Attachment C - E1-10-D00100-00 Electrical Single Line Diagrams - Panel D and Utility Tray -DRAFT.pdf

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Utility Tray
Solicitation number
494232
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This document is a set of electrical single line diagrams for the EMIS E1 Panel-D and Utility Tray, prepared by Oak Ridge National Laboratory. Revision 00 represents the initial release of this technical drawing package.

The diagrams detail the electrical distribution architecture for the EMIS E1 project, establishing connections between three main electrical panels (Panel A, Panel D, and Panel F) and utility tray-mounted equipment. Panel D serves as the primary distribution point for 208 VAC three-phase and single-phase power, featuring a 125-ampere main disconnect with arc-limiting fuses and multiple branch circuit breakers (CB50-CB80) ranging from 15 to 30 amperes. The system distributes power to four outlet sub-panels (IG-PNL1, MI-PNL1, MI-PNL2, and MO-PNL1/SC-PNL1) serving roughing pumps, turbo pumps, and magnet power supplies with various connector types including L6-30, DSN30, L15-30, and 5-20 configurations. Panel A receives 480 VAC three-phase input with a 100-ampere disconnect and remote contactors, while Panel F (High Voltage Section) accepts 480 VAC input and provides 208/120 VAC output with lockable disconnects. The document includes detailed 2D panel layouts with breaker specifications, outlet panel location maps, cable routing diagrams with cross-sectional views showing AC tray cable positioning by cable ID number, and sentry valve wiring configurations for both single-phase and three-phase pump connections. All 208 VAC power wiring internal to Panel D and cabling to tray receptacles are specified for 30-ampere use, with branch circuit breakers identified as Eaton FAZ-D series.

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Text version

EMIS E1 PANEL-D AND UTILITY TRAY

ELECTRICAL SINGLE LINE DIAGRAMS

Document: E1-10-D00100 Rev: 00

Major Minor

00 Initial Release x

REV. DESCRIPTION

REVISION TYPE

Author:

Reviewer Approval

(Optional):

Reviewing Official:

PEDE G/L Approval:

DWG NO:

SCALE 1: 1SCALE 1: 1 EMIS E1 PROJECT

E1 P-D AND UTIL ELECTRICAL SINGLE LINE DIAGSDWG NO:

SCALE 1: 1 EMIS E1 PROJECT

E1 P-D AND UTIL ELECTRICAL SINGLE LINE DIAGSREV: 00 E1-10-D00100

PAGE 1 OF 10PAGE 1 OF 10

DRAFT

SS-PSX

USE

{OPT SV NAME REF}

MODEL

POWER SUPPLY

PARTIAL

PANELS

First Section

IDENTIFER PREFIXES

Instrument designations consist of a Subsystem followed by and Instrument Identifier

SS-I

SUBSYSTEM (SS):

IH - Ion Source High Voltage Platform IG – Ion Source Ground MI – Magnets Inlet MA – Magnets MC – Middle Collector Region MO – Magnets Outlet SC- Standard Collector

INSTRUMENT IDENTIFIER (I)

The Instrument Identifier consist of a Type followed by a unique number x (loop number in ISA terminology) The x field shall be sized for the maximum number of a particular type in a system. Some types have a Subtype specification

TYPE:

PSx Power Supply Mx – Motor MVx – Manual Valve BE1 – Beam Potential Element CE1 – Collector Element SVx – Sentry Valve VCx – Video Camera VMx-y – Pilot Valve Manifold, “y” indicates module, ports will be shown on symbol

SS-TPx

MODEL

TP

SS-TPx

MODEL

TP

Mid Section

Last Section

SS-RCHx

{OPT SV NAME REF}

MODEL

CHILLER

TURBO PUMP

CHILLER

RPRP

IG-RP1

Leybold D25BCS

ROUGHING PUMP

NOTES:

When the LabVIEW Shared Variable prefix does not match the drawing reference, the Shared Variable prefix is shown in brackets “{SV Prefix}”

2. See electrical panel details in vendor drawings

DWG NO:

SCALE 1: 1SCALE 1: 1 EMIS E1 PROJECT

SINGLE LINE DIAGRAM (SLD) LEAD SHEETDWG NO:

SCALE 1: 1 EMIS E1 PROJECT

SINGLE LINE DIAGRAM (SLD) LEAD SHEETREV: 00 E1-10-D00100

PAGE 2 OF 10PAGE 2 OF 10

Ground Level Utility Tray Panel

PANEL D

RECEPTACLES

Turbo Pumps, Roughing Pumps, Magnets Rack, Misc.

120 VAC

EQUIPMENT

MA-PS3

DIPOLE {MA_PSDI1}

TDK GEN 60-167

SEE IANDC DRAWINGS MA

SCHEMATICS FOR DETAILS

480 VAC 3-P

WALL PANEL

CBxx

40 A DSN30

208 VAC 3P

MI-PNL2

480 VAC 3P

Lockable with Arc Limiting Fuses

UTILITY TRAY MOUNTED

PANEL D DISCONNECT

100 A

DWG NO:

SCALE 1: 1SCALE 1: 1 EMIS E1 PROJECT

EMIS PANEL-D AND UTIL ELEC TOP LEVEL SLDDWG NO:

SCALE 1: 1 EMIS E1 PROJECT

EMIS PANEL-D AND UTIL ELEC TOP LEVEL SLDREV: 00 E1-10-D00100

Ground Level Main Distribution Panel With remote contactors and lockable disconnects for sub-panel feeds

PANEL A

208 VAC 3P

Lockable with Arc Limiting Fuses

UTILITY TRAY MOUNTED

PANEL A DISCONNECT

100 A

480 VAC 3P

Lockable with Arc Limiting Fuses

UTILITY TRAY MOUNTED

PANEL F DISCONNECT

40 A

REFER TO E1 SINGLE LINE DIAGRAM HV CABINET FOR

ADDITIONAL DETAILS

480 VAC

208/120

VAC

High Voltage Distribution Panel with contactors and Lockable Disconnects for Sub-panels

PANEL F

HIGH VOLTAGE SECTION

208 VAC 3P REFER TO E1 SINGLE LINE DIAGRAM HV CABINET FOR

ADDITIONAL DETAILS

PAGE 3 OF 10PAGE 3 OF 10

CB51

15 A

RPRP RPRP RPRP

208 VAC 2P

CB56

15 A

CB57

15 A

CB52

20 A

CB53

20 A

CB58

20 A

CB59

20 A

CB54

15 A

CB55

15 A

CB60

20 A

CB61

20 A

CB50

125 A

PANEL D

208 VAC 3P

208 VAC 2P

DSN30

208 VAC 3P

208 VAC 3P

208 VAC 2P

IG-RP1

Busch BA100

IG-RP2

Edwards XDS35iC

120 VAC 1P

PANEL-D SLD2

PANEL BUSS

PANEL-D SLD2

PANEL BUSS

208 VAC 2P

208 VAC 2P

208 VAC 2P

120 VAC 1P

IG-TP1

PFEIFFER ATH 2804 MT

TP

IG-TP1

PFEIFFER ATH 2804 MT

TP

IG-TP2

PFEIFFER ATH 2804 MT

TP

IG-TP2

PFEIFFER ATH 2804 MT

TP

L6-30

L6-30

L6-30

L6-30

DSN30

DSN30

L6-30

OR

NOTES:

Either a 3-Phase or Single-Phase Pump will be used, generally not both

Branch circuit breakers are Eaton FAZ-D series

All 208VAC power wiring, internal to Panel D, and cabling leaving Panel D to tray receptacles shall be sized for 30A use.

IG-RP3

Edwards XDS35iC

Spare

IG-PNL1

(ON BACK OF PANEL D)

L6-30

5-20

CONTINUED ON PANEL-D SLD2

208 VAC 3P

Lockable with Arc Limiting Fuses

UTILITY TRAY

MOUNTED

DISCONNECT

125 A

(TYP)

5-20

IG-PNL3

(ON SIDE OF PANEL D)

IG-PNL2

(ON SIDE OF PANEL D)

(TYP)

DWG NO:

SCALE 1: 1SCALE 1: 1 EMIS E1 PROJECT

EMIS PANEL-D SLD1DWG NO:

SCALE 1: 1 EMIS E1 PROJECT

EMIS PANEL-D SLD1REV: 00 E1-10-D00100

Spare

Spare

Spare

PAGE 4 OF 10PAGE 4 OF 10

208 VAC 2P

CB69

15 A

CB67

15 A

CB77

20 A

PANEL D

208 VAC 2P

120 VAC 1P

L6-30

MI-PNL2

CB65

20 A

CB76

20 A

208 VAC 2P

120 VAC 1P

MI-TP1

PFEIFFER ATH 2804 MT

TP

MI-TP1

PFEIFFER ATH 2804 MT

TP

L6-30

MI-PNL1

PANEL-D SLD3

PANEL BUSS

PANEL-D SLD3

PANEL BUSS

DIPOLE CONNECTION IS SHOWN ON TOP SLD. NOT FED

THROUGH PANEL-D. SEPARATE WALL PANEL FEED INTO TRAY.

5-20

5-20

Spare

COCNTINUED ON PANEL-D SLD3

PANEL-D SLD 1

PANEL BUSS

PANEL-D SLD 1

PANEL BUSS

(TYP)

DSN60

MA-PS3

NOTES:

Branch circuit breakers are Eaton FAZ-D series

All 208VAC power wiring, internal to Panel D, and cabling leaving Panel D to tray receptacles shall be sized for 30A use.

(TYP)

DWG NO:

SCALE 1: 1SCALE 1: 1 EMIS E1 PROJECT

EMIS PANEL-D SLD2DWG NO:

SCALE 1: 1 EMIS E1 PROJECT

EMIS PANEL-D SLD2REV: 00 E1-10-D00100

Spare

L6-30

208 VAC 2P

CB66

15 A L6-30

208 VAC 2P

CB68

20 A L6-30

MA-PS1

QUAD1

{MA_PSQ1}

TDK G30-56

MA-PS2

QUAD2

{MA_PSQ2}

TDK G30-56

PAGE 5 OF 10PAGE 5 OF 10

CB71

CB70

15 A

CB72

15 A

CB73

20 A

CB78

20 A

CB79

20 A

PANEL D

208 VAC 2P

208 VAC 2P

208 VAC 2P

208 VAC 2P

120 VAC 1P

120 VAC 1P

L6-30

L6-30

RPRP RPRP

1 1

SC-RP3

Edwards XDS35iC

SC-RP4

Edwards XDS35iC

MO-TP1

PFEIFFER ATH 2804 MT

TP

MO-TP1

PFEIFFER ATH 2804 MT

TP

5-20

MO-PNL1

PANEL-D SLD2

PANEL BUSS

PANEL-D SLD2

PANEL BUSS

(TYP)

NOTES:

Either a 3-Phase or Single-Phase Pump will be used, generally not both

Branch circuit breakers are Eaton FAZ-D series

All 208VAC power wiring, internal to Panel D, and cabling leaving Panel D to tray receptacles shall be sized for 30A use.

MO-TP1 is an optional pump.

(TYP)

DWG NO:

SCALE 1: 1SCALE 1: 1 EMIS E1 PROJECT

EMIS PANEL-D SLD3DWG NO:

SCALE 1: 1 EMIS E1 PROJECT

EMIS PANEL-D SLD3REV: 00 E1-10-D00100

COCNTINUED ON PANEL-D SLD4

L6-30

L6-30

5-20

Spare

PAGE 6 OF 10PAGE 6 OF 10

CB64

CB63

15 A

CB75

15 A

CB74

20 A

CB72

20 A

PANEL D

208 VAC 3P

208 VAC 3P

208 VAC 2P

208 VAC 2P

120 VAC 1P

L6-30

DSN30

DSN30

RPRP RPRP

SC-RP1

Busch BA100

SC-RP2

Busch BA100

SC-TP1

PFEIFFER ATH 2804 MT

TP

SC-TP1

PFEIFFER ATH 2804 MT

TP

5-20

SC-PNL1

PANEL-D SLD2

PANEL BUSS

PANEL-D SLD2

PANEL BUSS

(TYP)

NOTES:

Either a 3-Phase or Single-Phase Pump will be used, generally not both

Branch circuit breakers are Eaton FAZ-D series

All 208VAC power wiring, internal to Panel D, and cabling leaving Panel D to tray receptacles shall be sized for 30A use.

(TYP)

DWG NO:

SCALE 1: 1SCALE 1: 1 EMIS E1 PROJECT

EMIS PANEL-D SLD4DWG NO:

SCALE 1: 1 EMIS E1 PROJECT

EMIS PANEL-D SLD4REV: 00 E1-10-D00100

L15-30

208 VAC 3P

CB62

30 A

L6-30

Spare

Spare

PAGE 7 OF 10PAGE 7 OF 10

NOTES:

1. NOT TO SCALE. SHOWN AS 90 DEGREE BEND VS

60 FOR PAGE FIT.

2. OUTLET PANEL LAYOUT DETAILS ARE

ON MECHANICAL PRINTS

3. “UPSTREAM” MEANS TOWARD PANEL D

4. OUTLETS SHALL BE MARKED WITH PANEL, CB

AND DEVICE

IG-PNL1

3X DSN30 (IG-RP1, SPARE)

6X L6-30 ( IG-TP1, IG-TP-2, IG-RP2, IG-RP3, SPARE)

PANEL DMI-PNL1

1X L6-30 (SPARE)

4X 5-20 120 VAC 1 CKT

UPSTREAM

CB51

IG-RP1

CB52

SPARE

CB53

SPARE

CB56

IG-RP2

CB57

IG-RP3

CB59

SPARE

CB58

SPARE

CB54

IG-TP1

CB55

IG-TP2

ALL CBs IN PANEL-D

P-D CB76P-D CB76 P-D CB65

SPARE

P-D CB65

SPARE

IG-PNL2/3

8X 5-20 120 VAC 2 CKTS

LOW

P-D CB60P-D CB60 P-D CB61P-D CB61

HIGH

Cable ID 20

Cable ID 1

Cross section view looking upstream toward Panel D for desired AC tray cable positioning by Cable ID#. Longest runs furthest away from Control Cable Duct.

PAGE 8 OF 10PAGE 8 OF 10

DWG NO:

SCALE 1: 1SCALE 1: 1 EMIS E1 PROJECT

EMIS 60D PANEL-D OUTLET PANEL LOCATIONS

DWG NO:

SCALE 1: 1 EMIS E1 PROJECT

EMIS 60D PANEL-D OUTLET PANEL LOCATIONSREV: 00 E1-10-D00100

UPSTREAM

P-D CB77P-D CB77

P-D CB67

MA-PS1

P-D CB67

MA-PS1

P-D CB66

MA-PS2

P-D CB66

MA-PS2

P-D CB69

MI-TP1

P-D CB69

MI-TP1

CBxx

MA-PS3

CBxx

MA-PS3

P-D CB68

SPARE

P-D CB68

SPARE

MO-PNL1

4X L6-30 (MO-TP1, SC-RP3, SC-RP4, SP)

8X 5-20 120 VAC 2 CKTS

UPSTREAM

P-D CB79P-D CB79

P-D CB73

SPARE

P-D CB73

SPARE

P-D CB71

MO-TP1

P-D CB71

MO-TP1

MI-PNL2

4X L6-30 (MI-TP1, MA-PS1, MA-PS2, SP)

1X DSN30 (MA-PS3) (FACILITY PANEL)

4X 5-20 120 VAC 1 CKT

FROM FACILITY PANEL

480V 30A

P-D CB78P-D CB78

SC-PNL1

2X L6-30 (SC-TP1, SP)

2x DSN30 (SC-RP1, SC-RP2) 1x L15-30 (SP)

4X 5-20 120 VAC 1 CKT

UPSTREAM

P-D CB80P-D CB80

P-D CB74

SPARE

P-D CB74

SPARE

P-D CB63

SC-RP2

P-D CB64

SC-RP1

15 19

SC-PNL1 MO-PNL1 MI-PNL2 MI-PNL1

FROM FACILITY PANEL

480V 40A

Plan View of cable routing.

Reference Section View at

Cable ID Table for cable arrangement in tray.

AA

SECTION A:A

P-D CB62

SPARE

P-D CB62

SPARE

P-D CB75

SC-TP1

P-D CB75

SC-TP1

P-D CB72

SC-RP4

P-D CB72

SC-RP4

P-D CB70

SC-RP3

P-D CB70

SC-RP3

12 9

Breaker to subPanel Connector Device Cable ID

CB75 SC-PNL1 L6-30 SC-TP1 1

CB64 SC-PNL1 DSN30 SC-RP1 2

CB63 SC-PNL1 DSN30 SC-RP2 3

CB80 SC-PNL1 5-20 (4x) Spare 4

CB62 SC-PNL1 L15-30 Spare 5

CB74 SC-PNL1 L6-30 Spare 6

CB73 MO-PNL1 L6-30 Spare 7

CB79 MO-PNL1 5-20 (4x) Spare 8

CB72 MO-PNL1 L6-30 SC-RP4 9

CB71 MO-PNL1 L6-30 MO-TP1 10

CB78 MO-PNL1 5-20 (4x) Spare 11

CB70 MO-PNL1 L6-30 SC-RP3 12

CB69 MI-PNL2 L6-30 MI-TP1 13

CB68 MI-PNL2 L6-30 Spare 14

CB77 MI-PNL2 5-20 (4x) Spare 15

CB67 MI-PNL2 L6-30 MA-PS1 16

CB66 MI-PNL2 L6-30 MA-PS2 17

CBxx (Conduit) MI-PNL2 DSN30 MA-PS3 18

CB65 MI-PNL1 L6-30 Spare 19

CB76 MI-PNL1 5-20 (4x) Spare 20

PAGE 9 OF 10PAGE 9 OF 10

DWG NO:

SCALE 1: 1SCALE 1: 1 EMIS E1 PROJECT

EMIS PANEL-D 2D LAYOUT

DWG NO:

SCALE 1: 1 EMIS E1 PROJECT

EMIS PANEL-D 2D LAYOUTREV: 00 E1-10-D00100

3P

3P

2P

2P

CB51

CB52

CB53

CB54

CB55

CB56

CB57

CB58

CB59

CB60/

CB65

CB63

CB64

CB65

CB66

CB67

CB68

CB69

CB70

CB71

CB72

CB73

CB74

CB75

CB76-80

L1

L2

L3

G

N

L1

L2

L3

CB50

NOTES:

1. NOT TO SCALE.

VERISAFE

1P

1P

Breaker to subPanel Connector Device Cable ID Amps Voltage Poles Breaker row

CB51 IG-PNL1 DSN30 IG-RP1 N/A 15 208 3 Top

CB52 IG-PNL1 DSN30 Spare N/A 20 208 3 Top

CB53 IG-PNL1 DSN30 Spare N/A 20 208 3 Top

CB54 IG-PNL1 L6-30 IG-TP1 N/A 15 208 2 Top

CB55 IG-PNL1 L6-30 IG-TP2 N/A 15 208 2 Top

CB56 IG-PNL1 L6-30 IG-RP2 N/A 15 208 2 Top

CB57 IG-PNL1 L6-30 IG-RP3 N/A 15 208 2 Top

CB58 IG-PNL1 L6-30 Spare N/A 20 208 2 Top

CB59 IG-PNL1 L6-30 Spare N/A 20 208 2 Top

CB60 IG-PNL2 5-20 (4x) Spare N/A 20 120 1 Top

CB61 IG-PNL3 5-20 (4x) Spare N/A 20 120 1 Top

CB62 SC-PNL1 L15-30 Spare 5 30 208 3 Bottom

CB63 SC-PNL1 DSN30 SC-RP2 3 15 208 3 Bottom

CB64 SC-PNL1 DSN30 SC-RP1 2 15 208 3 Bottom

CB65 MI-PNL1 L6-30 Spare 19 20 208 2 Bottom

CB66 MI-PNL2 L6-30 MA-PS2 17 15 208 2 Bottom

CB67 MI-PNL2 L6-30 MA-PS1 16 15 208 2 Bottom

CB68 MI-PNL2 L6-30 Spare 14 20 208 2 Bottom

CB69 MI-PNL2 L6-30 MI-TP1 13 15 208 2 Bottom

CB70 MO-PNL1 L6-30 SC-RP3 12 15 208 2 Bottom

CB71 MO-PNL1 L6-30 MO-TP1 10 15 208 2 Bottom

CB72 MO-PNL1 L6-30 SC-RP4 9 15 208 2 Bottom

CB73 MO-PNL1 L6-30 Spare 7 20 208 2 Bottom

CB74 SC-PNL1 L6-30 Spare 6 20 208 2 Bottom

CB75 SC-PNL1 L6-30 SC-TP1 1 15 208 2 Bottom

CB76 MI-PNL1 5-20 (4x) Spare 20 20 120 1 Bottom

CB77 MI-PNL2 5-20 (4x) Spare 15 20 120 1 Bottom

CB78 MO-PNL1 5-20 (4x) Spare 11 20 120 1 Bottom

CB79 MO-PNL1 5-20 (4x) Spare 8 20 120 1 Bottom

CB80 SC-PNL1 5-20 (4x) Spare 4 20 120 1 BottomDRAFT

Pump with IEC cord Inlet

Sentry ValvePS 208 1P Plug with commercial 1P Y-cable using 2 wires (plus GND) for SV

IEC C19/C20

208 1P Pump with IEC Inlet

PAGE 10 OF 10PAGE 10 OF 10

DWG NO:

SCALE 1: 1SCALE 1: 1 EMIS E1 PROJECT

EMIS SENTRY VALVE SLD

DWG NO:

SCALE 1: 1 EMIS E1 PROJECT

EMIS SENTRY VALVE SLDREV: 00 E1-10-D00100

Pump with cord Inlet

Sentry ValvePS

208 3P Plug with commercial 3P/1P Y-cable using 2 wires (plus GND) for SV

IEC C19/C20 or L6-30

208 3P Pump with cord inlet

PS

L15-30

E1-10-D00100-00 Electrical Single Line Diagrams - Panel D and Utility Tray -DRAFT.vsdx
COVER
LEAD
TOP SLD
PANEL-D SLD1
PANEL-D SLD2
PANEL-D SLD3
PANEL-D SLD4
PANEL-D OUTLET PANELS
PANEL-D 2D LAYOUT
SENTRY VALVE SLD

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