Attachment_4_-_PPNM_Stabilization_-_Appendix_C_Part1.pdf
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- PPNM ROCK STABILIZATION Federal contract opportunity
- Solicitation number
- 140L3623R0001
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This document summarizes a solicitation for construction services to stabilize multiple areas located on the Pompeys Pillar National Monument Site. The Department of Interior Bureau of Land Management issued solicitation number 140L3623R0001 on February 7, 2023 seeking proposals for work including installation of rockbolts, micropiles, drainage controls and shotcrete. The estimated value of the contract is between $1 million and $5 million. A single award will be made to the offeror providing the best value based on tradeoff procedures. Proposals are due on March 7, 2023. The agency anticipates awarding the contract on or around May 19, 2023 with work to commence within 10 days of notice and be completed by October 19, 2023. The solicitation was issued as a total small business set-aside with a NAICS code of 237990 and size standard of $45 million. For further information, offerors should contact the point of contact listed.
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APPENDIX C:
POMPEYS PILLAR NATIONAL MONUMENT
INTRUMENTATION OPERATION AND MAINTENANCE
MANUAL
4300 MarketPointe Drive, Suite 200 Minneapolis, MN 55435 952.832.2600 www.barr.com
Pompeys Pillar National Monument
Instrumentation Operation and Maintenance Manual
Prepared for Bureau of Land Management
April 2022
P:\Mpls\26 MT\55\26551004 Pompeys Pillar NA Monitoring\WorkFiles\O&M Manual\PPNM O&M Manual.docx i
Pompeys Pillar National Monument
Instrumentation Operations and Maintenance Manual
April 2022
Contents 1 Overview
1.1 Introduction
1.2 Purpose of Instrumentation
1.3 Related Documents
1.4 Overview of O&M Plan
2 Instrumentation System Description
2.1 Vibrating Wire Crackmeter
2.2 Biaxial Tiltmeter
2.3 Laser Distance Meter
2.4 Meteorological Station
2.5 Vibrating Wire Data Logger
2.6 Gateway
2.7 Data Visualization
2.8 Accessing Data Loggers – Dlog
2.9 Summary
3 Instrumentation Systems Operations
3.1 Organization and Structure
3.2 Data Collection and Validation
3.3 Data Reporting
3.4 Data Management and Storage
3.5 Periodic Systems Adequacy and Update
4 Instrumentation System Maintenance
4.1 Routine Preventative Maintenance
4.1.1 Battery Replacement
4.2 Instrument Calibration Procedures
4.3 Troubleshooting and Repairs
4.3.1 Vibrating Wire Crack Meters
ii
4.3.2 Biaxial Tiltmeters
4.3.3 Laser Distance Meters
4.3.4 Meteorological Station
4.3.5 Vibrating Wire Data Loggers
4.3.6 Gateway
ist o a les
Table 1 VW Crackmeter Summary Table 2 Biaxial Tiltmeter Summary Table 3 Laser Distance Meter Summary Table 4 Weather Station Summary Table 5 VW Data Logger Summary Table 6 Gateway Summary Table 7 Battery Replacement Schedule ist o i ures
Figure 1 Data Flow ist o Appendices Attac ments or i its
Attachment 1 – Instrument Installation Data Attachment 2 – Instrument Location Figures Attachment 3 – Calibration Sheets Attachment 4 – Manufacturer Manuals Attachment 5 – eagle.io User Guide Attachment 6 – DLog User Guide iii
Abbreviations
Barr Barr Engineering Company BLM Bureau of Land Management CSV Coma Separated Values EOR Engineer of Record O&M Operation and Maintenance PoE Power over Ethernet PPNM Pompeys Pillar National Monument RBMS Rock Block Monitoring System TARP Trigger Action Response Plan VW Vibrating Wire
1 Overview
1.1 Introduction
The purpose of this operation and maintenance (O&M) manual is to provide information about equipment and the monitoring program as well as a user’s manual to the Bureau of Land Management (BLM) for the instrumentation system installed at Pompeys Pillar National Monument (PPNM) located in Yellowstone County, Montana. The Rock Block Monitoring System (RBMS) includes sensors and data loggers to measure rock block movement at the site, a data storage and visualization system, and a Trigger Action Response Plan (TARP). The data collected from the site is processed and visualized on a web-based application to allow users to evaluate potential rock block displacement and notify staff to act based on the data.
1.2 Purpose of Instrumentation
The purpose of the RBMS is to measure rock block displacement, rotation, and environmental conditions at the site. Vibrating wire crackmeters, biaxial tiltmeters, laser distance meters, and a weather station are all used to collect information from the site at the Signature Block, Turtle Rock, and Lower Rock areas of the site. Threshold limits (or trigger limits) for each sensor were provided by Itasca Consulting Group, Inc.
(Itasca) of Minneapolis, Minnesota. The threshold limits have been added to the visualization platform such that email and text notifications are sent to select staff when a threshold has been exceeded. Once the alarm has triggered, steps to be followed will be listed in the TARP.
1.3 Related Documents
A TARP was introduced in the Pompeys Pillar National Monument Stabilization Environmental Assessment (BLM, 2022). The TARP provides the BLM staff with planned steps of action to follow if visual observation identifies changed conditions and or if monitoring data thresholds are exceeded. The trigger limits were established March 25, 2022 by Itasca (Barr, 2022).
1.4 Overview of O&M Plan
The O&M plan provides the BLM with the information necessary to operate and maintain the RBMS geotechnical instrumentation system that was installed by Barr Engineering Co. (Barr) in July 2020, March 2021, and updated in March 2022. Itasca identified monitoring locations and monitoring threshold limits, and Barr selected the sensors, telemetry and visualization system and alerting platform. The following sections describe the RBMS system, describes instrumentation operations, and RBMS system maintenance.
2 Instrumentation System Description As described in the previous section, the instrumentation system is comprised of sensors and data loggers to collect data onsite and transmit to a web-based application for visualization. The sensors used at the site include vibrating wire crackmeters, biaxial micro-electromechanical systems (MEMS) based tilt sensors, laser distance meters, and a meteorological station. The sensors are connected to and interface with Loadsensing data loggers that collect and store data that is viewed using a web-based application, eagle.io. This section will describe each sensor, data logger, and the website that is used for this RBMS.
The instrument installation data and instrument location figures can also be found in Attachment 1 and Attachment 2, respectively.
2.1 Vibrating Wire Crackmeter
The vibrating wire (VW) crackmeter sensors are manufactured by GEOKON of Lebanon, New Hampshire.
The model number for each VW crackmeter is 4420-1-50MM, which has a total range of 50 millimeters (mm). The crackmeters were installed to the rock face using ¼-inch wedge anchors that were drilled and epoxied into the rock. The wedge anchors extruding out of the rock were inserted into the circular ends of the crackmeter and secured with washers and lock nuts. The crackmeters were installed such that each meter has 25 mm of travel in both extension and compression. The cable end of the crackmeter was then installed in either a radio enabled Loadsensing 5-channel or 1-channel vibrating wire data logger manufactured by Worldsensing. Details of the Loadsensing VW data logger can be found in Section 2.5.
The VW crackmeters are sampled at a frequency of 1 reading per hour. There are currently 11 crackmeters installed onsite with one spare crackmeter in storage onsite intended as a replacement should a sensor become damaged or malfunction. One of the 11 crackmeters has been installed to monitor sensor response resulting from environmental changes while 10 crackmeters have been installed for rock displacement monitoring purposes. Crackmeter installation locations and information are shown in Table 1.
Table 1 VW Crackmeter Summary
Name RBMS ID Manufacturer Model Serial Number
Data Logger Serial
Number
Data Logger
Port
Signature Block 1 Top CM1 101 GEOKON 4420-50MM 2101223 36828 3
Signature Block 1 Top CM2 102 GEOKON 4420-50MM 2101221 36828 1
Signature Block 2 Top CM3 103 GEOKON 4420-50MM 2101222 36828 2
Signature Block 2 East Face CM 104 GEOKON 4420-50MM 1823702 23667 1
Signature Block 2 North Face CM 106 GEOKON 4420-50MM 1823703 23493 1
Signature Block 2- 3 North Face-CM 108 GEOKON 4420-50MM 2101225 28701 1
Control CM 113 GEOKON 4420-50MM 2101217 36828 4
Turtle Rock Block 1a-CM 201 GEOKON 4420-50MM 2101224 36444 3
Turtle Rock Block 1b Top-CM 202 GEOKON 4420-50MM 1823724 36444 2
Turtle Rock Block 3 Top-CM 203 GEOKON 4420-50MM 2101220 36444 1
Turtle Rock Block 2a-CM 204 GEOKON 4420-50MM 2101218 36444 4
2.2 Biaxial Tiltmeter
The biaxial tiltmeter sensors are manufactured by Loadsensing. The model for each tiltmeter is LS-G6- INC15 which have +15° tilt range. The tiltmeters were installed to the rock face using a manufacturer suppled L-bracket. The L-brackets were bolted to the rock face using ¼-inch wedge anchors that were drilled and epoxied into the rock. The tiltmeters were installed in the field as level as possible with the positive A-rotation generally in the direction of expected movement (downslope) and the B-direction perpendicular to the expected direction of movement. Each tiltmeter has an integrated data logger with a 900 MHz radio to communicate with the gateway. The biaxial tiltmeters are powered by two C-size 3.6-volt lithium-thionyl chloride (Li-SOCl2) batteries and are sampled at a frequency of one reading per hour.
There are currently four tiltmeters installed with two spare tiltmeters in storage onsite intended as replacements should a sensor become damaged or malfunction. The tiltmeter installation locations and information are shown in Table 2.
Table 2 Biaxial Tiltmeter Summary
Name RBMS ID Manufacturer Model Serial Number
Turtle Rock Block 2b Tiltmeter 205 Loadsensing LS-G6-INC15 25547
Lower Rock Block 1 Tiltmeter 300 Loadsensing LS-G6-INC15 13488
Lower Rock Block 2 Tiltmeter 301 Loadsensing LS-G6-INC15 20315
Lower Rock Block 3 Tiltmeter 302 Loadsensing LS-G6-INC15 20215
2.3 Laser Distance Meter
The laser distance meters are sensors manufactured by Loadsensing. The model number for each laser distance meter is LS-G6-LASER which have an effective measuring range from 0.05 meters (m) to 150 m.
One distance meter was installed under the overhanging Signature Block 2 and is measuring the distance to the bottom of the block to the distance meter. The other two distance meters are installed southeast of the Signature Block area and are pointing to the southwestern face of Signature Block 1. Each distance meter has an integrated data logger with a 900 MHz radio to communicate with the gateway. The distance meters are powered by two C-size 3.6-volt lithium-thionyl chloride (Li-SOCl2) batteries and are sampled at a frequency of one reading per hour. There are currently three distance meters installed with one spare distance meter in storage onsite intended as a replacement in the event a sensor is damaged or malfunctions. The laser distance meter installation locations and information are shown in Table 3.
Table 3 Laser Distance Meter Summary
Name RBMS ID Manufacturer Model Serial Number
Signature Block 2 DM 110 Loadsensing LS-G6-LASER 32258
Signature Block 1 DM1 111 Loadsensing LS-G6-LASER 32264
Signature Block 1 DM2 112 Loadsensing LS-G6-LASER 32291
2.4 Meteorological Station
The meteorological station was manufactured by Vaisala of Helsinki, Finland. The model number for the weather sensor is WXT536. The station is equipped with sensors to measure barometric pressure, temperature, relative humidity, wind direction, wind speed, and precipitation. The weather sensor is installed on a pole that is approximately five feet off the ground in an open field just east of the monument. The weather sensor is connected to a Loadsensing digital node data logger, model LS-G6- DIG-2, that has a direct AC power supply from the receptacle on the eastern side of the maintenance garage. The digital node has an integrated 900 MHz radio to communicate with the gateway. The sensor is connected to the RS485 port on the digital node and is sampled at a frequency of 1 reading per hour.
The installation information for the weather senor is shown in Table 4.
Table 4 Weather Station Summary
Name RBMS ID Type Manufacturer Model Serial Number
Weather Station 400 Data Logger Loadsensing LS-G6-DIG-2 34214
401 Sensor Vaisala WXT526 T0150935
2.5 Vibrating Wire Data Logger
The vibrating wire data loggers are manufactured by Loadsensing with two models used at the site, LS- G6-VW-1M and LS-G6-VW-5. Both models are programed to read one or five VW sensors, respectively.
The VW data loggers are equipped with a 900 MHz radio that communicates with the gateway. The VW data loggers are powered by C-size 3.6-volt lithium-thionyl chloride (Li-SOCl2) batteries and are sampled at a frequency of 1 reading per hour. There are currently five VW data loggers installed with one spare of each model in storage onsite intended as a replacement in the event a data logger becomes damaged or malfunctions. The VW data logger installation locations and information are shown in Table 5.
Table 5 VW Data Logger Summary
Name RBMS ID Manufacturer Model Serial Number
Signature Top Block 100 Loadsensing LS-G6-VW-5 36828
Signature Block 2 East Face CM 105 Loadsensing LS-G6-VW-1M 23667
Signature Block 2 North Face CM 107 Loadsensing LS-G6-VW-1M 23493
Signature Block 2-3 North Face-CM 109 Loadsensing LS-G6-VW-1M 28701
Turtle Rock 200 Loadsensing LS-G6-VW-5 36444
2.6 Gateway
The remote gateway was manufactured by Loadsensing and has an ethernet connection to an external Digi cellular modem located at the west end of the interpretive center. The model number for the gateway is LS-G6-GW-FCC-3. The gateway is powered through an AC power adapter plugged into the power receptacle. The gateway is equipped with a 900 MHz radio that is used to communicate to the data loggers installed onsite. The data is aggregated as comma-separated values (CSV) files grouped by data logger and stored on the gateway’s server. The data is then pushed to a web visualization application where data is also stored in the cloud. The gateway information is shown in Table 6.
Table 6 Gateway Summary
Name RBMS ID Manufacturer Model Serial Number
PPNM Gateway 500 Loadsensing LS-G6-GW-FCC-3 0x80D07B0
Remote access to the gateway’s server can be achieved in multiple ways. The gateway’s server allows the user to access a variety of options, such as changing the data logger sampling frequency, updating the gateway operating system, manual download of data files (CSV format), and checking on the radio connections to the individual data loggers. There are two security logins to remotely access the gateway; a view-only login and an administrative login. The administrative login allows the user to view and download data as well as change gateway settings. The view-only login restricts the user to only view and download data. The login information for the gateway server is below.
Remote Access URL: https://loadsensing.wocs3.com/21572 Administrative login o Username: admin o Password: Barr_PPNM
View-only login o Username: viewonly o Password: PPNM!23
Cellular Modem Login o IP Address: 166.180.011.072 o Username: username o Password: geomo499
2.7 Data Visualization
As described in the previous section, the data is aggregated at the Loadsensing website and stored in the cloud. For data visualization purposes, the web-based application eagle.io has been used to view data and set trigger alarms for each of the sensors. A more comprehensive eagle.io training document can be found in Attachment 5.
2.8 Accessing Data Loggers – Dlog
Data loggers are accessed using the supplied android phone and cable from Loadsensing. The phone and cable are in an orange hard-sided case that was left with BLM staff after the March 2021 instrument installation. The Loadsensing mobile application, Dlog, is installed on the phone and is used to interface with the Loadsensing sensors and data loggers installed onsite. To connect to a Loadsensing data logger or sensor, connect the USB-C end of the cable to the phone and the mini-USB end to the equipment.
Once connected, open the Dlog application to view the information on the connected equipment. When configuring data loggers to connect to the PPNM gateway, a gateway ID and password are needed for the gateway to give access to the data loggers.
Gateway/Network ID: 21572 Dataserver Password: Barr_PPNM
For details to configure a Loadsensing sensor or data logger please refer to the manual that is included in Attachment 4. A basic user guide for using the Dlog app for configuring the data loggers is included in Attachment 6.
2.9 Summary
Table 6 provides a summary of the sensors, data loggers and gateway onsite the make up the existing RBMS. RBMS ID numbers were assigned to each sensor, data logger and gateway within the RBMS.
Table 6 Rock Block Monitoring System (RBMS) Summary
RBMS ID Name Type Serial Number
100 Signature Block Top Data Logger VW Data Logger 36828
101 Signature Block 1 Top CM1 Crackmeter 2101223
102 Signature Block 1 Top CM2 Crackmeter 2101221
103 Signature Block 2 Top CM3 Crackmeter 2101222
104 Signature Block 2 East Face CM Crackmeter 1823702
105 Signature Block 2 East Face Data Logger VW Data Logger 23667
106 Signature Block 2 North Face CM Crackmeter 1823703
107 Signature Block 2 North Face Data Logger VW Data Logger 23493
108 Signature Block 2-3 North Face CM Crackmeter 2101225
109 Signature Block 2-3 North Face Data Logger Data Logger 28701
110 Signature Block 2 DM Laser Distance Meter 32258
111 Signature Block 1 DM1 Laser Distance Meter 32264
112 Signature Block 1 DM2 Laser Distance Meter 32264
113 Control CM Crackmeter 2101217
200 Turtle Rock Data Logger VW Data Logger 36444
201 Turtle Rock Block 1a CM Crackmeter 2101224
202 Turtle Rock Block 1b Top CM Crackmeter 1823724
203 Turtle Rock Block 3 Top CM Crackmeter 2101220
204 Turtle Rock Block 2a CM Crackmeter 2101218
205 Turtle Rock Block 2b Tiltmeter Tiltmeter 25547
300 Lower Rock Block 1 Tiltmeter Tiltmeter 13488
301 Lower Rock Block 2 Tiltmeter Tiltmeter 20315
302 Lower Rock Block 3 Tiltmeter Tiltmeter 20215
400 Weather Station Data Logger Digital Data Logger 34214
401 Weather Station Meteorological T0150935
500 PPNM Gateway Gateway 0x80D07B0
3 Instrumentation Systems Operations The following sections outline the operation of the RBMS at the PPNM site.
3.1 Organization and Structure
BLM staff will be responsible for the operation of the RBMS that has been implement at the site. The following is Barr’s understanding of the roles and responsibilities for BLM staff.
BLM Onsite Staff – Maintenance Staff
- Responsible for maintaining the website and checking in on the operation of the sensors
- Responsible for visual inspections of the site and maintenance of the system as described in
Section 4.
BLM Staff – Manager and/or District Engineer
- Responsible for managing the maintenance staff
- Responsible for reviewing data collected from RBMS
- Responsible for adherence to the TARP
3.2 Data Collection and Validation
Data is collected from each sensor at the site and is the posted to a Loadsensing server as described in Section 2.6. Once the data is posted to the server, a 3rd party software, eagle.io, is used to compute results from sensor values and visualize the data. The flow of data is illustrated in Figure 1.
Figure 1 Data Flow
3.3 Data Reporting
Data is stored and reported in eagle.io. Data is being collected on 1-hour intervals for all sensors and is being uploaded to eagle.io on the same 1-hour interval. The charts and dashboards on eagle.io can be configured based on each user and the access permission of that user. Generally, the plotting functions are reporting data collected from each sensor and grouped for the four main areas of the project:
Signature Block, Turtle Rock, Lower Rocks and the weather station.
There are typically multiple parameters associated with each sensor and data logger. Also described as each sensor or data logger makes multiple types of measurements. On eagle.io, these different types of measurements for the same sensor or data logger are denoted at the end of the name. Below is a list of different types of measurements that are taken by the RBMS.
BattV – battery voltage of a data logger, typically measured in volts.
Temp – temperature of the sensor or internal temperature of the data logger, typically measured in degrees Celsius.
Dig – signifying the unit digits, the raw sensor value for a vibrating wire crackmeter.
Dist – signifying distance, the raw sensor value for a laser distance meter, typically measured in meters.
Disp – signifying displacement, the engineering value for a crackmeter or laser distance meter, typically measured in millimeters.
Aaxis – signifying tilt along the A-axis or A-direction, typically measured in degrees.
Baxis – signifying tilt along the B-axis or B-direction, typically measured in degrees.
3.4 Data Management and Storage
The data is stored in eagle.io and can be accessed at any time through the historical data export function in eagle.io. The eagle.io database is the most up to date data management and storage location that includes both the raw and calculated values for each of the sensors. However, raw data can also be retrieved from the Loadsensing data server (Section 2.6) in CSV format.
3.5 Periodic Systems Adequacy and Update
It is recommended that the RBMS and its components be reviewed with the Engineer of Record, Itasca, and the instrumentation engineer on a basis of every 3 years to determine the adequacy of the system.
This is to ensure that the current technology used at the site is up to date and adequate based on the most current state of practice.
4 Instrumentation System Maintenance
4.1 Routine Preventative Maintenance
Routine preventative maintenance includes regularly scheduled battery replacements, visual inspection of the sensor installation locations, and visual inspection of the sensor cabling.
4.1.1 Battery Replacement
The vibrating wire data loggers, tiltmeters, and laser distance meters all require routine battery replacement. The manufacturer, Loadsensing, recommends using Saft LSH 14 3.6V C-size batteries for replacements in all Loadsensing equipment. Table 7 summaries the quantity and replacement schedule for the equipment installed onsite.
Table 7 Battery Replacement Schedule
Name Model Number of Batteries
Manufacturer Replacement Schedule at 1 Hour Sampling Rate1
Recommended Replacement
Schedule
Lower Rock Block 1 Tiltmeter
LS-G6-INC15 2 5 years
3 years
Lower Rock Block 2 Tiltmeter
LS-G6-INC15 2 5 years
Lower Rock Block 3 Tiltmeter
LS-G6-INC15 2 5 years
Turtle Rock Block 2b Tiltmeter
LS-G6-INC15 2 5 years
Signature Block 1 DM1 LS-G6-LASER 2 6 years
Signature Block 1 DM2 LS-G6-LASER 2 6 years
Signature Block 2 DM LS-G6-LASER 2 6 years
Signature Block 2-3 North Face-CM
LS-G6-VW-1M 1 7 years
Signature Block 2 North Face CM
LS-G6-VW-1M 1 7 years
Signature Block 2 East Face CM
LS-G6-VW-1M 1 7 years
Signature Top Block LS-G6-VW-5 4 >10 years
Turtle Rock LS-G6-VW-5 4 >10 years
1. Battery life recommended by Loadsensing for environmental conditions in Barcelona, Spain, may vary depending on site location.
Although the manufacturer has recommendations for battery life based on the number of batteries and sampling interval, it is recommended that batteries be replaced according to Table 7 due to different environmental conditions at the site. It is recommended that all batteries be replaced on a 3-year schedule to lessen the risk of data loss due to battery performance issues.
4.2 Instrument Calibration Procedures
All sensors and data loggers were calibrated at the manufacturer prior to shipment to the site. Onsite baseline calibrations were completed during installation for each of the sensors to “zero” out the sensors.
If sensors are removed from the currently installed locations, crackmeters should be installed such that there is 25 mm of range in both extension and retraction and tiltmeters should be installed as level as possible in both the A and B directions. A new “zero” value should be updated in eagle.io as described in Attachment 5. The manufacturer calibration sheets are included in Attachment 3.
4.3 Troubleshooting and Repairs
The following sections outline common troubleshooting and repair items for each of the sensors installed onsite.
4.3.1 Vibrating Wire Crack Meters
The following troubleshooting steps are an excerpt from the GEOKON 4420 Crackmeter Manual that is included in Attachment 4.
Issue: Thermistor Resistance is Too High or Too Low
- Check for an open circuit. Check all connections, terminals, and plugs to make sure there is no loose wires or connections.
- If resistance is too low, water may have penetrated the interior of the instrument and there is no remedial action that can be taken.
Issue: Instrument Readings are Unstable
- On the data logger, check to make sure the swept frequency excitation settings correct.
- Check to ensure that the shaft is not positioned outside of the specified range in either extension or retraction. When the shaft is fully retracted with the alignment pin inside the alignment slot, the readings will likely be unstable because the vibrating wire is under-tensioned.
- Check for sources of electrical noise nearby. Likely sources are generators, motors, arc welding equipment, high voltage lines, etc. If possible, move the instrument cable away from power lines and electrical equipment of install electronic filtering.
- Check that the shield drain wire is connected to the ground.
- Check the voltage on the data logger batteries to make sure the logger is functioning correctly and not in a low voltage state.
Issue: Instrument Fails to Read
- Check the voltage on the data logger batteries to make sure the logger is functioning correctly and not in a low voltage state.
- Check the cabling to see if it is cut or crushed. Connect an ohmmeter to the sensor leads. If the resistance is very high or infinite, the cable is likely broken. If the resistance is very low, the conductors may be shorted.
Vibrating Wire Sensor Lead Resistance Levels Red/Black ~180 Green/White 3000 at 25°C
Any other wire combination will result in a measurement of infinite resistance.
If it is found that the cable is damaged, the cable can be spliced according to the following guidelines.
The cable used for making splices should be high quality twisted pair type, with 100% shielding and an integral shield drain wire. When splicing, it is very important that the shield and the drain wires be spliced together. If using GEOKON bulk cable, always maintain polarity by connecting color to color. Splice kits recommended by GEOKON incorporate casts that are placed around the splice and are then filled with epoxy to waterproof the connections. When properly made, this type of splice is equal or superior to the cable strength and electrical properties. Contact GEOKON for splicing materials and additional cable splicing instructions.
4.3.2 Biaxial Tiltmeters
The following troubleshooting steps are an excerpt from the Loadsensing LS-G6 Wireless Tiltmeter User Guide that is included in Attachment 4.
Issue: Readings that Appear Unreliable
- Inspect the wireless tiltmeter’s mounting hardware and the structure where it is attached. Any compromise to or deformation of the mounting hardware can cause unstable readings.
- Check for dents on the tiltmeter enclosure that would indicate signs of impact.
- Check for any high vibration sources that are near the tiltmeter.
- Check for ingress of water into the tilt meter enclosure.
- Check antenna connection for damage from environmental damage.
4.3.3 Laser Distance Meters
The following troubleshooting steps are an excerpt from the Loadsensing LS-G6 Laser Node User Guide that is included in Attachment 4.
Issue: Readings that Appear Unreliable
- Inspect the laser node’s mounting hardware and the structure where it is attached. Any compromise to or deformation of the mounting hardware can cause unstable readings.
- Check for dents on the tiltmeter enclosure that would indicate signs of impact.
- Check for any high vibration sources that are near the laser distance meter.
- Check for ingress of water into the laser distance meter enclosure.
- If the signal strength drops below 2000 V, clean the surface of the laser node where the laser exits the node.
- Check antenna connection for damage from environmental damage.
- Check for any obstruction to the line of site for the laser to the measuring point on the rock face.
4.3.4 Meteorological Station
The following troubleshooting steps are an excerpt from the Vaisala WXT530 User Guide that is included in Attachment 4.
Problem Possible Causes Action(s)
Wind measurement failure. Both speed and direction units are replaced by a # sign or the data values are irrelevant
Blockage between wind transducers.
Remove blockage and check that the wind transducers are not damaged.
If the blockage is ice or snow it will melt after some time if heating is enabled.
If birds are causing the blockage, consider using the bird kit
Pressure, humidity, or temperature measurement failure. The unit is replaced by a # sign or the data values are irrelevant.
The PTU module may not be properly connected. There may be water in the PTU module.
Ensure the proper connection of the PTU module. Remove and dry the module.
No response to any commands
Wrong wiring or operation voltage not connected. Baud rate/start bits/parity/stop bit settings do not match between the device and the host.
Check the wiring, antenna connection, and operation voltage
4.3.5 Vibrating Wire Data Loggers
The following troubleshooting steps are an excerpt from the Loadsensing LS-G6 Vibrating Wire Node User Guide that is included in Attachment 4.
Issue: Readings that Appear Unreliable
- Check for dents on the tiltmeter enclosure that would indicate signs of impact.
- Check for any high vibration sources that are near the tiltmeter.
- Check for ingress of water into the tilt meter enclosure
- Check antenna connection for damage from environmental damage.
4.3.6 Gateway
The following troubleshooting steps are an excerpt from the Loadsensing LS-G6 Gateway User Guide that is included in Attachment 4.
Error Cause Solution
Connectivity error:
Gateway not available (connected from Ethernet interface)
Gateway not powered -Check that PoE injector us plugged in and LED is green (PoE powering)
Incorrect connection -Check connection of Ethernet cable to gateway -Check cables are connected from GW to “DATA & POWER OUT” at PoE injector, and “DATA IN” to Ethernet network.
Incorrect Boot -Check that Ethernet wiring is complete before restarting the gateway.
Incorrect Configuration
-Check that internet connection is not set by default, suing USB-Ethernet interface -Check PING to gateway IP -Check LAN access from the same subnet (https://21572).
-Check that gateway and DNS are correctly set
Networking Issues
-Check that the network has internet access through TCP22 port.
-Check that the configured network has access to internet -Check Proxy/Firewall and other network element configuration
Software Issues -Reset device (https://loadsensing.wocs3.com/21572/reboot.html)
Gateway offline periodically on non-internet-access installations
Internet WatchDog provokes periodical resets -Deactivate WatchDog (resets gateway every 40 minutes)
WEB error: “Internal Server Error”
Blocked application by excess of CPU usage -Reset device and check access again
Data: Health file of a node unavailable.
Data: Serial number of Node unavailable.
Node had higher version than the gateway -Request gateway upgrade from Worldsensing technical department
Data: Readings from a node are unavailable
Node has no battery or does not communicate -Check node troubleshooting
Node is not up-to-date -Set actual time and done of the node using DLog android application.
-Upgrade may be required
Data: Repeated TimeStamps on compacted files
The date and time of some nodes are not synchronized with the Gateway
-Set actual time and done of the node using DLog android application.
-Upgrade may be required
Compacted readings:
Last nodes are not appended
File has reached 600 columns (Maximum number of columns per
CSV)
-Retrieve data from Compacted Custom -Close and rename the existing CSV file on FTP site and change to 1000 Lines CSV
ModBUS: No data received and node type is displayed as ‘Unknown’
No data are available at ModBUS registers
-Check node radio connection to gateway.
-Check node’s ModBUS message timeout is not smaller than node sampling rate.
FTP: New readings are not appended to existing files
FTP Server Error -Check FTP configuration -Check that file is not corrupted -Check file read/write permissions -Erase file to be generated again
References
Pompeys Pillar National Monument Stabilization, Environmental Assessment: DOI-BLM-MT-C010-2022- 0002-EA, Bureau of Land Management (BLM) Pompeys Pillar National Monument, February 2022. Date Accessed March 9, 2022.
Barr Engineering Co., Trigger Action Response Plan, April 12, 2022.
Attachments
Attachment 1 – Instrument Database
Attachment 2 – Instrument Location Figures
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Attachment 3 – Calibration Sheets
MANUFACTURER'S DECLARATION OF CONFORMITY
Quality Assurance Procedures
Manufacturer’s Name: Worldsensing, S.L.
Responsible person / Title: Quality Assurance Department
Business Address: Viriat, 47, 10th floor, 08014 Barcelona. Spain
This is a declaration in accordance with the Quality System Management. We hereby declare that the devices mentioned below have been classified according to exhaustive quality rules. All products are manufactured and supervised under strict production methods. At a production level, each product undergoes through functional tests in order to ensure a compliant product.
Industrial Device: LS-G6-LASER
Serial Number(s):
32258 32260 32264 32291
QA Process and Traceability: All products have total traceability from initial design phase to final manufacturing. There is an absolute control of which production phase a specific product is in. All batches are traceable by individual serial numbers during the manufacturing processes.
Standards Applied: It has been applied to each Industrial device the Full Quality Assurance Procedures, and therefore, they comply with the applicable classification, security, and production processes. All products are manufactured using Lean methodologies. A complete quality inspection is done before shipment to the customer.
This declaration is being made on the basis of the following certificates:
Worldsensing, S.L., Viriat, 47, Edificio Numancia 1, 10th floor, 08014 Barcelona, Spain (+34) 93 418 05 85
Quality Management System Certificate:
We declare that we are committed to a quality management system based on the ISO 9001:2015 standard where all our processes are controlled following Worldsensing Quality Policy. All products have passed an exhaustive Quality Control during the manufacturing and verification processes and are ready for installation and operation in accordance with the standards.
Authorised Signatory:
Eduardo Córdoba
Quality Assurance Manager Barcelona, March 2022
Worldsensing, S.L., Viriat, 47, Edificio Numancia 1, 10th floor, 08014 Barcelona, Spain (+34) 93 418 05 85
Attachment 4 – Manufacturer Manuals
©20 , GEOKON. All rights reserved.
Document Revision: W | Release date: 8/4/20
Model 4420 Series Vibrating Wire Crackmeter
Instruction Manual
WARRANTY STATEMENT
GEOKON warrants its products to be free of defects in materials and workmanship, under normal use and service for a period of 13 months from date of purchase. If the unit should malfunction, it must be returned to the factory for evaluation, freight prepaid. Upon examination by GEOKON, if the unit is found to be defective, it will be repaired or replaced at no charge. However, the WARRANTY IS VOID if the unit shows evidence of having been tampered with or shows evidence of being damaged as a result of excessive corrosion or current, heat, moisture or vibration, improper specifi-cation, misapplication, misuse or other operating conditions outside of GEOKON's control. Components that wear or are damaged by misuse are not warranted. This includes fuses and batteries.
GEOKON manufactures scientific instruments whose misuse is potentially dangerous.
The instruments are intended to be installed and used only by qualified personnel.
There are no warranties except as stated herein. There are no other warranties, expressed or implied, including but not limited to the implied warranties of merchant-ability and of fitness for a particular purpose. GEOKON is not responsible for any damages or losses caused to other equipment, whether direct, indirect, incidental, special or consequential which the purchaser may experience as a result of the instal-lation or use of the product. The buyer's sole remedy for any breach of this agreement by GEOKON or any breach of any warranty by GEOKON shall not exceed the purchase price paid by the purchaser to GEOKON for the unit or units, or equipment directly affected by such breach. Under no circumstances will GEOKON reimburse the claimant for loss incurred in removing and/or reinstalling equipment.
Every precaution for accuracy has been taken in the preparation of manuals and/or software, however, GEOKON neither assumes responsibility for any omissions or errors that may appear nor assumes liability for any damages or losses that result from the use of the products in accordance with the information contained in the manual or software.
No part of this instruction manual may be reproduced, by any means, without the written consent of GEOKON. The information contained herein is believed to be accurate and reliable. However, GEOKON assumes no responsibility for errors, omissions or misinterpretation. The information herein is subject to change without notification.
The GEOKON® wordmark and logo are registered trademarks with the United States Patent and Trademark Office.
I
TABLE OF CONTENTS
1. INTRODUCTION
2. INSTALLATION
2.1 PRELIMINARY TESTS
2.2 CRACKMETER INSTALLATION
2.2.1 ANCHORS
2.2.2 INSTALLATION USING WELDABLE FIXTURES
2.2.3 INSTALLATION USING GROUTABLE ANCHORS
2.2.4 INSTALLATION USING EXPANSION ANCHORS
2.3 SPECIAL INSTALLATION NOTE
3. INSTRUMENT PROTECTION
3.1 CABLE SPLICING AND TERMINATION
3.2 PROTECTION FROM MECHANICAL DAMAGE
3.3 CABLE AND CONNECTOR PROTECTION
3.4 PROTECTION FROM CORROSION
3.5 PROTECTION FROM ELECTRICAL NOISE
3.6 PROTECTION FROM SUNLIGHT AND TEMPERATURE CHANGES
3.7 LIGHTNING PROTECTION
4. TAKING READINGS
4.1 GK-404 VIBRATING WIRE READOUT
4.1.1 OPERATING THE GK-404
4.2 GK-405 VIBRATING WIRE READOUT
4.2.1 CONNECTING SENSORS WITH 10-PIN BULKHEAD CONNECTORS
ATTACHED
4.2.2 CONNECTING SENSORS WITH BARE LEADS
4.2.3 OPERATING THE GK-405
4.3 MEASURING TEMPERATURES
5. DATA REDUCTION
5.1 DISPLACEMENT CALCULATION
5.2 TEMPERATURE CORRECTION
5.3 ENVIRONMENTAL FACTORS
6. TROUBLESHOOTING
APPENDIX A. SPECIFICATIONS
APPENDIX B. THERMISTOR TEMPERATURE DERIVATION
II
APPENDIX C. MODEL 4420HT – HIGH TEMPERATURE VERSION
APPENDIX D. 3D MONITORING
D.1 ARRAY OF 3 CRACKMETERS
D.2 INSTALLING THE 3D ARRAY
D.3 MODEL 4420-3 CANTILEVER 3D ARRAY ALTERNATIVE
APPENDIX E. MODEL 4420-3 LOW PROFILE CRACKMETER
E.1 INSTALLATION
E.1.1 PRELIMINARY TESTS
E.1.2 CRACKMETER INSTALLATION
E.2 SPECIFICATIONS
E.3 THERMISTOR
E.4 TEMPERATURE CORRECTION FACTOR
III
FIGURES
FIGURE 1: MODEL 4420 VIBRATING WIRE CRACKMETER
FIGURE 2: MODEL 4420-3, -12.5, -25 DETAILED VIEW
FIGURE 3: ANCHOR TYPES WITH DIMENSIONS
FIGURE 4: INSTALLATION USING WELDABLE FIXTURES
FIGURE 5: INSTALLATION USING GROUTABLE ANCHORS
FIGURE 6: INSTALLATION USING EXPANSION ANCHORS
FIGURE 7: TYPICAL COVER PLATE INSTALLATION
FIGURE 8: LIGHTNING PROTECTION SCHEME
FIGURE 9: GK-404 READOUT
FIGURE 10: LEMO CONNECTOR TO GK-404
FIGURE 11: GK-405 READOUT
FIGURE 12: TYPICAL CRACKMETER CALIBRATION SHEET
FIGURE 13: TYPICAL 3D ARRAY - TOP VIEW
FIGURE 14: TYPICAL 3D ARRAY - FRONT VIEW
FIGURE 15: CANTILEVER 3D ARRAY - TOP VIEW
FIGURE 16: CANTILEVER 3D ARRAY, FRONT VIEW
FIGURE 17: MODEL 4420-3 VW LOW PROFILE CRACKMETER LAYOUT
FIGURE 18: CRACKMETER ASSEMBLY USING REFERENCE DISK
FIGURE 19: CRACKMETER ASSEMBLY WITH ONLY ONE ANCHOR
IV
TABLES
TABLE 1: CRACKMETER ANCHOR SPACING DISTANCES
TABLE 2: CRACKMETER READING RANGES
TABLE 3: DIMENSIONS OF EXTENDED RANGE COVERS
TABLE 4: ENGINEERING UNITS CONVERSION MULTIPLIERS
TABLE 5: THERMAL COEFFICIENT CALCULATION CONSTANTS
TABLE 6: MODEL 4420 CRACKMETER SPECIFICATIONS
TABLE 7: 3KΩ THERMISTOR RESISTANCE
TABLE 8: MODEL 4420HT 10KΩ THERMISTOR RESISTANCE
TABLE 9: 3D ARRAY, TYPICAL VERSION
TABLE 10: 3D ARRAY, CANTILEVER VERSION
TABLE 11: MODEL 4420-3 CRACKMETER SPECIFICATIONS
V
EQUATIONS
EQUATION 1: DIGITS CALCULATION
EQUATION 2: DISPLACEMENT CALCULATION
EQUATION 3: DISPLACEMENT CHANGE
EQUATION 4: THERMALLY-CORRECTED DISPLACEMENT CALCULATION
EQUATION 5: THERMAL COEFFICIENT CALCULATION
EQUATION 6: 3KΩ THERMISTOR RESISTANCE
EQUATION 7: MODEL 4420HT 10KΩ THERMISTOR RESISTANCE
EQUATION 8: DISPLACEMENT, CORRECTED FOR TEMPERATURE
VI
MODEL 4420 VIBRATING WIRE CRACKMETER | INTRODUCTION | 1
1. INTRODUCTION
GEOKON Model 4420 vibrating wire crackmeters are designed to measure movement across tension cracks in soils, joints in rock and concrete, construction joints in buildings, bridges, pipelines, dams, and more.
The instrument consists of a vibrating wire sensing element in series with a heat-treated, stress-relieved spring, which is connected to the wire at one end and to a connecting rod at the other. The unit is fully sealed and operates at pressures of up to 250 psi. As the connecting rod is pulled out from the gauge body, the spring is elongated causing an increase in tension, which is sensed by the vibrating wire element. The increase in tension (strain) of the wire is directly proportional to the extension of the shaft. This change in strain allows the Model
4420 to measure the opening of the joint very accurately.
1:
FIGURE 1: Model 4420 Vibrating Wire Crackmeter
Models 4420-3, 4420-12.5, and 4420-25 differ slightly from the standard crackmeter in that they provide for adjustment of the setting distance with a threaded extension rod and locking nut.
2:
FIGURE 2: Model 4420-3, -12.5, -25 Detailed View
CAUTION! Do not rotate the shaft of the crackmeter more than 180 degrees:
Doing so may cause irreparable damage to the instrument. Use the alignment pin on the transducer shaft and the slot on the body as a guide for alignment.
Never extend the crackmeter beyond its working range.
2 | INSTALLATION | GEOKON
2. INSTALLATION
2.1 PRELIMINARY TESTS
Check the gauge for proper operation when you receive it. Check the thermistor as well. The crackmeter normally arrives with its shaft secured at approximately
50% of its range.
For crackmeters with a range of 100 mm (4") or smaller, the shaft is secured using a dowel pin held in place by a piece of tape (see Figure 1).
For crackmeters with a range greater than 100 mm, a slotted sleeve made of
PVC secures the shaft.
These devices hold the crackmeter in tension to protect it during shipping. With the shipping spacers still in place, connect the gauge to a readout box and take a reading. (See Section 4.1 for readout instructions.) The reading should be stable and in the range of 4000 to 5000 digits. Please note that crackmeters with a 3 mm (.125") range are shipped with the push rod fully retracted and have no shipping spacer to remove. These gauges should read between 2000 to 3000 digits.
Check electrical continuity using an ohmmeter. Be sure to consider the following:
Resistance between the gauge leads should be approximately 180 ohms, ±10 ohms (128 ohms for the Model 4420HT).
Remember to add the cable resistance, which is approximately 14.7 per
1000 ft. (48.5 per km) of 22 AWG stranded copper leads at 20 °C.
Multiply this factor by two to account for both directions.
Resistance between the green and white conductors will vary based on temperature.
For standard crackmeters, refer to Table 7 in Appendix B.
For the 4420HT crackmeter, refer to Table 8 in Appendix C.
Resistance between any conductor and the shield should exceed two megohms.
Carefully remove the PVC slotted sleeve or dowel pin before proceeding further.
Hold the transducer shaft to prevent it from snapping into the transducer housing.
2.2 CRACKMETER INSTALLATION
For additional instructions Models 4420HT and 4420-3, see Appendix C and
Appendix E respectively. For additional instructions regarding 3D Arrays, see
Appendix D.
2.2.1 ANCHORS
Three types of anchors are available:
Weldable Mounting Fixture
Expansion Anchor
Groutable Anchor
MODEL 4420 VIBRATING WIRE CRACKMETER | INSTALLATION | 3
The weldable fixture is designed to aid in mounting the crackmeter on steel members. The machine bolt expansion anchors and groutable anchors are used to install the crackmeter on concrete or rock. The anchors are installed at the appropriate spacing distance, depending on the anticipated direction of movement (extension or compression). Refer to the table below.
3:
FIGURE 3: Anchor Types with Dimensions
Section 2.2.2 through Section 2.2.4 contain detailed instructions on each type of anchor. Section 2.3 contains special instructions on the following models:
4420-1-3 mm (.125")
4420-1-12.5 mm (.5")
4420-1-25 mm (1")
TABLE 1: Crackmeter Anchor Spacing Distances
When setting the gauge position using a portable readout, use the reading ranges in the table below to determine the proper position.
TABLE 2: Crackmeter Reading Ranges
Be sure to consider the following:
Note that the calibration sheet (see Figure 12) supplied with the crackmeter shows factory readings at zero, 25%, 50%, 75%, and 100% of the range of extension.
These readings can be used as a guide to set the crackmeter in any part of its range, either in anticipation of closure or opening of the crack.
Extend the crackmeter until the desired reading is obtained.
Model & Range 1: Midrange To Monitor Extension To Monitor Compression 4420-3 mm (.125") 292.6 mm (11.52") 291.1 mm (11.46") 294.1 mm (11.58")
4420-12.5 mm (.5") 317 mm (12.5") 310 mm (12.2") 325 mm (12.8")
4420-25 mm (1") 343 mm (13.5") 330 mm (13") 356 mm (14")
4420-50 mm (2") 396 mm (15.6") 371 mm (14.6") 422 mm (16.6")
4420-100 mm (4") 554 mm (21.8") 503 mm (19.8") 605 mm (23.8")
4420-150 mm (6") 645 mm (25.4") 569 mm (22.4") 721 mm (28.4")
4420-200 mm (8") 869 mm (34.2") 767 mm (30.2") 970 mm (38.2")
4420-300 mm (12") 1186 mm (46.7") 1034 mm (40.7") 1339 mm (52.7")
Note for Model 4420HT: Due to the U-joint configuration of 4420HT, the overall gauge assembly length is increased by 35 mm (1.375"). This length should be added to the anchor spacing distance shown above.
Approximate Midrange Reading 2: Approximate Reading to Monitor Extensions
Approximate Reading to Monitor Compressions
4500-5000 2500-3000 6500-7000
4 | INSTALLATION | GEOKON
Hold the crackmeter in this position while the distance between the cap screws is measured (set inside the swivel bearings, see Figure 1).
This measurement can serve as a spacing guide for drilling or welding the anchor points.
Use the alignment pin on the transducer shaft and slot on the body as a guide for alignment.
Do not rotate the shaft of the crackmeter more than 180 degrees.
Doing so may cause irreparable damage to the instrument.
2.2.2 INSTALLATION USING WELDABLE FIXTURES
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FIGURE 4: Installation using Weldable Fixtures
INSTALLATION INSTRUCTIONS:
1. Determine the proper setting distance using the spacings listed in Table 1.
2. Grind, sand, or otherwise prepare the surface of the steel around the area of each weldable fixture.
3. Position the welding fixtures on prepared surfaces.
4. Verify the placement again, then tack weld to the member.
5. Remove the PVC slotted sleeve or dowel pin securing the transducer shaft.
6. Thread the cap screw through the swivel bearing and through the half-inch spacer on each end.
7. Tighten the cap screws into the welding fixtures as depicted in Figure 4.
8. Check and record the reading with a portable readout. Use Table 2 or the readings on the calibration sheet to check the position.
2.2.3 INSTALLATION USING GROUTABLE ANCHORS
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FIGURE 5: Installation using Groutable Anchors
INSTALLATION INSTRUCTIONS:
1. Determine the proper setting distance using the spacings listed in Table 1.
MODEL 4420 VIBRATING WIRE CRACKMETER | INSTALLATION | 5
2. Using a hammer drill (or other suitable equipment), drill two half-inch diameter holes approximately three inches deep at the proper locations.
Shorter holes may be drilled if the anchors are cut down accordingly.
3. Push the cap screws through the swivel bearings and spacers on each end of the crackmeter and then loosely thread them into the groutable anchors.
4. For midrange position installations, secure the transducer shaft in place by leaving the PVC slotted sleeve or dowel pin installed.
5. Fill the holes three quarters full with grout or epoxy. For holes drilled overhead use a quick setting grout or epoxy.
6. Push and twist the anchors in until the tops are flush with the surface. Wipe any excess epoxy clear of the tops of the anchors.
7. After the grout or epoxy has set, install and tighten the set screws.
8. Remove the PVC slotted sleeve or dowel pin if it was not removed earlier.
9. Check and record the reading with a portable readout. Use Table 2 to check and adjust the position as needed.
2.2.4…
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