Atch 4_Cutsheets_MUHJ 23 4038_Convert Old Steam Plant_Facility 655.pdf

Equipment Selections

CONVERT STEAM PLANT

FACILITY 655

JOINT BASE LANGLEY-EUSTIS (JBLE) LANGLEY AFB, VA

100% DESIGN SUBMITTAL

11 OCTOBER 2024

TASK ORDER NUMBER: FA480023F0286

PROJECT NUMBER: MUHJ-23-4038 DA No. 22042

Design by:

Dills Architects, P.C.

1432 N. Great Neck Road, Suite 204

Virginia Beach, Virginia 23454-1342 dillsarchitects.com

TABLE OF CONTENTS

PLUMBING ………………………………..…………..PG 3-74

MECHANICAL …………………………………..… PG 75-105

ELECTRICAL ………………………………….… PG 106-144

REPAIR STEAM PLANT, FACILITY 655

JBLE-LANGLEY

PLUMBING CUTSHEETS

[Client Project #]

[Project #]

© March 2019 A. O. Smith Corporation. All rights reserved.

www.hotwater.com | 800-527-1953 Toll-Free USA | A. O. Smith Corporation | 500 Tennessee Waltz Parkway | Ashland City, TN 37015

AOSCE15400

GLASSLINED TANK

• Thirteen sizes; 6 thru 119 gallon capacity. Tank interior is coated with glass specially designed by A. O. Smith for water heater use.

ELEMENTS

• Zinc plated copper sheaths for longer life. Medium watt density means lower surface temperature to minimize scale build-up and more surface to heat water. Element sizes from 1.5 to 6 KW.

Maximum input 12 KW (see chart).

STANDARD VOLTAGES

• 120, 277 single phase and 208, 240 and 480V unbalanced three-phase delta; easily converted to single-phase at terminal block (except 208V with 5500 watt elements). Single element heaters, single-phase only.

TERMINAL BLOCK

• Factory-installed. Just bring the service to heater and connect to block. Terminal block not supplied on 120V & 277 volt models. (No junction box on DEL6-20)

CONTROLS

• Temperature control (adjustable through a range of 130° to 170°F on single element and 120° to 181°F on dual element) and manual reset high temperature cutoff per element

DURA-POWER™

Commercial Electric Water Heaters

Designed for use as a recovery heater having its own storage tank. Available in upright standard models (DEN) and lowboy models (DEL).

CSA CERTIFIED AND ASME RATED

T&P RELIEF VALVE

SIMPLIFIED CIRCUITRY, COLOR

CODED FOR EASE OF SERVICE

ANODE ROD FOR MAXIMUM

CORROSION PROTECTION

CABINET HAS BONDERIZED

UNDERCOAT WITH BAKED

ENAMEL FINISH

TOP INLET AND OUTLET OPENINGS

DRAIN VALVE

(EXCLUDES DEL 6-20)

UL APPROVED FIELD CONVERSION

PROGRAM

COMPLIANCE

• Meets the standby loss Requirements of the U.S. Department of Energy and current edition of ASHRAE/IES 90.1.

LIMITED WARRANTY OUTLINE

• If the tank should leak any time during the first three years, under the terms of the warranty, A. O. Smith will furnish a replacement heater; installation, labor, handling and local delivery extra. THIS OUTLINE IS NOT A WARRANTY. For complete information consult the written warranty or A. O. Smith Water Products Company.

DEN-40

DEL-30

rmerkel Text Box

WH-1

AOSCE15400

Commercial Electric Water Heaters

INLET

3/4” (FEMALE)

NPT

OUTLET

3/4” (FEMALE)

NPT

2 1/2” (63.5 mm)

JUNCTION

BOX

“D”

TOP VIEW

DEL 30/40/50

3 3/4” (95.25 mm)

FRONT VIEW

DEL 30/40/50

3/4” NPT

RELIEF VALVE

OPENING

BRASS

DRAIN

VALVE

“B”

“C” “A”

FRONT VIEW

DEN 30-120

3 3/4” (95.25 mm)

DRAIN

VALVE

“B”

“A”

2 1/2” (63.5 mm)

INLET

3/4” (FEMALE)

NPT

3/4” NPT

RELIEF VALVE

OPENING

OUTLET

3/4” (FEMALE)

NPT

JUNCTION

BOX

“D”

TOP VIEW

DEN 30 - 120

Model Number

No. of Elements

Tank Capacity A B C D Shipping Weight

US Gals Litres Inches mm Inches mm Inches mm Inches mm lbs. Kg.

DEL-30 2 30 114 30-7/8 784 21-3/4 552 24-1/8 613 8 203 100 45.4

DEL-40 2 40 151 32-1/4 819 24 610 25-9/16 649 8 203 125 56.7

DEL-50 2 50 189 32-1/4 819 26-1/2 673 25-1/8 638 8 203 166 75.3

DEN-30 2 30 114 34-1/2 876 20-1/2 521 21 533 8 203 98 44.5

DEN-40 2 40 151 45-1/8 1146 20-1/2 521 N/A N/A 8 203 113 51.3

DEN-52 2 50 189 54-7/8 1394 20-1/2 521 N/A N/A 8 203 131 59.4

DEN-66 2 66 250 60-3/4 1543 21-3/4 552 N/A N/A 8 203 176 79.8

DEN-80 2 80 303 59-3/8 1508 24 610 N/A N/A 8 203 211 95.7

DEN-120 2 119 450 62-7/16 1586 29-3/8 746 N/A N/A 8 203 326 147.9

Model Number No. of Elements

Tank Capacity A B C D Shipping Weight

US Gals Litres Inches mm Inches mm Inches mm Inches mm lbs. Kg.

DEL-6 1 6 23 15-1/2 394 14-1/4 362 11 279 N/A N/A 35 15.9

DEL-10 1 10 38 18-1/4 464 18 457 12-1/2 318 N/A N/A 54 24.5

DEL-15 1 15 57 26 660 18 457 20-1/2 521 N/A N/A 58 26.3

DEL-20 1 20 76 22-1/4 565 21-3/4 552 15-3/8 391 N/A N/A 73 33.1

ROUGH-IN DIMENSIONS

ROUGH-IN DIMENSIONS

* No side outlet available on DEL-6 Model

TOP VIEW

DEL 6/10/15/20

HOT WATER OUTLET DEL-6

INLET

3/4” (FEMALE)

NPT

OUTLET

3/4” (FEMALE)

NPT

FRONT VIEW

DEL 6/10/15/20

*(NO SIDE OUTLET AVAILABLE FOR DEL-6 MODELS)

3/4” NPT

RELIEF VALVE

OPENING

ALTERNATE OUTLET

3/4” (FEMALE) NPT

ELECTRICAL

CONNECTION

“C” “A”“B” apugliese Highlight

DEN-80 2 80 303 59-3/8 1508 24 610 N/A N/A 8 203 211 95.7

AOSCE15400

Commercial Electric Water Heaters

ELEMENT AVAILABILITY CHART (LIGHT-DUTY COMMERCIAL ELECTRIC)

6 gallon model not available above 3kW 6/10/15/20 gallon models all A6 circuit (2 wire) only † Exceeds maximum amp draw.

** Simultaneous only in 3ph

Models & Elements Voltage Wiring kW Input Available

6-Gallon Models Single-Element

120V - 1.5 2 2.5 3

208V - 1.5 2 2.5 3

240V - 1.5 2 2.5 3

277V - 1.5 2 2.5 3

480V - 2 2.5 3

10-Gallon through 20-Gallon Models

Single-Element

120V - 1.5 2 2.5 3

208V - 1.5 2 2.5 3 3.5 4 4.5 5 5.5 6

240V - 1.5 2 2.5 3 3.5 4 4.5 5 5.5 6

277V - 1.5 2 2.5 3 4 4.5 5 6

480V - 2 2.5 3 4 4.5 5 5.5 6

30-Gallon through 120-Gallon Models

Double-Element

120V Interlock 1.5 2 2.5 3

Simultaneous 3 4 5 †

208V Interlock 1.5 2 2.5 3 3.5 4 4.5 5 5.5 6

Simultaneous 3 4 5 6 7 8 9 10** 11** †

240V Interlock 1.5 2 2.5 3 3.5 4 4.5 5 5.5 6

Simultaneous 3 4 5 6 7 8 9 10 11 12**

277V* Interlock 1.5 2 2.5 3 4 4.5 5 6

Simultaneous 3 4 5 6 8 9 10 12

480V Interlock 2 2.5 3 4 4.5 5 5.5 6

Simultaneous 4 5 6 8 9 10 11 12

ELECTRIC CHARACTERISTICS

Electric Characteristics

Non Simultaneous and Single Element Operation 6 - 120 Gallon

Simultaneous Dual Element Operation (Single Phase Connection)

30 - 120 Gallon

Simultaneous Dual Element Operation (Unbalanced Three Phase connection)

30 - 120 Gallon

Element Wattage

Full Load Current in Amperes (Terminals - L1, L2)

Element Wattage

Full Load Current in Amperes (Terminals - L1, L2)

Element Wattage

Full Load Current in Amperes (Terminals - L1/Terminal L2 & L3)

Upper / Lower 208V 240V 480V Upper /

Lower 208V 240V 480V Upper / Lower 208V 240V 480V

1500 7.2 6.3 3.2 1500/1500 14.4 12.5 6.3 1500/1500 12.4/7.2 10.8/6.3 5.4/3.2

2000 9.6 8.3 4.2 2000/2000 19.2 16.6 8.3 2000/2000 16.6/9.6 14.4/8.3 7.2/4.2

2500 12.0 10.4 5.2 2500/2500 24 20.8 10.4 2500/2500 20.8/12.0 18.0/10.4 9.0/5.2

3000/3000 14.4 12.5 6.3 3000/3000 28.8 25 12.5 3000/3000 25.0/14.4 21.6/12.5 10.8/6.3

4000/4000 19.2 16.7 8.3 4000/4000 38.4 33.3 16.6 4000/4000 33.3/19.2 28.8/16.7 14.4/8.3

4500/4500 21.6 18.8 9.4 4500/4500 43.2 37.5 18.75 4500/4500 37.4/21.6 32.4/18.8 16.2/9.4

5000/5000 24.0 20.8 10.4 5000/5000 NA 41.6 20.8 5000/5000 41.6/24.0 36.0/20.8 18.0/10.4

6000/6000 28.8 25.0 12.5 6000/6000 NA NA 25 6000/6000 NA 43.3/25.0 21.6/12.5

apugliese Highlight 208V apugliese Highlight apugliese Highlight Non Simultaneous and Single Element Operation 6 - 120 Gallon apugliese Highlight 5000/5000 apugliese

24.0

For technical information, call 800-527-1953. A. O. Smith Corporation reserves the right to make product changes or improvements without prior notice.

SPECIFICATION

The water heaters(s) shall be Dura-Power™ Model(s) No. ______ as manufactured by A. O. SMITH or an approved equal. Heater(s) shall be rated at _____kW, _____volts, _____-phase, 60 cycle AC, and listed by Underwriters’ Laboratories. Models shall meet the standby loss requirements of the U.S.

Department of energy and current edition of ASHRAE/IES 90.1. Tank(s) shall be _____gallon capacity. Heater(s) shall have 150 psi working pressure and be equipped with extruded high density anode rod. All internal surfaces of the heater(s) exposed to water shall be glasslined with an alkaline borosilicate composition that has been fused-to-steel by firing at a temperature range of 1400°F to 1600°F. Electric heating elements shall be medium watt density with zinc plated copper sheath. Each element shall be controlled by an individually mounted thermostat and high temperature cutoff switch. The outer jacket shall be of backed enamel finish and shall enclose the tank with foam insulation. Electrical junction box with heavy duty terminal block shall be provided (except on 120V & 277V {no junction box on DEL-6 thru 20}). The drain valve shall be located in the front for ease of servicing. Heater tank shall have a three year limited warranty as outlined in the written warranty. Fully illustrated instruction manual to be included.

Recovery capacities at 100° F rise equal: for non-simultaneous element operation = 4.1 gal. x kW of one element; for simultaneous element operation = 4.1 gal. x 2/3 kW of both elements.

For other rises multiply element kW as previously explained by 410 and divide by temperature rise. Full load current for single phase = total watts/voltage.

AOSCE15400

Commercial Electric Water Heaters

Element Wattage (Upper/ Lower)

Input U. S. Gallons/Hr and Litres/Hr at Temperature Rise Indicated

F° 36 40 54 60 72 80 90 100 108 120 126 kW C° 20 22.2 30 33.3 40 44.4 50 55.5 60 66.6 70

Non-Simulataneous Operation

/1500 1.5

GPH 17 15 11 10 8 8 7 6 6 5 5

LPH 64 58 43 38 32 29 26 23 21 19 18

/2000 2

GPH 23 20 15 14 11 10 9 8 8 7 6

LPH 85 77 57 51 43 38 34 31 28 26 24

/2500 2.5

GPH 28 25 19 17 14 13 11 10 9 8 8

LPH 107 96 71 64 53 48 43 38 36 32 30

3000/3000 3

GPH 34 30 23 20 17 15 14 12 11 10 10

LPH 128 115 85 77 64 58 51 46 43 38 37

4000/4000 4

GPH 45 41 30 27 23 20 18 16 15 14 13

LPH 170 153 114 102 85 77 68 61 57 51 49

4500/4500 4.5

GPH 51 46 34 30 25 23 20 18 17 15 14

LPH 192 173 128 115 96 86 77 69 64 58 55

5000/5000 5

GPH 56 51 38 34 28 25 23 20 19 17 16

LPH 213 192 142 128 107 96 85 77 71 64 61

6000/6000 6

GPH 68 61 45 41 34 30 27 24 23 20 19

LPH 256 230 170 153 128 115 102 92 85 77 73

Simulataneous Operation

3000/3000 6

GPH 68 61 45 41 34 30 27 24 23 20 19

LPH 256 230 170 153 128 115 102 92 85 77 73

4000/4000 8

GPH 90 81 60 54 45 41 36 32 30 27 26

LPH 341 307 227 205 170 153 136 123 114 102 97

4500/4500 9

GPH 101 91 68 61 51 46 41 36 34 30 29

LPH 384 345 256 230 192 173 153 138 128 115 110

5000/5000 10

GPH 113 101 75 68 56 51 45 41 38 34 32

LPH 426 384 284 256 213 192 170 153 142 128 122

6000/6000 12

GPH 135 122 90 81 68 61 54 49 45 41 39

LPH 511 460 341 307 256 230 205 184 170 153 146

RECOVERY CAPACITIES

© March 2019 A. O. Smith Corporation. All rights reserved.

www.hotwater.com | 800-527-1953 Toll-Free USA | A. O. Smith Corporation | 500 Tennessee Waltz Parkway | Ashland City, TN 37015 apugliese Highlight apugliese Highlight 5000/5000 apugliese Highlight apugliese

ES-009

Series 009 Reduced Pressure Zone Assemblies Sizes: 1⁄4" – 2" Series 009 Reduced Pressure Zone Assemblies are designed to protect potable water supplies in accordance with national plumbing codes and water authority requirements. This series is designed to protect drinking water supplies from dangerous cross-connections in accordance with national plumbing codes and water authority requirements for non-potable service appli-cations such as irrigation, fireline, or industrial processing.

This series features two in-line, independent check valves, captured springs and replaceable check seats with an intermediate relief valve. Its compact modular design facilitates easy maintenance and assembly access. Sizes 1⁄4" – 1" shutoffs have tee handles.

Features

• Single access cover and modular check construction for ease of maintenance

• Top entry - all internals immediately accessible

• Captured springs for safe maintenance

• Internal relief valve for reduced installation clearances

• Replaceable seats for economical repair

• Bronze body construction for durability 1⁄4" – 2"

• Ball valve test cocks — screwdriver slotted 1⁄4" – 2"

• Large body passages provides low pressure drop

• Compact, space saving design

• No special tools required for servicing

Specifications A Reduced Pressure Zone Assembly shall be installed at each potential health hazard location to prevent backflow due to back-siphonage and/or backpressure. The assembly shall consist of an internal pressure differential relief valve located in a zone between two positive seating check modules with captured springs and silicone seat discs. Seats and seat discs shall be replaceable in both check modules and the relief valve. There shall be no threads or screws in the waterway exposed to line fluids. Service of all internal components shall be through a single access bronze cover secured with stainless steel bolts. The assembly shall also include two resilient seated isolation valves, four resilient seated test cocks and an air gap drain fitting. The assembly shall meet the requirements of: USC; ASSE Std. 1013; AWWA Std.

C511-92; CSA B64.4. Shall be a Watts Series 009.

† Does not indicate approval status. Refer to Page 2 for approved sizes & models.

009QT-S

009M2QT

Test Cock No. 3

Test Cock No. 4

R.P. Zone Water Outlet

Test Cock No. 2

First Check Module Assembly

Second Check

Module Assembly

Relief Valve Assembly

Ball Type Test Cocks

Now Available WattsBox Insulated Enclosures.

For more information, send for literature ES-WB.

Job Name ––––––––––––––––––––––––––––––––––––––––––– Contractor ––––––––––––––––––––––––––––––––––––––––––––

Job Location ––––––––––––––––––––––––––––––––––––––––– Approval –––––––––––––––––––––––––––––––––––––––––––––

Engineer ––––––––––––––––––––––––––––––––––––––––––––– Contractor’s P.O. No. ––––––––––––––––––––––––––––––––––

Approval ––––––––––––––––––––––––––––––––––––––––––––– Representative ––––––––––––––––––––––––––––––––––––––––

Watts product specifications in U.S. customary units and metric are approximate and are provided for reference only. For precise measurements, please contact Watts Technical Service. Watts reserves the right to change or modify product design, construction, specifications, or materials with-out prior notice and without incurring any obligation to make such changes and modifications on Watts products previously or subsequently sold.

NOTICE

Inquire with governing authorities for local installation requirements

The information contained herein is not intended to replace the full product installation and safety information available or the experience of a trained product installer. You are required to thoroughly read all installation instructions and product safety information before beginning the installation of this product.

NOTICE

It is illegal to use this product in any plumbing system providing water for human consumption, such as drinking or dishwashing, in the United States. Before installing standard material product, consult your local water authority, building and plumbing codes.

WARNING!

Engineering Specification apugliese

BFP-1

Available Models: 1⁄4" – 2" Suffix:

QT – quarter-turn ball valves S – bronze strainer LF – without shutoff valves AQT – elbow fittings for 360° rotation 3⁄4" – 2" only PC – internal Polymer Coating SH – stainless steel ball valve handles HC – 21⁄2" inlet/outlet fire hydrant fitting (2" valve) Prefix:

C – clean and check strainer 3⁄4" – 1" only U – union connections (see ES-U009)

Materials: 1⁄4" – 2" Bronze body construction, silicone rubber disc material in the first and second check plus the relief valve. Replaceable poly-mer check seats for first and second checks. Removable Relief valve seats. Stainless steel cover bolts.

Standardly furnished with NPT body connections. For optional bronze union inlet and outlet connections, specify prefix U (1⁄2" – 2"). Series 009QT furnished with quarter turn, full port, resilient seated, bronze ball valve shutoffs.

Pressure / Temperature Series 009 1⁄4" – 2" Suitable for supply pressure up to 175psi (12.1 bar). Water temperature: 33°F – 180°F (0.5°C – 75°C).

Standards

USC

ASSE No. 1013

AWWA C511-92

CSA B64.4

IAPMO File No. 1563.

† Does not indicate approval status. See below for approved models.

Approvals

ASSE, AWWA, CSA, IAPMO

Approved by the Foundation for Cross-Connection Control and Hydraulic Research at the University of Southern California.

UL Classified 3⁄4" – 2" (LF models only except 009M3LF)

A

B

A

B

* Epoxy coated

Air Gaps and Elbows

MODEL DRAIN OUTLET DIMENSIONS WEIGHT

for 909, 009 and 993 sizes A B

in. mm in. mm in. mm lbs. kgs.

909AGA 1⁄4"–1⁄2" 009, 1⁄2 13 23⁄8 60 31⁄8 79 0.625 0.28

3⁄4" 009M2/M3

909AGC 3⁄4"–1" 009/909, 1 25 31⁄4 83 47⁄8 124 1.5 0.68

1"–11⁄2" 009M2

909AGF 11⁄4"–2" 009M1,

11⁄4"–3" 009/909, 2" 009M2, 4"–6" 993

2 51 43⁄8 111 63⁄4 171 3.25 1.47

909AGK 4"–6" 909,

8"–10" 909M1

3 76 63⁄8 162 95⁄8 244 6.25 2.83

909AGM 8"–10" 909 4 102 73⁄8 187 111⁄4 286 15.5 7.03

909ELA 1⁄4"–1⁄2" 009, 3⁄4" 009M2/M3 – – – – – – – –

909ELC 3⁄4"–1" 009/909 – – 23⁄8 60 23⁄8 60 0.38 0.17

* 909ELF 11⁄4"-2" 009M1,

11⁄4"–2" 009/909, 2" 009M2, 4"–6" 993

– – 35⁄8 92 35⁄8 92 2 0.91

* 909ELH

Vertical

21⁄2"–3" 009/909 – – – – – – – – apugliese

LF – without shutoff valves

Dimensions and Weight: 1⁄4" – 2" 009

N

M A

L

D

C

B

009 1/4" – 2"

SIZE DIMENSIONS (APPROX.) STRAINER DIMENSIONS WEIGHT

A B C D L M N

in. in. mm in. mm in. mm in. mm in. mm in. mm in. mm lbs. kgs.

1⁄4 10 250 45⁄8 117 33⁄8 86 11⁄4 32 51⁄2 140 23⁄8 60 21⁄2 64 5 2 3⁄8 10 250 45⁄8 117 33⁄8 86 11⁄4 32 51⁄2 140 23⁄8 60 21⁄2 64 5 2 1⁄2 10 250 45⁄8 117 33⁄8 86 11⁄4 32 51⁄2 140 23⁄4 70 21⁄4 57 5 2 3⁄4 103⁄4 273 5 127 31⁄2 89 11⁄2 38 63⁄4 171 33⁄16 81 23⁄4 70 6 3 1 141⁄2 368 51⁄2 140 3 76 21⁄2 64 91⁄2 241 33⁄4 95 3 76 12 5

11⁄4 173⁄8 441 6 150 31⁄2 89 21⁄2 64 113⁄8 289 47⁄16 113 31⁄2 89 15 6 11⁄2 177⁄8 454 6 150 31⁄2 89 21⁄2 64 111⁄8 283 47⁄8 124 4 102 16 7 2 213⁄8 543 73⁄4 197 41⁄2 114 31⁄4 83 131⁄2 343 515⁄16 151 5 127 30 13

Suffix HC – Fire Hydrant Fittings dimension ‘A’ = 25" apugliese

1 1

0 .25 .60 .75 1 1.17 gpm 0 .95 1.9 2.9 3.8 4.5 lpm

Capacity Performance as established by an independent testing laboratory. *Typical maximum system flow rate (7.5 feet/sec., 2.3 meters/sec.)

1⁄4" 009QT

3⁄8" 009QT

1⁄2" 009QT

kPa psi 138 20 117 17 96 14 76 1

55 8 35 5 kPa psi 138 20

117 17 96 14 76 11

55 8 35 5

0 .25 .50 .75 1 1.25 1.50 2.5 3.1 gpm 0 .95 1.9 2.9 3.8 4.8 5.7 9.4 11.8 lpm kPa psi 207 30

165 24

124 18

83 12

41 6

0 0 0 2 6 10 14 18 22 26 30 34 38 42 46 gpm 0 7.6 23 38 53 68 84 99 114 129 144 160 175 lpm

7.5 15 fps

2.3 4.6 mps kPa psi 207 30 172 25 138 20 103 15 69 10

35 5 0 0

0 5 10 20 30 40 50 60 70 80 gpm 0 19 38 76 114 152 190 228 266 304 lpm

7.5 15 fps

2.3 4.6 mps kPa psi 172 25

138 20

103 15

69 10

35 5 0 1 2.5 5 7.5 10 12.5 15 gpm 0 3.8 9.5 19 28.5 38 47.5 57 lpm 5 7.5 15 fps

1.5 2.3 4.6 mps

11⁄4" 009M2QT

kPa psi 172 25

138 20

103 15

69 10

35 5

0 0 0 10 20 30 40 50 60 70 80 gpm 0 38 76 114 152 190 228 266 304 lpm 5 7.5 10 15 fps

1.5 2.3 3.0 4.6 mps kPa psi 207 30 172 25

138 20 103 15 69 10

35 5 0 0

0 10 20 30 40 50 60 70 80 90 100 110 120 gpm 0 38 76 114 152 190 228 266 304 342 380 418 456 lpm 5 7.5 10 15 fps

1.5 2.3 3.0 4.6 mps psi 207 30 172 25 138 20 103 15 69 10 35 5 0 0

0 20 40 60 80 100 120 140 160 180 200 gpm 0 76 152 228 304 380 456 532 608 684 760 lpm 5 7.5 10 15 fps

1.5 2.3 3.0 4.6 mps

11⁄2" 009M2QT

2" 009M2QT

3⁄4" 009M3QT

1" 009M2QT

∆P

∆P

∆P

∆P

∆P

∆P

∆P

∆P

ES-009 2021 © 2020 Watts

USA: T: (978) 689-6066 • F: (978) 975-8350 • Watts.com Canada: T: (905) 332-4090 • F: (905) 332-7068 • Watts.ca

Latin America: T: (52) 81-1001-8600 • Watts.com apugliese

1" 009M2QT

SUBMITTAL

A-318F

JOB:

UNIT TAG:

ENGINEER:

CONTRACTOR:

REPRESENTATIVE:

ORDER NO.

SUBMITTED BY:

APPROVED BY:

DATE:

DATE:

DATE:

Series “PTA” (ASME) Residential/Commercial Potable Water Diaphragm Expansion Tanks For Potable Water Systems

DESCRIPTION

Series “PTA” expansion tanks are ASME rated, pre-charged diaphragm-type vessels. The Series “PTA” tank is designed to absorb the forces of expanding water and protect the domestic water system from pressure build up. The FDA approved heavy duty butyl diaphragm and polypropylene liner (sizes PTA-5 through PTA-210V) or replaceable full acceptance butyl bladder (sizes PTA-447 through PTA-457) completely isolates the water from the shell. All units include an integrated bladder integrity monitor.

Models PTA-5 through PTA-210V comply with NSF/ANSI Standard 61

FACTORY PRE-CHARGED PRESSURE: 40 PSI

CONSTRUCTION

Shell: Carbon Steel System Connection: Stainless Steel PTA-5 through PTA-210V: Butyl diaphragm;

Polypropylene Liner PTA-447 through PTA-457: Replaceable Butyl Bladder

PERFORMANCE LIMITATIONS

PTA-5 through PTA-210V 240ºF (115ºC), 150 PSI (1035 kPa)

PTA-447 through PTA-457 240ºF (115ºC), 150 PSI (1035 kPa)

SCHEDULE

TANK

VOLUME

ACCEPTANCE

VOLUME

1BN346LF PTA-5 3.5 (13) 2.3 (9)

1BN347LF PTA-12 5 (19) 3.3 (12)

1BN348LF PTA-20V 8 (30) 5.3 (20)

1BN349LF PTA-30V 15 (57) 10 (38)

1BN350LF PTA-42V 22 (83) 14 (53)

1BN351LF PTA-60V 26 (98) 18 (68)

1BN352LF PTA-80V 35 (132) 24 (91)

1BN353LF PTA-100V 45 (170) 30 (113)

1BN354LF PTA-125V 60 (227) 40 (151)

1BN355LF PTA-160V 70 (265) 47 (178)

1BN356LF PTA-180V 80 (302) 53 (200)

1BN357LF PTA-210V 90 (340) 60 (227)

1BN358LF PTA-447 53 (200) 53 (200)

1BN359LF PTA-448 80 (300) 80 (300)

1BN360LF PTA-449 106 (400) 106 (400)

1BN361LF PTA-450 132 (500) 132 (500)

1BN362LF PTA-451 158 (600) 158 (600)

1BN363LF PTA-452 211 (800) 211 (800)

1BN364LF PTA-453 264 (1,000) 264 (1,000)

1BN365LF PTA-454 317 (1,200) 317 (1,200)

1BN366LF PTA-455 370 (1,400) 370 (1,400)

1BN367LF PTA-456 422 (1,600) 422 (1,600)

1BN368LF PTA-457 528 (2,000) 528 (2,000)

PART

NUMBER

MODEL

NUMBER

GALLONS (LITERS)

TAGGING INFORMATION QUANTITY

apugliese Text Box

ET-1

apugliese

1BN346LF PTA-5 3.5 (13) 2.3 (9)

SPECIFICATION

Furnish and install as shown on plans a __________ gallon (________ liter), ________” (________mm) diameter x ________” (________mm) high pre-charged vertical steel expansion tank with integral FDA approved, heavy duty butyl blend diaphragm and ________ lined dome, for domestic potable water. The tank shall have a ________” NPT system connection, and a .302”-32 charging valve connection (standard tire valve) to facilitate on-site charging of the tank to meet system requirements. The tank shall include an integrated bladder integrity monitor.

The tank must be constructed in accordance with ASME Code Section VIII Division 1. The tank must be designed for a maximum working pressure of ________ PSI (________ kPa) and maximum working temperature of ________ºF (________ºC).

Each tank shall be Xylem − Bell & Gossett Model No.

Xylem Inc.

8200 N. Austin Avenue Morton Grove, IL 60053 Phone: (847) 966-3700 Fax: (847) 965-8379 www.xyleminc.com/bellgossett

Bell & Gossett is a trademark of Xylem Inc. or one of its subsidiaries. © 2020 Xylem Inc. March 2020

DIAPHRAGM EXPANSION TANKS - PRE-PRESSURIZED

(ASME CONSTRUCTION)

DIMENSIONS AND WEIGHTS

A-318F

PTA-5 thru PTA-12 PTA-20V thru PTA-210V PTA-447 thru PTA-449 PTA-450 thru PTA-457

A B Shipping Wt.

HEIGHT DIAMETER Lbs. (Kg)

PTA-5 14 (356) 10 (254) 3/4" NPTF .302"-32 NC 22 (10)

PTA-12 14 (356) 12 (305) 3/4" NPTF .302"-32 NC 28 (13)

PTA-20V 21 (508) 12 (305) 3/4" NPTF .302"-32 NC 34 (15)

PTA-30V 25 (610) 16 (406) 1" NPTF .302"-32 NC 50 (23)

PTA-42V 31 (787) 16 (406) 1" NPTF .302"-32 NC 57 (26)

PTA-60V 34 (864) 16 (406) 1" NPTF .302"-32 NC 62 (28)

PTA-80V 45 (1,143) 20 (508) 1" NPTF .302"-32 NC 80 (36)

PTA-100V 39 (991) 20 (508) 1" NPTF .302"-32 NC 110 (50)

PTA-125V 50 (1,270) 24 (610) 1" NPTF .302"-32 NC 134 (61)

PTA-160V 47 (1,194) 24 (610) 1-1/2" NPTF .302"-32 NC 177 (80)

PTA-180V 50 (1,270) 24 (610) 1-1/2" NPTF .302"-32 NC 184 (83)

PTA-210V 53 (1,346) 24 (610) 1-1/2" NPTF .302"-32 NC 193 (88)

PTA-447 43 (1,092) 24 (610) 1-1/2" NPTF .302"-32 NC 220 (100)

PTA-448 55 (1,397) 24 (610) 1-1/2" NPTF .302"-32 NC 236 (107)

PTA-449 49 (1,245) 30 (762) 1-1/2" NPTF .302"-32 NC 315 (143)

PTA-450 57 (1,448) 30 (762) 2" NPTF .302"-32 NC 347 (158)

PTA-451 65 (1,651) 30 (762) 2" NPTF .302"-32 NC 378 (172)

PTA-452 76 (1,930) 32 (813) 2" NPTF .302"-32 NC 503 (229)

PTA-453 86.5 (2,197) 36 (914) 3" NPTF .302"-32 NC 795 (361)

PTA-454 98.5 (2,502) 36 (914) 3" NPTF .302"-32 NC 820 (373)

PTA-455 110.5 (2,807) 36 (914) 3" NPTF .302"-32 NC 980 (445)

PTA-456 84 (2,134) 48 (1,219) 3" NPTF .302"-32 NC 1,395 (634)

PTA-457 96 (2,438) 48 (1,219) 3" NPTF .302"-32 NC 1,525 (693)

Model Number SYSTEM CONNECTION CHARGING VALVE

Dimensions are subject to change. Not to be used for construction purposes unless certified.

B

A

A

B

A

B

A

B

DIMENSIONS IN INCHES (MM)

apugliese Highlight

PTA-5 14 (356) 10 (254) 3/4" NPTF .302"-32 NC 22 (10)

apugliese

PTA-5

WIRING DIAGRAMS

SPST

LOAD

120/277VAC

EW101B

1 2

NL N

TIMER

SUPPLY

EW201B

momentary configuration

EW201B ONLY: UNIT MUST BE

CONFIGURED FOR MOMENTARY OPTION

CH 1

TIMER

SUPPLY

3 5 6

120/277VAC

PULSE ON PULSE OFF

L N

1 2

CH 1 CH 2

SPST SPST

TIMER

SUPPLY

120/277VAC

3 4 5

SPDT

EW120B

1 2

L N

LOAD LOAD

N N

DPSTTIMER

SUPPLY

3 5 6

120/277VAC

L LN N N

LOAD LOAD

LOAD

1 2

EW103B

DPSTTIMER

SUPPLY

3 5 6

208 OR 240VAC

L1 L2

1 2

SPST

LOAD

120/277VAC

EW101B

1 2

NL N

TIMER

SUPPLY

EW201B

momentary configuration

EW201B ONLY: UNIT MUST BE

CONFIGURED FOR MOMENTARY OPTION

CH 1

TIMER

SUPPLY

3 5 6

120/277VAC

PULSE ON PULSE OFF

L N

1 2

CH 1 CH 2

SPST SPST

TIMER

SUPPLY

120/277VAC

3 4 5

SPDT

EW120B

1 2

L N

LOAD LOAD

N N

DPSTTIMER

SUPPLY

3 5 6

120/277VAC

L LN N N

LOAD LOAD

LOAD

1 2

EW103B

DPSTTIMER

SUPPLY

3 5 6

208 OR 240VAC

L1 L2

1 2

SPST

LOAD

120/277VAC

EW101B

1 2

NL N

TIMER

SUPPLY

EW201B

momentary configuration

EW201B ONLY: UNIT MUST BE

CONFIGURED FOR MOMENTARY OPTION

CH 1

TIMER

SUPPLY

3 5 6

120/277VAC

PULSE ON PULSE OFF

L N

1 2

CH 1 CH 2

SPST SPST

TIMER

SUPPLY

120/277VAC

3 4 5

SPDT

EW120B

1 2

L N

LOAD LOAD

N N

DPSTTIMER

SUPPLY

3 5 6

120/277VAC

L LN N N

LOAD LOAD

LOAD

1 2

EW103B

DPSTTIMER

SUPPLY

3 5 6

208 OR 240VAC

L1 L2

1 2

SPST

LOAD

120/277VAC

EW101B

1 2

NL N

TIMER

SUPPLY

EW201B

momentary configuration

EW201B ONLY: UNIT MUST BE

CONFIGURED FOR MOMENTARY OPTION

CH 1

TIMER

SUPPLY

3 5 6

120/277VAC

PULSE ON PULSE OFF

L N

1 2

CH 1 CH 2

SPST SPST

TIMER

SUPPLY

120/277VAC

3 4 5

SPDT

EW120B

1 2

L N

LOAD LOAD

N N

DPSTTIMER

SUPPLY

3 5 6

120/277VAC

L LN N N

LOAD LOAD

LOAD

1 2

EW103B

DPSTTIMER

SUPPLY

3 5 6

208 OR 240VAC

L1 L2

1 2

SPECIFICATION SHEET

EW SERIES

MULTIPURPOSE CONTROL

1 OR 2 CHANNELS

24 DAY TIME SWITCH

APPLICATIONS

FEATURES

SCHEDULING:

DAYLIGHT SAVING:

Automatic (can be omitted).

LEAP YEAR:

Automatic Compensation.

MANUAL OVERRIDE:

CLOCK FORMAT:

AM/PM.

POWER OUTAGE BACKUP:

MOMENTARY OPTION:

SPECIFICATIONS

TIMING ACCURACY:

Line Frequency.

INPUT VOLTAGE:

120 - 277VAC, 50/60Hz (automatic detection).

TERMINAL RANGE:

#8 - #16AWG.

OPERATING TEMPERATURE:

-40 °F to 149 °F (-40 °C to 65 °C).

POWER CONSUMPTION:

6VA Max.

ENCLOSURE:

TYPE

EW101B, EW103B, EW201B EW120B

VOLTAGE

(VAC)

RATING VOLTAGE

(VAC)

RATING

NO NO NC

General Purpose 120-277 40A 120-277 30A 30A Inductive 120-277 40A 120-277 30A 30A

Ballast 120 30A 120 30A 10A 208-277 20A 208-277 20A 10A

Tungsten 120 15A 120 15A 2A Pilot Duty 120-277 720VA 120-277 720VA 720VA

Motor

120 1HP 120 1HP 1HP

208 11⁄2HP 208 11⁄2HP 11⁄2HP

240-277 2HP 240-277 2HP 2HP

Resistive 28VDC 30A 28VDC 30A 30A

CAT.

NO.

UPC

CODE

INPUT SUPPLY

(VAC) 50/60Hz

NO. OF

CHANNELS

OUTPUT

DRY CONTACTS

EW101B 82431 120-277 1 SPST

EW103B 82441 120-277 1 DPST

EW120B 82436 120-277 1 SPDT

EW201B 82467 120-277 2 SPST

EW101B-Y 82249 120-277 1 SPST

EW103B-C 82253 120-277 1 DPST

EW103B-Y 82255 120-277 1 DPST

EW120B-C 82437 120-277 1 SPDT

EW120B-Y 82261 120-277 1 SPDT

EW201B-Y 82299 120-277 2 SPST

9730 Northcross Center Court Huntersville, NC 28078 P: 800.321.5847 www.nsiindustries.com

CONTACT RATINGS

ORDERING INFO

ronnie.strickland

PRODUCT DATA

60-2104�10

L4006,7,8; L6006,7,8 Aquastat® Controllers

GENERAL

Aquastat® Controllers are immersion type devices for limiting or regulating the temperature of liquids in boilers, storage tanks, and other applications where temperature control is required.

FEATURES

� L4006, 7, and 8 provide Spst switching for high or low limit or circulator control.

� L4006G includes two Spst switches that provide high limit and circulator control.

� L4006,7; L6006,7 models are available for insertion in:

vertical or horizontal immersion well, vertical or horizontal direct immersion, and surface mounting.

� L4008, L6008 include remote bulb for mounting controller at a location away from the sensing element.

� Totally enclosed Micro Switch� snap-acting switches operate on temperature rise to set point.

� Models calibrated for high limit use are also suitable for low limit control if a separate high limit controller is used.

� Visible control point scale and external adjustment screw, permit easy setting.

� Remote bulb models may be used to sense air temperature in ducts and in outside air sensing applications.

FOR VERTICAL

MOUNTING AND

HORIZONTAL

SENSOR

INSERTION

FOR SURFACE

MOUNTING WITH REMOTE BULB

Contents General Features Specifications Ordering Information Installation Operation Adjustments Checkout Material Safety Data Sheet rmerkel Highlight

WITH REMOTE BULB

rmerkel Highlight L4006 rmerkel Highlight L4006, 7, and 8 provide Spst switching for high or low limit or circulator control.

rmerkel Highlight L4006,7; L6006,7 models are available for insertion in:

vertical or horizontal immersion well, vertical or horizontal direct immersion, and surface mounting.

L4006,7,8; L6006,7,8 AQUASTAT® CONTROLLERS

60-2104�10 2

ORDERING INFORMATION

When purchasing replacement and modernization products from your TRADELINE® wholesaler or distributor, refer to the TRADELINE® Catalog or price sheets for complete ordering number.

If you have additional questions, need further information, or would like to comment on our products or services, please write or phone:

1. Your local Honeywell Automation and Control Products Sales Office (check white pages of your phone directory).

2. Honeywell Customer Care

1885 Douglas Drive North Minneapolis, Minnesota 55422-4386

In Canada�Honeywell Limited/Honeywell Limitée, 35 Dynamic Drive, Scarborough, Ontario M1V 4Z9.

International Sales and Service Offices in all principal cities of the world. Manufacturing in Australia, Canada, Finland, France, Germany, Japan, Mexico, Netherlands, Spain, Taiwan, United Kingdom, U.S.A.

SPECIFICATIONS

IMPORTANT

The specifications given in this publication do not include normal manufacturing tolerances. Therefore, this unit may not exactly match the listed specifications. Also, this product is tested and calibrated under closely controlled conditions, and some minor differences in performance can be expected if those conditions are changed.

SUPER TRADELINE®/TRADELINE MODELS

SUPER TRADELINE controls offer features not available on TRADELINE or standard models, and are designed to replace a wide range of Honeywell and competitive controls.

TRADELINE models are selected and packaged to provide ease of stocking, ease of handling, and maximum replacement value. Specifications of SUPER TRADELINE and TRADELINE controls are the same as those of standard models except as noted below.

SUPER TRADELINE Model: L6006A Aquastat Controller.

SUPER TRADELINE Features:

SUPER TRADELINE package with cross reference label and special instructions.

Factory-set stop at 240° F (116° C).

Vertical or horizontal mount.

Tube of heat-conductive compound.

Insulation: 1-1/2 in. to 3 in. (38 mm to 76 mm).

TRADELINE Models: L4006A,B,E; L4008E; L6006C;

L6008A Aquastat Controllers.

TRADELINE Features Available:

TRADELINE package with cross reference label and special instructions.

Some TRADELINE models include immersion well.

Factory-set stops at 180° F, 240° F, or 250° F (82° C, 116° C, or 121° C).

Vertical or horizontal mount.

Tube of heat-conductive compound.

Insulation depths of 1-1/2 in. or 3 in. (38 or 76 mm).

NOTE: The following specifications are standard. Variances, available as options, are listed in Tables 1 and 2.

Electrical Ratings (A):

Models with 2° F (1° C) fixed differential:

Models with 5° F (3° C) fixed differential or 5° F to 30° F (3° C to 17° C) adjustable differential:

a L6008G only.

Switching:

L4006, L4007, L4008: Spst.

L6006, L6007, L6008: Spdt (breaks R-B and makes R-W on temperature rise at setpoint).

Pressure Rating:

Capillary Bulb (Direct Immersion): 200 psi (1379 kPa).

Immersion Well: 255 psi (1758 kPa).

Sensing Bulb Material: Copper.

Sensing Bulb Fill: Liquid�toluene or silicone oil.

Sensing Bulb Dimensions: 2-7/8 in. (73 mm) long, 3/8 in. (10 mm) diameter.

Wiring: Screw terminals.

Maximum Ambient Temperature: 150° F (66° C).

120 Vac 240 Vac Full Load 2.6 1.3 Locked Rotor 15.6 7.8

110/120 Vac 200/240 Vac 277 Vaca

Full Load 8.0 5.1 4.2 Locked Rotor 48.0 30.6 25.2 Millivoltage 0.25 at 0.25 to 12 Vdc

3 60-2104�10

Approvals:

Underwriters Laboratories Inc:

Remote bulb devices and well-mounted devices shipped without well are component recognized:

File No. MP466, Guide No. MBPR2.

L4006A shipped with well, L4006G, L4007A,B; L6006C for surface mounting, L6006B for direct immersion mounting, and L6007A are listed: File No. MP466, Guide No. MBPR.

L6008G is listed: File No. E4436, Guide No. XAPX.

Canadian Standards Association: File No. LR1620, Guide No. 400-E-O.

ANSI Miswiring: Models with 1/4 in. (6.35 mm) tab terminal meet ANSI Appliance Miswiring Standard.

Mounting:

Horizontal and vertical models mount directly to an immersion well installed in a boiler fitting. L4006H and L6006C contain a bracket and clamp for surface mounting on the pipe or tank. Remote bulb models have three mounting holes in rear of case for screw mounting to a vertical surface.

The L6006B direct immersion model also mounts directly to a boiler fitting.

Finish: Gray.

Dimensions:

Installation: (See Figures 1, 2, and 3).

Immersion Well: (See Fig. 4).

Boiler Fitting and Bulb: (See Fig. 5).

Accessories and Parts:

137536A Scale Lock Assembly: Includes one 137536-767

Scale Lock and one 80844C-767 Screw, No. 3-48 x 3/16 (5 mm).

Q615A1004 Weatherproof Enclosure (for remote bulb devices only).

107408 Heat-Conductive Compound (4-oz. can).

104488 Spring Clip (stainless steel).

124904 Well Adapter.

Immersion Well Assemblies and Compression Fittings:

See form no. 68-0040, Wells and Fittings for Temperature Controllers, for list and ordering information.

Fig. 1. Approximate case installation dimensions in inches (mm) for direct insertion models.

Fig. 2. Approximate installation dimensions in inches (mm) for remote bulb models. Other dimensions are the same as Fig. 1.

M8957A

KNOCKOUT FOR 3/4 (19 )

CONDUIT ON ALL MODELS. SIMILAR

KNOCKOUT ON BOTTOM FOR

HORIZONTAL INSERTION AND

REMOTE BULB MODELS.

1 (25)

5/16 (8)

2 (51) 2-1/8 (54)

5-5/8 (136)

1-7/8 (48)

3/16 (5)

RESET

BUTTON

(L4006E, L4008E

ONLY)

KNOCKOUT FOR 3/4 (19)

CONDUIT ON VERTICAL

INSERTION MODELS ONLY

ELEMENT FOR HORIZONTAL IMMERSION

3/4 (19)

ELEMENT

FOR VERTICAL

IMMERSION

11/16 (18)

3/4 (19)

SENSING

ELEMENT

CAPILLARY

3/8 (10) 1-1/4

(32) ALTERNATE POSITION

OF SENSING ELEMENT

CAPILLARY

13/64

(5) (3)

MOUNTING

HOLE FOR

3/16 IN. (5 MM)

SCREW (3)

15/16 (24)

4-3/16 (106)

ALTERNATE POSITION

OF SENSING ELEMENT

CAPILLARY

M8823

60-2104�10 4

Fig. 3. Approximate installation dimensions in inches (mm) for surface mount models.

Fig. 4. Approximate immersion well dimensions in inches

(mm) for all models except L4006C and L6006B.

Fig. 5. Approximate boiler fitting and bulb dimensions in inches (mm) for L4006C and L6006B.

M8958A

7/8 IN. (22 MM)

STANDARD

KNOCKOUT (2)

(25)

2 (51)

5-5/8 (136)

2-3/4 (70) 2 (51)

CL

1/2 — 14 IN. NPT

7/16 (11)

3 (76)1-1/2 (38) M8789A

1/2 OR 3/4 — 14 IN. NPT

3/8 (10)

3 (76)1-5/16 (33) M8799A

5 60-2104�10

Standard Models:

L4006,A,B,C,E,G; L4007,A,B; L4008A,B.E; L6006A,B,C; L6007A, L6008,A,G,H

Table 1. L4006, L4007, L4008 Controller (SPST Switching) Specifications.

Model Application Range °F (°C)

Midscale Differential

°F (°C) Insertiona

Switching On Temperature

Rise Available Options L4006A High or low limit 40° F to 180° F (4° C to 82° C) or 100° F to 240° F (38° C to 116° C)

2° F or 5° F fixed (1° C or 3° C) or 5° F to 30° F adjustable (3° C to 17° C)

Horizontal Breaks � TRADELINE models available.

� NPT brass spud 1/2 in. or 3/4 in.

(13 mm to 19 mm)

� Special capillary assembly.

� Insertion 3-3/8 in. or

5 in. (86 or 127 mm) � Celsius scale markings.

� Factory-set stops at 160°, 180°, 185°, 200°, 220°, or 230° F (71°, 82°, 85°, 93°, 104°, or 110° C).

� Insulation depths of 1-1/2 in. , 3 in. or 4 in.

(38 mm, 76 mm, or 102 mm).

� Screw and mounting brackets.

� Plastic tubing over well.

� Modified dial with stop.

� Special cover and knobs.

� With ground screw.

L4006B Circulator 100° F to 240° F (38° C to 116° C)

5° F (3° C) fixed or 5° F to 30° F (3° C to 17° C) adjustable

Horizontal Makes � TRADELINE model available.

� Insulation depth 1-1/2 in. or 3 in.

(38 mm or 76 mm).

� NPT brass spud 3/4 in.

(19 mm)

� Screw in front of case on dial suitable for Powerpile® control.

� Factory-set stop at 240° F (116° C).

L4006C High or low limit

65° F to 200° F (18° C to 93° C)

3-1/2° F (2° C) fixed

Horizontal direct immersion

Breaks � TRADELINE model available.

� Less cover.

� Capillary 10 in.

(254 mm).

� NPT brass spud 3/4 in.

(19 mm).

L4006Eb High limit 130° F to 290° F (54° C to 141° C)

Manual reset Horizontal or vertical

Breaks � TRADELINE model available.

� Insulation depth 1-1/2 in. or 3 in.

(38 or 76 mm).

� NPT brass spud 1/2 in. (13 mm)

� Factory-set stop at 250° F (121° C).

� Capillary 8 in. (203 mm).

a Some models include copper well or fitting; specify when ordering. Also specify boiler tapping size 1/2 or 3/4 in.

(13 to 19 mm) NPT and insulation depth.

b Manual reset (trip-free) switch breaks circuit and locks out when controlled medium reaches setpoint. Controlled temperature must drop 20° F (11° C) below setpoint before contacts can be manually reset.

rmerkel Highlight L4006A rmerkel Highlight High or low limit rmerkel Highlight 40° F to 180° F rmerkel Highlight 2° F rmerkel

Available Options

60-2104�10 6

L4006G High limit and circulator control

100° F to 200° F (38° C to 93° C)

10° F (6° C) fixed Horizontal Two switches break simultaneously

� External adjustment knob.

� Insulation depth 4 in.

(102 mm).

� Factory-set stop at

160° F (71° C).

� Celsius scale markings.

� Without well.

L4007A High or low limit

100° F to 240° F (38° C to 116° C)

2° F or 5° F (1° C or 3° C) fixed, 5° F to 30° F (3° C to 17° C) adjustable

Horizontal or vertical

Breaks � Insulation depth 1-1/2 in. or 3 in.

(38 mm or 76 mm).

L4007B Circulator 100° F to 240° F (38° C to 116° C)

5° F (3° C) fixed or 5° F to 30° F (3° C to 17° C) adjustable

Vertical Makes � Celsius scale markings.

L4008A High or low limit

100° F to 240° F (38° C to 116° C) or 130° F to 270° F (54° C to 132° C)

5° F (3° C) fixed, 5° F to 30° F (3° C to 17° C) adjustable

Remote bulb direct immersion

Breaks � Remote capillary 5-1/2 ft (1.7 m), 8-1/2 ft (2.6 m) or 10 ft (3.0 m).

� Factory-set scale stops at 120°, 170°, or 200° F (49°, 77°, or 93° C)

� Celsius scale markings.

� Front cover screw.

L4008B Circulator 100° F to 240° F (38° C to 116° C)

5° F (3° C) fixed or 5° F to 30° F (3° C to 17° C) adjustable

Remote bulb direct immersion

Makes � Capillary 5-1/2 ft (1.7 m).

L4008Eb High limit 40° F to 80° F (4° C to 27° C) or 130° F to 270° F (54° C to 132° C)

Manual reset Remote bulb Breaks � Factory-set scale stops at 140°, 200°, or 250° F (60°, 93°, or 121° C).

� Capillary 5-1/2 ft or 20 ft (1.7m or 6.1 m).

Table 1. L4006, L4007, L4008 Controller (SPST Switching) Specifications. (Cont.)

Model Application Range °F (°C)

Midscale Differential

°F (°C) Insertiona

Switching On Temperature

Rise Available Options a Some models include copper well or fitting; specify when ordering. Also specify boiler tapping size 1/2 or 3/4 in.

(13 to 19 mm) NPT and insulation depth.

b Manual reset (trip-free) switch breaks circuit and locks out when controlled medium reaches setpoint. Controlled temperature must drop 20° F (11° C) below setpoint before contacts can be manually reset.

7 60-2104�10

Table 2. L6006, L6007, L6008 Controller (SPDT Switching) Specifications.

Model Application Range °F (°C)

Midscale Differential

°F (°C) Insertiona Available Options L6006A Circulator and low limit or high limit 100° F to 240° F (38° C to 116° C) or 100° F to 290° F (38° C to 143° C)

5° F (3° C) fixed or 5° F to 30° F (3° C to 17° C) adjustable

Horizontal � SUPER TRADELINE model available.

� Modified dial with stop.

� NPT brass spud 1/2 in. or 3/4

in. (13 mm to 19 mm) � 3-3/8 in. (86 mm) insertion.

� Without well.

� Adapter for horizontal or vertical mount.

� Insulation depth 1-1/2 in. or

3 in. (38 mm or 76 mm).

L6006B Circulator and low limit or high limit 100° F to 240° F (38° C to 116° C)

5° F (3° C) fixed or 5° F to 30° F (3° C to 17° C) adjustable, or 30° F (17° C) fixed.

Horizontal � Direct immersion.

� Insulation depth 1-1/2 in.

(38 mm).

� 3/4 in. (19 mm ) brass compression fitting.

L6006C Circulator, low limit, and high limit

65° F to 200° F (18° C to 93° C)

5° F (3° C) fixed or 5° F to 30° F (3° C to 17° C) adjustable

Horizontal or vertical surface mounted

� TRADELINE model available.

� Strap-on, surface mount.

L6007A Circulator and low limit or high limit

40° F to 180° F (4° C to 82° C)

Fixed Horizontal or vertical

� Insulation depth 1-1/2 in. or 3

in. (38 mm or 76 mm).

L6008A Circulator and low limit cooling

100° F to 240° F (38° C to 116° C) or -30° F to +70° F (-35° C to +21° C)

5° F (3° C) fixed or 5° F to 30° F (3° C to 17° C) adjustable

Remote bulb � TRADELINE models available.

� Modified dial with stop.

� Capillary 5-1/2 ft (1.7 m).

L6008G Two-stage Aquastat Controller to cycle two-stage gas valve.

130° F to 230° F (54° C to 110° C) or 60° F to 160° F (16° C to 71° C)

3-1/2° F (2° C) fixed

Remote bulb � Capillary 6 ft (1.8 m).

� Adjustable interstage differential; 5° F to 10° F (2° C to 6° C).

L6008H (maximum temperature of element 405° F (207° C))

Low fire Aquastat Controller

150° F to 200° F (66° C to 93° C)

15° F (8° C) fixed

Remote bulb � Capillary 33 in. (0.8 m).

a Some models include copper well or fitting; specify when ordering. Also specify boiler tapping size 1/2 or 3/4 in. NPT and insulation depth.

60-2104�10 8

INSTALLATION

When Installing This Product�

1. Read these instructions carefully. Failure to follow them could damage the product or cause a hazardous condition.

2. Check the ratings given in the instructions and on the product to make sure the product is suitable for your application.

3. Installer must be a trained, experienced service technician.

4. After installation is complete, check product operation as provided in these instructions.

WARNING

Explosion Hazard.

Can cause serious injury, death or property damage.

This product is intended for use only in systems with a pressure relief valve.

WARNING

Electrical Shock Hazard.

Can cause serious injury or death.

Disconnect power supply before beginning installation to prevent electrical shock or equipment damage.

CAUTION

Equipment Damage Hazard.

Use of incorrect device or improper installation can damage the system.

1. Do not replace immersion-type Aquastat Controller with strap-on Aquastat Controller.

2. Do not secure draw nut so tightly that retainer clamp can collapse tubing.

IMPORTANT

1. Terminals on these Aquastat relays are approved for copper wire only.

2. Controller may be used with or without immersion well. If used, well must snugly fit sensing bulb for best thermal response. Insert bulb until it rests against the bottom of the well. Use well of correct length and bend the tubing, if necessary, to provide enough force to hold the bulb against the bottom of the well. Avoid making a sharp bend in the tubing as it can produce a break in the tubing and cause loss of fill. This condition causes the High and Low Limit controls to be made continuously.

3. If well does not snugly fit on bulb, use the heat-conductive compound, included with Super Tradeline and Tradeline models, as follows: Fold the plastic bag of compound lengthwise and twist gently. Snip the end of the bag and insert into the well. Slowly pull out the bag while squeezing firmly to distribute compound evenly in the well. Insert the bulb into the well. Bend the tubing, if necessary, to provide force to hold the bulb against the bottom of the well and to hold the outer end of the bulb firmly in contact with the side of the well. Wipe off excess compound.

The manufacturer usually provides a tapping for insertion of the controller sensing element. This tapping is located at a point where typical water temperature can be measured.

Depending on the model, the element is inserted in an immersion well, through a boiler fitting, or directly immersed.

Installation should be made by a qualified service technician.

Follow the instructions furnished by the system manufacturer, if available. Otherwise, refer to appropriate procedure listed below.

Mounting Immersion Well and Direct Immersion Models (L4006A,B,C,E,G;

L4007A,B; L6006A,B; L6007A)

Installing Immersion Well Models (L4006A,B,E,G; L4007A,B; L6006A; L6007A) On an existing installation, shut off the power and remove the old control. If the old immersion well appears suitable, and if the adapter clamp on the Aquastat Controller fits the old well spud, this well does not need to be replaced.

To replace the well:

1. If the system is filled, drain the system to a point below the boiler tapping.

2. Remove the old well from the boiler tapping.

3. Install the immersion well included with the controller. If the boiler tapping is greater than 1/2 in. (13 mm), use a reduction fitting to adapt the boiler opening to the 1/2 in.

(13 mm) threads that are standard with the well or fitting.

Fittings with 3/4 in. (19 mm) threads are also available.

4. Fill the system. Make sure that the well is screwed in tightly enough to prevent leakage. Do not use the case as a handle to tighten the well after the controller is secured to the well.

To install the controller:

1. Loosen the screw (at the top of the case, above the scale setting), and remove the cover. Loosen the two screws that secure the adapter clamp. (See Fig. 6).

2. Insert the sensing element into the immersion well.

3. Fasten the case of the Aquastat Controller to the well with the adapter clamp. Make certain that the clamp is properly positioned over the groove of the well spud.

Also, be sure the flange at the opening of the well fits snugly into the opening of the case. The sensing bulb must bottom in the well.

NOTE: Some models include up to 3 in. (76 mm) extra capil-lary tubing inside the case. In these models, pull out the extra tubing, if needed.

9 60-2104�10

Fig. 6. Internal view of L6006A.

Installing Direct Immersion Models (L4006C, L6006B) Models that provide for direct immersion of the sensing element into the boiler include a bulb compression fitting assembly instead of an immersion well. Install the fitting in the boiler tapping as follows:

1. Be sure the sealing washer is in place as shown in Fig. 7. Make sure that the spud of the bulb compression fitting is screwed in tightly enough to prevent leaking.

Fig. 7. Direct immersion model with fitting partially removed.

2. Insert the immersion sensing bulb through the bulb compression fitting. Adjust the adapter clamp so that the clamp fits over the groove at the opening of the bulb compression fitting.

3. Tighten the adapter clamp screws so that the Aquastat Controller is firmly attached to the bulb compression fitting.

Mounting Remote Bulb Models (L4008A,B,E; L6008A,G,H) The remote temperature-sensing bulb can either be installed in an immersion well (See Fig. 8) that extends into the boiler or tank, or it can be directly immersed in the controlled medium (See Fig. 9). For installations that do not use a well, secure the remote bulb with a bulb compression fitting (See Fig. 10), or capillary compression fitting. (See Fig. 11).

Order well, well adapter, bulb compression fitting or capillary compression fitting separately. See form no. 68-0040, Wells and Fittings for Temperature Controllers. If used, well must snugly fit sensing bulb for the best thermal response. Insert bulb until it rests against the bottom of the well. Hold it there while tightening the tubing clamp. (See Fig. 8).

The boiler manufacturer usually provides a tapping for the insertion of the Aquastat Controller sensing element. This tapping should be located at a point where typical water temperature can be measured. Never locate the bulb or protecting immersion well close to a hot or cold water inlet or a steam coil.

If the system is filled, drain system to a point below the boiler tapping, or wherever the sensing bulb is to be installed.

The bulb can also be installed in the supply line of an indirect water heater, in the direct water heater itself, or in the feed riser, about 6 in. (153 mm) above the boiler. If the riser is valved, the bulb can be installed between the boiler and the valve.

NOTE: Do not make sharp bends or kinks in the capillary.

Make bends no sharper than 1 in. (25 mm) radius.

After installing the controller, carefully coil the excess capillary at the bottom of the controller case.

Mounting Immersion Well

1. Screw the well into the boiler, tank, or pipe tapping.

2. Insert the bulb in the well, pushing the tubing until the bulb bottoms in the well.

3. Attach the retainer clamp to the end of the well spud.

Loosen the draw nut and spread the jaws of the clamp with the screwdriver if necessary. (See Fig. 8).

4. With the retainer clamp attached to the well spud (be sure the jaws of the clamp hook over the ridge at the end of the spud, as shown at points A in Fig. 8), adjust the tubing to fit through the retainer clamp groove, as shown at point B in Fig. 8.

5. Tighten the draw nut so that the retainer clamp is firmly attached to the well spud and the tubing is held securely in place.

M8806A

SETPOINT

INDICATING DIAL

DIFFERENTIAL

ADJUSTMENT

WHEEL

ADAPTER CLAMP

SCREWS

INSERTION

ELEMENT

WITH VERTICAL MOUNTING OF

IMMERSION WELL, ELEMENT IS

ATTACHED TO BOTTOM OF THE

CASE.

SELECT MODELS HAVE SCREW

TERMINAL, NOT TAB TERMINAL.

M8774ASENSING BULB

BULB COMPRESSION

FITTING

SEALING WASHER

ADAPTER CLAMPS

FIT OVER

GROOVE

SPLIT SLEEVE

ADAPTER

CLAMP

60-2104�10 10

Fig. 8. Immersion well fitting.

Fig. 9. Internal view of L4008L or L6008G.

Mounting With Bulb Compression Fitting

1. Screw the fitting into the boiler or pipe tapping.

2. Slide the sealing washer onto the bulb.

3. Insert the bulb into the fitting until the bulb bottoms.

4. Slide the split sleeve into the fitting. (See Fig. 10).

Fig. 10. Bulb compression fitting.

Use with L4006A,B; L6008A.

5. Place clamps A and B on the assembly so that the sleeve is drawn into the fitting when the screws are tightened.

NOTE: Make sure that the nub on clamp A…