Attachment A - Specifications - CAK-MFD TRACON Refurb.pdf
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- Solicitation number
- 697DCK-24-R-00488
About this file
This document is a specification attachment for a federal contract opportunity to refurbish the TRACON facilities in Canton, OH and Mansfield, OH. The estimated construction magnitude for this project is between $250,000 - $1,000,000. The solicitation number is 697DCK-24-R-00488 and the Federal Agency issuing the contract is the Department of Transportation Federal Aviation Administration Southwestern Region.
The specification document includes details on the required work, including selective demolition, rough carpentry, joint sealants, gypsum board, acoustical panel ceilings, resilient base and accessories, resilient tile flooring, tile carpeting, and painting. A one-time site visit will be offered, and requests for information must be submitted in writing by 8/20/24. Proposal due date and submission requirements are provided in a separate attachment. This is an unrestricted competition open to all offerors qualified under NAICS code 236220.
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SPECIFICATIONS
CAK ATCT
AKRON-CANTON REGIONAL
AIRPORT CANTON, OHIO
Prepared for:
DEPARTMENT OF TRANSPORTATION
FEDERAL AVIATION
ADMINISTRATION
Prepared by:
PTSI Managed Services, Inc.
T4 Great Lakes Region 2300 E. Devon Ave. Suite 344 Des Plaines, IL 60018 847.294.8183
FOR OFFICIAL USE ONLY
PUBLIC AVAILABILITY TO BE DETERMINED UNDER 5 USC 552
THIS PAGE INTENTIONALLY LEFT BLANK
TABLE OF CONTENTS
Canton, OH 00 00 10 - 1
SECTION
DIVISION 0
Section 00 00 10 Section 00 01 15
DIVISION 1
Section 01 01 30
DIVISION 2
Section 02 41 19
DIVISION 6
Section 06 10 00
DIVISION 7
Section 07 92 00
DIVISION 9
Section 09 29 00 Section 09 51 13 Section 09 65 13 Section 09 65 19 Section 09 68 13 Section 09 91 00
DIVISION 10
Section 10 51 13
DIVISION 12
Section 07 92 00
SECTION 00 00 10
TABLE OF CONTENTS
TITLE
PROCUREMENT AND CONTRACTING REQUIREMENTS
Table of Contents List of Drawings
GENERAL REQUIREMENTS
Remaining Sections to be provided at a later date
EXISTING CONDITIONS
Selective Demolition
WOOD, PLASTICS AND COMPOSITES
Rough Carpentry
THERMAL AND MOISTURE PROTECTION
Joint Sealants
FINISHES
Gypsum Board Acoustical Panel Ceilings Resilient Base and Accessories Resilient Tile Flooring Tile Carpeting Painting
SPECIALTIES
Metal Lockers
FURNISHINGS
Manufactured Plastic-Laminate-Clad Casework
Section 12 36 61.16 Solid Surfacing Countertops
DIVISION 22 PLUMBING
Section 22 05 18 Escutcheons for Plumbing Piping Section 22 11 16 Domestic Water Piping Section 22 13 16 Sanitary Waste and Vent Piping Section 22 41 00 Residential Plumbing Fixtures
DIVISION 23 MECHANICAL
Section 23 05 93 Testing, Adjusting, and Balancing for HVAC Section 23 07 13 Dust Insulation Section 23 31 13 Metal Ducts Section 23 33 46 Flexible Ducts Section 23 37 13.13 Air Diffusers
TABLE OF CONTENTS
Canton, OH 00 00 10 - 2
DIVISION 26 ELECTRICAL
Section 26 05 00 Common Work Results for Electrical Section 26 05 00.10 Basic Electrical Materials and Methods Section 26 05 04 Cleaning, Inspection, and Testing of Electrical Equipment Section 26 05 05 Selective Demolition for Electrical Equipment Section 26 05 19 Low Voltage Cables Section 26 05 26 Grounding and Bonding for Electrical Systems Section 26 05 29 Hangers and Supports for Electrical Systems Section 26 05 33 Raceways and Boxes for Electrical Systems Section 26 05 53 Identification of Electrical Systems Section 26 08 00.13 Testing and Inspecting Electrical Equipment Section 26 27 26 Low Voltage Wiring Devices Section 26 28 00 Enclosed Switches and Circuit Breakers Section 26 51 00 Interior Lighting - LED
END OF SECTION
LIST OF DRAWINGS
Canton, OH 00 01 15 - 1
SECTION 00 01 15
LIST OF DRAWINGS
PART 1- GENERAL
1.1 SUMMARY
A. This section lists the drawings required for this project.
1.2 CONTRACT DRAWINGS
A. Contract drawings are as follows:
GENERAL
– – – 1. CAK D ATCT G001 COVER SHEET
ARCHITECURAL
– – – 2. CAK D ATCT G002 GENERAL NOTES AND DRAWING INDEX
– – – 3. CAK D ATCT D001 DEMOLITION PLAN
– – – 4. CAK D ATCT A001 NEW CONSTRUCTION PLAN AND RCP PLAN
ELECTRICAL
– – – 5. CAK D ATCT E005 FACILITY PANEL SCHEDULES
– – – 6. CAK D ATCT E006 ELECTRICAL NOTES, LEGEND AND ABBREVIATIONS
– – – 7. CAK D ATCT E007 EXISTING AND DEMOLITION FLOOR PLAN
– – – 8. CAK D ATCT E008 FACILITY POWER AND LIGHTING PLAN
– – – 9. CAK D ATCT E009 LOCAL AREA NETWORK PLAN
MECHANICAL
– – – 10. CAK D ATCT M001 MECHANICAL COVER SHEET
– – – – 11. CAK D ATCT FP003 PLUMBING AND FIRE PROTECTION PARTIAL SIXTH FLOOR PLAN
DEMO AND NEW CONSTRUCTION
– – – – 12. CAK D ATCT M003 MECHANICAL PARTIAL SIXTH FLOOR PLAN DEMO AND NEW
CONSTRUCTION
LIST OF DRAWINGS
Canton, OH 00 01 15 - 2
SELECTIVE DEMOLITION
Canton, OH 02 41 19 - 1
SECTION 02 41 19
SELECTIVE DEMOLITION
PART 1 - GENERAL
1.1 SUMMARY
A. Section Includes:
1. Demolition and removal of selected portions of building or structure.
2. Demolition and removal of selected site elements.
3. Salvage of existing items to be reused or recycled.
1.2 MATERIALS OWNERSHIP
A. Unless otherwise indicated, demolition waste becomes property of Subcontractor.
B. Historic items, relics, antiques, and similar objects including, but not limited to, cornerstones and their contents, commemorative plaques and tablets, and other items of interest or value to Owner that may be uncovered during demolition remain the property of Owner.
1. Carefully salvage in a manner to prevent damage and promptly return to Owner.
1.3 PREINSTALLATION MEETINGS
A. Predemolition Conference: Conduct conference at Project site one week prior to the start of construction with Contractor and Owner’s Representative.
1.4 INFORMATIONAL SUBMITTALS
A. Engineering Survey: Submit engineering survey of condition of building.
B. Proposed Protection Measures: Submit report, including Drawings, that indicates the measures proposed for protecting individuals and property, for environmental protection, for dust control and for noise control.
Indicate proposed locations and construction of barriers.
C. Schedule of selective demolition activities with starting and ending dates for each activity.
D. Predemolition photographs or video.
1.5 CLOSEOUT SUBMITTALS
A. Inventory of items that have been removed and salvaged.
02 41 19 - 2
1.6 FIELD CONDITIONS
A. If the Owner will occupy portions of building immediately adjacent to selective demolition area, conduct selective demolition so Owner's operations will not be disrupted.
B. Conditions existing at time of inspection for bidding purpose will be maintained by Owner as far as practical.
C. Notify Architect of discrepancies between existing conditions and Drawings before proceeding with selective demolition.
D. Hazardous Materials: It is not expected that hazardous materials will be encountered in the Work.
1. Hazardous materials will be removed by Owner before start of the Work.
2. If suspected hazardous materials are encountered, do not disturb; immediately notify Architect and
Owner. Hazardous materials will be removed by Owner under a separate contract.
E. Storage or sale of removed items or materials on-site is not permitted.
F. Utility Service: Maintain existing utilities indicated to remain in service and protect them against damage during selective demolition operations.
1. Maintain fire-protection facilities in service during selective demolition operations.
G. Arrange selective demolition schedule so as not to interfere with Owner's operations.
1.7 WARRANTY
A. Existing Warranties: Remove, replace, patch, and repair materials and surfaces cut or damaged during selective demolition, by methods and with materials and using approved subcontractors so as not to void existing warranties.
PART 2 - PRODUCTS
2.1 PERFORMANCE REQUIREMENTS
A. Regulatory Requirements: Comply with governing EPA notification regulations before beginning selective demolition. Comply with hauling and disposal regulations of authorities having jurisdiction.
B. Standards: Comply with ASSE A10.6 and NFPA 241.
PART 3 - EXECUTION
3.1 EXAMINATION
A. Verify that utilities have been disconnected and capped before starting selective demolition operations.
B. Perform an engineering survey of condition of building to determine whether removing any element might result in structural deficiency or unplanned collapse of any portion of structure or adjacent structures during selective building demolition operations.
C. Inventory and record the condition of items to be removed and salvaged.
02 41 19 - 3
3.2 UTILITY SERVICES AND MECHANICAL/ELECTRICAL SYSTEMS
A. Existing Services/Systems to Remain: Maintain services/systems indicated to remain and protect them against damage.
B. Existing Services/Systems to Be Removed, Relocated, or Abandoned: Locate, identify, disconnect, and seal or cap off utility services and mechanical/electrical systems serving areas to be selectively demolished.
1. Owner will arrange to shut off indicated services/systems when requested by Subcontractor.
2. Arrange to shut off utilities with utility companies.
3. If services/systems are required to be removed, relocated, or abandoned, provide temporary services/systems that bypass area of selective demolition and that maintain continuity of services/systems to other parts of building.
4. Disconnect, demolish, and remove fire-suppression systems, plumbing, and HVAC systems, equipment, and components indicated on Drawings to be removed.
a. Piping to Be Removed: Remove portion of piping indicated to be removed and cap or plug remaining piping with same or compatible piping material.
b. Piping to Be Abandoned in Place: Drain piping and cap or plug piping with same or compatible piping material and leave in place.
c. Equipment to Be Removed: Disconnect and cap services and remove equipment.
d. Equipment to Be Removed and Reinstalled: Disconnect and cap services and remove, clean, and store equipment; when appropriate, reinstall, reconnect, and make equipment operational.
e. Equipment to Be Removed and Salvaged: Disconnect and cap services and remove equipment and deliver to Owner.
f. Ducts to Be Removed: Remove portion of ducts indicated to be removed and plug remaining ducts with same or compatible ductwork material.
g. Ducts to Be Abandoned in Place: Cap or plug ducts with same or compatible ductwork material and leave in place.
3.3 PROTECTION
A. Temporary Protection: Provide temporary barricades and other protection required to prevent injury to people and damage to adjacent buildings and facilities to remain.
B. Temporary Shoring: Design, provide, and maintain shoring, bracing, and structural supports as required to preserve stability and prevent movement, settlement, or collapse of construction and finishes to remain, and to prevent unexpected or uncontrolled movement or collapse of construction being demolished.
C. Remove temporary barricades and protections where hazards no longer exist.
3.4 SELECTIVE DEMOLITION
A. General: Demolish and remove existing construction only to the extent required by new construction and as indicated. Use methods required to complete the Work within limitations of governing regulations and as follows:
1. Neatly cut openings and holes plumb, square, and true to dimensions required. Use cutting methods least likely to damage construction to remain or adjoining construction. Use hand tools or small power tools designed for sawing or grinding, not hammering and chopping. Temporarily cover openings to remain.
2. Cut or drill from the exposed or finished side into concealed surfaces to avoid marring existing finished surfaces.
02 41 19 - 4
3. Do not use cutting torches until work area is cleared of flammable materials. At concealed spaces, such as duct and pipe interiors, verify condition and contents of hidden space before starting flame-cutting operations. Maintain portable fire-suppression devices during flame-cutting operations.
4. Maintain fire watch during and for at least 2 hours after flame-cutting operations.
5. Locate selective demolition equipment and remove debris and materials so as not to impose excessive loads on supporting walls, floors, or framing.
6. Dispose of demolished items and materials promptly.
B. Site Access and Temporary Controls: Conduct selective demolition and debris-removal operations to ensure minimum interference with roads, streets, walks, walkways, and other adjacent occupied and used facilities.
C. Removed and Salvaged Items:
1. Clean salvaged items.
2. Pack or crate items after cleaning. Identify contents of containers.
3. Store items in a secure area until delivery to Owner.
4. Transport items to Owner's storage area designated by Owner.
5. Protect items from damage during transport and storage.
D. Removed and Reinstalled Items:
1. Clean and repair items to functional condition adequate for intended reuse.
2. Pack or crate items after cleaning and repairing. Identify contents of containers.
3. Protect items from damage during transport and storage.
4. Reinstall items in locations indicated. Comply with installation requirements for new materials and equipment. Provide connections, supports, and miscellaneous materials necessary to make item functional for use indicated.
E. Existing Items to Remain: Protect construction indicated to remain against damage and soiling during selective demolition. When permitted by Architect, items may be removed to a suitable, protected storage location during selective demolition, cleaned and reinstalled in their original locations after selective demolition operations are complete.
3.5 CLEANING
A. Remove demolition waste materials from Project site and dispose of them in an EPA-approved construction and demolition waste landfill acceptable to authorities having jurisdiction.
1. Do not allow demolished materials to accumulate on-site.
2. Remove and transport debris in a manner that will prevent spillage on adjacent surfaces and areas.
3. Remove debris from elevated portions of building by chute, hoist, or other device that will convey debris to grade level in a controlled descent.
B. Burning: Do not burn demolished materials.
C. Clean adjacent structures and improvements of dust, dirt, and debris caused by selective demolition operations.
Return adjacent areas to condition existing before selective demolition operations began.
ROUGH CARPENTRY
06 10 00 - 1
SECTION 06 10 00
ROUGH CARPENTRY
PART 1 - GENERAL
1.1 SUMMARY
A. Section Includes:
1. Wood blocking and nailers.
2. Wood sleepers.
1.2 ACTION SUBMITTALS
A. Product Data: For each type of process and factory-fabricated product:
1. Include data for wood-preservative treatment from chemical treatment manufacturer and certification by treatment plant that treated materials are in compliance with requirements.
2. Include data for fire-retardant treatment from chemical treatment manufacturer and certification by treatment plant that treated materials are in compliance with requirements.
PART 2 - PRODUCTS
2.1 WOOD PRESERVATIVE TREATED LUMBER
A. Preservative Treatment by Pressure Process: AWPA U1; Use Category UC2 for interior construction not in contact with the ground, Use Category UC3b for exterior construction not in contact with the ground, and Use Category UC4a for items in contact with the ground as applicable.
1. Preservative Chemicals: Acceptable to authorities having jurisdiction and containing no arsenic or chromium.
B. Kiln-dry lumber after treatment to a maximum moisture content of 19 percent. Do not use material that is warped or that does not comply with requirements for untreated material.
2.2 FIRE-RETARDANT-TREATED MATERIALS
A. General: Where fire-retardant-treated materials are indicated, materials shall comply with requirements in this article, that are acceptable to authorities having jurisdiction, and with fire-test-response characteristics specified as determined by testing identical products per test method indicated by a qualified testing agency.
B. Fire-Retardant-Treated Lumber and Plywood by Pressure Process: Products with a flame-spread index of 25 or less when tested according to ASTM E 84, and with no evidence of significant progressive combustion when the test is extended an additional 20 minutes, and with the flame front not extending more than 10.5 feet (3.2 m) beyond the centerline of the burners at any time during the test.
1. Interior Type A: Treated materials shall have a moisture content of 28 percent or less when tested according to ASTM D 3201 at 92 percent relative humidity. Use where exterior type is not indicated.
C. Kiln-dry lumber after treatment to maximum moisture content of 19 percent. Kiln-dry plywood after treatment to maximum moisture content of 15 percent.
D. Identify fire-retardant-treated wood with appropriate classification marking of qualified testing agency.
06 10 00 - 2
E. Application: Treat all rough carpentry unless otherwise indicated.
1. Concealed blocking.
2. Framing for non-load-bearing partitions.
3. Plywood backing panels.
2.3 MISCELLANEOUS LUMBER
A. General: Provide miscellaneous lumber indicated and lumber for support or attachment of other construction, including the following:
1. Blocking.
2. Nailers.
B. For concealed boards, provide lumber with 15 percent maximum moisture content and any of the following species and grades:
1. Mixed southern pine; No. 2 grade; SPIB.
2. Eastern softwoods; No. 2 Common grade; NeLMA.
2.4 PLYWOOD BACKING PANELS
A. Equipment Backing Panels: Plywood, DOC PS 1, fire-retardant treated, not less than 3/4-inch nominal thickness.
2.5 FASTENERS
A. General: Provide fasteners of size and type indicated that comply with requirements specified in this article for material and manufacture.
1. Where rough carpentry is exposed to weather, in ground contact, pressure-preservative treated, or in area of high relative humidity, provide fasteners with hot-dip zinc coating complying with ASTM A 153/A 153M or of Type 304 stainless steel.
B. Power-Driven Fasteners: NES NER-272.
C. Bolts: Steel bolts complying with ASTM A 307, Grade A; with ASTM A 563 hex nuts and, where indicated, flat washers.
PART 3 - EXECUTION
3.1 INSTALLATION, GENERAL
A. Set rough carpentry to required levels and lines, with members plumb, true to line, cut, and fitted. Fit rough carpentry to other construction; scribe and cope as needed for accurate fit.
B. Where wood-preservative-treated lumber is installed adjacent to metal decking, install continuous flexible flashing separator between wood and metal decking.
06 10 00 - 3
C. Securely attach rough carpentry work to substrate by anchoring and fastening as indicated, complying with the following:
1. NES NER-272 for power-driven fasteners.
2. Table 2304.9.1, "Fastening Schedule," in ICC's International Building Code.
3.2 PROTECTION
A. Protect rough carpentry from weather. If, despite protection, rough carpentry becomes wet, apply EPA-registered borate treatment. Apply borate solution by spraying to comply with EPA-registered label.
Canton, OH 06 10 00 - 4
JOINT SEALANTS
07 92 00 - 1
SECTION 07 92 00
JOINT SEALANTS
PART 1 - GENERAL
1.1 SUMMARY
A. This Section includes low-VOC and Low-Odor joint sealants for the following locations:
1. Interior joints in vertical surfaces.
a. Perimeter joints between interior wall surfaces and frames of interior doors.
b. Other joints as indicated.
1.2 SYSTEM PERFORMANCE REQUIREMENTS
A. Provide elastomeric joint sealants produced and installed to establish and maintain watertight and airtight continuous seals without causing staining or deterioration of joint substrates.
B. Provide joint sealants for interior applications produced and installed to establish and maintain airtight continuous seals that are water resistant and cause no staining or deterioration of joint substrates.
C. Provide products that will not off-gas VOC’s after product is installed and properly cured.
1.3 SUBMITTALS
A. Product data from manufacturers for each joint sealant product required.
B. Certification by joint sealant manufacturer that sealants plus the primers and cleaners, required for sealant installation, comply with local regulations controlling use of volatile organic compounds.
C. Provide Material Safety Data Sheets (MSDS) for the following:
1. Elastomeric joint sealants.
2. Primer.
3. Cleaners for nonporous surfaces.
D. Samples for initial selection purposes in form of manufacturer's standard bead samples, consisting of strips of actual products showing full range of colors available, for each product exposed to view.
E. Certificates from manufacturers of joint sealants attesting that their products comply with specification requirements and are suitable for the use indicated.
F. Qualification data complying with requirements specified in "QUALITY ASSURANCE" article. Include list of completed projects with project names addresses, names of architects and owners, plus other information specified.
G. Compatibility and adhesion test reports from elastomeric sealant manufacturer indicating that materials forming joint substrates and joint sealant backings have been tested for compatibility and adhesion with joint sealants. Include sealant manufacturer's interpretation of test results relative to sealant performance and recommendations for primers and substrate preparation needed to obtain adhesion.
07 92 00 - 2
H. Product test reports for each type of joint sealants indicated, evidencing compliance with requirements specified.
I. Preconstruction field test reports, indicating which products and joint preparation methods demonstrate acceptable adhesion to joint substrates.
1.4 QUALITY ASSURANCE
A. Installer Qualifications: Engage an experienced Installer who has completed joint sealant applications similar in material, design, and extent to that indicated for Project that have resulted in construction with a record of successful in service performance.
B. Single Source Responsibility for Joint Sealant Materials: Obtain joint sealants and joint backer materials from a single manufacturer for each different product required.
C. Conduct Testing: Provide comprehensive test data for each type of joint sealant based on tests conducted by a qualified independent testing laboratory on current product formulations within a 24 month period preceding date of subcontractor's submittal of test results to PM.
1. Test elastomeric sealants for compliance with requirements specified by reference to ASTM C920.
Include test results for hardness, stain resistance, adhesion and cohesion under cyclic movement (per ASTM C719), low temperature flexibility, modulus of elasticity at 100 percent strain, effects of heat aging, and effects of accelerated weathering.
2. Include test results performed on joint sealants after they have cured for 1 year.
1.5 DELIVERY, STORAGE, AND HANDLING
A. Deliver materials to Project site in original unopened containers or bundles with labels indicating manufacturer, product name and designation, color, expiration period for use, pot life, curing time, and mixing instructions for multi-component materials.
B. Store and handle materials in compliance with manufacturer's recommendations to prevent their deterioration or damage due to moisture, high or low temperatures, contaminants, or other causes.
1.6 PROJECT CONDITIONS
A. Environmental Conditions: Do not proceed with installation of joint sealants under the following conditions:
1. When ambient and substrate temperature conditions are outside the limits permitted by joint sealant manufacturer or below 40 deg F.
2. When joint substrates are wet.
B. Joint Width Conditions: Do not proceed with installation of joint sealants where joint widths are less than allowed by joint sealant manufacturer for application indicated.
C. Joint Substrate Conditions: Do not proceed with installation of joint sealants until contaminants capable of interfering with their adhesion are removed from joint substrates.
1.7 SEQUENCING AND SCHEDULING
A. Sequence installation of joint sealants to occur not less than 21 nor more than 30 calendar days after completion of waterproofing, unless otherwise indicated.
07 92 00 - 3
PART 2 - PRODUCTS
2.1 MATERIALS, GENERAL
A. Compatibility: Provide joint sealants, joint fillers, and other related materials that are compatible with one another and with joint substrates under conditions of service and application, as demonstrated by sealant manufacturer based on testing and field experience.
B. Colors: Provide selections to match aluminum door finish from manufacturer's full range of standard colors for typical applications.
C. Provide VOC-compliant sealants. Products must not produce off-gassing after proper curing is achieved.
2.2 ELASTOMERIC JOINT SEALANTS
A. Elastomeric Sealant Standard: Provide manufacturer's standard chemically curing elastomeric sealants that comply with ASTM C 920.
B. Neutral-curing silicone as follows:
1. VOC Content: 0 g/L or 0 lbs. Per gallon less water and exempt solvents.
2. Type: Type S (ASTM C 920).
3. Grade NS (ASTM C 920).
4. Class: 25 (ASTM C 920).
5. Use: NT, A and M.
6. Shore A Hardness: 30 (ASTM D 2240).
7. Joint Movement Capability (after 14 cure days): Extension: 25%. Compression: 25%.
8. Tear Resistance: 18pli (ASTM D 624).
9. Elongation at Break: 320 percent (ASTM D 412).
10. Tensile Strength: 275psi (ASTM D 412).
11. Uses Related to Joint Substrates. Expansion and control joints in concrete and masonry; metal curtain walls, perimeter caulking of windows; conventional glazing. Adheres to metal, aluminum, galvanized steel, concrete and masonry. For exterior applications.
12. Available Products: Including but not limited to the following:
a Sonolastic OmniSeal by Sonneborn, ChemRex Inc., 889 Valley Park Drive, Shakopee, MN 55379.
C. Multi-purpose mildew-resistant silicone sealant:
1. VOC Content: 0 g/L or 0 lbs. per gallon less water and exempt solvents.
2. Type: Type S (ASTM C 920).
07 92 00 - 4
3. Grade NS (ASTM C 920).
4. Class: 25 (ASTM C 920).
5. Use: NT, G and A.
6. Shore A Hardness: 25 (ASTM C 661).
7. Ultimate Elongation: 425 percent (ASTM D 412).
8. Tensile Strength, psi: 330 (ASTM D 412).
9. Movement Capability: 25 (ASTM C 719). Extrusion Rate: 350 g/min.
10. Use Related to Exposure: NT (non-traffic).
11. Uses Related to Joint Substrates: Glass, Aluminum, Tile, Fiberglass, Countertops, and Nonstructural glazing. For interior and exterior applications.
12. Available Products: Including but not limited to the following:
a. Sonolastic OmniPlus by Sonneborn, ChemRex Inc., 889 Valley Park Drive, Shakopee, MN 55379.
D. Low-Modulus, high-movement, fast-curing sealant:
1. VOC Content: 2.07 g/L or 0.02 lbs. per gallon. Complies with low-VOC regulations.
2. Type: S (ASTM C 920).
3. Grade: NS (ASTM C 290).
4. Class: 25 (ASTM C 290).
5. Use: NT, M, A, G and O.
6. Tensile Strength: 290 psi (ASTM D 412).
7. Ultimate Elongation at Break: 865 percent (ASTM D 412).
8. Hardness, Shore A: 20 (ASTM C 661).
9. Tear Strength: 70 lb/in (ASTM D 1004).
10. Use: Glass, aluminum, concrete, masonry, wood, stone, curtain wall construction, expansion wall joints. Interior and exterior use. Do not use on horizontal traffic-bearing surfaces.
11. Available Products:
a. Sonolastic 150 by Sonneborn, ChemRex, Inc. 889 Valley Park Drive, Shakopee, MN 55379.
07 92 00 - 5
2.3 JOINT SEALANT BACKING
A. General: Provide sealant backings of material and type that are non-staining; are compatible with joint substrates, sealants, primers and other joint fillers; and are approved for applications indicated by sealant manufacturer based on field experience and laboratory testing. Provide backing and filler material by sealant manufacturer to greatest extent possible, or products recommended by sealant manufacturer.
B. Plastic Foam Joint Fillers: Preformed, compressible, resilient, non-staining, non-waxing, non-extruding strips of flexible plastic foam of material indicated below and of size, shape, and density to control sealant depth and otherwise contribute to producing optimum sealant performance:
1. Open cell polyurethane foam.
2. Closed cell polyethylene foam, nonabsorbent to liquid water and gas, non-outgassing in unruptured state.
C. Bond Breaker Tape: Polyethylene tape or other plastic tape as recommended by sealant manufacturer for preventing sealant from adhering to rigid, inflexible joint filler materials or joint surfaces at back of joint where such adhesion would result in sealant failure. Provide self-adhesive tape where applicable.
2.4 MISCELLANEOUS MATERIALS
A. Primer: Material recommended by joint sealant manufacturer where required for adhesion of sealant to joint substrates indicated, as determined from preconstruction joint sealant substrate tests and field tests.
B. Cleaners for Nonporous Surfaces: Chemical cleaners acceptable to manufacturers of sealants and sealant backing materials, free of oily residues or other substances capable of staining or harming in any way joint substrates and adjacent nonporous surfaces, and formulated to promote optimum adhesion of sealants with joint substrates.
C. Masking Tape: Non-staining, nonabsorbent material compatible with joint sealants and surfaces adjacent to joints.
PART 3 - EXECUTION
3.1 EXAMINATION
A. Examine joints indicated to receive joint sealants, with Installer present, for compliance with requirements for joint configuration, installation tolerances, and other conditions affecting joint sealant performance. Do not proceed with installation of joint sealants until unsatisfactory conditions have been corrected.
3.2 PREPARATION
A. Surface Cleaning of Joints: Clean out joints immediately before installing joint sealants to comply with recommendations of joint sealant manufacturer and the following requirements:
1. Remove all foreign material from joint substrates that could interfere with adhesion of joint sealant, including dust, paints (except for permanent, protective coatings tested and approved for sealant adhesion and compatibility by sealant manufacturer), old joint sealants, oil, grease, waterproofing, water repellents, water, surface dirt, and frost.
2. Clean concrete, masonry, unglazed surfaces of ceramic tile, and similar porous joint substrate surfaces by brushing, grinding, blast cleaning, mechanical abrading, or a combination of these methods to produce a clean, sound substrate capable of developing optimum bond with joint sealants. Remove
07 92 00 - 6 loose particles remaining from above cleaning operations by vacuuming or blowing out joints with oil free compressed air.
3. Clean metal, glass and other nonporous surfaces with chemical cleaners or other means that do not stain, harm substrates, or leave residues capable of interfering with adhesion of joint sealants.
B. Joint Priming: Prime joint substrates where indicated or where recommended by joint sealant manufacturer based on preconstruction joint sealant substrate tests or prior experience. Apply primer to comply with joint sealant manufacturer's recommendations. Confine primers to areas of joint sealant bond; do not allow spillage or migration onto adjoining surfaces.
C. Masking Tape: Use masking tape where required to prevent contact of sealant with adjoining surfaces that otherwise would be permanently stained or damaged by such contact or by cleaning methods required to remove sealant smears. Remove tape immediately after tooling without disturbing joint seal.
3.3 INSTALLATION OF JOINT SEALANTS
A. General: Comply with joint sealant manufacturer's printed installation instructions applicable to products and applications indicated, except where more stringent requirements apply.
B. Sealant Installation Standard: Comply with recommendations of ASTM C 1193 for use of joint sealants as applicable to materials, applications, and conditions indicated.
C. Installation of Sealant Backings: Install sealant backings to comply with the following requirements:
1. Install joint fillers of type indicated to provide support of sealants during application and at position required to produce the cross-sectional shapes and depths of installed sealants relative to joint widths that allow optimum sealant movement capability.
a. Do not leave gaps between ends of joint fillers.
b. Do not stretch, twist, puncture, or tear joint fillers.
c. Remove absorbent joint fillers that have become wet prior to sealant application and replace with dry material.
2. Install bond breaker tape between sealants where backer rods are not used between sealants and joint fillers or back of joints.
D. Installation of Sealants: Install sealants by proven techniques that result in sealants directly contacting and fully wetting joint substrates, completely filling recesses provided for each joint configuration, and providing uniform, cross sectional shapes and depths relative to joint widths that allow optimum sealant movement capability. Install sealants at the same time sealant backings are installed.
E. Tooling of Non-sag Sealants: Immediately after sealant application and prior to time skinning or curing begins, tool sealants to form smooth, uniform beads of configuration indicated, to eliminate air pockets, and to ensure contact and adhesion of sealant with sides of joint. Remove excess sealants from surfaces adjacent to joint. Do not use tooling agents that discolor sealants or adjacent surfaces or are not approved by sealant manufacturer.
1. Provide concave joint configuration per Figure 5A in ASTM C1193.
2. Use masking tape to protect adjacent surfaces of recessed tooled joints.
07 92 00 - 7
3.4 CLEANING
A. Clean off excess sealants or sealant smears adjacent to joints as work progresses by methods and with cleaning materials approved by manufacturers of joint sealants and of products in which joints occur.
3.5 PROTECTION
A. Protect joint sealants during and after curing period from contact with contaminating substances or from damage resulting from construction operations or other causes so that they are without deterioration or damage at time of Substantial Completion. If, despite such protection, damage or deterioration occurs, cut out and remove damaged or deteriorated joint sealants immediately so that and installations with repaired areas are indistinguishable from original work.
07 92 00 - 8
GYPSUM BOARD
09 29 00 - 1
SECTION 09 29 00
GYPSUM BOARD
PART 1 - GENERAL
1.1 SUMMARY
A. This Section includes the following:
1. Interior gypsum board.
1.2 SUBMITTALS
A. Product Data: For each type of product indicated.
1.3 QUALITY ASSURANCE
A. Fire-Resistance-Rated Assemblies: For fire-resistance-rated assemblies, provide materials and construction identical to those tested in assembly indicated according to ASTM E 119 by an independent testing agency.
1.4 STORAGE AND HANDLING
A. Store materials inside under cover and keep them dry and protected against damage from weather, condensation, direct sunlight, construction traffic, and other causes. Stack panels flat to prevent sagging.
1.5 PROJECT CONDITIONS
A. Environmental Limitations: Comply with ASTM C 840 requirements or gypsum board manufacturer's written recommendations, whichever are more stringent.
B. Do not install interior products until installation areas are enclosed and conditioned.
C. Do not install panels that are wet, moisture damaged, OR mold damaged.
1. Indications that panels are wet or moisture damaged include, but are not limited to, discoloration, sagging, or irregular shape.
2. Indications that panels are mold damaged include, but are not limited to, fuzzy or splotchy surface contamination and discoloration.
PART 2 - PRODUCTS
2.1 PANELS, GENERAL
A. Size: Provide in maximum lengths and widths available that will minimize joints in each area and that correspond with support system indicated.
2.2 INTERIOR GYPSUM BOARD
A. General: Complying with ASTM C 36/C 36M or ASTM C 1396/C 1396M, as applicable to type of gypsum board indicated and whichever is more stringent.
09 29 00 - 2
1. Available Manufacturers: Subject to compliance with requirements, manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following:
a. American Gypsum Co.
b. G-P Gypsum.
c. National Gypsum Company.
d. USG Corporation.
2. Regular Type:
a. Thickness: Minimum 5/8 inch, or as required by fire-resistance-rated assembly indicated on drawings.
b. Long Edges: Tapered.
3. Moisture – Resistant (Green Board) Type:
a. Thickness: 5/8 inch.
b. Long Edges: Tapered.
4. Type X:
a. Thickness: 5/8 inch.
b. Long Edges: Tapered.
2.3 TRIM ACCESSORIES
A. Interior Trim: ASTM C 1047.
1. Material: Galvanized or aluminum-coated steel sheet, rolled zinc, or plastic.
2. Shapes:
a. Cornerbead.
b. U-Bead: J-shaped; exposed short flange does not receive joint compound.
2.4 JOINT TREATMENT MATERIALS
A. General: Comply with ASTM C 475/C 475M.
B. Joint Tape:
1. Interior Gypsum Wallboard: Paper, or as recommended by manufacturer.
C. Joint Compound for Interior Gypsum Wallboard: For each coat use formulation that is compatible with other compounds applied on previous or for successive coats.
1. Prefilling: At open joints and damaged surface areas, use setting-type taping compound.
09 29 00 - 3
2. Embedding and First Coat: For embedding tape and first coat on joints, fasteners, and trim flanges, use setting-type taping compound.
a Use setting-type compound for installing paper-faced metal trim accessories.
3. Fill Coat: For second coat, use setting-type, sandable topping compound.
4. Finish Coat: For third coat, use setting-type, sandable topping.
5. Skim Coat: For final coat of Level 5 finish, use setting-type, sandable topping compound.
2.5 AUXILIARY MATERIALS
A. General: Provide auxiliary materials that comply with referenced installation standards and manufacturer's written recommendations.
B. Laminating Adhesive: Adhesive or joint compound recommended for directly adhering gypsum panels to continuous substrate.
C. Steel Drill Screws: ASTM C 1002, unless otherwise indicated.
1. Use screws complying with ASTM C 954 for fastening panels to steel members from 0.033 to 0.112 inch thick.
2. For fastening cementitious backer units, use screws of type and size recommended by panel manufacturer.
D. Acoustical Sealant: As specified in Section 07 92 00 "JOINT SEALANTS."
PART 3 - EXECUTION
3.1 EXAMINATION
A. Examine areas and substrates, with Installer present, and including welded hollow-metal frames and framing, for compliance with requirements and other conditions affecting performance.
B. Examine panels before installation. Reject panels that are wet, moisture damaged, and mold damaged.
C. Proceed with installation only after unsatisfactory conditions have been corrected.
3.2 APPLYING AND FINISHING PANELS, GENERAL
A. Comply with ASTM C 840.
B. Install panels with face side out. Butt panels together for a light contact at edges and ends with not more than 1/16 inch of open space between panels. Do not force into place.
C. Locate edge and end joints over supports, except in ceiling applications where intermediate supports or gypsum board back-blocking is provided behind end joints. Do not place tapered edges against cut edges or ends. Stagger vertical joints on opposite sides of partitions. Do not make joints other than control joints at corners of framed openings.
09 29 00 - 4
D. Form control and expansion joints with space between edges of adjoining gypsum panels.
E. Cover both faces of support framing with gypsum panels in concealed spaces (above ceilings, etc.), except in chases braced internally.
1. Unless concealed application is indicated or required for sound, fire, air, or smoke ratings, coverage may be accomplished with scraps of not less than 8 sq. ft. in area.
2. Fit gypsum panels around ducts, pipes, and conduits.
F. Where partitions intersect structural members projecting below underside of floor/roof slabs and decks, cut gypsum panels to fit profile formed by structural members; allow 1/4- to 3/8-inch- wide joints to install sealant.
G. Attachment to Steel Framing: Attach panels so leading edge or end of each panel is attached to open (unsupported) edges of stud flanges first.
H. STC-Rated Assemblies: Seal construction at perimeters, behind control joints, and at openings and penetrations with a continuous bead of acoustical sealant. Install acoustical sealant at both faces of partitions at perimeters and through penetrations. Comply with ASTM C 919 and with manufacturer's written recommendations for locating edge trim and closing off sound-flanking paths around or through assemblies, including sealing partitions above acoustical ceilings.
3.3 APPLYING INTERIOR GYPSUM BOARD
A. Install interior gypsum board in the following locations:
1. Regular Type: Vertical surfaces, unless otherwise indicated.
2. Type X: As indicated on Drawings and Where required for fire-resistance-rated assembly.
B. Single-Layer Application:
1. On partitions/walls, apply gypsum panels vertically (parallel to framing, unless otherwise indicated or required by fire-resistance-rated assembly, and minimize end joints.
a. Stagger abutting end joints not less than one framing member in alternate courses of panels.
2. Fastening Methods: Apply gypsum panels to supports with steel drill screws.
C. Laminating to Substrate: Where gypsum panels are indicated as directly adhered to a substrate (other than studs, joists, furring members, or base layer of gypsum board), comply with gypsum board manufacturer's written recommendations and temporarily brace or fasten gypsum panels until fastening adhesive has set.
3.4 INSTALLING TRIM ACCESSORIES
A. General: For trim with back flanges intended for fasteners, attach to framing with same fasteners used for panels. Otherwise, attach trim according to manufacturer's written instructions.
B. Control Joints: Install control joints according to ASTM C 840 and in specific locations approved by Architect for visual effect.
09 29 00 - 5
C. Interior Trim: Install in the following locations:
1. Cornerbead: Use at outside corners where indicated.
2. U-Bead: Use at exposed panel edges unless otherwise indicated
3.5 FINISHING GYPSUM BOARD
A. General: Treat gypsum board joints, interior angles, edge trim, control joints, penetrations, fastener heads, surface defects, and elsewhere as required to prepare gypsum board surfaces for decoration. Promptly remove residual joint compound from adjacent surfaces.
B. Prefill open joints, rounded or beveled edges, and damaged surface areas.
C. Apply joint tape over gypsum board joints, except those with trim having flanges not intended for tape.
D. Gypsum Board Finish Levels: Finish panels to levels indicated below and according to ASTM C 840:
1. Level 1: Ceiling plenum areas, concealed areas, and where indicated.
2. Level 2: Panels that are substrate for tile and acoustical tile.
3. Level 3: Panels that are to receive a heavy-grade wallcovering as a final finish.
4. Level 4: At panel surfaces that will be exposed to view, unless otherwise indicated.
a Primer and its application to surfaces are specified in other Division 09 Sections.
5. Level 5: Panels that are to receive gloss, semi-gloss or enamel paints.
a Primer and its application to surfaces are specified in other Division 09 Sections.
3.6 PROTECTION
A. Protect installed products from damage from weather, condensation, direct sunlight, construction, and other causes during remainder of the construction period.
B. Remove and replace panels that are wet, moisture damaged, and mold damaged.
1. Indications that panels are wet or moisture damaged include, but are not limited to, discoloration, sagging, or irregular shape.
2. Indications that panels are mold damaged include, but are not limited to, fuzzy or splotchy surface contamination and discoloration.
09 29 00 - 6
ACOUSTICAL PANEL CEILINGS
09 51 13 - 1
SECTION 09 51 13
ACOUSTICAL PANEL CEILINGS
PART 1 - GENERAL
1.1
A.
SUMMARY
This Section includes acoustical panels and exposed suspension systems for ceilings.
B. Products furnished, but not installed under this Section, include anchors, clips, and other ceiling attachment devices to be cast in concrete at ceilings.
1.2
A.
DEFINITIONS
AC: Articulation Class.
B. CAC: Ceiling Attenuation Class.
C. LR: Light Reflectance coefficient.
D. NRC: Noise Reduction Coefficient.
1.3
A.
SUBMITTALS
Product Data: For each type of product indicated.
B. Coordination Drawings: Reflected ceiling plans, drawn to scale, on which the following items are shown and coordinated with each other, based on input from installers of the items involved:
1. Ceiling suspension system members.
2. Method of attaching hangers to building structure.
3. Ceiling-mounted items including lighting fixtures, diffusers, grilles, speakers, access panels, and special moldings.
4. Minimum Drawing Scale: 1/8 inch = 1 foot
C. Samples for Initial Selection: For components with factory-applied color finishes.
D. Maintenance Data: For finishes to include in maintenance manuals.
1.4
A.
QUALITY ASSURANCE
Acoustical Testing Agency Qualifications: An independent testing laboratory, or an NVLAP-accredited laboratory, with the experience and capability to conduct the testing indicated. NVLAP-accredited laboratories must document accreditation, based on a "Certificate of Accreditation" and a "Scope of Accreditation" listing the test methods specified.
B. Source Limitations:
1. Acoustical Ceiling Panel: Obtain each type through one source from a single manufacturer.
2. Suspension System: Obtain each type through one source from a single manufacturer.
C. Source Limitations: Obtain each type of acoustical ceiling panel and supporting suspension system through one source from a single manufacturer.
09 51 13 - 2
D. Fire-Test-Response Characteristics: Provide acoustical panel ceilings that comply with the following requirements:
1. Surface-Burning Characteristics: Provide acoustical panels with the following surface-burning characteristics complying with ASTM E 1264 for Class A materials as determined by testing identical products per ASTM E 84.
E. Preinstallation Conference: Conduct conference at Project site to discuss phasing, protection of office furniture & equipment, and dust containment created from ceiling system removal. In addition, discussion of supporting luminaries, detection sensors, and HVAC devices.
1.5
A.
DELIVERY, STORAGE, AND HANDLING
Deliver acoustical panels, suspension system components, and accessories to Project site in original, unopened packages and store them in a fully enclosed, conditioned space where they will be protected against damage from moisture, humidity, temperature extremes, direct sunlight, surface contamination, and other causes.
B. Before installing acoustical panels, permit them to reach room temperature and a stabilized moisture content.
C. Handle acoustical panels carefully to avoid chipping edges or damaging units in any way.
1.6
A.
PROJECT CONDITIONS
Environmental Limitations: Do not install acoustical panel ceilings until spaces are enclosed and weatherproof, wet work in spaces is complete and dry, work above ceilings is complete, and ambient temperature and humidity conditions are maintained at the levels indicated for Project when occupied for its intended use.
1. Pressurized Plenums: Operate ventilation system for not less than 48 hours before beginning acoustical panel ceiling installation.
1.7 COORDINATION
A. Coordinate layout and installation of acoustical panels and suspension system with other construction that penetrates ceilings or is supported by them, including light fixtures, HVAC equipment, fire-suppression system, and partition assemblies.
1.8 EXTRA MATERIALS
A. Furnish extra materials described below that match products installed and that are packaged with protective covering for storage and identified with labels describing contents.
1. Acoustical Ceiling Panels: Full-size panels equal to 2.0 percent of quantity installed but not less than one
(1) unopened boxes for each type and finish.
2. Suspension System Components: Quantity of each exposed component equal to 2.0 percent of quantity installed.
09 51 13 - 3
PART 2 - PRODUCTS
2.1 PERFORMANCE REQUIREMENTS
A. Surface-Burning Characteristics: Comply with ASTM E 84; testing by a qualified testing agency. Identify products with appropriate markings of applicable testing agency.
1. Flame-Spread Index: Comply with ASTM E 1264 for Class A materials.
2. Smoke-Developed Index: 50 or less.
2.2 ACOUSTICAL PANELS, GENERAL
A. Acoustical Panel Standard: Provide manufacturer's standard panels of configuration indicated that comply with ASTM E 1264 classifications as designated by types, patterns, acoustical ratings, and light reflectance’s, unless otherwise indicated.
1. Mounting Method for Measuring NRC: Type E-400; plenum mounting in which face of test specimen is 15-3/4 inches away from test surface per ASTM E 795.
B. Acoustical Panel Colors and Patterns: Basis-of-Design is Armstrong “CALLA”. Item # 2820, Match appearance characteristics indicated for product type.
1. Where appearance characteristics of acoustical panels are indicated by referencing pattern designations in ASTM E 1264 and not manufacturers' proprietary product designations, provide products selected by FAA from each manufacturer's full range that comply with requirements indicated for type, pattern, color, light reflectance, acoustical performance, edge detail, and size.
2. Insulation value: R Factor-BTU: 2.90 BTU; R Factor-Watts: 0.445 m2 K/W.
C. Broad Spectrum Antimicrobial Fungicide and Bactericide Treatment: Provide acoustical panels treated with manufacturer's standard antimicrobial formulation that inhibits fungus, mold, mildew, and gram- positive and gram-negative bacteria and showing no mold, mildew, or bacterial growth when tested according to ASTM D 3273 and evaluated according to ASTM D 3274 or ASTM G 21.
2.3
A.
ACOUSTICAL PANELS FOR ACOUSTICAL PANEL CEILING
ACT-1: Subject to compliance with requirements, provide the product indicated on Drawings, or approved equal.
B. Modular Size: 24” x 48” x 7/8”
C. Color: White
D. LR: 0.86
E. NRC: 0.85
F.
G.
CAC: 35
AC: 170
H. Antimicrobial Treatment: Broad spectrum fungicide and bactericide based.
09 51 13 - 4
2.4
A.
METAL SUSPENSION SYSTEMS, GENERAL
Metal Suspension System Standard: Provide manufacturer's standard direct-hung metal suspension systems of types, structural classifications, and finishes indicated that comply with applicable requirements in ASTM C 635.
B. Finishes and Colors, General: Comply with NAAMM's "Metal Finishes Manual for Architectural and Metal Products" for recommendations for applying and designating finishes. Provide manufacturer's standard factory-applied finish for type of system indicated.
C. Attachment Devices: Size for five times the design load indicated in ASTM C 635, Table 1, "Direct Hung," unless otherwise indicated. Comply with OH state seismic design requirements.
1. Type: Post-installed expansion anchors.
2. Corrosion Protection: Carbon-steel components zinc plated to comply with ASTM B 633, Class Fe/Zn 5 (0.005 mm) for Class SC 1 service condition.
D. Wire Hangers, Braces, and Ties: Provide wires complying with the following requirements:
1. Zinc-Coated, Carbon-Steel Wire: ASTM A 641/A 641M, Class 1 zinc coating, soft temper.
2. Size: Select wire diameter so its stress at 3 times hanger design load (ASTM C 635, Table 1, "Direct Hung") will be less than yield stress of wire but provide not less than 0.106-inch- diameter wire.
E. Hanger Rods: Mild steel, zinc coated or protected with rust-inhibitive paint.
F. Hold-Down Clips: Where indicated, provide manufacturer's standard hold-down clips spaced 24 inches o.c. on all cross tees.
G. Impact Clips: Where indicated, provide manufacturer's standard impact-clip system designed to absorb impact…
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