O-rings for use w/K100 Dynamic Cone Penetrometer (DCP), is required for resupply. KSE Testing Equipment part# K406.
D4.1.3. Oil, Air Compressor. Air compressor oil is required for resupply and shall be equivalent to
· Size: 1-qt
· Must be compatible with D2.16
D5. PACKAGING FRP TOOL KIT IN ISO QUADCON.
D5.1. Packaging Tool Bags, Canvas, 18-in, 22-in and 24-in. Package the ten (10) tool bags, canvas, 18-in, 22-in, and 24-in with the appropriate items per drawings/inventory shown on ATTACHMENT H – FRP DRAWING PACKAGE drawing number 6833284-04 pages 4 – 5.
D5.2. Package Steel Chest. Package the two (2) steel chest with the appropriate items per drawings/inventory shown on ATTACHMENT H – FRP DRAWING PACKAGE drawing number 6833284-04 page 7.
D5.3. Mobile Tool Chest, 7 Drawer. Package the one (1) mobile tool chest, 7 drawer with the appropriate items per drawings/inventory shown on ATTACHMENT H – FRP DRAWING PACKAGE drawing number 6833284-04 pages 5 – 6.
D5.4. QuadCon. Package the one (1) QuadCon with the appropriate items per drawings/inventory shown on ATTACHMENT H – FRP DRAWING PACKAGE drawing number 6833284-04 pages 8 – 9.
D5.4.1. Safety Data Sheets. The material SDS will be secured in some kind of plastic document protector and placed inside the QuadCon or attached to the inside of one of the container doors.
D5.4.2. Container Labeling. The contractor shall stencil 1-in (min) high block characters on the outside of the left door of each container as follows: ‘5 of 5 ’
D5.4.3. Container Inventory & Packaging Diagram. The vendor shall provide a full container inventory listing and packaging diagram. The container inventory listing and packaging diagram will be permanently attached to the inside of the right-side door on opposite ends of the QuadCon. Inventory and packaging diagram will be imprinted on a stainless-steel board. Minimum size for inventory and packaging sheet is 12” wide and 18” tall.
File details come from the government source that posted it. Updated .