Attachment C - E1-10-D00100-00 Electrical Single Line Diagrams - Panel D and Utility Tray -DRAFT.pdf
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- Utility Tray
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- 494232
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Department of Energy
About this file
This document is a set of electrical single line diagrams for the EMIS E1 Panel-D and Utility Tray, prepared by Oak Ridge National Laboratory. Revision 00 represents the initial release of this technical drawing package.
The diagrams detail the electrical distribution architecture for the EMIS E1 project, establishing connections between three main electrical panels (Panel A, Panel D, and Panel F) and utility tray-mounted equipment. Panel D serves as the primary distribution point for 208 VAC three-phase and single-phase power, featuring a 125-ampere main disconnect with arc-limiting fuses and multiple branch circuit breakers (CB50-CB80) ranging from 15 to 30 amperes. The system distributes power to four outlet sub-panels (IG-PNL1, MI-PNL1, MI-PNL2, and MO-PNL1/SC-PNL1) serving roughing pumps, turbo pumps, and magnet power supplies with various connector types including L6-30, DSN30, L15-30, and 5-20 configurations. Panel A receives 480 VAC three-phase input with a 100-ampere disconnect and remote contactors, while Panel F (High Voltage Section) accepts 480 VAC input and provides 208/120 VAC output with lockable disconnects. The document includes detailed 2D panel layouts with breaker specifications, outlet panel location maps, cable routing diagrams with cross-sectional views showing AC tray cable positioning by cable ID number, and sentry valve wiring configurations for both single-phase and three-phase pump connections. All 208 VAC power wiring internal to Panel D and cabling to tray receptacles are specified for 30-ampere use, with branch circuit breakers identified as Eaton FAZ-D series.
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EMIS E1 PANEL-D AND UTILITY TRAY
ELECTRICAL SINGLE LINE DIAGRAMS
Document: E1-10-D00100 Rev: 00
Major Minor
00 Initial Release x
REV. DESCRIPTION
REVISION TYPE
Author:
Reviewer Approval
(Optional):
Reviewing Official:
PEDE G/L Approval:
DWG NO:
SCALE 1: 1SCALE 1: 1 EMIS E1 PROJECT
E1 P-D AND UTIL ELECTRICAL SINGLE LINE DIAGSDWG NO:
SCALE 1: 1 EMIS E1 PROJECT
E1 P-D AND UTIL ELECTRICAL SINGLE LINE DIAGSREV: 00 E1-10-D00100
PAGE 1 OF 10PAGE 1 OF 10
DRAFT
SS-PSX
USE
{OPT SV NAME REF}
MODEL
POWER SUPPLY
PARTIAL
PANELS
First Section
IDENTIFER PREFIXES
Instrument designations consist of a Subsystem followed by and Instrument Identifier
SS-I
SUBSYSTEM (SS):
IH - Ion Source High Voltage Platform IG – Ion Source Ground MI – Magnets Inlet MA – Magnets MC – Middle Collector Region MO – Magnets Outlet SC- Standard Collector
INSTRUMENT IDENTIFIER (I)
The Instrument Identifier consist of a Type followed by a unique number x (loop number in ISA terminology) The x field shall be sized for the maximum number of a particular type in a system. Some types have a Subtype specification
TYPE:
PSx Power Supply Mx – Motor MVx – Manual Valve BE1 – Beam Potential Element CE1 – Collector Element SVx – Sentry Valve VCx – Video Camera VMx-y – Pilot Valve Manifold, “y” indicates module, ports will be shown on symbol
SS-TPx
MODEL
TP
SS-TPx
MODEL
TP
Mid Section
Last Section
SS-RCHx
{OPT SV NAME REF}
MODEL
CHILLER
TURBO PUMP
CHILLER
RPRP
IG-RP1
Leybold D25BCS
ROUGHING PUMP
NOTES:
When the LabVIEW Shared Variable prefix does not match the drawing reference, the Shared Variable prefix is shown in brackets “{SV Prefix}”
2. See electrical panel details in vendor drawings
DWG NO:
SCALE 1: 1SCALE 1: 1 EMIS E1 PROJECT
SINGLE LINE DIAGRAM (SLD) LEAD SHEETDWG NO:
SCALE 1: 1 EMIS E1 PROJECT
SINGLE LINE DIAGRAM (SLD) LEAD SHEETREV: 00 E1-10-D00100
PAGE 2 OF 10PAGE 2 OF 10
Ground Level Utility Tray Panel
PANEL D
RECEPTACLES
Turbo Pumps, Roughing Pumps, Magnets Rack, Misc.
120 VAC
EQUIPMENT
MA-PS3
DIPOLE {MA_PSDI1}
TDK GEN 60-167
SEE IANDC DRAWINGS MA
SCHEMATICS FOR DETAILS
480 VAC 3-P
WALL PANEL
CBxx
40 A DSN30
208 VAC 3P
MI-PNL2
480 VAC 3P
Lockable with Arc Limiting Fuses
UTILITY TRAY MOUNTED
PANEL D DISCONNECT
100 A
DWG NO:
SCALE 1: 1SCALE 1: 1 EMIS E1 PROJECT
EMIS PANEL-D AND UTIL ELEC TOP LEVEL SLDDWG NO:
SCALE 1: 1 EMIS E1 PROJECT
EMIS PANEL-D AND UTIL ELEC TOP LEVEL SLDREV: 00 E1-10-D00100
Ground Level Main Distribution Panel With remote contactors and lockable disconnects for sub-panel feeds
PANEL A
208 VAC 3P
Lockable with Arc Limiting Fuses
UTILITY TRAY MOUNTED
PANEL A DISCONNECT
100 A
480 VAC 3P
Lockable with Arc Limiting Fuses
UTILITY TRAY MOUNTED
PANEL F DISCONNECT
40 A
REFER TO E1 SINGLE LINE DIAGRAM HV CABINET FOR
ADDITIONAL DETAILS
480 VAC
208/120
VAC
High Voltage Distribution Panel with contactors and Lockable Disconnects for Sub-panels
PANEL F
HIGH VOLTAGE SECTION
208 VAC 3P REFER TO E1 SINGLE LINE DIAGRAM HV CABINET FOR
ADDITIONAL DETAILS
PAGE 3 OF 10PAGE 3 OF 10
CB51
15 A
RPRP RPRP RPRP
208 VAC 2P
CB56
15 A
CB57
15 A
CB52
20 A
CB53
20 A
CB58
20 A
CB59
20 A
CB54
15 A
CB55
15 A
CB60
20 A
CB61
20 A
CB50
125 A
PANEL D
208 VAC 3P
208 VAC 2P
DSN30
208 VAC 3P
208 VAC 3P
208 VAC 2P
IG-RP1
Busch BA100
IG-RP2
Edwards XDS35iC
120 VAC 1P
PANEL-D SLD2
PANEL BUSS
PANEL-D SLD2
PANEL BUSS
208 VAC 2P
208 VAC 2P
208 VAC 2P
120 VAC 1P
IG-TP1
PFEIFFER ATH 2804 MT
TP
IG-TP1
PFEIFFER ATH 2804 MT
TP
IG-TP2
PFEIFFER ATH 2804 MT
TP
IG-TP2
PFEIFFER ATH 2804 MT
TP
L6-30
L6-30
L6-30
L6-30
DSN30
DSN30
L6-30
OR
NOTES:
Either a 3-Phase or Single-Phase Pump will be used, generally not both
Branch circuit breakers are Eaton FAZ-D series
All 208VAC power wiring, internal to Panel D, and cabling leaving Panel D to tray receptacles shall be sized for 30A use.
IG-RP3
Edwards XDS35iC
Spare
IG-PNL1
(ON BACK OF PANEL D)
L6-30
5-20
CONTINUED ON PANEL-D SLD2
208 VAC 3P
Lockable with Arc Limiting Fuses
UTILITY TRAY
MOUNTED
DISCONNECT
125 A
(TYP)
5-20
IG-PNL3
(ON SIDE OF PANEL D)
IG-PNL2
(ON SIDE OF PANEL D)
(TYP)
DWG NO:
SCALE 1: 1SCALE 1: 1 EMIS E1 PROJECT
EMIS PANEL-D SLD1DWG NO:
SCALE 1: 1 EMIS E1 PROJECT
EMIS PANEL-D SLD1REV: 00 E1-10-D00100
Spare
Spare
Spare
PAGE 4 OF 10PAGE 4 OF 10
208 VAC 2P
CB69
15 A
CB67
15 A
CB77
20 A
PANEL D
208 VAC 2P
120 VAC 1P
L6-30
MI-PNL2
CB65
20 A
CB76
20 A
208 VAC 2P
120 VAC 1P
MI-TP1
PFEIFFER ATH 2804 MT
TP
MI-TP1
PFEIFFER ATH 2804 MT
TP
L6-30
MI-PNL1
PANEL-D SLD3
PANEL BUSS
PANEL-D SLD3
PANEL BUSS
DIPOLE CONNECTION IS SHOWN ON TOP SLD. NOT FED
THROUGH PANEL-D. SEPARATE WALL PANEL FEED INTO TRAY.
5-20
5-20
Spare
COCNTINUED ON PANEL-D SLD3
PANEL-D SLD 1
PANEL BUSS
PANEL-D SLD 1
PANEL BUSS
(TYP)
DSN60
MA-PS3
NOTES:
Branch circuit breakers are Eaton FAZ-D series
All 208VAC power wiring, internal to Panel D, and cabling leaving Panel D to tray receptacles shall be sized for 30A use.
(TYP)
DWG NO:
SCALE 1: 1SCALE 1: 1 EMIS E1 PROJECT
EMIS PANEL-D SLD2DWG NO:
SCALE 1: 1 EMIS E1 PROJECT
EMIS PANEL-D SLD2REV: 00 E1-10-D00100
Spare
L6-30
208 VAC 2P
CB66
15 A L6-30
208 VAC 2P
CB68
20 A L6-30
MA-PS1
QUAD1
{MA_PSQ1}
TDK G30-56
MA-PS2
QUAD2
{MA_PSQ2}
TDK G30-56
PAGE 5 OF 10PAGE 5 OF 10
CB71
CB70
15 A
CB72
15 A
CB73
20 A
CB78
20 A
CB79
20 A
PANEL D
208 VAC 2P
208 VAC 2P
208 VAC 2P
208 VAC 2P
120 VAC 1P
120 VAC 1P
L6-30
L6-30
RPRP RPRP
1 1
SC-RP3
Edwards XDS35iC
SC-RP4
Edwards XDS35iC
MO-TP1
PFEIFFER ATH 2804 MT
TP
MO-TP1
PFEIFFER ATH 2804 MT
TP
5-20
MO-PNL1
PANEL-D SLD2
PANEL BUSS
PANEL-D SLD2
PANEL BUSS
(TYP)
NOTES:
Either a 3-Phase or Single-Phase Pump will be used, generally not both
Branch circuit breakers are Eaton FAZ-D series
All 208VAC power wiring, internal to Panel D, and cabling leaving Panel D to tray receptacles shall be sized for 30A use.
MO-TP1 is an optional pump.
(TYP)
DWG NO:
SCALE 1: 1SCALE 1: 1 EMIS E1 PROJECT
EMIS PANEL-D SLD3DWG NO:
SCALE 1: 1 EMIS E1 PROJECT
EMIS PANEL-D SLD3REV: 00 E1-10-D00100
COCNTINUED ON PANEL-D SLD4
L6-30
L6-30
5-20
Spare
PAGE 6 OF 10PAGE 6 OF 10
CB64
CB63
15 A
CB75
15 A
CB74
20 A
CB72
20 A
PANEL D
208 VAC 3P
208 VAC 3P
208 VAC 2P
208 VAC 2P
120 VAC 1P
L6-30
DSN30
DSN30
RPRP RPRP
SC-RP1
Busch BA100
SC-RP2
Busch BA100
SC-TP1
PFEIFFER ATH 2804 MT
TP
SC-TP1
PFEIFFER ATH 2804 MT
TP
5-20
SC-PNL1
PANEL-D SLD2
PANEL BUSS
PANEL-D SLD2
PANEL BUSS
(TYP)
NOTES:
Either a 3-Phase or Single-Phase Pump will be used, generally not both
Branch circuit breakers are Eaton FAZ-D series
All 208VAC power wiring, internal to Panel D, and cabling leaving Panel D to tray receptacles shall be sized for 30A use.
(TYP)
DWG NO:
SCALE 1: 1SCALE 1: 1 EMIS E1 PROJECT
EMIS PANEL-D SLD4DWG NO:
SCALE 1: 1 EMIS E1 PROJECT
EMIS PANEL-D SLD4REV: 00 E1-10-D00100
L15-30
208 VAC 3P
CB62
30 A
L6-30
Spare
Spare
PAGE 7 OF 10PAGE 7 OF 10
NOTES:
1. NOT TO SCALE. SHOWN AS 90 DEGREE BEND VS
60 FOR PAGE FIT.
2. OUTLET PANEL LAYOUT DETAILS ARE
ON MECHANICAL PRINTS
3. “UPSTREAM” MEANS TOWARD PANEL D
4. OUTLETS SHALL BE MARKED WITH PANEL, CB
AND DEVICE
IG-PNL1
3X DSN30 (IG-RP1, SPARE)
6X L6-30 ( IG-TP1, IG-TP-2, IG-RP2, IG-RP3, SPARE)
PANEL DMI-PNL1
1X L6-30 (SPARE)
4X 5-20 120 VAC 1 CKT
UPSTREAM
CB51
IG-RP1
CB52
SPARE
CB53
SPARE
CB56
IG-RP2
CB57
IG-RP3
CB59
SPARE
CB58
SPARE
CB54
IG-TP1
CB55
IG-TP2
ALL CBs IN PANEL-D
P-D CB76P-D CB76 P-D CB65
SPARE
P-D CB65
SPARE
IG-PNL2/3
8X 5-20 120 VAC 2 CKTS
LOW
P-D CB60P-D CB60 P-D CB61P-D CB61
HIGH
Cable ID 20
Cable ID 1
Cross section view looking upstream toward Panel D for desired AC tray cable positioning by Cable ID#. Longest runs furthest away from Control Cable Duct.
PAGE 8 OF 10PAGE 8 OF 10
DWG NO:
SCALE 1: 1SCALE 1: 1 EMIS E1 PROJECT
EMIS 60D PANEL-D OUTLET PANEL LOCATIONS
DWG NO:
SCALE 1: 1 EMIS E1 PROJECT
EMIS 60D PANEL-D OUTLET PANEL LOCATIONSREV: 00 E1-10-D00100
UPSTREAM
P-D CB77P-D CB77
P-D CB67
MA-PS1
P-D CB67
MA-PS1
P-D CB66
MA-PS2
P-D CB66
MA-PS2
P-D CB69
MI-TP1
P-D CB69
MI-TP1
CBxx
MA-PS3
CBxx
MA-PS3
P-D CB68
SPARE
P-D CB68
SPARE
MO-PNL1
4X L6-30 (MO-TP1, SC-RP3, SC-RP4, SP)
8X 5-20 120 VAC 2 CKTS
UPSTREAM
P-D CB79P-D CB79
P-D CB73
SPARE
P-D CB73
SPARE
P-D CB71
MO-TP1
P-D CB71
MO-TP1
MI-PNL2
4X L6-30 (MI-TP1, MA-PS1, MA-PS2, SP)
1X DSN30 (MA-PS3) (FACILITY PANEL)
4X 5-20 120 VAC 1 CKT
FROM FACILITY PANEL
480V 30A
P-D CB78P-D CB78
SC-PNL1
2X L6-30 (SC-TP1, SP)
2x DSN30 (SC-RP1, SC-RP2) 1x L15-30 (SP)
4X 5-20 120 VAC 1 CKT
UPSTREAM
P-D CB80P-D CB80
P-D CB74
SPARE
P-D CB74
SPARE
P-D CB63
SC-RP2
P-D CB64
SC-RP1
15 19
SC-PNL1 MO-PNL1 MI-PNL2 MI-PNL1
FROM FACILITY PANEL
480V 40A
Plan View of cable routing.
Reference Section View at
Cable ID Table for cable arrangement in tray.
AA
SECTION A:A
P-D CB62
SPARE
P-D CB62
SPARE
P-D CB75
SC-TP1
P-D CB75
SC-TP1
P-D CB72
SC-RP4
P-D CB72
SC-RP4
P-D CB70
SC-RP3
P-D CB70
SC-RP3
12 9
Breaker to subPanel Connector Device Cable ID
CB75 SC-PNL1 L6-30 SC-TP1 1
CB64 SC-PNL1 DSN30 SC-RP1 2
CB63 SC-PNL1 DSN30 SC-RP2 3
CB80 SC-PNL1 5-20 (4x) Spare 4
CB62 SC-PNL1 L15-30 Spare 5
CB74 SC-PNL1 L6-30 Spare 6
CB73 MO-PNL1 L6-30 Spare 7
CB79 MO-PNL1 5-20 (4x) Spare 8
CB72 MO-PNL1 L6-30 SC-RP4 9
CB71 MO-PNL1 L6-30 MO-TP1 10
CB78 MO-PNL1 5-20 (4x) Spare 11
CB70 MO-PNL1 L6-30 SC-RP3 12
CB69 MI-PNL2 L6-30 MI-TP1 13
CB68 MI-PNL2 L6-30 Spare 14
CB77 MI-PNL2 5-20 (4x) Spare 15
CB67 MI-PNL2 L6-30 MA-PS1 16
CB66 MI-PNL2 L6-30 MA-PS2 17
CBxx (Conduit) MI-PNL2 DSN30 MA-PS3 18
CB65 MI-PNL1 L6-30 Spare 19
CB76 MI-PNL1 5-20 (4x) Spare 20
PAGE 9 OF 10PAGE 9 OF 10
DWG NO:
SCALE 1: 1SCALE 1: 1 EMIS E1 PROJECT
EMIS PANEL-D 2D LAYOUT
DWG NO:
SCALE 1: 1 EMIS E1 PROJECT
EMIS PANEL-D 2D LAYOUTREV: 00 E1-10-D00100
3P
3P
2P
2P
CB51
CB52
CB53
CB54
CB55
CB56
CB57
CB58
CB59
CB60/
CB65
CB63
CB64
CB65
CB66
CB67
CB68
CB69
CB70
CB71
CB72
CB73
CB74
CB75
CB76-80
L1
L2
L3
G
N
L1
L2
L3
CB50
NOTES:
1. NOT TO SCALE.
VERISAFE
1P
1P
Breaker to subPanel Connector Device Cable ID Amps Voltage Poles Breaker row
CB51 IG-PNL1 DSN30 IG-RP1 N/A 15 208 3 Top
CB52 IG-PNL1 DSN30 Spare N/A 20 208 3 Top
CB53 IG-PNL1 DSN30 Spare N/A 20 208 3 Top
CB54 IG-PNL1 L6-30 IG-TP1 N/A 15 208 2 Top
CB55 IG-PNL1 L6-30 IG-TP2 N/A 15 208 2 Top
CB56 IG-PNL1 L6-30 IG-RP2 N/A 15 208 2 Top
CB57 IG-PNL1 L6-30 IG-RP3 N/A 15 208 2 Top
CB58 IG-PNL1 L6-30 Spare N/A 20 208 2 Top
CB59 IG-PNL1 L6-30 Spare N/A 20 208 2 Top
CB60 IG-PNL2 5-20 (4x) Spare N/A 20 120 1 Top
CB61 IG-PNL3 5-20 (4x) Spare N/A 20 120 1 Top
CB62 SC-PNL1 L15-30 Spare 5 30 208 3 Bottom
CB63 SC-PNL1 DSN30 SC-RP2 3 15 208 3 Bottom
CB64 SC-PNL1 DSN30 SC-RP1 2 15 208 3 Bottom
CB65 MI-PNL1 L6-30 Spare 19 20 208 2 Bottom
CB66 MI-PNL2 L6-30 MA-PS2 17 15 208 2 Bottom
CB67 MI-PNL2 L6-30 MA-PS1 16 15 208 2 Bottom
CB68 MI-PNL2 L6-30 Spare 14 20 208 2 Bottom
CB69 MI-PNL2 L6-30 MI-TP1 13 15 208 2 Bottom
CB70 MO-PNL1 L6-30 SC-RP3 12 15 208 2 Bottom
CB71 MO-PNL1 L6-30 MO-TP1 10 15 208 2 Bottom
CB72 MO-PNL1 L6-30 SC-RP4 9 15 208 2 Bottom
CB73 MO-PNL1 L6-30 Spare 7 20 208 2 Bottom
CB74 SC-PNL1 L6-30 Spare 6 20 208 2 Bottom
CB75 SC-PNL1 L6-30 SC-TP1 1 15 208 2 Bottom
CB76 MI-PNL1 5-20 (4x) Spare 20 20 120 1 Bottom
CB77 MI-PNL2 5-20 (4x) Spare 15 20 120 1 Bottom
CB78 MO-PNL1 5-20 (4x) Spare 11 20 120 1 Bottom
CB79 MO-PNL1 5-20 (4x) Spare 8 20 120 1 Bottom
CB80 SC-PNL1 5-20 (4x) Spare 4 20 120 1 BottomDRAFT
Pump with IEC cord Inlet
Sentry ValvePS 208 1P Plug with commercial 1P Y-cable using 2 wires (plus GND) for SV
IEC C19/C20
208 1P Pump with IEC Inlet
PAGE 10 OF 10PAGE 10 OF 10
DWG NO:
SCALE 1: 1SCALE 1: 1 EMIS E1 PROJECT
EMIS SENTRY VALVE SLD
DWG NO:
SCALE 1: 1 EMIS E1 PROJECT
EMIS SENTRY VALVE SLDREV: 00 E1-10-D00100
Pump with cord Inlet
Sentry ValvePS
208 3P Plug with commercial 3P/1P Y-cable using 2 wires (plus GND) for SV
IEC C19/C20 or L6-30
208 3P Pump with cord inlet
PS
L15-30
| E1-10-D00100-00 Electrical Single Line Diagrams - Panel D and Utility Tray -DRAFT.vsdx |
| COVER |
| LEAD |
| TOP SLD |
| PANEL-D SLD1 |
| PANEL-D SLD2 |
| PANEL-D SLD3 |
| PANEL-D SLD4 |
| PANEL-D OUTLET PANELS |
| PANEL-D 2D LAYOUT |
| SENTRY VALVE SLD |
File details come from the government source that posted it. Updated .