Attachment_03_-_Rawlins_FO_HVAC_Improvements_Project_Attachment_B_Controls_Sequence_of_Operation.pdf

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RFO HVAC UPGRADE, WY
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This is a Statement of Objectives (SOO) for HVAC system improvements at the Rawlins Field Office, establishing comprehensive control sequences of operation based on ASHRAE Guideline 36-2021 for high-performance HVAC systems.

The SOO specifies detailed control sequences for two rooftop units (RTU-1 and RTU-2) serving 32 Variable Air Volume (VAV) terminal units across two floors, along with supplemental heating systems including two boilers (B-1 and B-2), hot water circulation pumps, and perimeter radiators. Key operational requirements include trim and respond logic for setpoint reset of heating hot water supply temperature (180°F initial, 90-180°F range), supply air duct static pressure (0.5 in. H2O initial, 0.1-1.5 in. H2O range), and supply air temperature (65°F initial, 55-65°F range). The system must operate in occupied mode (6:00 AM to 6:00 PM weekdays) and unoccupied mode with optimal start/stop algorithms, morning warmup/precool sequencing, and unoccupied bypass capability. Zone temperature control maintains 76°F cooling and 72°F heating setpoints (adjustable ±3°F), with VAV terminal units modulating damper positions and reheat coil valves to maintain space temperatures. The system incorporates comprehensive monitoring of temperatures, carbon dioxide levels (with 700 ppm alarm threshold), electrical power consumption and quality metrics, and natural gas usage, with all data displayed on operator workstations. Additional specifications address boiler staging and rotation, freeze protection, duct smoke detection, air filter pressure monitoring, and numerous alarm conditions ranging from critical (boiler failures, duct overpressurization, emergency power-off activation) to maintenance (out-of-range temperatures, dirty filters, rogue zones exceeding 70% request hours).

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Rawlins Field Office HVAC System Improvements SOO TOC Proposed HVAC Control Sequence of Operation

Rawlins Field Office HVAC Improvements Project

Proposed HVAC Control Sequence of Operation (SOO)

Table of Contents

A. General

B. Zone Group Assignments

C. Trim and Respond Setpoint Reset Logic:

D. Occupied-Unoccupied Modes

E. Heating System

F. Air Handling Units RTU-1 and RTU-2:

G. Variable Air Volume (VAV) Terminal Units:

H. Perimeter Radiators:

I. Exhaust Fans:

J. Cabinet Unit Heaters:

K. FC-1 / AC-1, FC-2 / AC-2, and FC-3 / AC-3:

L. Temperature Monitoring:

M. Carbon Dioxide Monitoring:

N. Power Monitoring:

O. Natural Gas Usage Monitoring:

P. Input/Output Point Lists:

HVAC System Improvements SOO Page 1 Proposed HVAC Control Sequences of Operation

A. General: Provide sequences of operation for the Rawlins Field Office HVAC systems as specified throughout this document. Please note that most of the sequences specified here are based on ASHRAE Guideline 36-2021 “High-Performance Sequences of Operation for HVAC Systems” (ASHRAE Guideline 36). The Contractor is responsible for full adherence to ASHRAE Guideline 36.

B. Zone Group Assignments: Zone group assignments shall be as shown below.

ZONE GROUP ASSIGNMENTS

ZONE GROUP AHU

TAG

TERMINAL UNIT

TAGS

MISC.

EQUIPMENT

TAGS

DEFAULT SCHEDULE

First Floor General RTU-1 All 15 first floor VAVs EF-1 & EF-5 WD: 6:00 AM to 6:00 PM WE: Off HOL: Off

Second Floor General

RTU-2 All 17 second floor VAVs

EF-2 & EF-6 WD: 6:00 AM to 6:00 PM WE: Off HOL: Off

Computer/Telecom Rooms

FC-1,

FC-2 &

FC-3

- AC-1, AC-2 &

AC-3

First Floor Entries CUH-1

CUH-2

Second Floor Entry CUH-3 - - -

C. Trim and Respond Setpoint Reset Logic:

1. General: The following setpoints shall be reset by trim and respond logic.

a. Heating hot water supply temperature.

b. RTU-1 and RTU-2 supply air duct static pressure.

c. RTU-1 and RTU-2 supply air temperature.

The trim and respond logic shall reduce (or increase) the setpoint at a fixed rate until a downstream zone is no longer satisfied and generates a request. When enough requests are present, the setpoint shall be increased (or reduced) in response. The importance of each zone’s requests can be adjusted to ensure that critical zones are always satisfied. When enough requests no longer exist, the setpoint shall resume decreasing (or increasing) at its fixed rate. A running total of the requests generated by each zone shall be kept to identify the zones that are driving the reset logic.

2. Requests: Requests are calls generated by the VAV terminal units and heating coils to reset the setpoints listed above (in Section C.1). These requests are sent upstream to the systems that serve the VAV terminal units and heating coils that generated the request. For each VAV terminal unit and heating coil, and for each type of setpoint request, provide the following software points:

HVAC System Improvements SOO Page 2 Proposed HVAC Control Sequences of Operation

a. Importance Multiplier: Each Importance Multiplier shall initially be set to a default of one (1) (adjustable).

b. Request Hours Accumulator: Every 5 minutes (adjustable), add 5 divided by 60 times the current number of requests to the Request Hours Accumulator.

c. Run Hours Total: The number of hours each VAV terminal unit or heating coil has been operating in any mode other than Unoccupied Mode.

d. Cumulative Percent Request Hours: The VAV terminal unit or heating coil Request Hours divided by the VAV terminal unit or heating coil Run Hours since the last reset, expressed as a percentage.

See “Variable Air Volume (VAV) Terminal Units” below (in Section P) for the logic to generate setpoint reset requests at the zone level. The number of requests from the zone level logic shall be multiplied times the Importance Multiplier before being sent upstream to the system that serves the VAV terminal unit or heating coil that generated the request.

See “Heating System” and “Air Handling Units RTU-1 and RTU-2” below (in Section P) for the logic to handle setpoint reset requests at the system level.

3. Reset to Zero: The Request Hours Accumulator and Run Hours Total shall be reset to zero as follows:

a. Reset automatically for an individual VAV terminal unit or heating coil when the Run-Hours Total exceeds 400 hours.

b. Reset manually by a global operator command. This command shall simultaneously reset the Request Hours Accumulator point for all VAV terminal units or heating coils served by their associated upstream systems.

4. Rogue Zones: If the Cumulative Percent Request Hours exceed 70% for any VAV terminal unit or heating coil, a maintenance alarm condition shall be reported at the operator workstation. Manually setting the Importance Multiplier to zero (0) shall cause the trim and respond logic to ignore requests from the rogue zone.

D. Occupied-Unoccupied Modes: Occupied-unoccupied modes shall be controlled by user-adjustable schedules with optimal start/stop algorithms as described below (in this section).

Schedules shall be as listed in Zone Group Assignments above (in Section B). Coordinate finalized occupied/unoccupied schedules for each Zone Group with the BLM site manager, accounting for seasonal use, holidays, special events, etc. in the finalized schedules.

All zones in each Zone Group shall be in the same operating mode. If one zone in the Zone Group is placed in any operating mode other than Unoccupied Mode due to being overridden (Unoccupied Bypass Mode) or by scheduled occupancy, all zones in that Zone Group shall enter that mode.

1. Optimal Start: The DDC system shall adaptively determine the length of time required to bring each zone from the unoccupied setpoint temperature to the occupied setpoint temperature. System operation shall be delayed as long as possible before starting, such

HVAC System Improvements SOO Page 3 Proposed HVAC Control Sequences of Operation that the temperature in the most demanding zone reaches occupied setpoint just as the occupied period begins.

a. Morning Warmup: If any of the zone air temperatures are below the occupied heating setpoint when optimal start begins, morning warmup shall be initiated by the optimal start program.

1) RTU-1 and RTU-2:

a) Outdoor air dampers shall remain closed.

b) Return air dampers shall remain open.

c) Exhaust air dampers shall remain closed.

d) Supply air fans and return air fans shall be energized. Return air fan speed shall be controlled such that the return air fan flowrate matches the supply air fan flowrate.

e) RTU heating coils control valves shall modulate open (hot water flowing through coil) to maintain morning warmup supply air setpoint.

f) Perimeter radiator valves, zone reheat coil valves, and VAV terminal unit dampers shall modulate as necessary to bring each zone temperature up to occupied setpoint temperature.

g) When all zone temperatures reach occupied heating setpoints at the end of the unoccupied period, the systems shall continue operation in normal occupied mode.

b. Morning Precool: If any of the zone air temperatures are above the occupied cooling setpoint when optimal start begins, morning precool shall be initiated by the optimal start program.

1) RTU-1 and RTU-2:

a) Outdoor air dampers shall remain closed.

b) Return air dampers shall remain open.

c) Exhaust air dampers shall remain closed.

d) Supply air fans and return air fans shall be energized. Return air fan speed shall be controlled such that the return air fan flowrate matches the supply air fan flowrate.

e) Cooling shall be sequenced as necessary.

HVAC System Improvements SOO Page 4 Proposed HVAC Control Sequences of Operation

f) When all zone temperatures reach occupied cooling setpoint temperature at the end of the unoccupied period, the systems shall continue operation in normal occupied mode.

2. Optimal Stop: The DDC system shall adaptively determine how early heating or cooling can be disabled in each zone before the beginning of the unoccupied period such that the indoor temperature is allowed to drift ±3 degrees F (adjustable) from occupied heating and cooling setpoint temperatures. Only heating or cooling shall be disabled; supply air fans, return air fans, and exhaust air fans shall continue to operate, and the outdoor air dampers shall remain open until the beginning of the unoccupied period.

3. Occupied Mode:

a. RTU-1 and RTU-2:

1) Outdoor air dampers shall be opened.

2) Return air dampers shall be opened (or shall be under the control of the economizer)

3) Exhaust air dampers shall be closed (or shall be under the control of the economizer).

4) Supply air fans and return air fans shall be energized.

5) Zone temperature sensors shall control space temperatures at their normal setpoints (74 degrees F with a 2 degree F offset; 76 degrees F cooling, 72 degrees F heating, adjustable).

b. Exhaust Fans: EF-1, EF-2, EF-5, and EF-6 shall be energized.

c. Domestic Hot Water:

1) DHWP-1 operation shall be enabled. DHWP-1 shall cycle on and off as necessary to maintain recirculating hot water temperature at 110 degrees F.

2) If DHWP-1 fails to operate when it is commanded on, a maintenance alarm condition shall be reported at the operator workstation.

4. Unoccupied Mode:

a. RTU-1 and RTU-2:

1) Outdoor air dampers shall be closed.

2) Return air dampers shall be opened.

3) Exhaust air dampers shall be closed.

4) Supply air fans and return air fans shall be de-energized.

HVAC System Improvements SOO Page 5 Proposed HVAC Control Sequences of Operation

5) Supply air fans and return air fans shall cycle on and off on calls for heating or cooling from any of the zone temperature sensors. Return air fan speed shall be controlled such that the return air fan flowrate matches the supply air fan flowrate.

6) The economizers shall be enabled if cooling is required, and conditions are suitable for economizer operation (outdoor air temperature is less than return air temperature).

7) Zone temperature sensors shall control space temperatures at cooling setup/heating setback setpoints (74 degrees F with a 6 degree F offset; 80 degrees F cooling, 68 degrees F heating, adjustable).

b. Exhaust Fans: EF-1, EF-2, EF-5, and EF-6 shall be de-energized.

c. Domestic Hot Water:

1) DHWP-1 operation shall be disabled.

5. Unoccupied Bypass Mode: Operation of the override button on any of the zone temperature sensors during unoccupied mode shall cause the associated air handling unit and all zones in the affected Zone Group to operate in occupied mode for the duration of the bypass timer time setting (3 hours, adjustable). For unoccupied mode bypass times of greater than 3 hours, the input of a manual command at the operator workstation shall cause the associated air handling unit to operate in occupied mode continuously until reset manually or until the start of the next unoccupied period.

E. Heating System: Heating system operation shall be enabled by the DDC system and the heating hot water supply temperature setpoint shall be calculated by the DDC system. Boiler control (boiler staging and capacity control, lead-lag boiler rotation, lag boiler start on lead boiler failure, and boiler pump control) shall be accomplished with the boiler manufacturer’s internal controls, using the heating hot water supply setpoint calculated by the DDC system as input.

1. Heating System Enable/Disable:

a. Requests: Requests are calls generated by the heating coil valves to enable the heating system. See “Air Handling Units RTU-1 and RTU-2” and “Variable Air Volume (VAV) Terminal Units” below (in Section P) for the logic to generate enable/disable requests at the zone level.

b. Heating System Enable: Heating system operation shall be enabled after the system has been disabled for at least 15 minutes (adjustable), the outdoor air temperature is below 70 degrees F (adjustable), and the number of heating hot water system enable requests R is greater than the number of ignored requests I, with ignored requests initially set to zero (0) (adjustable).

c. Heating System Disable: Heating system operation shall be disabled after the system has been enabled for at least 15 minutes (adjustable), the outdoor air temperature rises above 71 degrees F (adjustable), or the number of heating hot water system

HVAC System Improvements SOO Page 6 Proposed HVAC Control Sequences of Operation enable requests R is less than or equal to the number of ignored requests I, with ignored requests initially set to zero (0) (adjustable).

2. Boiler Staging: Boilers B-1 and B-2 shall be fired sequentially in response to heating system load changes to maintain heating supply water temperature at setpoint. As heating demand increases, the lead boiler shall be fired and shall modulate upward from low fire to 100 percent capacity as necessary to maintain boiler supply water temperature at the heating hot water supply temperature setpoint. Upon further increase in heating demand, the lag boiler shall be fired and both boilers shall modulate from 50 percent capacity upward to 100 percent capacity as necessary to maintain boiler supply water temperature at the heating hot water supply temperature setpoint.

3. Heating Hot Water Supply Temperature Setpoint Reset: The heating hot water supply temperature setpoint shall be reset by trim and respond logic using the parameters shown below (all adjustable).

TRIM AND RESPOND PARAMETERS

Variable Value Device HW Boilers

SP0 180 degrees F SPmin 90 degrees F SPmax 180 degrees F

Td 10 minutes T 5 minutes I 2 R Heating hot water supply temperature reset requests SPtrim -2 degrees F SPres +3 degrees F

SPres-max +7 degrees F

The trim and respond logic shall reset the heating hot water supply temperature setpoint within the minimum and maximum heating hot water supply temperature limits, SPmin and SPmax. When the heating system is off, the setpoint shall be the initial setpoint SP0.

The reset logic shall be active any time the heating system is enabled, starting with a delay time Td after the initial heating system enable command. When the reset logic is active, if the number of requests R is less than or equal to the number of ignored requests I, the setpoint shall be changed by the trim amount SPtrim after every time step T. If the number of requests R is more than the number of ignored requests I, the reset logic shall respond by changing the setpoint by the respond amount SPres times the number of requests R minus the number of ignored requests I, but no more than the maximum response per time step SPres-max. In other words, for every time step T:

a. If R is less than or equal to I, change the heating hot water supply temperature setpoint by SPtrim.

b. If R is greater than I, change the heating hot water supply temperature setpoint by (R

- I) x SPres, but no more than SPres-max.

HVAC System Improvements SOO Page 7 Proposed HVAC Control Sequences of Operation

4. Boiler Rotation: Boiler staging sequencing (lead boiler vs. lag boiler) shall be rotated weekly (adjustable) to equalize run time between boilers.

5. Boiler Failure: If the lead boiler fails to operate when boiler operation is enabled, the lag boiler shall be enabled. Upon failure of either (or both) of the boilers to operate, a critical alarm condition shall be reported at the operator workstation for each failed boiler.

6. Boiler High Temperature: Individual boilers shall have automatic reset high limit thermostats that will lock out individual boilers when boiler water temperature rises above 190 degrees F (adjustable). When boiler water temperature falls below 170 degrees F, individual boilers shall be automatically re-enabled.

7. Boiler Lockout and Alarm: Operation of the boilers shall be locked out and a critical boiler alarm condition shall be reported at the operator workstation if any of the following conditions occur:

a. Boiler Water Level Falls below Low Water Cutoff Sensor: After cause of the low water condition has been corrected, the low water cutoff sensor must be manually reset.

b. Supply Water Temperature Rises above 200 Degrees F (adjustable): After the cause of the over temperature condition has been corrected, the manual reset high limit thermostat must be manually reset.

c. Failure to Fire: Boiler ignition failure or flame failure.

d. Blocked Intake or Vent: Blockage of either the boiler combustion air intake pipe or the boiler vent pipe.

e. High or Low Gas Pressure: Boiler inlet gas pressure is outside normal limits (4 inches water column to 14 inches water column, adjustable). After the cause of the high or low gas pressure has been corrected, the gas pressure switches must be manually reset.

f. EPO (emergency power off) Switch Activation: Activation of either EPO switch shall disable the boilers, and an emergency power off critical alarm condition shall be reported at the operator workstation.

8. Boiler Circulating Pumps BP-1 and BP-2:

a. Boiler On: Boiler circulating pumps shall be energized when their associated boiler is called upon to fire.

b. Boiler Off: Boiler circulating pumps shall be de-energized 10 minutes (adjustable) after their associated boiler stops firing.

c. Boiler Pump Failure: If a boiler circulating pump fails to operate when its associated boiler operation is enabled, a critical alarm condition shall be reported at the operator workstation.

9. Hot Water Circulating Pumps HWP-1 and HWP-2:

HVAC System Improvements SOO Page 8 Proposed HVAC Control Sequences of Operation

a. Heating System Enabled: Lead hot water circulating pump shall be energized.

b. Heating System Disabled: Lead hot water circulating pump shall be de-energized.

c. Pump Sequence Rotation: Hot water circulating pump lead-lag sequencing shall be rotated weekly (adjustable) to equalize run time between the pumps.

d. Hot Water Pump Failure: If the lead hot water circulating pump fails to operate when pump operation is enabled, the lag pump shall be energized, and a maintenance alarm condition shall be reported at the operator workstation.

10. Glycol Level Alarm: If the glycol level in the heating system glycol feeder tank drops below the low level setpoint, a maintenance alarm condition shall be reported at the operator workstation.

F. Air Handling Units RTU-1 and RTU-2:

1. Supply Air Fan Control:

a. Supply Air Fan Operation: Supply air fan start/stop operation shall be controlled as described in Occupied-Unoccupied Modes above (in Section D). Supply air fan VFD shall start in low speed and shall ramp up to controlled speed. Supply air flowrate in cubic feet per minute shall be measured with an airflow measuring station located at the supply air fan inlet. Supply air fan speed shall be controlled by the supply air duct static pressure sensor in response to the VAV terminal unit damper positions. Above the supply air duct static pressure sensor setpoint, the supply air fan variable frequency drive shall decrease the supply air fan speed.

Below the supply air duct static pressure sensor setpoint, the supply air fan variable frequency drive shall increase the supply air fan speed.

b. Supply Air Fan Pressure Setpoint Reset: The supply air duct static pressure setpoint shall be reset by trim and respond logic using the parameters shown below (all adjustable).

TRIM AND RESPOND PARAMETERS

Variable Value Device Supply Air Fan

SP0 0.5 in. H2O SPmin 0.1 in. H2O SPmax 1.5 in. H2O

Td 10 minutes T 2 minutes I 2 R VAV terminal static pressure reset requests SPtrim -0.05 in. H2O SPres +0.06 in. H2O

SPres-max +0.13 in. H2O

HVAC System Improvements SOO Page 9 Proposed HVAC Control Sequences of Operation

The trim and respond logic shall reset the supply air duct static pressure setpoint within the minimum and maximum supply air duct static pressure setpoint limits, SPmin and SPmax. When the associated supply air fan is off, the setpoint shall be the initial setpoint SP0. The reset logic shall be active any time the associated supply air fan is on, starting with a delay time Td after the initial supply air fan start command. When the reset logic is active, if the number of requests R is less than or equal to the number of ignored requests I, the setpoint shall be changed by the trim amount SPtrim after every time step T. If the number of requests R is more than the number of ignored requests I, the reset logic shall respond by changing the setpoint by the respond amount SPres times the number of requests R minus the number of ignored requests I, but no more than the maximum response per time step SPres-max. In other words, for every time step T:

1) If R is less than or equal to I, change the supply air duct static pressure setpoint by SPtrim.

2) If R is greater than I, change the supply air duct static pressure setpoint by (R

- I) x SPres, but no more than SPres-max.

c. Supply Air Duct Overpressurization: If the supply air duct pressure sensor detects a duct overpressurization condition (3.0 inches static pressure, adjustable), the supply air fan operation shall be disabled, and a critical alarm condition shall be reported at the operator workstation.

d. Supply Air Fan Status: If the supply air fan fails to operate when supply air fan operation is enabled, a critical alarm condition shall be reported at the operator workstation.

2. Return Air Fan Control:

a. Return Air Fan Operation: Return air fan start/stop operation shall be controlled as described in Occupied-Unoccupied Modes above (in Section D). Return air fan VFD shall start in low speed and shall ramp up to controlled speed. Return air flowrate in cubic feet per minute (CFM) shall be measured with an airflow measuring station located at the return air fan inlet. Return air fan speed shall be controlled by the measured difference between the supply air flowrate and the return air flowrate (1,200 CFM for RTU-1 and 1,600 CFM for RTU-2, adjustable) to maintain minimum ventilation air and constant building pressurization during occupied mode.

b. Return Air Fan Status: If the return air fan fails to operate when return air fan operation is enabled, a critical alarm condition shall be reported at the operator workstation.

3. Supply Air Temperature Control:

a. Supply Air Temperature Control Loop: The supply air temperature control loop shall be enabled when the supply air fan operation is proven on and shall be disabled with the loop output set to deadband (minimum economizer) otherwise. The hot

HVAC System Improvements SOO Page 10 Proposed HVAC Control Sequences of Operation water heating coils, ventilation dampers, and DX cooling coils shall operate in sequence to maintain the supply air temperature at setpoint.

b. Supply Air Temperature Setpoint Reset:

1) During Occupied and Unoccupied Modes, the supply air temperature setpoint shall be reset from SPmin when the outdoor air temperature is 70 degrees F (adjustable) and above, proportionally up to T-max when the outdoor air temperature is 60 degrees F (adjustable) and below. T-max shall be reset within the range of SPmin to SPmax by trim and respond logic using the parameters shown below (all adjustable).

TRIM AND RESPOND PARAMETERS

Variable Value Device AHU/CU

SP0 65 degrees F SPmin 55 degrees F SPmax 65 degrees F

Td 10 minutes T 2 minutes I 2 R VAV terminal supply air temperature reset requests SPtrim +0.2 degrees F SPres -0.3 degrees F

SPres-max -1.0 degrees F

When the associated supply air fan is off, T-max shall be the initial setpoint SP0. The reset logic shall be active any time the associated supply air fan is on, starting with a delay time Td after the initial supply air fan start command.

When the reset logic is active, if the number of requests R is less than or equal to the number of ignored requests I, T-max shall be changed by the trim amount SPtrim after every time step T. If the number of requests R is more than the number of ignored requests I, the reset logic shall respond by changing T-max by the respond amount SPres times the number of requests R minus the number of ignored requests I, but no more than the maximum response per time step SPres-max. In other words, for every time step T:

a) If R is less than or equal to I, change T-max by SPtrim.

b) If R is greater than I, change T-max by (R - I) x SPres, but no more than SPres-max.

2) During Morning Precool, the supply air temperature setpoint shall be SPmin.

3) During Morning Warmup, the supply air temperature setpoint shall be 70 degrees F (adjustable).

HVAC System Improvements SOO Page 11 Proposed HVAC Control Sequences of Operation

c. Staging Sequence of RTU Components: Staging sequence of RTU-1 or RTU-2 components on a rise in supply air temperature above the supply air temperature setpoint shall be as follows:

1) The heating coil valve shall modulate closed (hot water flow bypassing coil).

2) Economizer Enabled (outdoor air temperature is less than return air temperature):

a) Economizer shall provide first stage of cooling.

b) DX cooling capacity be increased proportionally using variable speed drive compressors.

3) Economizer Disabled (outdoor air temperature is greater than return air temperature):

a) DX cooling capacity be increased proportionally using variable speed drive compressors.

d. Staging sequences of RTU-1 or RTU-2 components on a drop in supply air temperature below the supply air temperature setpoint shall be the reverse of the sequences above (in Section F.3.c).

4. Ventilation Damper Control:

a. Ventilation Damper Operation: Ventilation damper open/closed operation shall be controlled as described in Occupied-Unoccupied Modes above (in Section D).

b. Minimum Outdoor air Control: Outdoor air dampers shall be fully open during all occupied hours for ventilation. Minimum outdoor air quantity at all VAV operating points shall be controlled by the measured difference between the supply air flowrate and the return air flowrate (1,200 CFM for RTU-1 and 1,600 CFM for RTU-2, adjustable).

c. Economizer Cycle: Economizer cycle shall be differential dry-bulb type and shall be enabled any time that the outdoor air temperature is less than the return air temperature. If the outdoor air temperature is greater than the return air temperature, the economizer cycle shall be disabled.

1) Economizer Enabled: When the economizer is enabled, the exhaust air damper shall be opened and the return air damper shall be closed. As the outdoor air temperature drops, the exhaust air damper shall modulate closed and the return air damper shall modulate open under the control of the economizer to maintain supply air temperature at setpoint.

2) Economizer Disabled: When the economizer is disabled, the exhaust air damper shall be closed and the return air damper shall be opened.

5. Alarms:

HVAC System Improvements SOO Page 12 Proposed HVAC Control Sequences of Operation

a. Internal Alarms or Control Failure: If the RTU control module posts an alarm or control fault, including an RTU compressor safety lockout (high pressure or low pressure lockout), a maintenance alarm condition shall be reported at the operator workstation.

b. Heating Supply Air Temperature Out of Range: If the RTU heating coil valve has been commanded 100% open and the supply air temperature fails to rise to the supply air temperature setpoint within 10 minutes (adjustable), a maintenance alarm condition shall be reported at the operator workstation.

c. Cooling Supply Air Temperature Out of Range: If the RTU cooling capacity has been commanded to 100% and the supply air temperature fails to drop to the supply air temperature setpoint within 10 minutes (adjustable), a maintenance alarm condition shall be reported at the operator workstation.

d. Dirty Air Filter: If the RTU air filter pressure drop exceeds 1.0 inch water column (adjustable), a maintenance alarm condition shall be reported at the operator workstation.

e. Freeze Protection: When any 1-foot section of the freezestat detects a mixed air low temperature condition (35 degrees F, adjustable) upstream of the cooling coil, the associated supply air fan and return fan shall be disabled, the outdoor air dampers and exhaust air dampers shall be closed, and a critical alarm condition shall be reported at the operator workstation.

f. Duct Smoke Detection: In the event of actuation of either the supply air or the return air duct smoke detectors, the associated supply air fan and return air fan operation shall be disabled; the associated outdoor air damper and exhaust air damper shall be closed; and a critical alarm condition shall be reported at the operator workstation and at the fire alarm control panel.

6. Heating Hot Water Supply Temperature Reset Requests:

a. If the RTU heating coil control valve position is greater than 95%, send 1 request until the reheat coil control valve position is less than 85%.

b. If the RTU heating coil control valve position is less than 95%, send 0 requests.

7. Heating Hot Water System Enable Requests:

a. If the RTU heating coil control valve position is greater than 95%, send 1 request until the reheat coil control valve position is less than 10%.

b. If the RTU heating coil control valve position is less than 95%, send 0 requests.

G. Variable Air Volume (VAV) Terminal Units:

1. VAV Control Loops:

HVAC System Improvements SOO Page 13 Proposed HVAC Control Sequences of Operation

a. Two separate control loops, the Cooling Loop and the Heating Loop, shall operate to maintain space temperature at setpoint in each zone. (Note: These loops may always remain active if provisions are made to minimize integral windup. The loops shall only use proportional + integral logic or other technology with similar performance;

proportional-only control is not acceptable. For VAV terminal units without reheat coils, only the Cooling Loop will be applicable.)

1) The Heating Loop shall be enabled whenever the space temperature is below the current zone heating setpoint temperature and disabled when space temperature is above the current zone heating setpoint temperature, and the loop output is zero for 30 seconds (adjustable).

2) The Cooling Loop shall be enabled whenever the space temperature is above the current zone cooling setpoint temperature and disabled when space temperature is below the current zone cooling setpoint temperature and the loop output is zero for 30 seconds (adjustable).

b. The Cooling Loop shall maintain the space temperature at the active cooling setpoint. The output of the loop shall be a software point ranging from 0% (no cooling) to 100% (full cooling).

c. The Heating Loop shall maintain the space temperature at the active heating setpoint.

The output of the loop shall be a software point ranging from 0% (no heating) to 100% (full heating).

d. The VAV terminal unit damper shall be modulated by a control loop to maintain the measured airflow at the active setpoint.

2. VAV Zone State:

a. Cooling: When the output of the space Cooling Loop is nonzero and the output of the Heating Loop is equal to zero.

b. Deadband: When not in either heating or cooling zone state.

c. Heating: When the output of the space Heating Loop is nonzero and the output of the Cooling Loop is equal to zero.

3. Zone Temperature Control: Variable air volume terminal units shall be controlled in response to their individual zone temperature sensors to maintain space temperatures at their respective setpoints. Limited zone temperature setpoint adjustment (±3 degrees F, adjustable) shall be available at each zone temperature sensor.

a. Cooling: When the Zone State is Cooling, the Cooling Loop shall maintain space temperature at the cooling setpoint by modulating the active airflow setpoint from the minimum airflow endpoint setting up to the cooling maximum airflow endpoint setting. The reheat coil shall be disabled unless the VAV terminal unit discharge air temperature is below its minimum setpoint.

HVAC System Improvements SOO Page 14 Proposed HVAC Control Sequences of Operation

b. Deadband: When the Zone State is Deadband, the active airflow setpoint shall be the minimum airflow endpoint setting. The reheat coil shall be disabled unless the VAV terminal unit discharge air temperature is below its minimum setpoint.

c. Heating: When the Zone State is Heating, the Heating Loop shall maintain space temperature at the heating setpoint as follows:

1) From 0% to 50%, the heating loop output shall modulate the VAV terminal unit discharge air temperature setpoint from the current air handling unit supply air temperature setpoint up to a maximum of 20 degrees F (adjustable) above space temperature setpoint. The active airflow setpoint shall be the minimum airflow endpoint setting.

2) From 51% to 100%, if the VAV terminal unit discharge air temperature is greater than space temperature plus 5 degrees F (adjustable), then the heating loop output shall modulate the active airflow setpoint from the minimum airflow endpoint setting to the heating maximum airflow endpoint setting.

3) The reheat coil control valve shall be modulated to maintain the VAV terminal unit discharge air temperature at setpoint; directly controlling the reheat coil control valve from the zone temperature control loop is not acceptable.

4) In Occupied Mode, the reheat coil control valve shall be modulated to maintain a VAV terminal unit discharge air temperature no lower than 50 degrees F.

4. Alarms: If any of the following conditions occur, maintenance alarm conditions shall be reported at the operator workstation.

a. Low Space Temperature: If any of the zone space temperatures fall below 55 degrees F (adjustable).

b. Zone Heating Temperature Out of Range: If a VAV terminal reheat coil valve has been commanded 100% open and the zone temperature fails to rise to the zone temperature setpoint within 10 minutes (adjustable).

c. Zone Cooling Temperature Out of Range: If a VAV terminal unit damper has been commanded 100% open and the zone temperature fails to drop to the zone temperature setpoint within 10 minutes (adjustable).

5. VAV System Requests:

a. Supply Air Temperature Reset Requests:

1) If the zone space temperature exceeds the zone cooling setpoint by 5 degrees F for 2 minutes (adjustable) and occurs after the suppression period due to setpoint change, send 3 requests.

HVAC System Improvements SOO Page 15 Proposed HVAC Control Sequences of Operation

2) If the zone temperature exceeds the zone’s cooling setpoint by 3 degrees F for 2 minutes (adjustable) and occurs after the suppression period due to setpoint change, send 2 requests.

3) If the zone Cooling Loop output is greater than 95%, send 1 request until the Cooling Loop output is less than 85%.

4) If the zone Cooling Loop output is less than 95%, send 0 requests.

b. Supply Air Duct Static Pressure Reset Requests:

1) If the measured VAV terminal unit airflow is less than 50% of setpoint while the airflow setpoint is greater than zero and the damper position is greater than 95% for 1 minute, send 3 requests.

2) If the measured VAV terminal unit airflow is less than 70% of setpoint while the airflow setpoint is greater than zero and the damper position is greater than 95% for 1 minute, send 2 requests.

3) If the VAV terminal unit damper position is greater than 95%, send 1 request until the damper position is less than 85%.

4) If the VAV terminal unit damper position is less than 95%, send 0 requests.

c. Heating Hot Water Supply Temperature Reset Requests:

1) If the VAV terminal unit discharge air temperature is 30 degrees F less than setpoint for 5 minutes (adjustable), send 3 requests.

2) If the VAV terminal unit discharge air temperature is 15 degrees F less than setpoint for 5 minutes (adjustable), send 2 requests.

3) If the reheat coil control valve position is greater than 95%, send 1 request until the reheat coil control valve position is less than 85%.

4) If the reheat coil control valve position is less than 95%, send 0 requests.

d. Heating Hot Water System Enable Requests:

1) If the reheat coil control valve position is greater than 95%, send 1 request until the reheat coil control valve position is less than 10%.

2) If the reheat coil control valve position is less than 95%, send 0 requests.

6. Time-Based Alarm and Request Suppression: A time delay period shall be calculated and applied after any change in zone temperature setpoint based on the difference between the zone temperature at the time of the setpoint change and the new setpoint. This time delay shall suppress any alarms or requests during the calculated period after a change in setpoint to avoid nuisance alarms. The default time delay periods for each type of alarm or request shall be as follows:

HVAC System Improvements SOO Page 16 Proposed HVAC Control Sequences of Operation

a. Zone Temperature Alarms: 10 minutes per degree F of difference, but no longer than 120 minutes.

b. Zone Temperature Cooling Requests: 5 minutes per degree F of difference, but no longer than 30 minutes.

c. Zone Temperature Heating Requests: 5 minutes per degree F of difference, but no longer than 30 minutes.

H. Perimeter Radiators:

1. Perimeter radiator valves shall be controlled by the same signal as the reheat coil valves in those zones where perimeter radiators are installed for supplemental heating.

I. Exhaust Fans:

1. EF-1, EF-2, EF-5, and EF-6:

a. Exhaust fan operation shall be controlled as described in Occupied-Unoccupied Modes above (in Section D). Exhaust fan operation shall be interlocked such that each exhaust fan shall be energized only when its associated motorized damper has been proven open.

b. If an exhaust fan fails to operate when exhaust fan operation is enabled, a maintenance alarm condition shall be reported at the operator workstation.

2. EF-3 and EF-8: Exhaust fan operation shall be controlled by a manual wall switch.

3. EF-4 and EF-7: Exhaust fan operation shall be controlled by a local thermostat. Exhaust fan operation shall be interlocked such that the exhaust fan shall be energized only when its isolation damper has been proven open.

a. Room Temperature above 80 degrees F (adjustable): Exhaust fan shall be energized.

b. Room Temperature below 80 degrees F (adjustable): Exhaust fan shall be de-energized.

J. Cabinet Unit Heaters: CUH-1, CUH-2, and CUH-3 operation shall be controlled by a local thermostat.

1. Vestibule Temperature below 68 degrees F (adjustable): Cabinet unit heater fan shall be energized and cabinet unit heater coil valve shall be opened.

2. Vestibule Temperature above 68 degrees F (adjustable): Cabinet unit heater coil valve shall be closed and the cabinet unit heater fan shall be de-energized.

K. FC-1 / AC-1, FC-2 / AC-2, and FC-3 / AC-3: The cooling systems for the Computer and Telecom Rooms shall be controlled by their own dedicated cooling thermostats. The cooling systems shall cycle on and off as necessary to maintain a space temperature of 74 degrees F (adjustable).

HVAC System Improvements SOO Page 17 Proposed HVAC Control Sequences of Operation

L. Temperature Monitoring: In addition to temperatures that are inputs for control functions, the following system temperatures shall be monitored by the DDC BAS and shall be displayed on the appropriate graphics screen on the operator’s terminal:

1. Outdoor air temperature

2. Heating hot water supply temperature

3. Heating hot water return temperature

4. B-1 hot water supply temperature

5. B-2 hot water supply temperature

6. Domestic hot water temperature

7. RTU-1 supply air temperature

8. RTU-1 return air temperature

9. RTU-1 mixed air temperature

10. RTU-2 supply air temperature

11. RTU-2 return air temperature

12. RTU-2 mixed air temperature

13. VAV terminal discharge air temperature, typical all VAV terminals

14. Computer and Telecom Room temperatures

M. Carbon Dioxide Monitoring: The following system carbon dioxide levels shall be monitored by the DDC BAS and shall be displayed on the appropriate graphics screen on the operator’s terminal:

1. RTU-1 return air carbon dioxide level (ppm)

2. RTU-2 return air carbon dioxide level (ppm)

3. If any of the return air CO2 levels rise above 700 ppm (adjustable), a maintenance alarm condition shall be reported at the operator workstation.

N. Power Monitoring: The following electrical power data for the building electrical service shall be monitored by the DDC BAS and shall be displayed on the appropriate graphics screen on the operator’s terminal:

1. Consumption (kWh)

2. Real power (kW)

HVAC System Improvements SOO Page 18 Proposed HVAC Control Sequences of Operation

3. Reactive power (kVAR)

4. Apparent power (kVA)

5. Total power factor

6. Average real power (kW)

7. Minimum real power (kW)

8. Maximum real power (kW)

9. Average line-to-line voltage (V)

10. Average line-to-neutral voltage (V)

11. Total three-phase current (A)

12. Real powers, Phase A, Phase B, and Phase C (kW)

13. Power factors, Phase A, Phase B, and Phase C

14. Line-to-line voltages, Phase A-B, Phase B-C, and Phase A-C (V)

15. Line-to-neutral voltages, Phase A-N, Phase B-N, and Phase C-N (V)

16. Currents, Phase A, Phase B, and Phase C (A)

O. Natural Gas Usage Monitoring: The natural gas usage shall be monitored by the DDC BAS and shall be displayed on the appropriate graphics screen on the operator’s terminal:

1. Consumption (therms)

P. Input/Output Point Lists: Control point summary lists for the HVAC control system shall be as shown below.

HVAC System Improvements SOO Page 19 Proposed HVAC Control Sequences of Operation

HEATING SYSTEM

POINT DESCRIPTION HARDWARE POINTS SOFTWARE POINTS

DIGITAL ANALOG ALARMS

Input Output Input Output Critical Maintenance Boiler Enable X B-1 Status X B-2 Status X BP-1 Status X X BP-2 Status X X B-1 Alarm X X B-2 Alarm X X HWP-1 Start/Stop X HWP-1 Status X X HWP-2 Start/Stop X HWP-2 Status X X Boiler EPO Switches X X B-1 Hot Water Supply Temperature

X

B-2 Hot Water Supply Temperature

X

Heating Hot Water Supply Temperature

X

Heating Hot Water Return Temperature

X

Glycol Low Level Alarm X X Outdoor air Temperature X

ROOFTOP UNITS RTU-1 & RTU-2

DIGITAL ANALOG ALARMS

Input Output Input Output Critical Maintenance Supply Air Temperature X X Outdoor air Temperature X Mixed Air Temperature X Return Air Temperature X Return Air CO2 X X Supply Air Duct Static Pressure

X X

Supply Air Fan Start/Stop X Supply Air Fan Speed Command

X

Supply Air Fan Speed Monitor

X

Supply Air Fan Status X X Supply Air Flow Rate X Return Air Fan Start/Stop X

HVAC System Improvements SOO Page 20 Proposed HVAC Control Sequences of Operation

ROOFTOP UNITS RTU-1 & RTU-2

POINT DESCRIPTION HARDWARE POINTS SOFTWARE POINTS

DIGITAL ANALOG ALARMS

Input Output Input Output Critical Maintenance Return Air Fan Speed Command

X

Return Air Fan Speed Monitor

X

Return Air Fan Status X X Return Air Flow Rate X Outdoor air Damper X Return Air Damper X Exhaust Air Damper X DX Cooling Capacity Command (%)

X

Supply Air Duct Smoke Detector

X X

Return Air Duct Smoke Detector

X X

Mixed Air Low Temperature (Freezestat)

X X

Heating Coil Valve X RTU Fault Alarm X X Air Filter Pressure Drop X X

VARIABLE AIR VOLUME TERMINAL UNITS (TYPICAL)

DIGITAL ANALOG ALARMS

Input Output Input Output Critical Maintenance Room Temperature X X Room Temperature Setpoint

X

Unoccupied Bypass (Occupancy Override)

X

VAV Damper Position X Reheat Coil (and Perimeter Radiation, where present) Valve

X

VAV Terminal Air Flow Rate

X

VAV Terminal Discharge Air Temperature

X

HVAC System Improvements SOO Page 21 Proposed HVAC Control Sequences of Operation

CABINET UNIT HEATERS CUH-1, CUH-2 & CUH-3

DIGITAL ANALOG ALARMS

Input Output Input Output Critical Maintenance Room Temperature X Cabinet Unit Heater Fan Start/Stop

X

Cabinet Unit Heater Valve

EXHAUST FANS EF-1, EF-2, EF-5 & EF-6

DIGITAL ANALOG ALARMS

Input Output Input Output Critical Maintenance Exhaust Fan Start/Stop X Exhaust Fan Status X X

DOMESTIC WATER HEATING SYSTEM

DIGITAL ANALOG ALARMS

Input Output Input Output Critical Maintenance Domestic Hot Water Temperature

X

DHWP-1 Start/Stop X DHWP-1 Status X X

POWER MONITORING

DIGITAL ANALOG ALARMS

Input Output Input Output Critical Maintenance Consumption X Real power X Reactive power X Apparent power X Total power factor X Average real power X Minimum real power X Maximum real power X Average line-to-line voltage

X

Average line-to-neutral voltage

X

Total three-phase current X Real power, Phase A X

HVAC System Improvements SOO Page 22 Proposed HVAC Control Sequences of Operation

POWER MONITORING

POINT DESCRIPTION HARDWARE POINTS SOFTWARE POINTS

DIGITAL ANALOG ALARMS

Input Output Input Output Critical Maintenance Real power, Phase B X Real power, Phase C X Power factor, Phase A X Power factor, Phase B X Power factor, Phase C X Voltage, Phase A-B X Voltage, Phase B-C X Voltage, Phase C-A X Voltage, Phase A-N X Voltage, Phase B-N X Voltage, Phase C-N X Current, Phase A X Current, Phase B X Current, Phase C X Preset kWh, LSW (accumulator preset)

X

Preset kWh, MSW (accumulator preset)

X

Reset kWh (reset accumulator to zero)

X

Reset Max/Min/Avg (reset max/min/avg real power to zero)

NATURAL GAS USAGE MONITORING

DIGITAL ANALOG ALARMS

Input Output Input Output Critical Maintenance Consumption X

END

A. General: Provide sequences of operation for the Rawlins Field Office HVAC systems as specified throughout this document. Please note that most of the sequences specified here are based on ASHRAE Guideline 36-2021 “High-Performance Sequences of Op...
B. Zone Group Assignments: Zone group assignments shall be as shown below.
C. Trim and Respond Setpoint Reset Logic:
1. General: The following setpoints shall be reset by trim and respond logic.
a. Heating hot water supply temperature.
b. RTU-1 and RTU-2 supply air duct static pressure.
c. RTU-1 and RTU-2 supply air temperature.
The trim and respond logic shall reduce (or increase) the setpoint at a fixed rate until a downstream zone is no longer satisfied and generates a request. When enough requests are present, the setpoint shall be increased (or reduced) in response. Th...
2. Requests: Requests are calls generated by the VAV terminal units and heating coils to reset the setpoints listed above (in Section C.1). These requests are sent upstream to the systems that serve the VAV terminal units and heating coils that gene...
a. Importance Multiplier: Each Importance Multiplier shall initially be set to a default of one (1) (adjustable).
b. Request Hours Accumulator: Every 5 minutes (adjustable), add 5 divided by 60 times the current number of requests to the Request Hours Accumulator.
c. Run Hours Total: The number of hours each VAV terminal unit or heating coil has been operating in any mode other than Unoccupied Mode.
d. Cumulative Percent Request Hours: The VAV terminal unit or heating coil Request Hours divided by the VAV terminal unit or heating coil Run Hours since the last reset, expressed as a percentage.
See “Variable Air Volume (VAV) Terminal Units” below (in Section P) for the logic to generate setpoint reset requests at the zone level. The number of requests from the zone level logic shall be multiplied times the Importance Multiplier before being...
3. Reset to Zero: The Request Hours Accumulator and Run Hours Total shall be reset to zero as follows:
a. Reset automatically for an individual VAV terminal unit or heating coil when the Run-Hours Total exceeds 400 hours.
b. Reset manually by a global operator command. This command shall simultaneously reset the Request Hours Accumulator point for all VAV terminal units or heating coils served by their associated upstream systems.

4. Rogue Zones: If the Cumulative Percent Request Hours exceed 70% for any VAV terminal unit or heating coil, a maintenance alarm condition shall be reported at the operator workstation. Manually setting the Importance Multiplier to zero (0) shall c...

D. Occupied-Unoccupied Modes: Occupied-unoccupied modes shall be controlled by user-adjustable schedules with optimal start/stop algorithms as described below (in this section). Schedules shall be as listed in Zone Group Assignments above (in Sectio...
All zones in each Zone Group shall be in the same operating mode. If one zone in the Zone Group is placed in any operating mode other than Unoccupied Mode due to being overridden (Unoccupied Bypass Mode) or by scheduled occupancy, all zones in that Z...
1. Optimal Start: The DDC system shall adaptively determine the length of time required to bring each zone from the unoccupied setpoint temperature to the occupied setpoint temperature. System operation shall be delayed as long as possible before st...
a. Morning Warmup: If any of the zone air temperatures are below the occupied heating setpoint when optimal start begins, morning warmup shall be initiated by the optimal start program.
1) RTU-1 and RTU-2:
a) Outdoor air dampers shall remain closed.
b) Return air dampers shall remain open.
c) Exhaust air dampers shall remain closed.
d) Supply air fans and return air fans shall be energized. Return air fan speed shall be controlled such that the return air fan flowrate matches the supply air fan flowrate.
e) RTU heating coils control valves shall modulate open (hot water flowing through coil) to maintain morning warmup supply air setpoint.
f) Perimeter radiator valves, zone reheat coil valves, and VAV terminal unit dampers shall modulate as necessary to bring each zone temperature up to occupied setpoint temperature.
g) When all zone temperatures reach occupied heating setpoints at the end of the unoccupied period, the systems shall continue operation in normal occupied mode.
b. Morning Precool: If any of the zone air temperatures are above the occupied cooling setpoint when optimal start begins, morning precool shall be initiated by the optimal start program.
1) RTU-1 and RTU-2:
a) Outdoor air dampers shall remain closed.
b) Return air dampers shall remain open.
c) Exhaust air dampers shall remain closed.
d) Supply air fans and return air fans shall be energized. Return air fan speed shall be controlled such that the return air fan flowrate matches the supply air fan flowrate.
e) Cooling shall be sequenced as necessary.
f) When all zone temperatures reach occupied cooling setpoint temperature at the end of the unoccupied period, the systems shall continue operation in normal occupied mode.
2. Optimal Stop: The DDC system shall adaptively determine how early heating or cooling can be disabled in each zone before the beginning of the unoccupied period such that the indoor temperature is allowed to drift ±3 degrees F (adjustable) from occ...
3. Occupied Mode:
a. RTU-1 and RTU-2:
1) Outdoor air dampers shall be opened.

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