Attachment 1- Specifications MUNRO (WMSL 755) DS FQ4 FY20.pdf

USCGC MUNRO (WMSL 755)

SPECIFICATION FOR DOCKSIDE REPAIRS

FY2020

Developed By: Erick B Keerins

(Rev-0, 05 April 2020)

USCGC MUNRO (WMSL-418) DOCKSIDE AVAILABILITY FY2020

ii (Rev-0)

TABLE OF CONTENTS

Revisions Record ......................................................................................................................................... iii Consolidated List of References ................................................................................................................... iv Consolidated List of Government-furnished Property ................................................................................. xi Consolidated List of Critical Inspection Items .......................................................................................... xiii Principal Characteristics ............................................................................................................................. xiv General Requirements WORK ITEM 1: Tanks (Fuel Oil), Clean and Inspect WORK ITEM 2: High Purity Water Tank, Clean and Inspect WORK ITEM 3: Tanks (Ballast), Clean and Inspect WORK ITEM 4: Flex Hose Assemblies (Main Gas Turbine), Renew WORK ITEM 5: Flex Hose Assemblies (Main Reduction Gear), Renew WORK ITEM 6: Refrigeration Plant, System Groom WORK ITEM 7: Flex Hose Assemblies (Refrigeration Plant), Renew WORK ITEM 8: Flexible Hoses (Bow Thruster), Renew WORK ITEM 9: Cargo Handling Elevator, Level 2 Inspect and Repair WORK ITEM 10: Dual Point Davit, Biennial Maintenance, Perform WORK ITEM 11: Folding Boom Cranes, Biennial Maintenance, Perform WORK ITEM 12: Incinerator Clean, Inspect and Test WORK ITEM 13: Tanks (Ballast), Preserve (Partial) WORK ITEM 14: Chilled Water System Insulation, Renew WORK ITEM 15: Ventilation Ducting, Clean and Inspect WORK ITEM 16: Deck Covering (Polymeric), Repair (Patch) and Seal WORK ITEM 17: Tenting, Provide WORK ITEM 18: Deck Covering (Slip-Resistant), Renew WORK ITEM 19: Deck Covering (Polymeric), Seal WORK ITEM 20: Decks, Preserve (Full) WORK ITEM 21: Tank Sounding Tube, Replace WORK ITEM 22: VCHT Room Escape Scuttle and Ladder, Install WORK ITEM 23: Stern Launch and Recovery Lights, Install WORK ITEM 24: Intake Ventilation System, Modify WORK ITEM 25: Dewatering / Fire Pump (P-6) Stowage Racks Fabricate and Install WORK ITEM 26: Tanks (Aviation Fuel Stowage and Overflow), Clean and Inspect WORK ITEM 27: Tanks (Aviation Fuel, Storage), Preserve (Partial) WORK ITEM 28: Prototype AFFF Piping, Modify iii (Rev-0)

REVISIONS RECORD

This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

DATE REV# WORK

ITEM#

CHANGES MADE

NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

iv (Rev-0)

CONSOLIDATED LIST OF REFERENCES

The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at the time of specification writing and during contract execution.

All Coast guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – from links located on the SFLC website. Commercial sites provide access to their respective documents.

COAST GUARD DRAWINGS

Coast Guard Drawing 418A-WMSL 100-001, Rev -, General Arrangements

Coast Guard Drawing 418A-WMSL 320-004, Rev -, Electrical Mods to Suit Installation of VCHT Escape

Scuttle

Coast Guard Drawing 418A-WMSL 505-001, Rev -, Piping Modifications to Suit VCHT Room Escape

Scuttle

Coast Guard Drawing 418A-WMSL-101-001, Rev -, Compartment & Access Drawing

Coast Guard Drawing 418A-WMSL-264-001, Rev -, RDCN GR/CPP GTRB LO Diagram

Coast Guard Drawing 418A-WMSL-512-001, Rev E, HVAC System Diagram (ASC512001)

Coast Guard Drawing 418A-WMSL-540-001, Rev -, Fuel Oil Diagram

Coast Guard Drawing 418A-WMSL-551-001, Rev -, Compressed Air Diagram

Coast Guard Drawing 418A-WMSL-801-011 Rev -, Booklet of General Plan

Coast Guard Drawing 750 WMSL 508-1, Rev C, Piping and Machinery Insulation Schedule and L/M

(ASC508001)

Coast Guard Drawing 750 WMSL 516-1, Rev E, A/C & Refrigeration Piping Diagram (ASC516001)

Coast Guard Drawing 750 WMSL 520-001, Rev H, Seawater Cooling System Diagram (ASC520001)

Coast Guard Drawing 750 WMSL 520-004, Rev E, Salt Water Cooling Unit 1320 (ASC520132-SW)

Coast Guard Drawing 750 WMSL 520-005, Rev E, Salt Water Cooling System Unit 2110 (ASC520211-

SW)

Coast Guard Drawing 750 WMSL 520-008, Rev F, Salt Water Cooling Unit 2210 (ASC520221-SW)

Coast Guard Drawing 750-WMSL 085-025, Rev -, Compartment Areas & Volumes NSC 3 & Follow

(AS3085012)

Coast Guard Drawing 750-WMSL 100-023, Rev H, Unit 2120 Structure - 1st Platf to 2nd Deck Fr 35 to

Fr 44 (ASC100212)

Coast Guard Drawing 750-WMSL 100-024, Rev H, Unit 2130 Structure 2nd Deck to Main Deck - Fr 35 to Fr 44 (ASC100213)

Coast Guard Drawing 750-WMSL 100-072, Rev -, Topside Configuration for NSC 5 & Follow

(AS5100004)

Coast Guard Drawing 750-WMSL 100-083, Rev -, General Arrangements NSC 5 & Follow (AS5100001)

(Unsigned)

Coast Guard Drawing 750-WMSL 100-084, Rev -, Topside Configuration for NSC 6 & Follow

(AS6100004)

v (Rev-0)

Coast Guard Drawing 750-WMSL 167-504, Rev E, Hatch & Scuttle List Ship Wide, NSC 3 and Follow

(AS3167003)

Coast Guard Drawing 750-WMSL 180-013, Rev E, Fdn Arr Dwg Design Unit 2120 Bklt No. 1

(ASC180212)

Coast Guard Drawing 750-WMSL 180-014, Rev D, Fdn Arr Dwg Design Unit 2130 Bklt No. 1

(ASC180213)

Coast Guard Drawing 750-WMSL 300-017, Rev C, Unit 2120 1st Platf Fr 35 to Fr 44 Arr of Elect Eqpt

(ASC300212)

Coast Guard Drawing 750-WMSL 300-018, Rev C, Unit 2130 2nd Deck Fr 35 to Fr 44 Arr of Elect Eqpt

(ASC300213)

Coast Guard Drawing 750-WMSL 304-014, Rev C, Unit 2120-1st Platf-Fr 35 to Fr 44 Wireway

Arrangement and Details (ASC304212)

Coast Guard Drawing 750-WMSL 320-514, Rev C, PWR Sys S/S Gen & Swbd Intcon Dk Plan & Elem

Wrg Diag (ASC3200018)

Coast Guard Drawing 750-WMSL 330-005, Rev C, Lighting System Deck Plan AMR (UL & LL), MMR

(Fwd & Aft) (UL & LL) (ASC330004)

Coast Guard Drawing 750-WMSL 330-011, Rev F, Lighting System Deck Plan Second Deck - Fwd of Fr

52 (ASC330007)

Coast Guard Drawing 750-WMSL 436-011, Rev E, Fire Detection Sys Deck Plan (ASC436009)

Coast Guard Drawing 750-WMSL 493-001, Rev E, Unclassified LAN Cable Block Diagram

(ASC493001)

Coast Guard Drawing 750-WMSL 508-001, Rev C, Piping and Machinery Insulation Schedule and L/M

(ASC508001)

Coast Guard Drawing 750-WMSL 512-024, Rev C, Vent & Air Conditioning Arr 1st Platf Unit 2120

(ASC512212)

Coast Guard Drawing 750-WMSL 528-016, Rev E, Plumbing & Interior Deck Drains and Vent System -

Unit 2120 (ASC528212-PD)

Coast Guard Drawing 750-WMSL 528-041, Rev D, Plumbing Fixture Hook-Up Detail Booklet

(ASC528004)

Coast Guard Drawing 750-WMSL 530-010, Rev B, Potable Water Unit 2120 (ASC530212-PW)

Coast Guard Drawing 750-WMSL 593-027, Rev D, Sewage System Unit 2120 (ASC593212-SS)

Coast Guard Drawing 750-WMSL 593-078, Rev C, Bilge & Oil Pollution Control System Unit 2120

(ASC593212-PC)

Coast Guard Drawing 750-WMSL 600-014, Rev E, Fab & Instl of Hull Design, Unit 2120 (ASC600212)

Coast Guard Drawing 750-WMSL 602-004, Rev E, Photoluminescent Markings (ASC602006)

Coast Guard Drawing 750-WMSL 602-010, Rev E, Label Plates List - Access, Frames and Bulkheads

(ASC602012)

Coast Guard Drawing 750-WMSL 623-500, Rev G, Vertical Ladder and Ladder Rung List and Details

Ship Wide (ASC623004)

Coast Guard Drawing 750-WMSL 635-001, Rev -, Thermal & Acoustic Insulation (ASC635001)

Coast Guard Drawing 750-WMSL 635-002, Rev K, Insulation Arr & Details Thermal, Acoustic, & Fire

(ASC635002)

Coast Guard Drawing 750-WMSL 801-011, Rev -, Booklet of General Plans (NSC 6 Only)

(ASC801001E) (Unsigned) vi (Rev-0)

Coast Guard Drawing 750-WMSL 801-011, Rev -, Booklet of General Plans (NSC 6 Only)

(ASC801001F) (Unsigned)

Coast Guard Drawing 750-WMSL-085-041, Rev -, Tank Capacity Curves (WMSL 755 Only)

(ASC085013F)

Coast Guard Drawing 750-WMSL-100-011, Rev H, Unit 1110 Structure - Innerbottom To 1st Platform &

2nd Deck – Bow to Fr 10 (ASC100111)

Coast Guard Drawing 750-WMSL-100-013, Rev K, Unit 1210 Structure - Innerbottom To 1st Platform -

Fr 10 to Fr 22 (ASC100121)

Coast Guard Drawing 750-WMSL-100-017, Rev K, Unit 1310 Structure - Innerbottom To 1st Platform -

Fr 22 to Fr 35 (ASC100131)

Coast Guard Drawing 750-WMSL-100-036, Rev M, Unit 3110 Structure - 1st Platform and Below - FR

65 TO FR 77 (ASC100131)

Coast Guard Drawing 750-WMSL-100-036, Rev M, Unit 3110 Structure - Innerbottom To 1st Platform -

Fr 65 to Fr 77 (ASC100311)

Coast Guard Drawing 750-WMSL-100-036, Rev M, Unit 3110 Structure 1st Platform and Below Frs 65-

77 (ASC100311)

Coast Guard Drawing 750-WMSL-100-040, Rev L, Unit 3210 Structure – Inner Bot To 1st Platform – Fr

76 to Fr 88 (ASC 100321)

Coast Guard Drawing 750-WMSL-100-040, Rev L, Unit 3210 Structure – Inner Bottom to 1st Platform –

FR 76 TO FR 88 (ASC100321)

Coast Guard Drawing 750-WMSL-100-040, Rev L, Unit 3210 Structure - Innerbottom To 1st Platform -

Fr 76 to Fr 88 (ASC100321)

Coast Guard Drawing 750-WMSL-100-083, Rev , General Arrangement NSC 5 & Follow (AS5100001)

Coast Guard Drawing 750-WMSL-100-083, Rev , General Arrangements NSC 5 & FOLLOW

(AS5100001)

Coast Guard Drawing 750-WMSL-100-083, Rev -, General Arrangements NSC 5 & FOLLOW

(AS5100001)

Coast Guard Drawing 750-WMSL-100-35, Rev K, Unit 2340 Structure - Main Deck to 01 Level - FR 52 to FR 64 (ASC100234)

Coast Guard Drawing 750-WMSL-100-531, Rev D, Structural Mods IWO New Aft Folding Cranes (753, 754 & 755)

Coast Guard Drawing 750-WMSL-167-001, Rev J, Manhole List Installation and Fabrication Details Ship

Wide (ASC167001)

Coast Guard Drawing 750-WMSL-186-500, Rev -, P-6 PUMP CANISTER RACK

Coast Guard Drawing 750-WMSL-300-023, Rev C, Unit 2240 - Main Dk Fr 44 to Fr 52 Arr of Elect Eqpt

(ASC300224) \

Coast Guard Drawing 750-WMSL-320-43, Rev B, Electrical One Line Diagram (NSC 5 SRD)

(ASC320001E)

Coast Guard Drawing 750-WMSL-320-579, Rev -, Electrical Installations IWO New Aft Folding Cranes

(754 & 755)

Coast Guard Drawing 750-WMSL-330-025, Rev C, Lighting System List of Feeds and Mains

(ASC330014)

Coast Guard Drawing 750-WMSL-331-501, Rev A, Stern Launch/Recovery System Lighting

Modifications

Coast Guard Drawing 750-WMSL-501-004, Rev D, Misc Independent Tanks Design and Details and

L/M (ASC501004)

vii (Rev-0)

Coast Guard Drawing 750-WMSL-505-006, Rev D, List of Hoses (ASC505006)

Coast Guard Drawing 750-WMSL-505-006, Rev D, List of Hoses

Coast Guard Drawing 750-WMSL-506-512, Rev -, Ferrous Sounding Tube Replacement A&D

Coast Guard Drawing 750-WMSL-508-001, Rev C, Piping and Machinery Insulation Schedule and L/M

(ASC508001)

Coast Guard Drawing 750-WMSL-509-001 Rev A, HVAC Insulation Schedule

Coast Guard Drawing 750-WMSL-512-001, Rev J, HVAC System Diagram (ASC512001)

Coast Guard Drawing 750-WMSL-512-034, Rev B, Vent & Air Cond Arr Mn Dk Unit 2340

(ASC512234)

Coast Guard Drawing 750-WMSL-512-040, Rev G, Vent & Air Cond Arr 2nd Deck Unit 3230

(ASC512323)

Coast Guard Drawing 750-WMSL-512-041, Rev F, Vent & Air Cond Arr Mn Dk Unit 3240

(ASC512324)

Coast Guard Drawing 750-WMSL-512-042, Rev C, Vent & Air Cond Arr 2nd Dk Unit 3330

(ASC512333)

Coast Guard Drawing 750-WMSL-512-059, Rev C, HVAC Equipment List (ASC512004)

Coast Guard Drawing 750-WMSL-512-070, Rev B, Vent & Air Conditioning Arr Mn Dk Unit 2340

(AS3512234)

Coast Guard Drawing 750-WMSL-512-527 Rev B, Airlift Mods to Ventilation System SS 2-56-2

Coast Guard Drawing 750-WMSL-516-001, Rev E, A/C & Refrigeration Piping Diagram (ASC516001)

Coast Guard Drawing 750-WMSL-516-002, Rev J, Chilled Water System Diagram (ASC516002)

Coast Guard Drawing 750-WMSL-516-010, Rev B, Chilled Water Unit 2140 (ASC516241-CW)

Coast Guard Drawing 750-WMSL-516-014, Rev B, Chilled Water Unit 2340 (ASC516234-CW)

Coast Guard Drawing 750-WMSL-520-001, Rev H, Seawater Cooling System Diagram (ASC520001)

Coast Guard Drawing 750-WMSL-530-001, Rev F, Potable Water Systems Diagram (ASC530001)

Coast Guard Drawing 750-WMSL-530-019, Rev D, Potable Water Unit 3120 (ASC530312-PW)

Coast Guard Drawing 750-WMSL-556-015, Rev E, Bow Thruster Hpu Diagram (ASC556009)

Coast Guard Drawing 750-WMSL-583-004, Rev G, Stern Launch/Recovery Arrangement & Details

(ASC583004)

Coast Guard Drawing 750-WMSL-593-011, Rev B, Solid Waste System Schematic (ASC593026)

Coast Guard Drawing 750-WMSL-593-039, Rev B, Bilige & Oil Pollution Cont Unit 2240 (ASC593224-

PC)

Coast Guard Drawing 750-WMSL-600-034, Rev F, FAB & INSTL OF HULL OUTFIT DESIGN, UNIT

Coast Guard Drawing 750-WMSL-600-042, Rev D, FAB & INSTL OF HULL OUTFI DESIGN, UNIT

Coast Guard Drawing 750-WMSL-635-02, Rev H, Insulation Arr & Details Thermal, Acoustic, & Fire

(ASC635002)

Coast Guard Drawing 750-WMSL-801-010, Rev A, Booklet of General Plans (NSC 5 ONLY)

(ASC801001E)

Coast Guard Drawing 750-WMSL-801-011, Rev -, Booklet of General Plans (NSC 6 ONLY)

(ASC801001E)

Coast Guard Drawing 750-WMSL-801-011, Rev , Booklet of General Plans (NSC 6 ONLY)

(ASC801001F)

viii (Rev-0)

Coast Guard Drawing 750-WMSL-801-011, Rev -, Booklet of General Plans (NSC 6 ONLY)

Coast Guard Drawing 750-WMSL-801-011, Rev A, Booklet of General Plans (NSC 6 ONLY)

(ASC810001E)

NAVSEA Drawing 803-1623057, Rev G, Scuttle, WT, Flush, Quick Acting, 25 Dia 25 psi-Arrangement

NAVSEA Drawing 804-5773931, Rev A, Acoustic & Thermal Insulation for Compartments Installation

Details

COAST GUARD PUBLICATIONS

American Society for Nondestructive Testing (ASNT), Recommended Practice No. SNT-TC-1A, 2016, Personnel Qualification and Certification in Nondestructive Testing

American Society for Nondestructive Testing (ASNT), Standard No. ANSI/ASNT CP-189-2016, 2016, ASNT Standard for Qualification and Certification of Nondestructive Testing Personnel

Coast Guard Commandant Instruction (COMDTINST) M10360.3, Jun 2006, Coatings and Colors

Manual

Coast Guard Commandant Instruction (COMDTINST) M9000.6 (series), Naval Engineering Manual

Coast Guard Technical Publication (TP) 7108, SWBS 573, Jun 2007, Stores Elevator - Model 20833

Coast Guard Technical Publication (TP) 7168, 19 Oct 07, 3.2 Refrigeration Ships Store Plant

Coast Guard Technical Publication (TP) 7170, SWBS 593, May 2013, Incinerator - Type Atlas 600 S WS

& Diesel oil Tank - Type 600 - Installation, Operation & Maintenance Manual

Coast Guard Technical Publication (TP) 7903, SWBS 583, Apr 2019, Aft Boat handling system –Model

FB90-28

Coast Guard Technical Publication (TP) 7946, SWBS 593, Sep 2016, Incineration Plant - Installation, Operation, Maintenance & Spare Parts

Coast Guard Technical Publication (TP) 9618, SWBS 583, Nov 2018, Boat Davit - Models

DDP11000CTS & SP2200 (S/N: 2328, 2329, 2332 & 2330, 2331, 2333) (HULLS: 750, 751 & 753)

Coast Guard Yard Project YD-75H07 WI01, Rev -, Work Instruction to Support the Installation of an

Emergency Escape Scuttle from VCHT Room 3-36-2-E on USCGC Stratton

Coast Guard Yard Project YD-75H07 WI01, Rev -, Work Item 2 : VCHT Room Emergency Egress

Scuttle Installation

General Requirements for Drawing Preparation

MIL-PRF-900, Mar 1991, Rubber Gasket Material, 45 Durometer Hardness

NOTE

OTHER REFERENCES

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2018, General

Requirements

Surface Forces Logistics Center Standard Specification 0085 (SFLC Std Spec 0085), 2018, Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2018 Welding and

Allied Processes

Surface Forces Logistics Center Standard Specification 3041 (SFLC Std Spec 3041), 2018, Shipboard

Electrical Cable Test

Surface Forces Logistics Center Standard Specification 3042 (SFLC Std Spec 3042), 2018, Shipboard

Electrical Cable Removal, Relocation, Splice, Repair, and Installation

Surface Forces Logistics Center Standard Specification 3100 (SFLC Std Spec 3100), 2018, Inspect, Test and Recondition AC Synchronous Generator in-Place ix (Rev-0)

Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2018, Auxiliary

Machine Systems

Surface Forces Logistics Center Standard Specification 5100 (SFLC Std Spec 5100), 2018, Clean

Shipboard Ventilation Systems

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2018, Requirements for Preservation of Ship Structures

Surface Forces Logistics Center Standard Specification 6341 (SFLC Std Spec 6341), 2018, Install Interior

Deck Covering Systems

Surface Forces Logistics Center Standard Specification 8636 (SFLC Std Spec 8636), 2018, Temporary

Hull Accesses

TCTO WMSL-418-TB6030, 2019, Installation of Flush Mount Scuttle and Vertical Ladder as Secondary

Egress Route from VCHT Room 3-36-2-E to Crew Stateroom 2-36-8-l

The Society for Protective Coatings (SSPC) Surface Preparation Specification No. 11 (SSPC-SP 11), 2013, Power Tool Cleaning to Bare Metal

OTHER REFERENCES

American Society of Mechanical Engineers (ASME) A17.2, Guide for the Inspection of Elevators, Escalators and Moving Walks

ASTM International (ASTM) D1330, 2004, Standard Specification for Rubber Sheet Gaskets

ASTM International (ASTM) F1836M, Reapproved 2007, Standard Specification for Stuffing Tubes, Nylon and Packing Assemblies (Metric)

ASTM International (ASTM) F683, 2008, Standard Practice for Selection and Application of Thermal

Insulation for Piping and Machinery

Code of Federal Regulations (CFR) Title 29, Part 1910, Jul 2017, Occupational Safety and Health

Standards

Code of Federal Regulations (CFR) Title 29, Part 1915, Jul 2013, Occupational Safety and Health

Standards for Shipyard Employment

Code of Federal Regulations (CFR) Title 29, Part 1915, Subpart E, Sep 2015, Scaffolds, Ladders and

Other Working Surfaces

Code of Federal Regulations (CFR) Title 40, Jul 2013, Protection of the Environment

International Maritime Organization (IMO) International Convention for the Safety Of Life At Sea

(SOLAS), 2009 as amended in 2010 and 2011.

International Maritime Organization (IMO) International Life Saving Appliances Code (LSA), 2010 edition.

International Standards Organization (ISO) 4406, 2017, Hydraulic Fluid Power - Fluids - Method for

Coding Level of Contamination by Solid Particles

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-58, 2018, Pipe

Hangers and Supports - Materials, Design, Manufacture, Selection, Application, and Installation

MIL-D-16791, Jan 1993, Detergents, General Purpose (Liquid, Nonionic)

MIL-DTL-15024G, Mar 2018, General Specification for Plates, Tags, and Bands for Identification of

Equipment

MIL-DTL-15024G, Mar 2018, General Specification for Plates, Tags, and Bands for Identification of

Equipment

MIL-DTL-24643, Aug 2007, Cables and Cords, Electric, Low Smoke, For Shipboard Use, General

Specification for

MIL-HDBK-291, Sep 1986, Cargo Tank Cleaning x (Rev-0)

MIL-PRF-24176C, Oct 2004, Cement, Epoxy, Metal Repair and Hull Smoothing

MIL-PRF-24613, Nov 2007, Deck Covering Materials, Interior, Cosmetic Polymeric

MIL-PRF-24613, Nov2007, Deck Covering Materials, Interior, Cosmetic Polymeric

MIL-PRF-24667C, May 2008, Coating System, Non-Skid, for Roll, Spray, or Self-Adhering Application

MIL-STD-2003-2, Sep 2009, Electric Plant Installation, Standard Methods for Surface Ships &

Submarines (Equipment)

MIL-STD-2003-3, Sep 2009, Electric Plant Installation, Standard Methods for Surface Ships &

Submarines (Penetrations)

Naval Sea Systems Command (NAVSEA) 0640-LP-111-4501, Apr 2012, NAVSEA OP 4 Rev 10, Ammunition And Explosives Safety Afloat

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C 6183, 2005, Cork and Rubber Composition Sheet; For Aromatic Fuel and Oil Resistant Gaskets

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP 1), 2004, Solvent Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2013, Power Tool Cleaning to Bare Metal

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.2 (SSPC-SP 2), 2004, Hand Tool Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.3 (SSPC-SP 3), 2004, Power Tool Cleaning

The Society for Protective Coatings (SSPC) VIS 3, 2004, Guide and Reference Photographs for Steel

Surfaces Prepared by Hand and Power Tool Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP 10 (WAB)/NACE WAB-2, 2015, Near-White Metal Wet Abrasive Blast

Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP 6 (WAB)/NACE WAB-3, 2015, Commercial Abrasive Blast Cleaning

USFGS 33 01 50.6, November 2018, Cleaning of Petroleum Storage Tanks xi (Rev-0)

CONSOLIDATED LIST OF GOVERNMENT-FURNISHED PROPERTY

The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.

WORK

ITEM

MTI ITEM DESCRIPTION NSN/PN QTY ESTIMATED

COST

($/UNIT)

6 N Tetrafluoroethane, Technical (R-134A)

NSN: 6830-01-370-6207 125 lbs $992.00

6 N Henry “Y” Strainer

Assembly (Main

Assembly P/N: 896A-

5/8S)

PN: 5-010-003 (Screen) PN:

5-023-100 (Gasket) PN: 2-

023-080 (O-Ring)

6 $101.80

6 N Sea Water Regulating

Valve (Condenser).

Metrex Valve Corp lead time is usually 6-8 weeks.

PN: M900P-125-LRFL2-3W 2 $2,552.00

6 N Sea Water Regulating

Valve (Oil Cooler).

Metrex Valve Corp lead time is usually 3-4 weeks

PN: DA-868T-75-SE-M 2 $1,740.00

6 N Disk, Rupturable NSN: 4820-01-366-7330 PN:

026-31284-000

6 $2,274.06

6 N Connector, Flexible, Liquid

NSN: 4730-01-561-7408 PN:

026-41967-000

2 $3,196.17

6 N Connector, Flexible, Vapor

NSN: 5935-01-561-7463 PN:

026-41968-000

2 $5,303.11

6 N Valve, Pressure Relief NSN:4820-01-561-6471

PN:022-11355-000

6 $352.12

9 N Guide Roller PN: 184796 4 ea. 2,885.11

9 N Wire Rope PN: 188209 1 ea. 896.65

9 N Wire Rope NSN: 4010-01-561-8614 4 ea. 837.90

10 Y CB-OTH Mark IV

(Coast Guard Drawing

26B-CB-IV-801-001)

N/A 1 ea N/A

11 Y CB-OTH Mark IV

(Coast Guard Drawing

26B-CB-IV-801-001)

N/A 1ea. N/A

11 Y Long Range Interceptor

II (LRI-II) Cutter Boat

N/A 1ea. N/A

22 N 25― D Flush Deck

Quick-Acting

Watertight Scuttle, Steel, Hinge, 15 psi

NAVSEA Dwg 803-1623057

Juniper P/N : JE7455-SF

1 ea $2,730.00

22 N EEBD Holder NIN : AL-EEBD Malpass, Inc., P/N : 48EEBDAL

2 ea $85.00

22 N Strobe Light, Warning NIIN : - Federal Signal P/N : 1 ea $346.75 xii (Rev-0)

Alarm (Red) FB2PST120R

22 N Strobe Light, Warning

Alarm (Amber)

NIIN : - Federal Signal P/N :

FB2PST120A

1 ea $346.75

25 Y Dewatering Pump

Group

4320-01-470-5515/2BE6.5H 1 5780.00

*Government-loaned property, which shall be returned to the vessel upon completion of the availability.

**New or refurbished equipment that the Government may provide for installation in place of existing equipment.

***Government-furnished property, which is to be supplied by either the vessel or the C4IT ServiceCenter xiii (Rev-0)

CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS

The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5

(Inspection report particulars)):

Work

Item Title

1 Tanks (Fuel Oil), Clean and Inspect

3 Tanks (Ballast), Clean and Inspect

4 Flex Hose Assemblies (Main Gas Turbine), Renew

5 Flex Hose Assemblies (Main Reduction Gear), Renew

6 Refrigeration Plant, System Groom

7 Flex Hose Assemblies (Refrigeration Plant), Renew

8 Flexible Hoses (Bow Thruster), Renew

10 Dual Point Davit, Biennial Maintenance, Perform

11 Folding Boom Cranes, Biennial Maintenance, Perform

17 Tenting, Provide

18 Deck Covering (Slip-Resistant), Renew

22 VCHT Room Escape Scuttle and Ladder, Install

26 Tanks (Aviation Fuel Stowage and Overflow), Clean and Inspect xiv (Rev-0)

PRINCIPAL CHARACTERISTICS

418' WMSL

PHYSICAL

Length overall 418' 0"

Length between perpendiculars 390' 0"

Maximum beam 54' 0"

Beam @ 01 level 47' 9-1/8"

Depth (01 level @ side to baseline) 39' 2-3/4"

01 deck camber foredeck 1/4" in 1'-0"

Minimum berth depth 20' 0"

Height of highest projection Approximately 119'

Draft, design 14.40'

Design displacement 3925 long tons

MACHINERY

Two diesel engines MTU 20V, 20-cylinder 9,730 SHP each

One gas turbine General Electric LM2500; 29,500 SHP

Type of propulsion CODAG

Electrical system 24 Volt DC

Two controllable pitch propellers Rolls-Royce 5 blade, 14' 0" diameter; 229 RPM max

Two reduction gears RENK

One cross connect gear RENK

HULL

Hull material 5086 Aluminum

HSLA-80 Steel

ABS EH 36 Steel

ABS AH 36

Frame spacing

FWD of FR 9 2' 3"

FR 9 to FR 10 6' 9"

FR 10 to FR 98 4' 1"

FR 98 to FR 99 3'-8"

ELECTRICAL

Power Three 1360 kW, 450 V, 60 Hz, 3 Phase, 1800 RPM Caterpillar 3512B diesel engines with Baylor ship service generators

Shore tie cable Seven MIL-C-24368/2 (NATO) shore power receptacles, 400 A each

TANK CAPACITIES

Diesel oil 220,359 gal

Fresh water 12,454 gal

JP-5 Fuel 35,182 gal

1 (Rev-0)

00000_0220_FLT

REC_00000_FLT_MATOC Dockside (1014)

General Requirements

1. SCOPE

1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed by commercial contractors at a Coast Guard facility for Coast Guard vessels.

1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and

'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is

Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.

2. REFERENCES

COAST GUARD DRAWINGS

None

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINS) M10360.3 (series), Coatings and Color Manual

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2018, General

Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2018, Welding and

Allied Processes

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2018, Requirements for Preservation of Ship Structures

OTHER REFERENCES

None

3. REQUIREMENTS

3.1 General. The Contractor shall conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability.

NOTE

The requirements of paragraph 3.1 (General) applies to all work under the scope of this contract, whether explicitly stated in work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.

2 (Rev-0)

3.2 Contractor-provided fire watch personnel. The Contractor shall provide fire watch personnel and equipment.

3.3 Preservation requirements. The Contractor shall accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.

3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec

6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).

3.3.2 Coating colors and system color schemes. Ensure that all colors and color coat/paint schemes are in accordance with COMDTINST M10360.3, Chapter 6 (Cutter and Boat Colors Exterior and Interior).

NOTE

Unless a waiver has been granted (in writing) by the KO, deviations from authorized coatings (listed in Appendix C of SFLC Std Spec 6310) and colors and color schemes

(provided in Chapter 6 of COMDTINST M10360.3) are strictly prohibited.

3.4 Welding and brazing requirements. The Contractor shall perform all welding and allied processes, and NDE in accordance with SFLC Std Spec 0740.

3.5 Environmental protection requirements. The Contractor shall adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:

3.5.1 USCG facilities. The Contractor shall provide and maintain environmental protection as defined in SFLC

Std Spec 0000 Appendix B, Requirements for Environmental Protection at USCG Facilities, during the performance of this availability. Contractor shall plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor shall comply with applicable

Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item shall not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.

3.5.1.1 USCG Generator status. The activity Generator Status for the Coast Guard Facility is 7690390037.

3.5.1.2 Plans and permits. The CG Facility has unit specific permits including the following:

Spill Prevention Control and Countermeasures (SPCC) Plan: Unit has a SPCC Plan which requires certain unit-specific procedures be followed for the storage, inspection, and transfer of petroleum products in containers 55 gallons or greater.

National Pollutant Discharge Elimination System (NPDES) Storm Water (SW) Permit: Unit has an

NPDES SW permit which requires unit-specific procedures be followed for the storage and inspection of equipment and materials which may contribute contaminants to storm water discharges.

Air Emission Permit: Unit has an Air Emission Permit which requires unit-specific procedures be followed for the emissions of VOCs and hazardous air pollutants.

3.5.2 Test and procedures. The Contractor shall be required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws. Analytical work shall be done by qualified laboratories; and where required by law, the laboratories shall be certified.

3.5.3 Regulatory notifications. The Contractor shall be responsible for all regulatory notification requirements in accordance with Federal, State and local regulations. In cases where the Coast Guard must also provide public notification, such as storm water permitting, the Contractor must coordinate with the Contracting Officer or COR, 3 (Rev-0) and if work is being performed at a USCG Facility, the local Facility Engineer or Engineering Officer. The

Contractor shall submit copies of all regulatory notifications to the Contracting Officer and the local Facility

Engineer or Engineering Officer prior to commencement of work activities. Regulatory notifications shall be provided for including but not limited to demolition, renovation, National Pollutant Discharge Elimination System

(NPDES) defined site work, and remediation of controlled substances such as asbestos, hazardous waste, and lead paint.

3.5.4 Environmental manager. The Contractor shall appoint in writing an Environmental Manager for the project, and shall be responsible for coordinating Contractor compliance with Federal, State, local, and station environmental requirements. The Environmental Manager shall ensure compliance with Hazardous Waste

Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the

Contractors’ Environmental Management Plan; ensure that all environmental permits are obtained, maintained, and closed out; ensure compliance with Storm Water Program Management requirements; ensure compliance with Hazardous Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB). This may be a collateral position; however the individual must be trained to accomplish the following duties; ensure waste segregation and storage compatibility requirements are met; inspect and manage Satellite Accumulation areas;

ensure only authorized personnel add wastes to containers; ensure all Contractor personnel are trained in 40 CFR requirements and individual position requirements; coordinate removal of waste containers; and maintain the

Environmental Records binder and required documentation, including environmental permits compliance and close-out.

3.5.5 HW disposal. Contractor shall comply with SFLC Std Spec 0000 Appendix B, Requirements For

Environmental Protection At USCG Facilities for HW disposal, and ensure that waste removals are conducted during normal business hours (0800-1600) on Monday through Friday (excluding holidays).

3.5.6 Additional Requirements. The Contractor shall be aware of the following:

3.5.6.1 No Contractor or Subcontractor shall have the authority to sign a Hazardous Waste Manifest using the

Coast Guard facility’s EPA Generator ID Number or remove contract generated hazardous waste from the Coast

Guard facility without COR or KO-approval.

3.5.6.2 Local environmental regulations at the Government facilities may be more stringent. As with all environmental regulations, the Contractor shall prepare for and comply with local and state regulations.

3.5.6.3 Coast Guard facilities do not maintain Facilities Response Plans (FRPs) per 33 CFR 154. Contractor shall furnish the FRP when required for over-the-water liquids transfers to and from vessels, and is required for oil/fuel transfers to/from vessels for 250 barrels (10,500 gallons) or more.

3.6 Local Policy. None.

3.7 SFLC standard specification approved changes. The Contractor shall be aware that the following are approved changes to published SFLC 2018 Edition Standard Specifications and supersede published content:

None.

4 (Rev-0)

4. NOTES

4.1 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 6310 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.

5 (Rev-0)

QA-1 - QUALITY ASSURANCE INSPECTION FORM

(PRESERVATION CHECKLIST)

VESSEL NAME HULL # WORK ITEM

WORK ITEM TITLE

LOCATION OF WORK (INCL. FRAME #’S) AREA (SQFT)

CHECKPOINT 1 – COATING SYSTEM COMPLIANCE

Ensure all coatings are in compliance with SFLC Std Spec 6310, Appendix C.

CHECKPOINT 2 - PAINT STORAGE

Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating mfgr.

CHECKPOINT 3 - AMBIENT CONDITIONS

Ensure surface and surrounding temperatures are each between 50 and 90°F for water-containing coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).

Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).

Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating mfgr.

CHECKPOINT 4 - PRE-SURFACE PREPARATION

Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down (maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.

Verify equipment setup, blast media, and surface preparation methods match designated test coupon.

CHECKPOINT 5 - SURFACE PREPARATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-11, SP-10, SP WJ-2…).

Verify surface anchor profile using ASTM D4417-Methods B or C against SFLC Std Spec 6310. Conduct profile readings at a minimum of 5 locations for the first 1000-sqft area, and 2 locations for each succeeding 1000-sqft area.

Measure soluble salt conductivity in accordance with SSPC-Guide 15. Conduct 5 measurements per each 1000-sqft area (max. threshold: 70 microsiemens/cm for non-submerged surfaces, 30 microsiemens/cm for submerged surfaces).

CHECKPOINT 6 - PRIMER COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Verify proper mixing and stand-in (induction) times.

Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.

Ensure surfaces are completely dry, unless otherwise allowed by the coating manufacturer(s).

Verify wet film thickness (WFT) at random, to prevent under or over application. Verify final DFT.

Brush out all runs, sags, drips, and puddles.

Perform visual inspection for holidays and other defects.

CHECKPOINT 7 – STRIPE COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

After primer coat (mist coat after inorganic zinc), brush-apply un-thinned coat of same primer paint over edges, weld seams, cut-outs, and areas of complex geometries @ 3-4 mils wet film thickness (WFT).

CHECKPOINT 8 – TOP COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

Verify proper mixing and stand-in (induction) times, as applicable.

Verify wet film thickness at random, to prevent under or over application.

Brush out all runs, sags, drips, and puddles.

CHECKPOINT 9 – FINAL INSPECTION

Verify final system dry film thickness. Conduct 5 sets of 3 readings for each of the first 3 100-sqft areas, followed by 5 sets of 3 readings for each succeeding 1000-sqft area.

Ensure that system cure is in accordance with manufacturer's recommendation for intended service.

Ensure potable water tank exhaust ventilation is maintained continuously from and during coating application through final system cure, to exhaust all solvent to the atmosphere and to prevent solvent entrapment.

For immersion coatings (including tank U/W body), record date and time of the following events:

Final coat application: _____/_____; Return to service or removal from environment controls: _____/_____

CHECKPOINT 10 – RECORD KEEPING

Complete, sign, and submit all provided QA Inspection Forms.

NAME OF QP-1/NACE INSPECTOR SIGNATURE CERT. # DATE / TIME

6 (Rev-0)

QA-2 - QUALITY ASSURANCE INSPECTION FORM

(ENVIRONMENTAL READINGS)

VESSEL NAME HULL #

WORK ITEM

Use one sheet for each activity. Record conditions every four hours from before surface preparation to application of final coating system coat.

DATE

TIME

ACTIVITY (SURFACE

PREPARATION, PRIMER COAT,

BARRIER COAT, TOP COAT,

ETC…)

LOCATION (FRAME &

DECK, RELATION TO

EQUIPMENT, ETC.)

TEMPERATURE % REL.

HUMID-

ITY

DEW

PT.

SURFACE AMBIENT ΔT

| DP -

SURFACE |

NAME OF QP-1/NACE INSPECTOR SIGNATURE CERT. # DATE / TIME

7 (Rev-0)

QA-3A - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-C)

VESSEL NAME HULL # WORK ITEM

SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)

MIN MAX MEAN

SSPC-SP-10/NACE No. 2

SSPC-SP WJ-1/NACE WJ-1

SSPC-SP WJ-2/NACE WJ-2

SSPC-SP WJ-3/NACE WJ-3

SSPC-SP WJ-4/NACE WJ-4

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area)

Brush-blasting (non-metallic substrate)

ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:

PLACE SURFACE PROFILE REPLICA TAPES IN THE SPACES PROVIDED BELOW, TO SERVE AS

PERMANENT QA RECORD. MAINTAIN A SEPARATE LOG FOR EACH LOCATION. WHEN AN AREA IS

DIVIDED INTO SEPARATE SECTIONS, MAINTAIN A SEPARATE LOG FOR EACH SECTION.

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

MEAN MIL READING (IAW ASTM D4417-METHOD C) FOR ABOVE 15 READINGS:

NAME OF QP-1/NACE INSPECTOR SIGNATURE CERT. # DATE /

TIME

8 (Rev-0)

QA-3B - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-B)

VESSEL NAME HULL # WORK ITEM

SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)

MIN MAX MEAN

SSPC-SP-10/NACE No. 2

SSPC-SP WJ-1/NACE WJ-1

SSPC-SP WJ-2/NACE WJ-2

SSPC-SP WJ-3/NACE WJ-3

SSPC-SP WJ-4/NACE WJ-4

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area)

Brush-blasting (non-metallic substrate)

ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:

RECORD MEASUREMENTS TAKEN IN THE SPACES PROVIDED BELOW, TO SERVE AS PERMANENT QA

RECORD. MAINTAIN SEPARATE LOG FOR EACH LOCATION. WHEN AN AREA IS DIVIDED INTO

SEPARATE SECTIONS, MAINTAIN A SEPARATE LOG FOR EACH SECTION.

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Mean Reading

(mils)

Mean Reading (mils) IAW ASTM DD4417).

9 (Rev-0)

QA-4 - QUALITY ASSURANCE INSPECTION FORM

(SURFACE SOLUBLE SALT CONDUCTIVITY LOG)

VESSEL NAME HULL # WORK ITEM

SOLUBLE SALT CONDUCTIVITY MEASUREMENTS IAW SSPC-GUIDE 15.

DATE TEST LOCATIONS CONDUCTIVITY (MICROSIEMENS/CM)

10 (Rev-0)

QA-5 - QUALITY ASSURANCE DATA FORM

(COATING THICKNESS)

(Use one sheet for each sequence)

VESSEL NAME HULL #

WORK ITEM

COATING MFG PRODUCT NAME

BATC

H #

INDUCTI

ON TIME

COATING SYSTEM

SEQUENCE

(PRIMER/TOUCHUP/3RD

COAT, ETC.)

DRY FILM THICKNESS (DFT) MEASUREMENTS IAW SSPC-PA 2.

SPOT 1 2 3 4 5

AVERAGE

VALUE

*BASE METAL READING

(BMR) Required, If Magnetic

Pull-Off (Type I/Banana) Gauge Is

Used.

LOCATION (FRAME REFERENCE):

SPOT 1 2 3 4 5 OVERALL AVG. DFT ADJUSTMENTS

1 AVG. BMR DEVIATION

3 BEFORE ADJUSTMENTS AFTER ADJUSTMENTS

AVG.

1 AVG. BMR DEVIATION

1 AVG. BMR DEVIATION

APPLICATION METHOD (AIRLESS,

CONVENTIONAL SPRAY, ROLLED)

AVERAGE DFT

11 (Rev-0)

12311_BJA_0220_755

12311_ANS_0719_418

WORK ITEM 1: Tanks (Fuel Oil), Clean and Inspect

1. SCOPE

1.1 Intent. This work item describes the requirements for the Contractor to clean and inspect Fuel Oil

Tanks as listed in Table 1.

TABLE 1. FUEL OIL TANKS

TANKS LOCATIONS

FLUID RESIDUES

(GALLONS)

CLEAN AND INSPECT

AREAS (SQFT)

FO Service Tank, Stbd 5-36-3-F 53 4,676

FO Service Tank, Port 5-36-2-F 53 4,676

FO Storage Tank, Stbd 5-76-1-F 75 1,636

FO Storage Tank, Port 5-76-2-F 75 1,636 Note : All information and quantities are approximate for bidding purposes only.

Fluid residues in table are calculated at 200% of the remaining volumes below stripping tubes.

Clean and inspect areas account for scantling areas and margins of 10-20% already.

1.2 Government-furnished property.

None.

2. REFERENCES

COAST GUARD DRAWINGS

Coast Guard Drawing 418A-WMSL-100-001, Rev -, Inboard and Outboard Profiles

Coast Guard Drawing 418A-WMSL-101-001, Rev -, Compartment and Access Drawing

Coast Guard Drawings 750-WMSL-085-041, Rev -, Tank Capacity Curves (WMSL 755 Only)

(ASC085013F)

Coast Guard Drawing 750-WMSL-100-036, Rev M, Unit 3110 Structure - 1st Platform and

Below - FR 65 TO FR 77 (ASC100131)

Coast Guard Drawing 750-WMSL-100-040, Rev L, Unit 3210 Structure – Inner Bottom to 1st

Platform – FR 76 TO FR 88 (ASC100321)

Coast Guard Drawing 750-WMSL-100-083, Rev -, General Arrangements NSC 5 & FOLLOW

(AS5100001)

Coast Guard Drawing 750-WMSL-167-001, Rev J, Manhole List Installation and Fabrication

Details Ship Wide (ASC167001)

Coast Guard Drawing 750-WMSL-801-011, Rev -, Booklet of General Plans (NSC 6 ONLY)

12 (Rev-0)

COAST GUARD PUBLICATIONS

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2018, General Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2018, Welding and Allied Processes

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2018, Requirements for Preservation of Ship Structures

OTHER REFERENCES

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C 6183, 2005, Cork and Rubber Composition Sheet; For Aromatic Fuel and Oil Resistant Gaskets

USFGS 33 01 50.6, November 2018, Cleaning of Petroleum Storage Tanks

3. REQUIREMENTS

3.1 General.

3.1.1 CIR. The Contractor shall submit a CIR for the inspections listed in the following paragraph(s):

3.6 Inspection

3.1.2 Tech Rep. The Contractor shall provide the services of a qualified and certified NDE Operator and

Inspector as follows:

NDE Operator and Inspector certified and qualified in accordance with ASNT No. SNT-TC-

1A.

3.1.2.1 Qualifications/certifications. Submit the Tech Rep’s qualifications/certifications to the COR at the arrival conference.

3.1.3 Protective measures. The Contractor shall protect non-affected vessel’s equipment, components, and spaces during surface preparation and coating application procedures, as specified in SFLC Std Spec

0000, paragraph 3.3.3 (Vessel component, space, and equipment protection), and abide by all applicable environmental protection tasks, as specified in SFLC Std Spec 0000, Appendix B (Requirements for

Environmental Protection). Upon completion of work, remove and dispose of all installed protective measures, inspect for the presence of contamination, and return all contaminated equipment, components, and spaces to original condition of cleanliness.

3.1.4 Interferences. The Contractor shall handle all interferences in accordance with SFLC Std Spec

0000, paragraph 3.3.5 (Interferences). Known interferences include, but are not limited to the following:

Residual fluids/residues

Piping and supports

Tank access cover

3.1.4.1 The Contractor shall remove and dispose of all tank residual fluids in accordance with all applicable federal, state, and local laws and regulations.

13 (Rev-0)

3.1.5 Work locations. The concerned work areas are listed in Table 1. See the drawings in section 2 for guidance, locations, and details.

3.1.6 Materials. The Contractor shall provide any new components, parts, materials, and paints with the same color, comparable and matching material properties as the existing components/parts. Use references in section 1, 2 and SFLC Std Spec 6310 for guidance, required materials, and details.

3.1.7 Safety. The Contractor shall provide safety measures as follows:

Notify the Coast Guard Inspector prior to opening any accesses to the designated tanks.

Open all accesses to the designated tanks using non-sparking tools.

Provide barriers over any open holes in the deck to prevent personnel from falling into open manholes, and post warning signs at the forward, aft, inboard, and outboard sides of all open accesses, while manhole covers are removed. Warning signs shall read: “DANGER, COVER

IS REMOVED.”

Provide adequate explosion proof lighting to illuminate the work area during cleaning and inspection.

Provide adequate lighting during night hours to illuminate hazards.

3.1.8 Work coordination. The Contractor shall coordinate the accomplishment of this work item with the following work items:

Tank Sounding Tube, Replace

Tanks (Aviation Fuel, Storage), Preserve “Partial” - Optional

WARNING!

Petroleum products are flammable, combustible, explosive, or toxic. Handle them with proper ventilation, safety, and caution especially for Hotwork.

Empty any fuel tanks underneath and lower fluids in any tanks nearby.

3.2 Operational test – initial. Prior to commencement of work, the Contractor shall witness Coast Guard personnel perform an initial operational test of the equipment listed below to demonstrate existing operational condition. Submit a CFR.

TLIs

NOTE

Coast Guard personnel will operate all shipboard equipment and machinery.

3.3 Tank opening. The Contractor shall open the oil tight manhole and ventilate the confined spaces in accordance with SFLC Std Spec 0000, Paragraph 3.3.1.1 Temporary ventilation and 3.3.1.2 Confined or enclosed space entry and hot work.

CAUTION!

Toxic vapors may exist in tanks. Do not leave the tanks open unless certified

“Safe for Personnel”

3.4 Tank content removal. The Contractor shall dispose of residual tank contents and any cleaning fluids in compliance with SFLC Standard Spec 0000 and all applicable Federal, state, and local laws, ordinances and regulations. Notify the COR (in writing) at least 48 hours prior to removal of wastes and fluids.

14 (Rev-0)

Document a complete chain of custody record of the removed tank contents and generated wastes, from the vessel to the point of final destination or delivery. Submit document to the COR upon completion of work.

NOTE

Coast Guard personnel will operate all shipboard equipment and machinery.

3.5 Cleaning. The Contractor shall clean all designated tanks in accordance with UFGS 33 01 50.6 paragraph 3.7. Accomplish tasks as follows:

3.5.1 Plug. The Contractor shall plug all inlet and outlet piping in the tank to prevent contaminants from entering the tank. Use plugs with an attached lanyard, ring or other system that will ensure plugs are not lost in the pipe openings. Maintain a plug accountability log outside the tank(s) to prevent any of the installed temporary plugs from being lost inside the tank or for gotten inside at tank closure.

3.5.2 Clean. The Contractor shall clean all designated tank interior surfaces free of all foreign materials, such as sediment or sludge. Remove all persistent residues. Remove cleaning media and residues continuously from the tank during the washing process. Remove any residual wash media and wipe up residual moisture with clean lint-free cloths. Use non-sparking tools exclusively. Wipe the interior tank structure dry and free of all cleaning agents.

3.5.3 Disposal. Refer to paragraph 3.4 of this specification for disposal of tank cleaning products and residuals.

CAUTION

Flammable and toxic vapors may be present in fuel, dirty oil sludge, or other tank contaminants. These vapors may be released from the tank into the compartment’s atmosphere during the cleaning process.

Maintain gas free certification for the duration of all work performed in the tanks.

Use non-sparking tools exclusively.

NOTE

Ship’s force will pump down…