Attachment 2 Combined Drawings.pdf

I; TRANE"

Prepared For:

Aberdeen Area Indian Health Service 115 4th Ave. SE Aberdeen, SO 57401

Submittal

Date: October 03, 2011

Customer Project Number: GS-07F-0248K

Job Number: 51-09131 Job Name: Belcourt Chiller Replacement

Trane U.S. Inc. dba Trane is pleased to provide the enclosed submittal for your review and approval.

Product Summary

Qty Product 1 Water Cooled Helical Rotary Chillers (Duplex)

Rob Marshall Trane 3500 S. First Ave.

Suite 150 Sioux Falls , SD 57105-5804 Phone: (605) 336-8500 Fax: (605) 336-0824

Doug Rapske Trane 300 45th St S - Suite 110 Fargo, ND 58103-1189 Phone: (701) 235-0521 Fax: (701) 293-3136

The attached information describes the equipment we propose to furnish for this project, and is submitted for your approval.

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Table Of Contents

Product Summary Water Cooled Helical Rotary Chillers (Duplex) (Item A1)

Tag Data Product Data Performance Data Mechanical Specifications Unit Dimensions Weight, Clearance & Rigging Diagram Accessory Field Wiring

Field Installed Options - Part/Order Number Summary Water Cooled Helical Rotary Chillers (Duplex)

Bellecourt, ND RTWD October 03, 2011

FLD = Furnished by Trane U.S. Inc. dba Trane / Installed by Others

Equipment Submittal Page 3 of 22

Tag Data - Water Cooled Helical Rotary Chillers (Duplex) (Qty: 1) Item Tag(s) Qty Description Model Number A1 CH-1 1 RTWD Series R(TM) 70-250

Ton Water-Cool

RTWD130F2A02A1B2AA1A1A1Y1D1A10000000

000A70010BD--------2000

Product Data - Water Cooled Helical Rotary Chillers (Duplex) Item: A1 Qty: 1 Tag(s): CH-1 RTWD - water cooled chiller Series R 60 hertz 460 volt 3 phase 130 nominal tons Startup allowance High efficiency/performance High Temperature Condenser > 95F/35C Leaving Water Temperature UL listed to U.S.and Canadian safety std ASHRAE 90.1 all versions compliant Outside AHRI certification ASME pressure vessel code Dual RV with 3-way isolation valve Factory insulation - all cold parts Grooved pipe connection Full factory refrigerant charge (134a) Base rail forklifting Shrink wrap Internal & External Enhanced Evaporator Copper Tube 2 pass evaporator 150 psi/10 bar evap water pressure Standard cooling Fluid type = ethylene glycol Enhanced fin - copper 150 psi/10 bar cond water pressure Fluid type = ethylene glycol Wye-delta closed transition starter Single point power connection Circuit breaker Under/over voltage protection LonTalk/Tracer summit interface Elastomeric isolators (Fld) Factory installed proof flow evap/cond 2nd-5th yr motor/compressor parts

Performance Data - Water Cooled Helical Rotary Chillers (Duplex)

Tags CH-1 Cooling capacity (tons) 104.90 Heating capacity (MBh) 1666.80 Unit power (kW) 119.40 Full load (kW/ton) 1.138 Efficiency (EER) 10.5 Non-Standard Part (kW/ton) 0.722 Integrated Part (kW/ton) 0.593 Full load sound pressure (dBA) 81 Refrigerant charge circuit 1 (lb) 119.0 Refrigerant charge circuit 2 (lb) 119.0 Oil charge circuit 1 (gal) 2.60 Oil charge circuit 2 (gal) 2.60 Evap leaving temp (F) 44.00 Evap entering temp (F) 54.90 Evap flow rate (gpm) 280.00 Evap pressure drop (ft H2O) 14.00 Evap fouling factor (hr-sq ft-deg F/Btu) 0.00010

Equipment Submittal Page 4 of 22

Tags CH-1 Evap fluid concentration (%) 50.00 Evap fluid freeze point (F) -32.07 Minimum evap flow rate (gpm) 215.00 Pressure drop at min evap flow (ft H2O) 8.00 Max evap flow rate (gpm) 476.00 Pressure drop at max evap flow (ft H2O) 45.60 Saturated evaporator temp-ckt 1 (F) 36.80 Saturated evaporator temp-ckt 2 (F) 36.50 Cond entering temp (F) 105.00 Cond leaving temp (F) 116.00 Cond flow rate (gpm) 346.80 Cond fouling factor (hr-sq ft-deg F/Btu) 0.00025 Cond pressure drop (ft H2O) 19.30 Cond fluid concentration (%) 50.00 Min cond flow rate (gpm) 145.00 Pressure drop-min cond flow (ft H2O) 3.20 Max cond flow rate (gpm) 528.00 Pressure drop-max cond flow (ft H2O) 40.90 Saturated condensing temp-ckt 1 (F) 120.40 Saturated condensing temp-ckt 2 (F) 120.80 Compressor power (kW) 119.00 RLA - compressor A (A) 90.00 LRA - compressor A (A) 184.00 RLA - compressor B (A) 90.00 LRA - compressor B (A) 184.00 Single point power MCA (A) 204.00 Single point power MOP (A) 250.00 Short circuit rating (A) 5000.00 Number of compressors (Number) 2.00 Number of circuits (Number) 2.00 Shipping weight (lb) 6247.9 Operating weight (lb) 6543.3 Length (in) 126.975 Width (in) 35.041 Height (in) 76.973 Water connections evaporator (in) 5.000 Water connections condenser (in) 5.000

Equipment Submittal Page 5 of 22

Mechanical Specifications - Water Cooled Helical Rotary Chillers (Duplex)

General Exposed metal surfaces are painted with air-dry beige, direct-to-metal, single-component paint. Each unit ships with full operating charges of refrigerant and oil.

Neoprene isolation pads are shipped inside the starter/control panel for placement under the unit.

Compressor and Oil Management The unit is equipped with two semi-hermetic, direct-drive, 3600 rpm, rotary compressors that include a load/unload valve, rolling element bearings, oil filtration device and heater. The motor is a suction gas-cooled, hermetically sealed, two-pole squirrel cage induction motor.

Oil separator device is provided separate from the compressor. Check valves are provided on the compressor discharge and lube oil system. A solenoid valve in the lube system is also provided.

The chiller is configured with an oil management system that ensures proper oil circulation throughout the unit. The key components of the system include an oil separator, oil filter and gas pump. All compressors are factory tested to confirm operation prior to shipment.

Refrigerant Circuit Each unit has two refrigerant circuits, with one rotary screw compressor per circuit. Each refrigerant circuit includes compressor suction and discharge service valves, liquid line shut off valve, removable core filter, charging port and an electronic expansion valve. Modulating compressors and electronic expansion valves provide variable capacity modulation over the entire building load and maintain proper refrigerant flow.

Agency Listing Chiller is C/UL Listed.

Pressure Vessel Code Chiller complies with ASME Pressure Vessel Code. ASME nameplates are attached to applicable pressure vessels including oil separators.

Unit Application Optimized compressors, oil cooler and high current control panel allows for leaving condenser water temperatures up to

140.0 F. This option is required for entering condenser temperatures above 95.0 F.

Condenser Dual circuited, shell and tube condenser designed with seamless internally/externally finned tubes expanded into tubesheets and mechanically fastened to tube supports. All tubes can be individually replaced.

Shells and tube sheets are made of carbon steel. The condenser is designed for refrigerant-side/working-side pressure of 300.00 psi. Condenser is designed for 150.00 psi waterside working pressure. Waterside shall be hydrostatically tested at 225.00 psi.

Condenser tubes are 3/4" diameter.

Water side has single left-hand inlet and outlet piping connection.

Evaporator Application Standard evaporator allows for minimum leaving water temperature of 38.0 F.

Evaporator Dual circuited, shell and tube falling film evaporator design is used. Seamless internally finned, copper tubes are mechanically expanded into tube sheets and mechanically fastened to tube supports. All tubes can be individually replaced.

Shells and tube sheets are made of carbon steel. The evaporator is designed for refrigerant-side/working-side pressure of 200.00 psi. Evaporator is designed for 150.00 psi waterside working pressure. Waterside shall be hydrostatically tested at 225.00 psi.

Equipment Submittal Page 6 of 22

Evaporator tubes are 3/4" diameter.

Water connections are on the left side of the unit when facing control panel. Water enters at the bottom connection and exits at the top connection.

Connection Type Condenser and evaporator water boxes are cast with standard grooved pipe connections. Cast boxes should not be welded.

Pressure Relief Valve Unit comes with a dual relief valve with 3-way isolation valve.

Unit Mounted Starter The enclosure has top power-wiring access and three-phase, overload protection. A factory-installed, factory-wired 820 VA control power transformer provides all unit control power (120 VAC secondary), Trane CH530 module power (24 VAC secondary), and water regulating valve power (110 VAC - field installed).

Starter is a wye-delta configuration designed to provide a reduced inrush. It is factory-mounted and fully pre-wired to the compressor motor and control panel.

The control cabinet is built per UL 1995.

Power Connection Unit is provided with single point electrical power connection.

Starter Disconnect A molded case standard interrupting capacity circuit breaker, factory pre-wired with terminal block power connections and equipped with a lockable external operator handle, is available to disconnect the chiller from main power.

Control Panel The microprocessor-based control panel is factory-installed and factory-tested. The control system is powered by a pre-wired control power transformer, and will load and unload the chiller through adjustment of the compressor slide valve. Microprocessor-based chilled water reset based on return water is standard.

The Trane CH530 utilizing the Adaptive Control (TM) microprocessor automatically unloads the compressor to prevent unit shutdown due to abnormal operating conditions associated with low evaporator refrigerant temperature, high condensing temperature, and/or motor current overload. If an abnormal operating condition continues and the protective limit is reached, the machine should shut down.

The panel includes machine protection shutdown requiring manual reset for the following conditions: low evaporator refrigerant temperature and pressure, high condenser refrigerant pressure, low oil flow, critical sensor or detection circuit faults, motor current overload, high compressor discharge temperature, lost communication between modules, electrical distribution faults: phase loss, phase imbalance, or phase reversal, external and local emergency stop, and starter transition failure.

The panel also includes machine protection shutdown with automatic reset for the following correctable conditions:

momentary power loss, under/over voltage, and loss of evaporator or condenser water flow.

When a fault is detected, the control system conducts more than 100 diagnostic checks and will hold up to 60 diagnostics in memory. The display will identify the fault, indicate date, time, and operating mode at time of occurrence, and provide type of reset required and a help message. The historic diagnostic report will display the last 20 diagnostics with their times and dates of occurrence.

Operator Interface Factory-mounted to the control panel door, the operator interface has an LCD touch-screen display for operator input and information output. This interface provides access to the following information: evaporator report, condenser report, compressor report, operator settings, service settings, service tests, and diagnostics. Some service settings and tests are accessed through the TechView service tool.

All diagnostics and messages are displayed in clear language.

Data contained in available reports includes: setpoints, water and air temperatures, refrigerant levels and temperatures, Equipment Submittal Page 7 of 22 oil pressure, flow switch status, EXV position, head pressure control command, compressor starts and run-time, and line phase percent RLA, amps, and volts.

ASHRAE Guideline 3 report is available.

Communications LonTalk (LCI-C) or Tracer Summit communications capabilities are available, with communication link via single twisted-pair wiring to factory-installed, tested communication board.

LonTalk points list includes: chiller enable/disable command, chiller mode, chilled water setpoint, current limit setpoint, heating setpoint, noise reduction auto/on request, evaporator water pump request, condenser water pump request, evaporator water flow status, condenser water flow status, evaporator leaving water temperature, evaporator entering water temperature, condenser entering water temperature, condenser leaving water temperature, evaporator refrigerant temp/circuit, evaporator refrigerant press/circuit, condenser refrigerant temp/circuit, condenser refrigerant press/circuit, refrigerant discharge temp/circuit, outdoor air temperature, condenser control output, condenser airflow, active chilled/hot water setpoint, active current limit setpoint, head relief request, compressor running output, maximum capacity, noise reduction mode, alarm description (denotes alarm severity and description of event), run modes, operating modes, state (alarm, run, local, limited), actual capacity (% RLA), current per line, voltage per phase, compressor power consumption, high side oil pressure/compressor, compressor starts, and compressor run time.

Variable Evaporator Flow Compensation This feature varies the evaporator leaving water temperature control gains to provide stability of the evaporator leaving water temperature relative to setpoint. It uses the EXV position and pressure drop across the EXV as inputs to calculate the evaporator waterside temperature drop. The evaporator water flow rate can then be calculated from the temperature drop and can be used as an input to varying the leaving water temperature control gains. This new feature is available as standard.

Insulation The evaporator, water boxes, and motor housing are covered with factory installed 3/4" Armaflex II or equal (k=0.28) insulation. Factory installed foam insulation is used on the suction line, liquid level sensor, oil return system assembly (with its associated piping). Lifting lugs, base plates and service valves will not include insulation.

Base Rail Forklifting The unit base frame allows movement of the unit using a forklift.

Unit Isolation Molded elastomeric isolators are provided for building structure isolation from unit.

Flow Switch The flow switches are factory installed for the evaporator and condenser.

Shipment Packaging Unit is provided with shrink-wrapped opaque plastic, with UV protection and rust inhibitor around unit for shipment.

Equipment Submittal Page 8 of 22

Unit Dimensions - Water Cooled Helical Rotary Chillers (Duplex)

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Equipment Submittal Page 9 of 22

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Equipment Submittal Page 10 of 22

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Equipment Submittal Page 11 of 22

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Equipment Submittal Page 12 of 22

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Equipment Submittal Page 13 of 22

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Equipment Submittal Page 14 of 22

Weight, Clearance & Rigging Diagram - Water Cooled Helical Rotary Chillers (Duplex)

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Equipment Submittal Page 15 of 22

Weight, Clearance & Rigging Diagram - Water Cooled Helical Rotary Chillers (Duplex)

M

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Equipment Submittal Page 16 of 22

Accessory - Water Cooled Helical Rotary Chillers (Duplex)

3/

8"

1/

3/ 8"

/1 6"

/4

3/

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3/

8"

X

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2.

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Equipment Submittal Page 17 of 22

3/ 4"

3/

4"

3/ 8"4

5/ 8"

9/

3"5"

1/

4"

1/

2" 1/

2" (1

3m m

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STARTER/CONTROL PANEL THIS SIDE OF UNIT

Equipment Submittal Page 18 of 22

3"

2"

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8"

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8"

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2.

Is ol at io n pa ds n ot s hi pp ed w he n is ol at or s ar e se le ct ed a s fie ld in st al le d op tio n.

Equipment Submittal Page 19 of 22

Field Wiring - Water Cooled Helical Rotary Chillers (Duplex)

C L3 B L2

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Equipment Submittal Page 20 of 22

S

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Equipment Submittal Page 21 of 22

1 2 4 13

15 16 17

W

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Equipment Submittal Page 22 of 22

Field Installed Options - Part/Order Number Summary This is a report to help you locate field installed options that arrive at the jobsite. This report provides part or order numbers for each field installed option, and references it to a specific product tag. It is NOT intended as a bill of material for the job.

Product Family - Water Cooled Helical Rotary Chillers (Duplex)

Item Tag(s) Qty Description Model Number A1 CH-1 1 RTWD Series R(TM) 70-250 Ton

Water-Cool

RTWD130F2A02A

1B2AA2A1A1Y1D

1A10000000000A7

0010BD--------2000

Field Installed Option Description Part/Ordering Number Elastomeric isolators

TRAME-

Prepared For:

Aberdeen Area Indian Health Service 115 4th Ave SE Aberdeen, SO 57401

Submittal

Date: September 29,2011

Customer Contract Number: GS-07F-024BK

Job Number: 51-09131

Job Name: Belcourt Chiller Replacement

Trane U.S. Inc. dba Trane is pleased to provide the enclosed submittal for your review and approval.

Product Summary Qty Product 1 Chandler Fluid Cooler

Doug Rapske Trane 300 45 th St S - Suite 110 Fargo, ND 58103-1189 Phone: (701) 235-0521 Fax: (701) 293-3136 Email: dlrapske@trane.com

The attached information describes the equipment we propose to fumish for this project. and is submitted for your approval.

MmiIIIIISIIap ......Review

Noa.oepIiou 'Mea _ .....Not. MmtilllO"II...._ 'rntmh_ eo........ A......_ CCIIIIraI_

--.n.......,....... ................CIIIIIIIIct

~MIdciIp ... - ........__.........CoIUacta fianODC.......................ul.' .......... lII=from.

1'1Ic Coanc:a RlIIIIinIIC8pIIIIIIbIo .,......~.....,....dnj and ~ aU cpnIitics and ~ 1Ir1llloclllw ......... Pft*&'iCS, for tcdIniqucs of8S1C111b1y. and for jlCibuilc_wale ill .l1li m.mcr.

Indian II ~ S cV e Division ofFacilities Mar:3gement o..-{- (/By____~~~----______-Dare mailto:dlrapske@trane.com brweekley Callout Existing chillers are in this area of the mech room.

Existing chillers are in this area of the mech room.

These were replaced but provide for reference only.

The new Trane chillers are in the same location.

The ACC units where on the roof prior to being replaced in 2012 with dry coolers that are located on the ground.

Rectangle brweekley