Attachment 0016 - Annex A Maintenance PRS.pdf

Task/Requirement Standard Sampling Method, Lot & Acceptable Quality Level (AQL)

MATERIEL MAINTENANCE – GENERAL

5.1.1 Establish, operate, and manage equipment repair shops, and supporting functions.

Quality: Verify all shops and supporting functions will be operated as outlined in AR 750-1, DA PAM 750- 8, AR 710-2, AR 710-2-2, applicable LIS publications other Governmental regulation and guidance as applicable, AFSBn policies and procedures, and accepted industry standards.

Random sampling (shop/activity scheduled periodically)

Lot: All in-process and completed work as well as all existing records and files within the shop or activity undergoing surveillance.

AQL: 95%

5.1.4 Perform technical inspections in accordance with the maintenance request.

Quality: IAW AR 750-1, DA PAM 750-8, applicable LIS publications, installation policies and procedures, external and internal SOPs, and materiel maintenance (COR) guidance.

Random (shop/activity scheduled periodically)

Lot: All in-process and completed work orders, files, logs, and SOPs at time of

MATERIEL MAINTENANCE – PROGRAMS/EFFORTS

5.2.1 Perform repairs IAW work request and applicable equipment TMs or equivalent publications.

Quality: Repairs will be IAW the maintenance request and to standards, to include estimated task times, as stated in current equipment Technical Manuals (TMs), Technical Bulletins (TBs), Modification Work Orders (MWOs), Safety of Use Messages (SOUMs), Special Technical Inspection and Repairs (STIRs), other applicable Government technical publications, or OEM equivalent publications when a Government technical publication is not available.

Random sampling

Lot: All in-process and completed work as well as all existing records and files within the shop or activity undergoing

5.2.1 Ensure minimum rejection rates for mechanical and electrical repair work completed are met in order to meet first time pass rates.

Quality: IAW AR 750-1, Appendix B-11, paragraphs (a-d)

Random (shop/activity scheduled periodically)

Lot: Equipment that has completed the repair cycle and has been deemed as ready for issue (RFI) back to the customer.

AQL: 97% for mechanical AQL: 98% for electrical

5.2.12 Perform all air conditioning & refrigeration maintenance / repair services.

Quality: IAW40 CFR, Part 82, and applicable state and federal regulations, and the installation environmental regulations and directives. Quality: Special measurement items ordered IAW directive IAW AR 700-84.

Random (shop/activity scheduled periodically)

Lot: All in-process and completed work as well as all existing records and files within the shop or activity undergoing surveillance.

AQL: 95%

MATERIEL MAINTENANCE SUPPORT

5.3.2 Meet performance metrics found in AR 750-1 for base operations metrics.

Timeliness: Tasks completed within time allowed by the specific equipment publication or within times estimated at work induction or other program standard as designated by Chief, Materiel Maintenance/COR.

Quality: Perform maintenance IAW the maintenance request and to standards, to include estimated task times, as stated in current equipment TMs, TBs, MWOs, SOUMs, STIRs, other applicable government technical publications, or OEM equivalent publications when a government technical publication is not available.

Random (shop/activity scheduled periodically)

Lot: All in-process and completed work as well as all existing records and files within the shop or activity undergoing surveillance.

AQL: 95%

5.3.8 Maintain, repair, and replace tires on rims.

Quality: IAW TM 9-2610-200-14, OEM equivalent publications, and/or OSHA approved industry standards.

Random (shop/activity scheduled periodically)

Lot: The number of line items on receipts processed on the day of surveillance.

5.3.9 Provide wheel alignment support.

Quality: IAW applicable TMs or OEM equivalent.

Random (shop/activity scheduled periodically)

Lot: All in process and completed work related to replacing front axle components (tie-rod/sway bar).

5.3.10 Perform glass repairs for vehicles.

Quality: Glass shall be installed to original design configurations with seals that are air and watertight.

Random (shop/activity scheduled periodically)

Lot: All in process and completed glass repair work as well as all existing logs and files at time of surveillance.

AQL: 95%

5.3.11 Perform maintenance and services of sensitive items.

Quality: IAW ASC Supplement 750-1 and AR 750-1.

Random

Lot: All in process and completed sensitive item work as well as all existing records and files within the shop or activity undergoing surveillance

AQL: 100%

5.3.11 Maintain physical security of sensitive items stored by the Installation Maintenance Division.

Timeliness: Notify the COR immediately of the discovery of a missing sensitive item or major administrative discrepancy.

Quality: IAW AR 190-11, AR 710-2, AR 750-1, DA PAM 750-8, and local SOPs.

Monthly (shop/activity scheduled periodically)

Lot: All sensitive items stored at the time of surveillance

AQL: 100%

5.3.12 Management of Small Arms Repair Parts (SARP).

Quality: IAW ASC Supplement 750-1

Random

Lot: All parts in process and stored

AQL: 100%

ALLIED TRADES

5.4.1 Perform welding, and Non-destructive testing as required.

Timeliness: Work completed IAW time estimates given at work induction.

Quality: Work performed IAW work request and applicable military and industry standards. Welding

Random (shop/activity scheduled periodically)

Lot: All in process and completed welding, as well as all existing logs and files at time of surveillance.

performed by AWS certified welders;

NDI performed by ANSI/ASNT CP-189 certified persons.

5.4.2 Perform metal machining, and fabrication operations and Non-destructive testing as required.

Timeliness: Work completed IAW time estimates given at work induction.

Quality: Work performed IAW work request and applicable military and industry standards. NDI performed by ANSI/ASNT CP-189 certified persons.

Random (shop/activity scheduled periodically)

Lot: All in process and completed metal machining and fabrication work as well as all existing logs and files at time of surveillance.

AQL: 95%

5.4.3 Prepare and paint supported equipment and components as required to perform materiel maintenance.

Timeliness: Work completed IAW time estimates given at work induction.

Quality: Work completed IAW AR 750- 1, applicable equipment TM and industry standard.

Random (shop/activity scheduled periodically)

Lot: All in process and completed body shop work as well as all existing logs and

5.4.3.1 Operate and maintain Materiel Maintenance paint booths and breathing air machines.

Quality: IAW OSHA 29 CFR 1910-107, AR 200-1., and industry standard.

Periodic

Lot: All materiel maintenance paint booths and breathing air machines at time of surveillance.

AQL: 100%

5.4.4 Perform body repair services.

Timeliness: Work completed IAW time estimates given at work induction.

Quality: Work completed IAW AR 750- 1, applicable equipment TM, and industry standard.

Random (shop/activity scheduled periodically)

Lot: All in process and completed body shop work as well as all existing logs and

5.4.5 Perform carpentry tasks required for the repair or modification of any Government owned, tactical or commercial equipment and customer requested fabrication.

Timeliness: Work completed IAW time estimates given at work induction.

Quality: Work completed IAW customer request, applicable equipment TM, military, and industry standard.

Random (shop/activity scheduled periodically)

Lot: All in process and completed carpentry work as well as all existing logs and files at time of surveillance.

REPAIR PARTS AND MATERIEL MANAGEMENT TASKS

5.5.1 Perform shop supply services;

use the automated Army supply system as the primary means of attaining materiel.

Quality: IAW AR 750-1, AR 710-2, DA

PAM 25-30, AR 725-50, DA PAM 710-2-

2; AR 740-1; AR 735-5; AR 710-1; AR

710-3; DA Pam 710-7; AR 710-3, DA Pam 710-2-1; FEDLOG; and LIS user’s manual

Random (shop/activity scheduled periodically)

Lot: All in-process and completed work orders, requisitions, requests, files, records, SOPs, and stockage at time of surveillance.

AQL: 95%

5.5.6 Manage Standard Pricing (SP) items.

Timeliness: Meet SP turn- in criteria for timeliness of turn-ins.

Quality: IAW DFAS-IN Reg 37-1 Chapter 13, finance & accounting policy, implementation, unserviceable turn-ins, and current army guidance.

Periodic

Lot: The numbers of SP items processed during the period at time of surveillance.

PRODUCTION CONTROL

5.6.1 Operate a production control capability that effectively manages the maintenance workload; provide personnel technically capable of performing all tasks found in the applicable maintenance LIS End User Manual. Operate multiple equipment receiving points; provide order statuses.

Timeliness: Work completed IAW time estimates given at work induction.

Quality: IAW work request and AR 750-

1. (Note: These two references are out of place and are already covered under PRS 5.4.3 painting operations.)

Random

Lot: All in process and completed work as well as all existing logs and files at time of surveillance

AQL 95%