Attachment C - FRP Anchor Kit Specifications.docx

ATTACHMENT C – FRP ANCHOR KIT SPECIFICATIONS

DATE: 18 JULY 2025

C1. SCOPE.

C1.1. Scope. This technical characteristic describes the requirements for procuring the required anchor bushings, anchors, consumables, and the ISO container for the FRP anchor kit.

C2. FRP BUSHINNG COMPONENTS REQUIREMENTS.

C2.1. Bushing Material.

C2.1.1. Anchor Bushing. Anchor bushings shall be made from 1045 Steel and plated per SAE-AMS-QQ-P-416 Rev F, TYP II, Class 2, Gold.

C2.1.2. Upper joining bushing. The upper joining bushing shall be made from 1045 Steel and plated per SAE-AMS- QQ-P-416 Rev F, TYP II, Class 2, Gold. The upper joining bushing bolt shall be SAE Grade 5, 5/8-11 Thread. The upper joining bushing bolt shall be plated per AMS QQ-P-416 Rev F, TYP II, Class 2, Gold Hydrogen Embrittlement release baked at 370 degrees F for 23 hours within 4 hours of plating before assembly. The upper joining bushing bolt shall be adhered to the upper joining bushing via a threadlocking material (C2.1.3.).

C2.1.3. Threadlocking Material. The threadlocking material shall be LOCTITE 263 Red Threadlocker or equivalent and shall be applied at the manufacturer recommended application rate to ensure adhesion of the upper joining bushing bolt to the upper joining bushing (C2.1.2.). If the threadlocking material is other than LOCTITE 263, the material shall be approved by the Government prior to use.

C3. FRP ANCHOR KIT COMPONENTS REQUIREMENTS.

C3.1. Anchor Bushing. 500 anchor bushing are required in the FRP Anchor Kit.. A detailed drawing of the anchor bushings is shown in APPENDIX C1 – FRP ANCHOR KIT DRAWINGS ANCHOR BUSHING on page 1.

C3.2. Upper Joining Bushing. 600 upper joining bushings are required in the FRP Anchor Kit. A detailed drawing of the upper joining bushings is shown in APPENDIX C1 – FRP ANCHOR KIT DRAWINGS JOINING BUSHING on page 2. The head of the upper joining bushing bolt shall sit flush with the 2.40-in top shoulder of the upper joining bushing.

C3.3. Tri-Talon Anchor Assembly. 480 tri-talon anchor assemblies are required in the FRP Anchor Kit. A detailed drawing of the tri-talon anchor assembly is shown in APPENDIX C1 – FRP ANCHOR KIT DRAWINGS TRI-TALON PAVEMENT ANCHOR SYSTEM on page 3.

C3.4. Tri-Talon Set Tool. Ten (10) tri-talon set tools are required in the FRP Anchor Kit.A detailed drawing of the tri-talon anchor assembly is shown in APPENDIX C1 – FRP ANCHOR KIT DRAWINGS TRI-TALON PAVEMENT ANCHOR SET TOOL on page 1.

C3.5. Power-Bolt Plus. 480 power-bolt plus, are required in the FRP Anchor Kit. The power-bolt plus, shall be equivalent to

· Size: 3/4-in Dia x 8-1/4-in Long

· Material: Carbon Steel Hex Head Power Bolt

· Head Style: Hex Head

· Hex Head/Wrench Size: 15/16-in

C3.6. Bucket, Plastic, Utility, 5-Gal. Eight (8) buckets, plastic, utility, 5-gal, are required in the FRP Anchor Kit.The bucket, plastic, utility, 5-gal, shall be equivalent to

· Material: High density polyethylene construction

· Stackable

· With lid

C3.7. Ammo Can. 44 ammo cans are required in the FRP Anchor Kit. These ammo cans are required to store 25 each of either the anchor bushing or upper joining bushing during shipment and storage of this kit. The ammo can shall be equivalent to

· Exterior Size: max 15-in x max 10-in x max 10-in

· Interior Size: min 11-in x min 5-in x min 7-in

· Material: Plastic

C3.8. Heat-Treated Wooden Crate (#A) w/Pallet. Five (5) Heat-Treated wooden crates (#A) w/pallet, are required in the FRP Anchor Kit. These Heat-treated wooden crates (#A) w/pallet, are required to store and secure the ammo cans with anchor bushing and upper joining bushing and the power-bolts during shipment and storage of the kit. The Heat-treated wooden crate (#A) w/pallet, shall be equivalent to

· Size: 29-in L x 23-in W x 20-in H

· Lid Included: Yes

· Lid Secured with #2 Phillip Head Wood Screws

· Must have forklift pallet spacing (min 2.5-in opening)

· Material: Heat-Treated Wood

· Material Spec: ISPM 15

· Contractor shall stencil on the top of crate (lid) in 4-in black ink “RETAIN FOR FUTURE USE”.

· Contractor shall stencil on the front side of the crate in 1-in black ink “[RESPECTIVE QUANTITY AND PART NUMBER]”.

· Contractor shall provide ISPM 15 Certification with each/all wood pallets

· A detailed drawing of the crate # is shown in ATTACHMENT H – FRP DRAWING PACKAGE drawing number 6833284-03 page 2.

C3.9. Heat-Treated Wooden Crate (#B) w/4-Way Entry Pallet. Two (2) Heat-treated wooden crates (#B) w/4-way entry pallet, are required in the FRP Anchor Kit. These Heat-treated wooden crates (#B) w/4-way entry pallet, are required to store and secure the tri-talon anchor assemblies during shipment and storage. The Heat-treated wooden crates (#B) w/4-way entry pallet, shall be equivalent to

· Size: 46-in L x 29-in W x 24-in H

· Lid Included: Yes

· Lid Secured with #2 Phillip Head Wooden Screws

· Must have forklift pallet spacing (min 2.5-in opening)

· Material: Heat-treated Wood

· Material Spec: ISPM 15

· Contractor shall stencil on the top of crate (lid) in 4-in black ink “RETAIN FOR FUTURE USE”.

· Contractor shall stencil on the front side of the crate in 1-in black ink “[RESPECTIVE QUANTITY AND PART NUMBER]”.

· Contractor shall provide ISPM 15 Certification with each/all wood pallets.

· A detailed drawing of the crate # is shown in ATTACHMENT H – FRP DRAWING PACKAGE drawing number 6833284-03 page 3.

C3.10. Heat-Treated Wooden Crate (#C) w/4-Way Entry Pallet. One (1) Heat-treated wooden crate (#C) w/4-way entry pallet, is required in the FRP Anchor Kit. This Heat-treated wooden crate (#C) w/4-way entry pallet, is required to store and secure the tri-talon set tools during shipment and storage. The Heat-treated wooden crate (#C) w/4-way entry pallet, shall be equivalent to

· Size: 49-in L x 12-in W x 6-in H

· Lid Included: Yes

· Lid Secured with #2 Phillip Head Wooden Screws

· Must have forklift pallet spacing (min 2.5-in opening)

· Material: Heat-treated Wood

· Material Spec: ISPM 15

· Contractor shall stencil on the top of crate (lid) in 4-in black ink “RETAIN FOR FUTURE USE”.

· Contractor shall stencil on the front side of the crate in 1-in black ink “[RESPECTIVE QUANTITY AND PART NUMBER]”.

· Contractor shall provide ISPM 15 Certification with each/all wood pallets.

· A detailed drawing of the crate # is shown in ATTACHMENT H – FRP DRAWING PACKAGE drawing number 6833284-03 page 5.

C4. FRP KIT ISO QUADRUPLE (QUADCON) REQUIREMENTS AND COMPENENTS.

C4.1. Quadruple Container (QuadCon). One (1) QuadCon, is required for the FRP Anchor Kit. This QuadCon stores and secures all items within the FRP Anchor Kit for shipment, long-term storage and for use during the installation of and/or maintenance of the installed FRP mat panel assembly. The QuadCon, shall be equivalent to

· QuadCon shall have corrugated steel sides, roof, and swing doors on both sides.

· QuadCon shall have a heavy-duty steel floor.

· QuadCon shall have four-way forklift pockets.

· QuadCon shall be in good condition.

· QuadCon shall be the following dimensions:

· Exterior Length – 4-ft, 9 3/8-in

· Exterior Width – 8-ft

· Exterior Height – 8-ft

· Interior Length – 4-ft, 6-in

· Interior Width – 7-ft, 6-9/16-in

· Interior Height – 7-ft, 5-in

· Door Width – 4-ft, 5-1/2-in

· Door Height – 7-ft, 1-1/8-in

· QuadCons shall have dual swing doors on two opposite sides. Doors shall incorporate gaskets for a weatherproof seal when closed.

· QuadCons shall be forest Army Green, tan, or brown in color, in priority order.

· The contractor shall mark each QuadCon according to the uniform procedures detailed in Defense Transportation Regulation (DTR) – Part VI, chapter 603 (paragraph 5).

· Serial numbers shall be displayed on all four sides and on top of the QuadCon.

· Maximum tare weight shall not exceed 2,120-lbs. and maximum payload capacity shall not exceed 9,040-lbs.

· QuadCon shall have vents, two (2) each in door panels.

· QuadCon shall have connecting couplers, three (3) per QuadCon.

· QuadCons shall be CSC certified and cargo worthy, Reference: MIL-HDBK-138B, Guide to Container Inspection for Commercial and Military Intermodal Containers, 01 Jan 2002

C4.2. D-Ring, Track Fitting. One (1) d-ring, track fitting, is required for the FRP Anchor Kit. This d-ring, track fitting, are used with Item C4.3. to secure crates and buckets within the FRP Anchor Kit for shipment and long-term storage. The d-ring, track fitting, shall be equivalent to

· Breaking Strength: 4500-lbs

· Working Load Limit: 1500-lbs

· Compatible with Item C4.1.

C4.3. Strap, Ratchet, Wide Handle. Six (6) ratchet straps are required for the FRP Anchor Kit. The ratchet straps shall be equivalent to

· Width min 2-in

· Length min 30-ft

· Flat nylon webbing

· Working load – 12,000-lbs

· Coated S-Hook

C4.4. Lock, Combination, Government. Two (2) locks, combination, government, are required for the FRP Anchor Kit. These locks, combination, government, are used to secure both sets of doors on the QuadCon during shipment and long-term storage. The lock, combination, government shall be equivalent to

· Size: 5/16-in diameter, 2-1/4-in high, 1-in wide shackle.

· 2-in wide laminated steel body padlock.

· Hardened steel shackle for extra cut resistance.

· Combination change instructions and change tool included.

· 4-digit dialing allows for thousands of possible combinations.

· Without chain.

· Spec Number (CID): ASTM F883 A-A-1928

C5. PACKAGING FRP ANCHOR KIT IN ISO QUADCON.

C5.1. Packaging Ammo Can, Plastic. Package 20 ammo cans with 25 each of Item C3.1. Package 24 ammo cans with 25 each of Item C3.2.

C5.2. Heat-treated Wooden Crate (#A) w/Pallet. Package two (2) crate ‘A’s with 10 each ammo cans of Item C3.1. Package two (2) crate ‘A’s with 12 ammo cans of Item C3.2. Package one (1) crate ‘A’ with 48 bolts of Item C3.5. per drawings/inventory on ATTACHMENT H – FRP DRAWING PACKAGE drawing number 6833284-03 pages 2 & 4.

C5.3. Heat-treated Wooden Crate (#B) w/Pallet. Package two (2) crate ‘B’s with 240 each of Item C3.3. per drawings/inventory on ATTACHMENT H – FRP DRAWING PACKAGE drawing number 6833284-03 page 3.

C5.4. Heat-treated Wooden Crate (#C) w/Pallet. Package the one (1) crate ‘C’ with 10 each of Item C3.4. per drawings/inventory on ATTACHMENT H – FRP DRAWING PACKAGE drawing number 6833284-03 page 5.

C5.5. QuadCon. Package the one (1) QuadCon with the appropriate items per drawings/inventory on ATTACHMENT H – FRP DRAWING PACKAGE drawing number 6833284-03 page 6 – 7.

C5.5.1. ISPM 15 Certification. The ISPM 15 certifications will be secured in some kind of plastic document protector and placed inside the QuadCon or attached to the inside of one of the container doors.

C5.5.2. Container Labeling. The contractor shall stencil 1-in (minimum) high block characters on the outside of the left door of each container as follows: ‘ 4 of 5 ’

C5.5.3 Container Inventory & Packaging Diagram. The vendor shall provide a full container inventory listing and packaging diagram. The container inventory listing and packaging diagram will be permanently attached to the inside of the right-side door on opposite ends of the QuadCon. Inventory and packaging diagram will be imprinted on a stainless-steel board. Minimum size for inventory and packaging sheet is 12-in wide and 18-in” tall.