Attachment 2_CALHOUN (WMSL 759) Specification for DS FY26 FQ4_R0.pdf
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- USCGC CALHOUN FQ4 FY26
- Solicitation number
- 70Z08526QLREP0015
About this file
This is a specification document for dockside repairs to the USCGC CALHOUN (WMSL-759), a 418-foot National Security Cutter. The specification outlines 22 work items, 19 of which are mandatory and 3 optional, to be performed during the vessel's FY2026 fourth quarter dockside availability.
Mandatory work items include stern boat launch and recovery system maintenance; talon grid inspection and testing with fastener renewal; cargo handling elevator annual inspection; incinerator cleaning and inspection; oily water separator system inspection and grooming; fire detection system inspection and testing; renewal of slip-resistant deck coverings on flight deck, hangars, and other weather decks (approximately 10,000 square feet total); provision of tenting for work areas; cleaning and inspection of multiple tank systems (aviation fuel service, stowage, overflow, grey water, sewage, marine diesel fuel, and oily waste); sewage system modifications including tank level indicator installation; sewage piping cleaning and flushing; and fire prevention planning and implementation. Optional work items include full and partial preservation of fuel tanks and general welding services (up to 50 activations). The specification mandates compliance with Surface Forces Logistics Center (SFLC) Standard Specifications for preservation, welding, electrical work, and auxiliary machine systems. Contractor-furnished materials must include qualified technical representatives (marine chemists, NDE inspectors, coating inspectors, OEM representatives), protective measures, environmental protection compliance, and waste disposal in accordance with federal, state, and local regulations. Government-furnished property includes replacement parts for stern boat launch systems, talon grid fasteners, incinerator flame detectors, an oily water separator monitor, and sewage pump discharge check valves. The work must be coordinated with multiple work items, all inspections documented via Critical Inspection Reports, and operational testing witnessed by Coast Guard personnel before and after completion of major work items.
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USCGC CALHOUN (WMSL 759)
SPECIFICATION FOR DOCKSIDE REPAIRS
FY2026
(Rev-0, 15 January 2026)
USCGC CALHOUN (WMSL-418) DOCKSIDE AVAILABILITY FY2026
ii (Rev-0)
TABLE OF CONTENTS
Revisions Record ......................................................................................................................................... iii Consolidated List of References ................................................................................................................... iv Consolidated List of Government-furnished Property .................................................................................. x Consolidated List of Critical Inspection Items ............................................................................................. xi Principal Characteristics ............................................................................................................................. xii General Requirements WORK ITEM 1: Stern Boat Launch and Recovery, Level II WORK ITEM 2: Talon Grid (Type 18-08), Inspect and Test WORK ITEM 3: Cargo Handling Elevator, Annual Inspection and Test, Perform WORK ITEM 4: Incinerator, Inspect and Test WORK ITEM 5: Oily Water Separator (OWS) System, Inspect and Groom WORK ITEM 6: Fire Detection System, Inspect and Test WORK ITEM 7: Deck Covering (Slip-Resistant) Flight Deck, Renew WORK ITEM 8: Deck Covering (Slip-Resistant) Hangars, Renew WORK ITEM 9: Deck Covering (Slip-Resistant), Renew WORK ITEM 10: Tenting, Provide WORK ITEM 11: Tanks (Aviation Fuel Service), Clean and Inspect WORK ITEM 12: Tanks (Aviation Fuel Stowage and Overflow), Clean and Inspect WORK ITEM 13: OPTIONAL - Tanks, Preserve Full (100%) WORK ITEM 14: OPTIONAL - Tanks, Partial Preserve WORK ITEM 15: Grey Water Holding Tank(s) and Lift Stations, Clean and Inspect WORK ITEM 16: Sewage Holding Tank(s), Clean and Inspect WORK ITEM 17: Tanks (MP Fuel Storage and Overflow), Clean and Inspect WORK ITEM 18: Tanks (Oily Waste), Clean and Inspect WORK ITEM 19: OPTIONAL - Welding, Provide (General) WORK ITEM 20: Sewage System, Modify WORK ITEM 21: Sewage Piping, Clean and Flush WORK ITEM 22: Fire Prevention, Provide iii (Rev-1)
REVISIONS RECORD
This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.
DATE REV# WORK
ITEM#
CHANGES MADE
NOTE: All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.
iv (Rev-0)
CONSOLIDATED LIST OF REFERENCES
The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at the time of specification writing and during contract execution.
All Coast guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – from links located on the SFLC website. Commercial sites provide access to their respective documents.
COAST GUARD DRAWINGS
Coast Guard Drawing 418-WMSL-079-759, Rev -, Damage Control Diagrams Coast Guard Drawing 418A-WMSL-100-001, Rev B, General Arrangements Coast Guard Drawing 418A-WMSL-100-006, Rev A, Inboard and Outboard Profiles Coast Guard Drawing 750-WMSL-100-088, Rev A. GENERAL ARRANGEMENTS NSC 9 &
FOLLOW (AS9100001) (UNSIGNED)
Coast Guard Drawing 418A-WMSL-101-001, Rev B, Compartment & Access Drawing Coast Guard Drawing 418A-WMSL-101-003, Rev B, Scantling Plan Coast Guard Drawing 418A-WMSL-101-051, Rev A, Scantling Sections- (NSC 10 SRD) (ASC101016K) Coast Guard Drawing 418A-WMSL-101-005, Rev B, Shell Expansion Scantlings Coast Guard Drawing 418A-WMSL-528-001, Rev A, Plumbing and Interior Deck Drain Diagram Coast Guard Drawing 750-WMSL-583-004, Rev K, Stern Launch & Recovery Arrangement & Details
(ASC583004)
Coast Guard Drawing 418A-WMSL-588-001, Rev A, Aviation Facilities General Arrangements Coast Guard Drawing 418A-WMSL-593-001, Rev A, Bilge & Oil Pollution Control System Diagram Coast Guard Drawing 418A-WMSL-593-106, Rev B, Sewage System Diagram, (NSC 10)
(ASC593004K)
Coast Guard Drawing 418A-WMSL-801-001, Rev A, Booklet of General Plans Coast Guard Drawing 750 WMSL 588-504, Rev B, Tiedown Installation for Navy H60S/H60R Helo
(Stratton) Coast Guard Drawing 418A-WMSL-593-002, Rev B, Sewage System Diagram Coast Guard Drawing 750-WMSL-085-025, Rev -, Compartment Areas & Volumes NSC 3 & Follow
(AS3085012)
Coast Guard Drawing 750-WMSL-100-012, Rev K, Unit 1120 Structure - Main Deck to 01 Level - Bow to Fr 10 (ASC100112) Coast Guard Drawing 750-WMSL-100-016, Rev J, Unit 1240 Structure - Main Deck to 01 Level - Fr 9 to
Fr 22 (ASC100124) Coast Guard Drawing 750-WMSL-100-017, Rev L, Unit 1310 Structure – Inner Bottom to 1st Platform –
Fr 22 to Fr 35 (ASC100131) Coast Guard Drawing 750-WMSL-100-020, Rev K, Unit 1340 Structure - Main Deck to 01 Level - Fr 22 to Fr 35 (ASC100134) v (Rev-0)
Coast Guard Drawing 750-WMSL-100-021, Rev F, Unit 2100 Structure – Inner Bottom – Fr 35 to Fr 44
(ASC100210)
Coast Guard Drawing 750-WMSL-100-023, Rev J, Unit 2120 Structure – 1st Platf to 2nd Deck Fr 35 to Fr 44 (ASC100212)
Coast Guard Drawing 750-WMSL-100-030, Rev M, Unit 2240 Structure - Main Dk to 01 Lvl - Fr 44 to Fr 52 (ASC100224)
Coast Guard Drawing 750-WMSL-100-035, Rev L, Unit 2340 Structure Main Deck to 01 Level - Fr 52 to Fr 64 (ASC100234)
Coast Guard Drawing 750-WMSL-100-036, Rev N, Unit 3110 Structure 1st Platform and Below Frs 65-
77 (ASC100311)
Coast Guard Drawing 750-WMSL-100-037, Rev H, Unit 3120 Structure – 1st Platf to 2nd Dk- Fr 64 to Fr
76 (ASC100312)
Coast Guard Drawing 750-WMSL-100-039, Rev M, Unit 3140 Structure Mn Dk to 01 Lvl - Fr 64 to Fr
76 (ASC100314)
Coast Guard Drawing 750-WMSL-100-043, Rev L, Unit 3240 - Main Deck to 01 Level - Fr 76 to Fr 82
(ASC100324)
Coast Guard Drawing 750-WMSL-100-049, Rev K, Unit 4220 Structure - 02 Lvl and Above - Fr 33 to Fr
44 (ASC100422)
Coast Guard Drawing 750-WMSL-100-055, Rev H, Unit 4130 - Structure - 03 Level - Pilot House
(ASC100413)
Coast Guard Drawing 750-WMSL-100-089, Rev A, Topside Configuration for NSC 8 and Follow
(AS8100004)
Coast Guard Drawing 750-WMSL-100-538, Rev -, Unit 4130 Structure 03 Level - Pilot House - WMSL 754 & Follow
Coast Guard Drawing 750-WMSL-136-500, Rev C, Centerline Talon Grid & Deck Socket Installation Coast Guard Drawing 750-WMSL-167-001, Rev J, Manhole List Installation and Fabrication Details Ship
Wide (ASC167001) Coast Guard Drawing 750-WMSL-202-004, Rev E, Machinery Control & Monitoring System Cable
Running Sheets Coast Guard Drawing 750-WMSL-202-19, Rev A, Tank Level & Alarm Indication Sys Cable Running
Sheets (CRS) (ASC202014) Coast Guard Drawing 750-WMSL-202-039, Rev E, MCMS Remote Terminal Units Fire Zone No. 2
Deck Plan Coast Guard Drawing 750-WMSL-300-024, Rev C, Unit 2240 - Main Dk Fr 44 to Fr 52 Arr of Elect Eqpt
(ASC300224)
Coast Guard Drawing 750-WMSL-300-13, Rev C, Unit 1330 2nd DK-FR 22 TO FR 35 Arrangement of
Electrical Equipment (ASC300133) Coast Guard Drawing 750-WMSL-300-58, Rev C, Unit 3130 2nd DK - FR 64 TO FR 76 Arrangement of
Electrical Equipment (AS3300313) Coast Guard Drawing 750-WMSL-436-011, Rev E, Fire Detection Sys Deck Plan (ASC436009) Coast Guard Drawing 750-WMSL-436-013, Rev C, Fire Detection Sys Cable Running Sheets
(ASC436010)
Coast Guard Drawing 750-WMSL-436-014, Rev -, Fire Detection and Control System Schematic
(ASC436028)
Coast Guard Drawing 750-WMSL-501-004, Rev D, Misc Independent Tanks Design and Details and
L/M (ASC501004)
vi (Rev-0)
Coast Guard Drawing 750-WMSL-572-002, Rev D, Elevator Arr & Instl (ASC572002) Coast Guard Drawing 750-WMSL-588-502, Rev F, Aviation Facilities General Arrangements
(ASC588001)
Coast Guard Drawing 750-WMSL-588-006, Rev E, Helo Capture/Handling Arrangement & Instl Dets
(ASC588005)
Coast Guard Drawing 750-WMSL-593-009, Rev B, Sewage System Schematic (ASC593020) Coast Guard Drawing 750-WMSL-593-011, Rev B, Solid Waste System Schematic (ASC593026) Coast Guard Drawing 750-WMSL-593-016, Rev -, Sewage System Unit 1240 (ASC593124-Ss) Coast Guard Drawing 750-WMSL-593-019, Rev C, Sewage System - Unit 1320 (ASC593132-Ss) Coast Guard Drawing 750-WMSL-593-021, Rev B, Sewage System Unit 1330 (ASC593133-Ss) Coast Guard Drawing 750-WMSL-593-023, Rev B, Sewage System Unit 1340 (ASC593134-Ss) Coast Guard Drawing 750-WMSL-593-027, Rev D, Sewage System Unit 2120 Coast Guard Drawing 750-WMSL-593-029, Rev C, Sewage System Unit 2130 (ASC593213-Ss) Coast Guard Drawing 750-WMSL-593-031, Rev B, Sewage Systems Unit 2140 (ASC593214-Ss) Coast Guard Drawing 750-WMSL-593-035, Rev B, Sewage System-Unit 2220 (ASC593222-Ss) Coast Guard Drawing 750-WMSL-593-037, Rev B, Sewage System Unit 2230 (ASC593223-Ss) Coast Guard Drawing 750-WMSL-593-043, Rev B, Sewage System Unit 2320 (ASC593232-Ss) Coast Guard Drawing 750-WMSL-593-045, Rev B, Sewage System Unit 2330 (ASC593233-Ss) Coast Guard Drawing 750-WMSL-593-047, Rev C, Sewage System Unit 2340 (ASC593234-Ss) Coast Guard Drawing 750-WMSL-593-051, Rev B, Sewage System Unit 3120 (ASC593312-Ss) Coast Guard Drawing 750-WMSL-593-053, Rev B, Sewage System Unit 3130 (ASC593313-Ss) Coast Guard Drawing 750-WMSL-593-055, Rev B, Sewage System Unit 3140 (ASC593314-Ss) Coast Guard Drawing 750-WMSL-593-057, Rev A, Sewage System Unit 3220 (ASC593322-Ss) Coast Guard Drawing 750-WMSL-593-059, Rev B, Sewage System Unit 3230 (ASC593323-Ss) Coast Guard Drawing 750-WMSL-593-064, Rev A, Sewage System Unit 4110 (ASC593411-Ss) Coast Guard Drawing 750-WMSL-593-067, Rev B, Sewage System Unit 4210 (ASC593421-Ss) Coast Guard Drawing 750-WMSL-593-069, Rev B, Sewage System Unit 4220 (ASC593422-Ss) Coast Guard Drawing 750-WMSL-593-072, Rev A, Sewage System Unit 4310 (ASC593431-Ss) Coast Guard Drawing 750-WMSL-593-082, Rev B, Sewage System Unit 2240 (ASC593224-Ss) Coast Guard Drawing 750-WMSL-593-088, Rev A, Sewage System Unit 4420 (ASC593442-Ss) Coast Guard Drawing 750-WMSL-593-093, Rev A, Sewage System Unit 2140 (AS3593214-Ss) Coast Guard Drawing 750-WMSL-593-507, Rev B, Sewage Holding Tank Level Indicator Installation Coast Guard Drawing 750-WMSL-593-509, Rev -, Sewage Cleanouts Mod Coast Guard Drawing 750-WMSL-612-003, Rev D Helo Landing Area Safety Nets & Wheel Stops Arr and Details (ASC612003) Coast Guard Drawing 750-WMSL-621-001, Rev H, Joiner Bulkheads Typical Details Coast Guard Drawing 750-WMSL-631-02, Rev P, Paint Schedule Coast Guard Drawing 750-WMSL-635-002, Rev K, Insulation Arr & Details Thermal, Acoustic, & Fire
(ASC635002)
Coast Guard Drawing 750-WMSL-85-049, Rev -, Tank Capacity Curves (WMSL 759 Only) Coast Guard Drawing FL-1702-11, Rev -, Inspection Of Sheaves NAVAIR Drawing 627927, Rev D, Visual Landing Aids Installation and Clearance Requirements vii (Rev-0)
NAVSEA Drawing 803-1385828, Rev P, Nozzles AFFF and Washdown Systems NAVSEA Drawing 803-5184182, Rev C, Insulation, Passive Fire Protection- Installation Details NAVSEA Drawing 804-5773931, Rev A, Acoustic & Thermal Insulation for Compartments Installation
Details WMSL MH-60R/S Hangar Painting Guidance, 2018, Schlemmer G.W., AIR 4.8.1.5
COAST GUARD PUBLICATIONS
Base Charleston Instruction 11000.1, Feb 2025, Base Charleston Safety and Environmental Compliance Coast Guard Commandant Instruction (COMDTINST) M10360.3 (Series), Coatings and Colors Manual Coast Guard Technical Publication (TP) 7001, SWBS 436, May 2007, Fire and Smoke Detection System
(series) Coast Guard Technical Publication (TP) 7108A, SWBS 573, Jan 2022, Stores Elevator - Model 20833 Coast Guard Technical Publication (TP) 7184, SWBS 593, 01 Jun 2025, Vacuum Sewage System –
Operation, Maintenance & Parts List Coast Guard Technical Publication (TP) 7809, SWBS 583, Apr 2023, Boat Retrieval Equipment – Boat
Hoist, Centerline & Carriage Winches Coast Guard Technical Publication (TP) 7946, SWBS 593, May 2021, Incineration Plant - Installation, Operation, Maintenance & Spare Parts Coast Guard Technical Publication (TP) 7999, SWBS 588, 2015, Talon Helicopter Landing Grid - Type
18-08 Coast Guard Technical Publication (TP) Coast Guard Technical Publication (TP) 7346A, SWBS 593, Mar 2022, Bilge Water Separator Ultra-Sep Coast Guard Technical Publication LR-H2-0002-V0, Tank Level Sensors Models VEGAPULS 66, VEGAFLEX 81, VEGAPULS 6X, AND VEGADIS 81, SWBS 202, APR 2025
Fire Prevention and Response Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2022, General
Requirements Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2022, Welding and
Allied Processes Surface Forces Logistics Center Standard Specification 3041 (SFLC Std Spec 3041), 2022, Shipboard
Electrical Cable Test Surface Forces Logistics Center Standard Specification 3042 (SFLC Std Spec 3042), 2022, Shipboard
Electrical Cable Removal, Relocation, Splice, Repair, And Installation Surface Forces Logistics Center Standard Specification 3100 (SFLC Std Spec 3100), 2022, Inspect, Test and Recondition AC Synchronous Machines In-Place Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2022, Auxiliary
Machine Systems Surface Forces Logistics Center Standard Specification 5550 (SFLC Std Spec 5550), 2022, Fire
Prevention and Response Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2022, Requirements for Preservation of Ship Structures Surface Forces Logistics Center Standard Specification 8635 (SFLC Std Spec 8635), 2020, Temporary
Services Surface Forces Logistics Center Standard Specification 8636 (SFLC Std Spec 8636), 2022, Temporary
Hull Accesses viii (Rev-0)
Talon Strength and Load Test, No 58817-3-200A, Rev A, 2011, Northrop Grumman Ship Systems, Inc.
OTHER REFERENCES
MIL-STD-2003B (series), Oct 2020, Electrical Plant Installation Standard Methods for Surface Ships &
Submarines American Society for Nondestructive Testing (ASNT), Recommended Practice No. SNT-TC-1A, 2024, Personnel Qualification and Certification in Nondestructive Testing American Society for Nondestructive Testing (ASNT), Standard No. ANSI/ASNT CP-189-2024, 2024, ASNT Standard for Qualification and Certification of Nondestructive Testing Personnel American Society of Mechanical Engineers (ASME) A17.2, Guide for the Inspection of Elevators, Escalators and Moving Walks.
American Welding Society (AWS) B1.10M/ B1.10, 2016, Guide for Nondestructive Examination of
Welds American Welding Society (AWS) B1.11M/B1.11, 2015, Guide for the Visual Examination of Welds American Welding Society (AWS) D1.1/D1.1M, 2025, Structural Welding Code – Steel ASTM International (ASTM) D1330, 2010, Standard Specification for Rubber Sheet Gaskets ASTM International (ASTM) D3359-23, 2023, Standard Test Methods for Measuring Adhesion by Tape
Test ASTM International (ASTM) D5363-16, 2016, Standard Specification for Anaerobic Single-Component
Adhesives (AN) ASTM Internationals (ASTM) G46, 2018, Standard Guide for Examination and Evaluation of Pitting
Corrosion ASTM Internationals (ASTM) G46-21, 2021, Standard Guide for Examination and Evaluation of Pitting
Corrosion Code of Federal Regulations (CFR) Title 29, Part 1910, 2017, Occupational Safety and Health Standards Code of Federal Regulations (CFR) Title 29, Part 1915, 2013, Occupational Safety and Health Standards for Shipyard Employment Code of Federal Regulations (CFR) Title 40, 2013, Protection of the Environment DCN Drawing MEGAHRDE82100, Rev C, Landing Grid Type 18-08 Characteristics and Interfaces MIL-C-24757, Nov 1990, Cloth, Fiberglass, Coated MIL-DTL-32585A w/ Amendment 1, 2023, Insulation, Thermal and Acoustic, Fibrous Glass MIL-PRF-16173E w/Interim Amendment 2, 2017, Corrosion Prevention Compound, Solvent Cut Back, Cold Application MIL-PRF-24176C, 2020, Cement, Epoxy, Metal Repair and Hull Smoothing MIL-PRF-24667D, 2021, Coating System, Non-Skid, for Roll, Spray, or Self-Adhering Application MIL-STD-1689A, 1990, Fabrication, Welding, and Inspection of Ships Structure National Fire Protection Association (NFPA) 72, 2022 Edition, National Fire Alarm and Signaling Code NAVAIR ENGCEN Bulletin 1, Rev J; Air Capable Ship Aviation Facilities Resume NAVAIR SI-ACS-AFB-1P, 2020, Air Capable Ship Aviation Facility Certification No. 1P Naval Air Systems Command (NAVAIR) SI-ACS-AFB-1P, 2020, Air Capable Ship Aviation Facility
Certification No. 1P Naval Sea Systems Command (NAVSEA) 0640-LP-119-0175, 2019, NAVSEA OP 4 Rev 12, Ammunition and Explosives Safety Afloat NAVSEA Technical Publication T9074-AD-GIB-010/1688, (TP 1688), July 2012, Requirements for
Fabrication, Welding, and Inspection of Submarine Structure ix (Rev-0)
The Society for Protective Coatings (SSPC) Surface Preparation Specification No. 1 (SSPC-SP 1), 2016, Solvent Cleaning
The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2020, Power Tool Cleaning to Bare Metal
The Society for Protective Coatings (SSPC) Surface Preparation Specification No.3 (SSPC-SP 3), 2024, Power Tool Cleaning
The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 10 (WAB)/NACE WAB-2, 2015, Near-White Metal Wet Abrasive Blast Cleaning
US Environmental Protection Agency Method 1664, Feb 1999, N-Hexane Extractable Material and Silica Gel Treated N-Hexane Extractable Material by Extraction and Gravimetry.
VEGAFLEX 81 drawing MB5115, VEGA Americas, Inc., Mason, OH x (Rev-0)
CONSOLIDATED LIST OF GOVERNMENT-FURNISHED PROPERTY
The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.
WORK
ITEM
MTI ITEM DESCRIPTION NSN/PN QTY ESTIMATED
COST
($/UNIT)
1 N Spring, Sheave NSN: 5360-01-672-8829
PN: P2-965-0024
8 ea. 185.00
1 N Pins, Spring NSN: 5315-01-672-8220
PN: B2-066-0056
8 ea. 400.00
1 N Pins, Cotter NSN: 5315-01-672-8187
PN: 81-E-0628
8 ea. 1.50
1 N Flat Washer, 2 ½” Nominal, TY A 5”OD x 2 5/8” ID x 0.238”
THK
NSN: 5310-01-672-8737
PN: 61-E-16
8 ea. 1.50
1 N Jacking Bolt, Sheave NSN: 5306-01-672-9033
PN: B2-033-0026
8 ea. 275.00
1 Y *CB-OTH Mark IV N/A 1 ea. N/A 1 Y *Long Range
Interceptor II N/A 1 ea. N/A
2 N Stanchion Bolts, (ST
STL, ~NF EN ISO
4270, CHc M14x2)
NSN: 5307-14-534-8081 (DCN
MEGAHRDE82100, Item 3)
15 ea. 120.00
2 N Stanchion Lock Nuts, (ST STL, ~NF EN ISO
4270, CHc M14x2)
NSN: 5310-14-534-8082 (DCN
MEGAHRDE82100, Item 4)
129 ea. 24.00
2 N Fixation Bolts, (ST
STL, NF EN ISO
4270, CHc M16x2- 60/44)
NSN: 5305-14-537-6930 (DCN
MEGAHRDE82100, Item 5)
24 ea. 40.00
2 Y Jacking Bolts, (ST
STL, NF EN 24017,
HM16x2-100/100)
NSN: 5305-14-463-7787 (DCN
MEGAHRDE82100, Item 7)
6 ea. 24.00
4 N Incinerator Flame Detector
PN: 60F4009, 60F4010,
60F4012
NSN: 6685-22-602-4232
2 ea. 49.00
5 YÂ Monitor, Smart Bilge NSN: 2040-01-600-0112Â 1 ea. 4,700.00 16 N Check Valve NSN: 4820-01-541-5446 PN:
5500447 2 ea. $1,964
*Government-loaned property, which shall be returned to the vessel upon completion of the availability.
**New or refurbished equipment that the Government may provide for installation in place of existing equipment.
***Government-furnished property, which is to be supplied by either the vessel or the C4IT Service Center xi (Rev-0)
CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS
The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5 (Inspection report particulars)):
Work Item Title
2 Talon Grid (Type 18-08), Inspect and Test
5 Oily Water Separator (OWS) System, Inspect and Groom
6 Fire Detection System, Inspect and Test
7 Deck Covering (Slip-Resistant) Flight Deck, Renew
8 Deck Covering (Slip-Resistant) Hangars, Renew
9 Deck Covering (Slip-Resistant), Renew
10 Tenting, Provide
11 Tanks (Aviation Fuel Service), Clean and Inspect
12 Tanks (Aviation Fuel Stowage and Overflow), Clean and Inspect
15 Grey Water Holding Tank(s) and Lift Stations, Clean and Inspect
16 Sewage Holding Tank(s), Clean and Inspect
17 Tanks (MP Fuel Storage and Overflow), Clean and Inspect
18 Tanks (Oily Waste), Clean and Inspect xii (Rev-0)
PRINCIPAL CHARACTERISTICS
418' WMSL
PHYSICAL
Length overall 418' 0" Length between perpendiculars 390' 0" Maximum beam 54' 0" Beam @ 01 level 47' 9-1/8" Depth (01 level @ side to baseline) 39' 2-3/4" 01 deck camber foredeck 1/4" in 1'-0" Minimum berth depth 20' 0" Height of highest projection Approximately 119' Draft, design 14.40' Design displacement 3925 long tons
MACHINERY
Two diesel engines MTU 20V, 20-cylinder 9,730 SHP each One gas turbine General Electric LM2500; 29,500 SHP Type of propulsion CODAG Electrical system 24 Volt DC Two controllable pitch propellers Rolls-Royce 5 blade, 14' 0" diameter; 229 RPM max Two reduction gears RENK One cross connect gear RENK
HULL
Hull material 5086 Aluminum HSLA-80 Steel ABS EH 36 Steel
ABS AH 36
Frame spacing FWD of FR 9 2' 3" FR 9 to FR 10 6' 9" FR 10 to FR 98 4' 1" FR 98 to FR 99 3'-8"
ELECTRICAL
Power Three 1360 kW, 450 V, 60 Hz, 3 Phase, 1800 RPM Caterpillar 3512B diesel engines with Baylor ship service generators Shore tie cable Seven MIL-C-24368/2 (NATO) shore power receptacles, 400 A each
TANK CAPACITIES
Diesel oil 220,359 gal Fresh water 12,454 gal JP-5 Fuel 35,182 gal
1 (Rev-0)
00000_0725_FLT
REC_00000_FLT_Commercial Project @ CG Facility (0121)
General Requirements
1. SCOPE
1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed by commercial contractors at a Coast Guard facility for Coast Guard vessels.
1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and 'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.
2. REFERENCES
COAST GUARD DRAWINGS
None
COAST GUARD PUBLICATIONS
Base Charleston Instruction 11000.1, Feb 2025, Base Charleston Safety and Environmental Compliance Coast Guard Commandant Instruction (COMDTINST) M10360.3 (Series), Coatings and Colors Manual Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2022, General
Requirements Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2022, Welding and
Allied Processes Surface Forces Logistics Center Standard Specification 5550 (SFLC Std Spec 5550), 2022, Fire
Prevention and Response Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2022, Requirements for Preservation of Ship Structures
OTHER REFERENCES
Code of Federal Regulations (CFR) Title 29, Part 1915, 2013, Occupational Safety and Health Standards for Shipyard Employment NAVSEA Technical Publication T9074-AD-GIB-010/1688, (TP 1688), July 2012, Requirements for
Fabrication, Welding, and Inspection of Submarine Structure
2 (Rev-0)
3. REQUIREMENTS
A team: These general requirements have been adjusted to accommodate BASECHARINST 11100.1. It also makes a minor change in 3.1.1 to check competent people.
3.1 General. The Contractor must conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability. The requirements in this WI applies to all work under the scope of this contract, whether explicitly stated in all following work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.
3.1.1 Upon request of the COR, the Contractor must provide credentials and qualifications for anyone that is testing spaces for Paragraph 3.3.1.2 of SFLC Std Spec 0000.
3.1.2 Fire Plan submission. The Contractor must submit a copy of the developed availability specific fire plan, as requested in the Fire Protection and Response work item, seven (7) days before the Arrival Conference.
NOTE
NAVSEA drawings listed will be available FOR INSPECTION ONLY from the Coast Guard Port Engineer post-award. SFLC will not redistribute NAVSEA documents.
Contractors can apply to NAVSEA headquarters directly for copies.
3.2 Contractor-provided fire watch personnel. The Contractor must provide fire watch personnel and equipment.
3.3 Preservation requirements. The Contractor must accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.
3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec 6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).
3.3.2 Coating colors and system color schemes. The Contractor must obtain a written KO authorization to deviate from any coatings required in SFLC Std Spec 6310 Appendix C before work.
3.3.3 In-process quality control measures. The Contractor must abide by all the safety, preservation, and quality control requirements specified in SFLC Std Spec 0000, paragraph 3.2.4.2 (In-process QC measures for “critical-coated surfaces”).
3.3.3.1 Quality control requirements. The Contractor must abide by the following when performing preservation related inspections. The following measurements must be randomly spaced throughout for the purposes of providing a representation of the entire prepared or coated surface.
3.3.3.1.1 Surface profile measurements. One surface profile measurement must be taken for every 200 square feet for the first 1000 square feet; for each additional 500 square feet or less, one profile measurement must be taken.
Profile measurements must be taken in accordance with SFLC Std Spec 6310, paragraph 3.1.8.3 (Surface profile measurements). A “measurement” for surface profile is defined as follows:
• ASTM D4417, Method B: One profile measurement is the average (mean) of 10 individual readings.
• ASTM D4417, Method C: One profile measurement is the average (mean) of 2 individual readings.
3 (Rev-0)
3.3.3.1.2 Soluble salt conductivity measurements. 5 conductivity measurements must be taken every 1000 square feet. For submerged (immersed) applications conductivity measurements must not exceed 30 microsiemens/cm.
For non-submerged (non-immersed) applications conductivity measurements must not exceed 70 microsiemens/cm. If a conductivity check fails, clean the surface in accordance with SFLC Std Spec 6310, paragraph 3.1.8.5 (Soluble salt removal).
3.3.3.1.3 Coating thickness measurements. Three area measurements must be taken for the first 1000 square feet;
for each additional 1000 square feet, perform an additional area measurement. A “measurement” for coating thickness is defined as follows:
• SSPC-PA 2 defines an area measurement as 5 separate spot measurements randomly spaced throughout a 100 square foot area.
• SSPC-PA 2 defines a spot measurement as 3 gage readings and each new gage reading the probe must be moved to a new location within a 1.5-inch diameter circle defining the spot.
3.4 Welding and brazing requirements. The Contractor must perform all welding and allied processes, and NDE in accordance with SFLC Std Spec 0740.
3.5 Environmental protection requirements. The Contractor must adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:
3.5.1 USCG facilities. The Contractor must provide and maintain environmental protection as defined in SFLC Std Spec 0000 Appendix B, Requirements for Environmental Protection at USCG Facilities and Base Charleston Instruction 11000.1, during the performance of this availability. Contractor must plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project.
Contractor must comply with applicable Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item must not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.
3.5.2 Test and procedures. The Contractor is required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws. Analytical work must be done by qualified laboratories; and where required by law, the laboratories must be certified.
3.5.3 Regulatory notifications. The Contractor is responsible for all regulatory notification requirements in accordance with Federal, State and local regulations. In cases where the Coast Guard must also provide public notification, such as storm water permitting, the Contractor must coordinate with the Contracting Officer or COR, and if work is being performed at a USCG Facility, the local Facility Engineer or Engineering Officer. The Contractor must submit copies of all regulatory notifications to the Contracting Officer and the local Facility Engineer or Engineering Officer prior to commencement of work activities. Regulatory notifications must be provided for including but not limited to demolition, renovation, National Pollutant Discharge Elimination System (NPDES) defined site work, and remediation of controlled substances such as asbestos, hazardous waste, and lead paint.
3.5.4 Environmental manager. The Contractor must appoint in writing an Environmental Manager for the project, who is responsible for coordinating Contractor compliance with Federal, State, local, and station environmental requirements. The Environmental Manager must ensure compliance with Hazardous Waste Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the Contractors’ Environmental Management Plan; ensure that all environmental permits are obtained, maintained, and closed out;
ensure compliance with Storm Water Program Management requirements; ensure compliance with Hazardous
4 (Rev-0)
Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB). This may be a collateral position; however the individual must be trained to accomplish the following duties; ensure waste segregation and storage compatibility requirements are met; inspect and manage Satellite Accumulation areas; ensure only authorized personnel add wastes to containers; ensure all Contractor personnel are trained in 40 CFR requirements and individual position requirements; coordinate removal of waste containers; and maintain the Environmental Records binder and required documentation, including environmental permits compliance and close-out.
3.5.5.5 Local environmental regulations at the Government facilities may be more stringent. As with all environmental regulations, the Contractor must prepare for and comply with local and state regulations.
3.5.5.6 Coast Guard facilities do not maintain Facilities Response Plans (FRPs) per 33 CFR 154. Contractor must furnish the FRP when required for over-the-water liquids transfers to and from vessels, and is required for oil/fuel transfers to/from vessels for 250 barrels (10,500 gallons) or more.
3.6 Local Policy. The Contractor must refer to BASECHARINST 11000.1 for local instructions about operating on Base Charleston
3.7 SFLC Standard Specification approved changes. Approved updates to the 2022 SFLC Standard Specifications will appear here:
3.7 SFLC Standard Specification approved changes. Approved updates to the 2022 SFLC Standard Specifications will appear here.
3.7.1 SFLC Standard Specification 5550: Replace paragraph 3.11.3 to state, “Material supporting imminent work shall be brought on the cutter and stored where the work is being performed. Material that appreciably contributes to fire load shall be removed at the end of each work shift when personnel are not present. Trash, debris, and packaging materials shall be promptly removed from the vessel at the end of each work shift and not allowed to accumulate.” Advance the paragraph numbering of the Fire Prevention and Safety Inspection form to 3.11.4.
3.7.2 SFLC Standard Specification 0000: Add paragraph 3.2.3.1.2 to state, “ Severe Inclement Weather. The Contractor must include a definition for “Severe Inclement Weather” in their plan covering, at minimum, Sustained Wind Speed, Duration, and Gust Strength.
4. NOTES
4.1 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 6310 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.
5 (Rev-0)
QA-1 - QUALITY ASSURANCE INSPECTION FORM
(PRESERVATION CHECKLIST)
VESSEL NAME HULL # WORK
ITEM #
WORK ITEM TITLE
LOCATION OF WORK (INCL. FRAME #’S) AREA (SQFT)
CHECKPOINT 1 – COATING SYSTEM COMPLIANCE
Ensure all coatings are in compliance with SFLC Std Spec 6310, Appendix C.
CHECKPOINT 2 - PAINT STORAGE
Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating mfg.
CHECKPOINT 3 - AMBIENT CONDITIONS
Ensure surface and surrounding temperatures are each between 50 and 90°F for water-containing coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).
Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).
Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating mfg.
CHECKPOINT 4 - PRE-SURFACE PREPARATION
Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down (maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.
Verify equipment setup, blast media, and surface preparation methods match designated test coupon.
CHECKPOINT 5 - SURFACE PREPARATION
Verify environmental conditions (see CHECKPOINT 3).
Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-11, SP-10, SP WJ-2…).
Verify surface anchor profile using ASTM D4417-Methods B or C against SFLC Std Spec 6310. Conduct profile readings at a minimum of 5 locations for the first 1000-sqft area, and 2 locations for each succeeding 1000-sqft area.
Measure soluble salt conductivity in accordance with SSPC-Guide 15. Conduct 5 measurements per each 1000-sqft area (max. threshold: 70 microsiemens/cm for non-submerged surfaces, 30 microsiemens/cm for submerged surfaces).
CHECKPOINT 6 - PRIMER COAT APPLICATION
Verify environmental conditions (see CHECKPOINT 3).
Verify proper mixing and stand-in (induction) times.
Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.
Ensure surfaces are completely dry, unless otherwise allowed by the coating manufacturer(s).
Verify wet film thickness (WFT) at random, to prevent under or over application. Verify final DFT.
Brush out all runs, sags, drips, and puddles.
Perform visual inspection for holidays and other defects.
CHECKPOINT 7 – STRIPE COAT APPLICATION
Verify environmental conditions (see CHECKPOINT 3).
Ensure overcoating window is as per manufacturer’s instructions.
After primer coat (mist coat after inorganic zinc), brush-apply un-thinned coat of same primer paint over edges, weld seams, cut-outs, and areas of complex geometries @ 3-4 mils wet film thickness (WFT).
CHECKPOINT 8 – TOP COAT APPLICATION
Verify environmental conditions (see CHECKPOINT 3).
Ensure overcoating window is as per manufacturer’s instructions.
Verify proper mixing and stand-in (induction) times, as applicable.
Verify wet film thickness at random, to prevent under or over application.
Brush out all runs, sags, drips, and puddles.
CHECKPOINT 9 – FINAL INSPECTION
Verify final system dry film thickness. Conduct 5 sets of 3 readings for each of the first 3 100-sqft areas, followed by 5 sets of 3 readings for each succeeding 1000-sqft area.
Ensure that system cure is in accordance with manufacturer's recommendation for intended service.
Ensure potable water tank exhaust ventilation is maintained continuously from and during coating application through final system cure, to exhaust all solvent to the atmosphere and to prevent solvent entrapment.
For immersion coatings (including tank U/W body), record date and time of the following events:
Final coat application: _____/_____; Return to service or removal from environment controls: _____/_____
CHECKPOINT 10 – RECORD KEEPING
Complete, sign, and submit all provided QA Inspection Forms.
NAME OF QP-1/AMPP INSPECTOR SIGNATURE CERT. # DATE / TIME
NAME OF CG REPRESENTATIVE SIGNATURE UNIT DATE/TIME
6 (Rev-0)
QA-2 - QUALITY ASSURANCE INSPECTION FORM
(ENVIRONMENTAL READINGS)
VESSEL NAME HULL # WORK
ITEM # WORK ITEM TITLE
Use one sheet for each activity. Record conditions every four hours from before surface preparation to application of final coating system coat.
DATE
TIME
ACTIVITY (SURFACE
PREPARATION, PRIMER
COAT, BARRIER COAT, TOP
COAT, ETC…)
LOCATION (FRAME &
DECK, RELATION TO
EQUIPMENT, ETC.)
TEMPERATURE % REL.
HUMID-
ITY
DEW
PT.
SURFAC
E
AMBIEN
T
ΔT
| DP -
SURFACE |
7 (Rev-0)
QA-3a - QUALITY ASSURANCE INSPECTION FORM
(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-C)
VESSEL NAME HULL # WORK ITEM
LOCATION OF WORK (FRAME REFERENCES) AREA (SQFT)
SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)
MIN MAX MEAN
SSPC-SP-10/AMPP No. 2
SSPC-SP WJ-2/AMPP WJ-2
SSPC-SP-3
SSPC-SP-11
SSPC-SP-11 (inaccessible area) Brush-blasting (non-metallic substrate)
ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:
PLACE SURFACE PROFILE REPLICA TAPES IN THE SPACES PROVIDED BELOW, TO SERVE AS
PERMANENT QA RECORD. MAINTAIN A SEPARATE LOG FOR EACH LOCATION. WHEN AN AREA IS
DIVIDED INTO SEPARATE SECTIONS, MAINTAIN A SEPARATE LOG FOR EACH SECTION.
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Reading (mils): Reading (mils): Reading (mils):
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Reading (mils): Reading (mils): Reading (mils):
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Reading (mils): Reading (mils): Reading (mils):
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Reading (mils): Reading (mils): Reading (mils):
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Reading (mils): Reading (mils): Reading (mils):
MEAN MIL READING (IAW ASTM D4417-METHOD C) FOR ABOVE 15 READINGS:
NAME OF QP-1/AMPP INSPECTOR SIGNATURE CERT. # DATE /
TIME
8 (Rev-0)
QA-3b - QUALITY ASSURANCE INSPECTION FORM
(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-B)
VESSEL NAME HULL # WORK ITEM
SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)
MIN MAX MEAN
SSPC-SP-10/AMPP No. 2
SSPC-SP WJ-2/AMPP WJ-2
SSPC-SP-3
SSPC-SP-11
SSPC-SP-11 (inaccessible area) Brush-blasting (non-metallic substrate)
ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:
RECORD MEASUREMENTS TAKEN IN THE SPACES PROVIDED BELOW, TO SERVE AS PERMANENT
QA RECORD. MAINTAIN SEPARATE LOG FOR EACH LOCATION. WHEN AN AREA IS DIVIDED INTO
SEPARATE SECTIONS, MAINTAIN A SEPARATE LOG FOR EACH SECTION.
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Mean Mils Reading (IAW ASTM D4417-Method B for above 10 readings (by column):
Mean Reading (mils)
9 (Rev-0)
QA-4 - QUALITY ASSURANCE INSPECTION FORM
(SURFACE SOLUBLE SALT CONDUCTIVITY LOG)
VESSEL NAME HULL # WORK
ITEM #
SOLUBLE SALT CONDUCTIVITY MEASUREMENTS IAW SSPC-GUIDE 15.
DATE TEST LOCATIONS CONDUCTIVITY (MICROSIEMENS/CM)
10 (Rev-0)
QA-5 - QUALITY ASSURANCE DATA FORM
(COATING THICKNESS)
(Use one sheet for each sequence)
VESSEL NAME HULL # WORK ITEM
# WORK ITEM TITLE
COATING MFG PRODUCT NAME BATC
H #
INDUCTI
ON TIME
COATING SYSTEM
SEQUENCE
(PRIMER/TOUCHUP/3RD
COAT, ETC.)
DRY FILM THICKNESS (DFT) MEASUREMENTS IAW SSPC-PA 2.
SPOT 1 2 3 4 5 AVERAGE
VALUE
*BASE METAL READING
(BMR)
*Required, If Magnetic Pull-Off (Type I/Banana) Gauge Is Used.
LOCATION (FRAME REFERENCE):
SPOT 1 2 3 4 5 OVERALL AVG. DFT ADJUSTMENTS
1 AVG. BMR DEVIATION
3 BEFORE ADJUSTMENTS AFTER ADJUSTMENTS
AVG.
LOCATION (FRAME REFERENCE):
SPOT 1 2 3 4 5 OVERALL AVG. DFT ADJUSTMENTS
1 AVG. BMR DEVIATION
3 BEFORE ADJUSTMENTS AFTER ADJUSTMENTS
AVG.
LOCATION (FRAME REFERENCE):
SPOT 1 2 3 4 5 OVERALL AVG. DFT ADJUSTMENTS
1 AVG. BMR DEVIATION
3 BEFORE ADJUSTMENTS AFTER ADJUSTMENTS
AVG.
APPLICATION METHOD (AIRLESS,
CONVENTIONAL SPRAY, ROLLED)
AVERAGE DFT
11 (Rev-0)
4.2 Tank and Void Assessment form.
12 (Rev-0)
13 (Rev-0)
588NN_ANS_1125_418
58302_TAB_1125_418
WORK ITEM 1: Stern Boat Launch and Recovery, Level II
1. SCOPE
1.1 Intent. This work item describes the requirements for the Contractor to perform maintenance and preservation on Stern Boat Launch and Recovery System.
1.2 Government-furnished property.
MTI ITEM DESCRIPTION NSN/PN QTY ESTIMATED
COST ($/UNIT)
N Spring, Sheave NSN: 5360-01-672-8829
PN: P2-965-0024
8 ea. 185.00
N Pins, Spring NSN: 5315-01-672-8220
PN: B2-066-0056
8 ea. 400.00
N Pins, Cotter NSN: 5315-01-672-8187
PN: 81-E-0628
8 ea. 1.50
N Flat Washer, 2 ½” Nominal, TY A 5”OD x 2 5/8” ID x 0.238” THK
NSN: 5310-01-672-8737
PN: 61-E-16
8 ea. 1.50
N Jacking Bolt, Sheave NSN: 5306-01-672-9033
PN: B2-033-0026
8 ea. 275.00
Y *CB-OTH Mark IV N/A 1 ea. N/A Y *Long Range Interceptor II N/A 1 ea. N/A
*Government-loaned property, which must be returned to the vessel upon completion of the availability.
**New or refurbished equipment that the Government may provide for installation in place of existing equipment.
***Government-furnished property, which is to be supplied by either the vessel or the C4IT Service Center.
2. REFERENCES
COAST GUARD DRAWINGS
Coast Guard Drawing 750-WMSL-100-088 Rev A. GENERAL ARRANGEMENTS NSC 9 &
FOLLOW (AS9100001) (UNSIGNED)
Coast Guard Drawing 750-WMSL-583-004, Rev K, Stern Launch & Recovery Arrangement & Details (ASC583004)
Coast Guard Drawing FL-1702-11, Rev -, Inspection Of Sheaves
14 (Rev-0)
COAST GUARD PUBLICATIONS
Coast Guard Technical Publication (TP) 7809, SWBS 583, Apr 2023, Boat Retrieval Equipment
– Boat Hoist, Centerline & Carriage Winches Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2022, General Requirements Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2022, Welding and Allied Processes Surface Forces Logistics Center Standard Specification 3041 (SFLC Std Spec 3041), 2022, Shipboard Electrical Cable Test Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2022, Auxiliary Machine Systems Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2022, Requirements for Preservation of Ship Structures
OTHER REFERENCES
The Society for Protective Coatings (SSPC) Surface Preparation Specification No. 1 (SSPC-SP
1), 2016, Solvent Cleaning The Society for Protective Coatings (SSPC) Surface Preparation Specification No. 11 (SSPC-SP
11), 2016, Bare Metal Power Tool Cleaning
3. REQUIREMENTS
3.1 General.
3.1.1 CIR.
None.
3.1.2 Tech Rep. The Contractor must provide the services of Tech Reps in accordance with the following subparagraphs.
3.1.2.1 The Contractor must provide the services of an OEM authorized / licensed Tech Rep for the Centerline and Carriage Winches (Superior–Lidgerwood–Mundy Corp.) to accomplish the following on site:
• Provide manufacturer's proprietary information, software, and tools pertinent to the equipment/system
• Assist with proper repair methods, and ensure compliance with manufacturer's procedures and standards during disassembly, inspection, repair, modification, calibration, and reassembly of the equipment/system
• Observe initial testing to identify any major mechanical issues
• Adjust and set limits switches associated with the equipment
• adjust wire rope lengths
15 (Rev-0)
3.1.2.2 The Contractor must provide the services of a Qualified Tech Rep for the Centerline and Carriage Winches Control System to accomplish the following on site:
• Provide manufacturer's proprietary system/ equipment information, software, and tools.
• Assist with and ensure compliance with manufacturer's procedures and standards during initial testing, disassembly, inspection, repair, modification, calibration, reassembly, and final testing of the equipment/system.
3.1.2.3 Control system Tech Rep must possess appropriate software and diagnostic tools from Rockwell Automation to work on the control system components detailed in the notes (section 4 of this WI).
3.1.3 Protective measures. The Contractor must furnish and install all protective measures in accordance with SFLC Std Spec 0000, paragraph 3.3.3 (Vessel component, space, and equipment protection).
3.1.4 Interferences. The Contractor must handle all interferences in accordance with SFLC Std Spec 0000, paragraph 3.3.5 (Interferences). Known interferences include, but are not limited to the following:
• Piping
• Electrical Cables
• Brake Guards
• Boat Capture Net
3.2 Electrical requirements. The Contractor must accomplish all electrical work in accordance with SFLC Std Spec 3042, and test cables in accordance with SFLC Std Spec 3041.
NOTE
Coast Guard personnel will operate all shipboard machinery and equipment.
3.3 Operational test, initial. Prior to commencement of work, the Contractor must witness Coast Guard personnel perform an initial operational test of all items or shipboard devices to be disturbed, used, repaired, or altered, to demonstrate existing operational condition. Submit a CFR.
3.4 Electric motors. The Contractor must perform megger testing for the motors listed in Table 1 in accordance with SFLC Std Spec 3020. Ensure motor leads are disconnected from the control cabinet during megger testing. Submit a CFR detailing results of megger test and recommendations for any parts requiring repair or renewal.
TABLE 1 – LIST OF ELECTRIC MOTORS
EQUIPMENT NAMEPLATE DATA
Stbd Carriage Winch 15 HP, 440 Volt, 3 Phase, 60 Hz Port Carriage Winch 15 HP, 440 Volt, 3 Phase, 60 Hz
Centerline Winch Motor 30 HP, 440 Volt, 3 Phase, 60 Hz Stbd Carriage Winch Brake Motor 0.75 HP, 440 Volt, 3 Phase, 60 Hz Port Carriage Winch Brake Motor 0.75 HP, 440 Volt, 3 Phase, 60 Hz
Centerline Winch Brake Actuator Motor 0.75 HP, 440 Volt, 3 Phase, 60 Hz Centerline Winch Clutch Actuator Motor 0.33 HP, 440 Volt, 3 Phase, 60 Hz
16 (Rev-0)
CAUTION
The PLC back-up battery should be disconnected when the PLC panel is disconnected to prevent draining the battery.
3.5 Control station. The Contractor must open, clean, and inspect the interior of each of the control stations. Perform inspections specified in accordance with Section 11 of Coast Guard TP 7809.
Additionally, verify that cover gaskets are intact and sealing out water from internals, proper connection of all wires (i.e. not loose, disconnected, damaged, etc.), and all lights and switches are operational.
Submit a CFR with a description of any deficiencies identified.
3.6 Centerline boat winch maintenance. The Contractor must perform the following tasks for the centerline boat winch. Submit a CFR with a description of any found discrepancies and recommendations for repairs.
3.6.1 Drain and inspect the gear box lubricating oil for any metal particles or other discrepancies and submit a CFR. Dispose of lubricating oil in accordance with all Federal, state, and local regulations.
3.6.2 Open the gearbox inspection covers and inspect the gearbox internals. Note any indications of damage to gearbox internal parts. Measure gear backlash. Submit CFR
3.6.3 Disassemble and inspect the brake and clutch linkages, and service and inspect the brake and clutch actuators in accordance with SFLC Std Spec 5000. Clean, inspect, polish and lubricate shafts and bushings to remove corrosion and reduce friction between these surfaces. Renew any damaged hardware/fasteners.
3.6.4 Refill the gearboxes with new gear oil (i.e. Mobil Gear SHC 220, ISO VG 220, 19.3 gallons).
Renew any damaged hardware/fasteners and reinstall inspection cover with new gasket material.
3.6.5 Lubricate all components of the centerline winch in accordance with Section 9 of Coast Guard TP 7809.
3.7 Carriage winches maintenance (Port and Stbd). The Contractor must perform the following tasks for the Port and Stbd carriage winches. Submit a CFR with a description of any found discrepancies and recommendations for repairs.
3.7.1 Drain and inspect the gear box lubricating oil for any metal particles or other discrepancies and submit a CFR. Dispose of lubricating oil in accordance with all Federal, state, and local regulations.
3.7.2 Open the gearbox inspection covers and inspect the gearbox internals. Note any indications of damage to gearbox internal parts. Measure gear backlash. Submit CFR.
3.7.3 Disassemble and inspect the brake linkages, and service and inspect the brake actuators in accordance with SFLC Std Spec 5000. Clean, inspect, polish and lubricate shafts and bushings to remove corrosion and reduce friction between these surfaces. Renew any damaged hardware/fasteners.
3.7.4 Renew gear oil in each gearbox (i.e. Mobil Gear SHC 220, ISO VG 220, 9.8 gallons per gearbox,
19.6 gallons total). Renew any damaged hardware/fasteners and reinstall inspection cover with new gasket material.
17 (Rev-0)
3.7.5 Lubricate all components of the carriage winch assemblies in accordance with Section 10 of Coast Guard TP 7809.
3.8 Wire…
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