Alternate_Coating:_Tnemec_Approved_Equal_.pdf
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- Attached to
- Aerator Tank & Flume Clean and Recoating of Interior and Exterior of Aerator tanks and Flumes
- Solicitation number
- IFB- 25 - 044
- Issued by
- Pinellas County, Florida
About this file
The document is a comprehensive technical product data sheet from Tnemec Company, Inc. providing recommended coating systems for the Cosme Water Treatment Plant (WTP) Aerator Ground Storage Tanks (GSTs) located at 16015 Race Track Road in Odessa, Florida. The document details multiple coating systems for different surfaces and exposure conditions, including specific recommendations for concrete and metal surfaces in atmospheric and immersion environments.
The recommended coating systems include various Tnemec product series such as Series 21 Epoxoline for immersion applications, Series N69 Hi-Build Epoxoline II for steel and concrete protection, Series 94-H2O Hydro-Zinc for primers, and Series 1026 Enduratone for topcoats. Each system specifies detailed application requirements, including surface preparation methods, primer and topcoat specifications, dry film thickness ranges, and recommended application techniques. The document provides technical specifications for each coating system, including volume solids, recommended dry film thickness, curing times, and performance criteria such as adhesion, abrasion resistance, and environmental exposure testing results.
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Project: Cosme WTP Aerator GSTs Location: 16015 Race Track Rd. Odessa, FL 33556 Tnemec Representative: Chad Holmes (727)201-6706, cholmes@tnemec.com
Tnemec Recommended Coating Systems
The coating systems herein are provided as an “equal” alternative to the basis of design coatings. They are not intended to remove or replace or the general specification language and requirements. The selected applicator is still required to meet all other specification requirements for this project which do not conflict with the listed coating systems herein.
System # Substrate & Service Coating System Section 4.9 Concrete –
Atmospheric Exposure
• Surface Preparation: Reference original specification.
• Patching: Series N218 as needed.
• Primer (Optional): Series 151 @ 0.7 – 1.5 mils.
• Intermediate: Series 156 @ 4.0 - 8.0 mils.
• Finish: Series 1026 @ 2.0 – 3.0 mils.
Section 4.9 Metal – Atmospheric
Exposure
• Surface Preparation: Reference original specification.
• Primer: Series N69 @ 5.0 – 10.0 mils
• 2nd Coat: Series 1094 @ 3.0 - 5.0 mils.
Section 4.9 Concrete – Immersion • Surface Preparation: Reference original specification.
• Patching/Resurfacing: Series 217 or Series N218 as needed,
• Primer: Series N140 @ 2.0 – 4.0 mils.
• Intermediate: Series 21 @ 12.0 – 18.0 mils.
• Finish: Series 21 @ 12.0 – 18.0 mils.
Section 4.9 Metal – Immersion
(AWWA D102 No. 6)
• Surface Preparation: Reference original specification.
• Primer: Series 94H2O @ 2.5 – 3.5 mils.
• Topcoat: Series 21 @ 10.0 – 18.0 mils.
EPOXOLINE ®
PRODUCT DATA SHEET
SERIES 21
PRODUCT PROFILE
© June 3, 2024 by Tnemec Company, Inc. PDS21
GENERIC DESCRIPTION Phenalkamine Epoxy
COMMON USAGE High solids, immersion-grade coating offering exceptional build per coat for long-term corrosion resistance. For use on the interior and exterior of steel or concrete tanks, reservoirs, pipes, valves, pumps, and equipment, as well as other steel and concrete substrates. Specially formulated to meet the latest requirements for use in potable water applications.
COLORS WH16 Off White, 35GR Black, 33GR Gray, 39BL Delft Blue, 1211 Red, 1255 Beige. Note: Epoxies chalk with extended exposure to sunlight. Lack of ventilation, incomplete mixing, miscatalyzation or the use of heaters that emit carbon dioxide and carbon monoxide during application and initial stages of curing may cause yellowing to occur. Important:
Due to the product's curing agent chemistry, color variations can be pronounced. However, these changes in color are aesthetic only and will not affect performance or certifications. Contact your Tnemec representative for more information.
SPECIAL QUALIFICATIONS Certified by NSF International in accordance with NSF/ANSI/CAN Std. 61 and the extraction requirements of NSF/ANSI/CAN 600. Series 21 is qualified for interior use on tanks and reservoirs, pipes, fittings, valves, and pumps.
Reference Tnemec’s certified product listing at www.nsf.org for additional details.
Series 21 conforms to AWWA C 210.
Conforms to AWWA D102 Inside Systems No. 1, 2, 5, and 6.
A two-coat and three-coat system of Series 21 meets the requirements of AWWA C550 Protective Interior Coatings for Valves and Hydrants. Contact your Tnemec representative for more information.
Published technical data and instructions are subject to change without notice. The online catalog at www.tnemec.com should be referenced for the most current technical data and instructions or you may contact your Tnemec representative for current technical data and instructions.
COATING SYSTEM
PRIMERS Steel: Self-priming, Series 1, L69, L69F, N69, N69F, 91-H2O, 94-H2O, 98-H2O, L140, L140F, N140, N140F, 394 Concrete: Self-priming, Series L69, L69F, N69, N69F, L140, L140F, N140, N140F, 215, 218 CMU: Self-priming or Series 215 Note: The following maximum recoat times apply; itself, 30 days; Series L69, N69, nine months; Series 1, L140, N140, 12 months.
TOPCOATS Series 21, 22, FC22, 72, 73, 406, 1028, 1029, 1094, 1095, 1096. Note: A 14-day maximum recoat time applies when topcoating with Series 22, FC22. A 30-day maximum recoat time applies when topcoating with itself and Series 72, 73, 406, 1028, 1029. A nine-month maximum recoat time applies when topcoating with Series 1094, 1096. A 12-month maximum recoat time applies when topcoating with Series 1095.
Published technical data and instructions are subject to change without notice. The online catalog at www.tnemec.com should be referenced for the most current technical data and instructions or you may contact your Tnemec representative for current technical data and instructions.
SURFACE PREPARATION
PRIMED STEEL Immersion Service: Scarify the Series L140, L140F, N140, N140F prime coat surface by brush-blasting with fine abrasive before topcoating if it has been exterior exposed for 30 days or longer and 21 is the specified topcoat.
Non-Potable, Immersion Service: Scarify the Series L69, L69F, N69, N69F prime coat surface by brush-blasting with fine abrasive before topcoating if it has been exterior exposed for 30 days or longer and 21 is the specified topcoat.
STEEL Immersion Service: SSPC-SP10/NACE 2 Near-White Blast Cleaning with a minimum angular anchor profile of 2.0 mils.
Non-Immersion Service: SSPC-SP6/NACE 3 Commercial Blast Cleaning with a minimum angular anchor profile of 2.0 mils. Note: Abrasive blast cleaning generally produces the best coating performance. If conditions will not permit this, Series 21 may be applied to SSPC-SP2 or SP3 Hand or Power Tool Cleaned surfaces.
CAST/DUCTILE IRON All external surfaces of ductile iron pipe and fittings shall be delivered to the application facility without asphalt or any other protective lining on the exterior surface. All oils, small deposits of asphalt paint, grease, and soluble deposits should be removed and uniformly abrasive blasted using angular abrasive in accordance with NAPF 500-03-04: External Pipe Surface condition. When viewed without magnification, the exterior surfaces shall be free of all visible dirt, dust, loose annealing oxide, rust, mold coating and other foreign matter. Any area where rust reappears before application shall be reblasted. The surface shall contain a minimum angular anchor profile of 1.5 mils (38.1 microns) (Reference NACE RP0287 or ASTM D 4417, Method C).
CONCRETE Allow new cast-in-place concrete to cure a minimum of 28 days at 75°F (24°C). Verify concrete dryness in accordance with ASTM F 1869 “Standard Test Method for Measuring Moisture Vapor Emission Rate of Concrete Subfloor Using Anhydrous Calcium Chloride” (moisture vapor transmission should not exceed three pounds per 1,000 square feet in a 24 hour period), F 2170 “Standard Test Method for Determining Relative Humidity in Concrete using in situ Probes” (relative humidity should not exceed 80%), or D 4263 “Standard Test Method for Indicating Moisture in Concrete by the Plastic Sheet Method” (no moisture present). Prepare concrete surfaces in accordance with NACE No. 6/SSPC-SP13 Joint Surface Preparation Standards and ICRI Technical Guidelines. Abrasive blast, shot-blast, water jet or mechanically abrade concrete surfaces to remove laitance, curing compounds, hardeners, sealers and other contaminants and to provide a minimum ICRI-CSP 3 surface profile. Large cracks, voids and other surface imperfections should be filled with a recommended filler or surfacer.
ALL SURFACES Must be clean, dry and free of oil, grease, chalk and other contaminants.
Published technical data and instructions are subject to change without notice. The online catalog at www.tnemec.com should be referenced for the most current technical data and instructions or you may contact your Tnemec representative for current technical data and instructions.
TECHNICAL DATA
VOLUME SOLIDS 82% ± 2.0% (mixed) †
RECOMMENDED DFT 4.0 to 20.0 mils (100 to 510 microns). Note: Thickness requirements will vary with the substrate, application method, and exposure. Contact your Tnemec representative.
CURING TIME Temperature To Handle To Topcoat Potable Water Immersion
90°F (32°C) 2 hours 4 hours 7 days
75°F (24°C) 3 hours 5 hours 7 days
65°F (18°C) 5 hours 9 hours 8 days
55°F (13°C) 12 hours 18 hours 10 days
45°F (7°C) 20 hours 24 hours 12 days
40°F (4°C) 22 hours 28 hours 16 days
35°F (2°C) 64 hours 72 hours 18 days
Curing time varies with surface temperature, air movement, humidity, and film thickness. Note: Series 21 will continue to cure below 32°F (0°C), but at a slower speed. Please contact Tnemec Technical Services to discuss project-specific details.
Note: Maximum recoat time with itself is 30 days.
VOLATILE ORGANIC COMPOUNDS Unthinned: 1.20 lbs/gallon (144 grams/litre) Thinned 5% (No. 88 Thinner): 1.46 lbs/gallon (175 grams/litre) †
HAPS Unthinned: 1.14 lbs/gal solids Thinned 5% (No. 88 Thinner): 1.47 lbs/gal solids
THEORETICAL COVERAGE 1,315 mil sq ft/gal (31.5 m²/L at 25 microns). See APPLICATION for coverage rates. †
NUMBER OF COMPONENTS Two: Part A (epoxy) and Part B (amine)
MIXING RATIO By volume: two (Part A) to one (Part B)
PACKAGING Part A Part B When Mixed
Large Kit 2-5 gallon pails 1-5 gallon pail 15 gallons (56.8 L)
Medium Kit 1-6 gallon pail (partially filled)
1-3 gallon pail (partially filled) 5 gallon (18.9 L)
Small Kit 1-1 gallon can (partially filled)
1-1 gallon can (partially filled) 1 gallon (3.79 L)
NET WEIGHT PER GALLON 12.91 ± 0.25 lbs (5.86 ± 0.11 kg) †
STORAGE TEMPERATURE Minimum 20°F (-7°C) Maximum 110°F (43°C) Prior to application, the material temperature should be above 60°F (16°C). It is suggested the material be stored at this temperature at least 48 hours prior to use.
TEMPERATURE RESISTANCE (Dry) Continuous 250°F (121°C) Intermittent 275°F (135°C)
SHELF LIFE 12 months at recommended storage temperature.
FLASH POINT - SETA Part A: 85°F (29°C) Part B: 134°F (57°C)
HEALTH & SAFETY Paint products contain chemical ingredients which are considered hazardous. Read container label warning and Material Safety Data Sheet for important health and safety information prior to the use of this product.
Keep out of the reach of children.
© June 3, 2024 by Tnemec Company, Inc. PDS21
PRODUCT DATA SHEET
EPOXOLINE ® | SERIES 21
APPLICATION
PRODUCT DATA SHEET
EPOXOLINE ® | SERIES 21
PRODUCT DATA SHEET
EPOXOLINE ® | SERIES 21
PRODUCT DATA SHEET
EPOXOLINE ® | SERIES 21
PRODUCT DATA SHEET
EPOXOLINE ® | SERIES 21
PRODUCT DATA SHEET
EPOXOLINE ® | SERIES 21
PRODUCT DATA SHEET
EPOXOLINE ® | SERIES 21
PRODUCT DATA SHEET
EPOXOLINE ® | SERIES 21
PRODUCT DATA SHEET
EPOXOLINE ® | SERIES 21
COVERAGE RATES Dry Mils (Microns) Wet Mils (Microns) Sq Ft/Gal (m²/Gal)
Minimum 4.0 (100) 5.0 (125) 329 (30.5)
Maximum 20.0 (510) 24.0 (610) 66 (6.1)
Note: Maximum of 20.0 mils DFT in one coat. Allow for overspray and surface irregularities. Wet film thickness is rounded to the nearest 0.5 mil or 5 microns. Application of coating below minimum or above maximum recommended dry film thicknesses may adversely affect coating performance.
MIXING Mix the entire contents of Part A and Part B separately. Scrape all of the Part B into the Part A pail by using a flexible spatula. Use a variable speed drill with a PS Jiffy blade and mix the blended components for a minimum of two minutes.
Apply the mixed material within pot life limits after agitation. Note: Both components must be above 50°F (10°C) prior to mixing. For optimum application properties, the material temperature should be above 60°F (16°C). For applications to surfaces between 35°F to 50°F (2°C to 10°C) allow mixed material to stand 30 minutes and restir before use. Note: A large volume of material will set up quickly if not applied or lessened in mass. Caution: Do not reseal mixed material.
An explosion hazard may be created.
THINNING Caution: Do not add thinner to Part A prior to mixing with Part B. For air spray, airless spray, brush or roller, thin up to 5% or 3/8 pint per gallon with No. 88 Thinner.
POT LIFE 2 hours at 77°F (21°C) 1 hour at 90°F (32°C)
SPRAY LIFE 1 hour at 77°F (21°C) 30 minutes at 90°F (32°C)
APPLICATION EQUIPMENT Air Spray
Gun Fluid Tip Air Cap Air Hose ID Mat’l Hose ID Atomizing Pressure Pot Pressure
DeVilbiss JGA E 765 or 704 5/16” or 3/8” (7.9 or 9.5 mm)
3/8” or 1/2” (9.5 or 12.7 mm)
75-100 psi (5.2-6.9 bar)
10-20 psi (0.7-1.4 bar)
Low temperatures or longer hoses require higher pot pressure.
Airless Spray
Tip Orifice Atomizing Pressure Mat’l Hose ID Manifold Filter
0.015”-0.025” (380-635 microns)
3000-4500 psi (207-310 bar)
1/4” or 3/8” (6.4 or 9.5 mm)
60 mesh (250 microns)
Use appropriate tip/atomizing pressure for equipment, applicator technique and weather conditions.
Roller: Roller application optional when environmental restrictions do not allow spraying. Use 3/8” or 1/2” (9.5 mm to
12.7 mm) synthetic woven nap covers.
Brush: Recommended for small areas only. Use high quality natural or synthetic bristle brushes.
SURFACE TEMPERATURE Minimum 35°F (2°C) Maximum 135°F (57°C) The surface should be dry and at least 5°F (3°C) above the dew point. Note: For Series 21 cure capabilities below 35°F (2°C), contact Tnemec Technical Services.
CLEANUP Flush and clean all equipment immediately after use with the recommended thinner or MEK.
† Values may vary with color.
© June 3, 2024 by Tnemec Company, Inc. PDS21
PRODUCT DATA SHEET
EPOXOLINE ® | SERIES 21
WARRANTY & LIMITATION OF SELLER'S LIABILITY: Tnemec Company, Inc. warrants only that its coatings represented herein meet the formulation standards of Tnemec Company, Inc. THE WARRANTY DESCRIBED IN THE ABOVE PARAGRAPH SHALL BE IN LIEU OF ANY OTHER WARRANTY, EXPRESSED OR IMPLIED, INCLUDING BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. THERE ARE NO WARRANTIES THAT EXTEND BEYOND THE DESCRIPTION ON THE FACE HEREOF. The buyer's sole and exclusive remedy against Tnemec Company, Inc. shall be for replacement of the product in the event a defective condition of the product should be found to exist and the exclusive remedy shall not have failed its essential purpose as long as Tnemec is willing to provide comparable replacement product to the buyer. NO OTHER REMEDY (INCLUDING, BUT NOT LIMITED TO, INCIDENTAL OR CONSEQUENTIAL DAMAGES FOR LOST PROFITS, LOST SALES, INJURY TO PERSON OR PROPERTY, ENVIRONMENTAL INJURIES OR ANY OTHER INCIDENTAL OR CONSEQUENTIAL LOSS) SHALL BE AVAILABLE TO THE BUYER. Technical and application information herein is provided for the purpose of establishing a general profile of the coating and proper coating application procedures. Test performance results were obtained in a controlled environment and Tnemec Company makes no claim that these tests or any other tests, accurately represent all environments. As application, environmental and design factors can vary significantly, due care should be exercised in the selection and use of the coating.
Tnemec Company, Inc. 123 West 23rd Avenue North Kansas City, Missouri 64116 USA +1 816-483-3400 tnemec.com
PDS21© June 3, 2024 by Tnemec Company, Inc. Page 3 of 3
HYDRO-ZINC MCU ®
SERIES 94-H2O
PRODUCT PROFILE
© September 17, 2024 by Tnemec Company, Inc. PDS94H2O
GENERIC DESCRIPTION Aromatic Urethane, Zinc-Rich
COMMON USAGE A single-component, moisture-cured, zinc-rich primer for steel structures, including the interior and exterior of steel potable water tanks. Commonly used in commercial, industrial, and marine markets in various applications to provide outstanding long-term corrosion resistance when used as a primer in conjunction with other Tnemec coatings. Series 94- H2O has no maximum recoat time, cures quickly and offers rapid recoat at surface temperatures down to 35°F (2°C).
Note: When used in conjunction with cathodic protection, anodes or impressed current systems should not provide current demand more negative than –1.05 volts relative to a copper–copper sulfate reference electrode half-cell.
COLORS Greenish-gray
ZINC PIGMENT 83% by weight in dried film
SPECIAL QUALIFICATIONS Certified by NSF International in accordance with NSF/ANSI/CAN Std. 61 and the extraction requirements of NSF/ANSI/CAN 600. Reference Tnemec’s certified product listing at www.nsf.org for additional details.
Meets zinc-rich primer requirements of the latest edition of AWWA D102 Standard for Inside System No. 3, 5, and 6 and Outside System No. 3, 4, and 6. Series 94-H2O uses a zinc pigment which meets the requirements of ASTM D 520 Type III and contains less than 0.002% lead.
Series 94-H2O meets the requirements of LEED-Low-Emitting Materials, Collaborative for High-Performance Schools-Paints & Coatings, WELL Building Standard-VOC Restrictions, and Living Building Challenge–Healthy Interior Performance.
Contact your Tnemec representative for more information.
This product is part of a coating system tested in accordance with ISO 12944-6 (2018). Contact your Tnemec representative for coating system test results.
Published technical data and instructions are subject to change without notice. The online catalog at www.tnemec.com should be referenced for the most current technical data and instructions or you may contact your Tnemec representative for current technical data and instructions.
COATING SYSTEM
TOPCOATS Interior: Series 21, 22, FC22, L140, L140F, N140, N140F, 215, 406.
Exterior: Series 66, L69, L69F, N69, N69F, 73, 115, V115, 156, 161, 215, 1026, 1028, 1029, 1080, 1081, 1094, 1095, 1096.
Note: Certain topcoat colors may not provide one-coat hiding depending on the method of application. Contact your Tnemec representative. Note: Series 94-H2O must be exterior exposed for three days prior to topcoating with Series 1028 or 1029.
Published technical data and instructions are subject to change without notice. The online catalog at www.tnemec.com should be referenced for the most current technical data and instructions or you may contact your Tnemec representative for current technical data and instructions.
SURFACE PREPARATION
Wet Interior: SSPC-SP10/NACE 2 Near-White Blast Cleaning with a minimum angular anchor profile of 1.5 mils.
Exterior or Dry Interior: SSPC-SP6/NACE 3 Commercial Blast Cleaning with a minimum angular anchor profile of 1.5 mils.
Published technical data and instructions are subject to change without notice. The online catalog at www.tnemec.com should be referenced for the most current technical data and instructions or you may contact your Tnemec representative for current technical data and instructions.
TECHNICAL DATA
VOLUME SOLIDS 62.0 ± 2.0% (mixed)
RECOMMENDED DFT 2.5 to 3.5 mils (65 to 90 microns) per coat. Note: Reference the NSF website at www.nsf.org for details on the maximum allowable DFT.
CURING TIME Temperature † To Handle • To Recoat •
75°F (24°C) 2 hours 8 hours
55°F (11°C) 4 hours 12 hours
35°F (2°C) 6 hours 16 hours
† 50% relative humidity. • Without the addition of No. 44-710 Urethane Accelerator.
Note: Refer to product listings on www.nsf.org for specific potable water return to service information. Curing time will vary with surface temperature, humidity, and film thickness. Ventilation: When used in enclosed areas, provide adequate ventilation during application and cure. Note: For faster curing, low humidity, and low-temperature applications, add No.
44-710 Urethane Accelerator (see separate product data sheet). Note: For cure times to immersion service, reference the specified Tnemec interior topcoat product data sheet.
VOLATILE ORGANIC COMPOUNDS Unthinned: 0.74 lbs/gallon (89 grams/litre) Thinned 15% (No. 49 Thinner): 0.74 lbs/gallon (89 grams/litre) Thinned 10% (No. 3 Thinner): 1.57 lbs/gallon (188 grams/litre) Thinned 10% (No. 2 Thinner): 1.56 lbs/gallon (187 grams/litre)
HAPS Unthinned: 1.68 lbs/gal solids Thinned 15% (No. 49 Thinner): 1.68 lbs/gal solids Thinned 10% (No. 3 Thinner): 1.72 lbs/gal solids Thinned 10% (No. 2 Thinner): 2.84 lbs/gal solids
THEORETICAL COVERAGE 996 mil sq ft/gal (24.4 m²/L at 25 microns). See APPLICATION for coverage rates.
NUMBER OF COMPONENTS One
PACKAGING 5 gallon (18.9 L) pails (yielding 3 gallons) and 1 gallon (3.79 L) cans.
NET WEIGHT PER GALLON 24.92 ± 0.60 lbs (11.30 ± 0.27 kg)
STORAGE TEMPERATURE Minimum 20°F (-7°C) Maximum 110°F (43°C)
TEMPERATURE RESISTANCE Dry (Continuous) 250°F (121°C) Intermittent 300°F (149°C)
SHELF LIFE 9 months at recommended storage temperature.
FLASH POINT - SETA 82°F (28°C)
HEALTH & SAFETY Paint products contain chemical ingredients which are considered hazardous. Read container label warning and Safety Data Sheet for important health and safety information prior to the use of this product.
Keep out of the reach of children.
© September 17, 2024 by Tnemec Company, Inc. PDS94H2O
PRODUCT DATA SHEET
HYDRO-ZINC MCU ® | SERIES 94-H2O
APPLICATION
PRODUCT DATA SHEET
HYDRO-ZINC MCU ® | SERIES 94-H2O
PRODUCT DATA SHEET
HYDRO-ZINC MCU ® | SERIES 94-H2O
PRODUCT DATA SHEET
HYDRO-ZINC MCU ® | SERIES 94-H2O
PRODUCT DATA SHEET
HYDRO-ZINC MCU ® | SERIES 94-H2O
PRODUCT DATA SHEET
HYDRO-ZINC MCU ® | SERIES 94-H2O
PRODUCT DATA SHEET
HYDRO-ZINC MCU ® | SERIES 94-H2O
PRODUCT DATA SHEET
HYDRO-ZINC MCU ® | SERIES 94-H2O
PRODUCT DATA SHEET
HYDRO-ZINC MCU ® | SERIES 94-H2O
PRODUCT DATA SHEET
HYDRO-ZINC MCU ® | SERIES 94-H2O
COVERAGE RATES Dry Mils (Microns) Wet Mils (Microns) Sq Ft/Gal (m²/Gal)
Suggested 3.0 (75) 5.0 (125) 331 (30.8)
Minimum 2.5 (65) 4.0 (100) 398 (37.0)
Maximum 3.5 (90) 5.5 (140) 284 (26.4)
Allow for overspray and surface irregularities. Wet film thickness is rounded to the nearest 0.5 mil or 5 microns.
Application of coating below minimum or above maximum recommended dry film thicknesses may adversely affect coating performance. Reference the NSF website at www.nsf.org for details on the maximum allowable DFT.
MIXING Stir thoroughly making sure no pigment remains on the bottom of the can. Use an air-driven power mixer and keep material under constant agitation while mixing. Do not use material beyond pot life limits.
THINNING For air spray, thin up to 15% or 1 ¼ pints (570 mL) per gallon with No. 49 Thinner or thin up to 10% or 3/4 pint (380 mL) per gallon with No. 2 or No. 3 Thinner. (Use No. 2 if ambient temperatures are below 80°F (27°C) and No. 3 if above 80°F (27°C).) For brush or roller, thin up to 5% or ¼ pint (190 mL) per gallon with No. 49 Thinner or thin up to 10% or 3/4 pint (380 mL) per gallon with No. 2 or No. 3 Thinner. Thinning is normally not required for airless spray. Note: No.
49 Thinner may be used where VOC restrictions apply. Caution: Series 94-H2O certification is based on thinning with No. 49, No. 2 or No. 3 Thinner. Use of any other thinner voids NSF/ANSI/CAN Std. 61 certification.
POT LIFE 8 hours at 77°F (25°C) and 50% R.H.
Caution: This product cures with moisture acting as a catalyst. Incorporation of moisture or moisture laden air (humidity) during use will shorten pot life. Avoid continual agitation at high RPM. When feasible keep containers of mixed material covered during use.
APPLICATION EQUIPMENT Note: When intermediate and finish coats are white or light colors, best hiding of this dark color primer can be achieved by spray application; or when roller applied, by using 1/4” nap covers.
Air Spray
Gun Fluid Tip Air Cap Air Hose ID Mat’l Hose ID Atomizing Pressure Pot Pressure
DeVilbiss JGA † E 704 or 765 5/16” or 3/8”
(7.9 or 9.5 mm)
3/8” or 1/2” (9.5 or 12.7 mm)
40-50 psi (2.8-3.4 bar)
10-20 psi (0.7-1.4 bar)
† (with heavy mastic spring) Low temperatures or longer hoses will require additional pressure. Use pressure pot equipped with an agitator and keep pressure pot at same level or higher than the spray gun. Compressed air must be dry.
Airless Spray
Tip Orifice Atomizing Pressure Mat’l Hose ID Manifold Filter
0.015”-0.019” (380-481 microns)
Reversible Tip
3000-4000 psi (207-276 bar)
1/4” or 3/8” (6.4 or 9.5 mm)
60 mesh (250 microns)
Use appropriate tip/atomizing pressure for equipment, applicator technique and weather conditions.
Roller: Use a 1/4” or 3/8” (6.4 mm or 9.5 mm) synthetic woven nap roller cover. Stir material frequently or keep under agitation to prevent settling.
Brush: Use high quality natural or synthetic bristle brushes.
SURFACE TEMPERATURE Minimum 35°F (2°C) Maximum 140°F (60°C) Maximum for Brush & Roller 120°F (49°C) The surface should be dry and at least 5°F (3°C) above the dew point. Note: Series 44-710 Accelerator must be used if the surface temperature is 35°F to 60°F (2°C to 16°C) and 20% to 40% relative humidity. Please reference Technical Bulletin 98-14 for more information.
AMBIENT HUMIDITY Minimum 20% Maximum 90%
CLEANUP Flush and clean all equipment immediately after use with the recommended thinner or xylene or, when required by SCAQMD regulations, No. 49 Thinner.
CAUTION Series 94-H2O, with one-component configuration, prevents the product’s ability to offer “dry-fall” characteristics.
PRODUCT DATA SHEET
HYDRO-ZINC MCU ® | SERIES 94-H2O
WARRANTY & LIMITATION OF SELLER'S LIABILITY: Tnemec Company, Inc. warrants only that its coatings represented herein meet the formulation standards of Tnemec Company, Inc. THE WARRANTY DESCRIBED IN THE ABOVE PARAGRAPH SHALL BE IN LIEU OF ANY OTHER WARRANTY, EXPRESSED OR IMPLIED, INCLUDING BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. THERE ARE NO WARRANTIES THAT EXTEND BEYOND THE DESCRIPTION ON THE FACE HEREOF. The buyer's sole and exclusive remedy against Tnemec Company, Inc. shall be for replacement of the product in the event a defective condition of the product should be found to exist and the exclusive remedy shall not have failed its essential purpose as long as Tnemec is willing to provide comparable replacement product to the buyer. NO OTHER REMEDY (INCLUDING, BUT NOT LIMITED TO, INCIDENTAL OR CONSEQUENTIAL DAMAGES FOR LOST PROFITS, LOST SALES, INJURY TO PERSON OR PROPERTY, ENVIRONMENTAL INJURIES OR ANY OTHER INCIDENTAL OR CONSEQUENTIAL LOSS) SHALL BE AVAILABLE TO THE BUYER. Technical and application information herein is provided for the purpose of establishing a general profile of the coating and proper coating application procedures. Test performance results were obtained in a controlled environment and Tnemec Company makes no claim that these tests or any other tests, accurately represent all environments. As application, environmental and design factors can vary significantly, due care should be exercised in the selection and use of the coating.
Tnemec Company, Inc. 123 West 23rd Avenue North Kansas City, Missouri 64116 USA +1 816-483-3400 tnemec.com
PDS94H2O© September 17, 2024 by Tnemec Company, Inc. Page 2 of 2
ELASTO-GRIP ® FC
151-1051
PRODUCT PROFILE
GENERIC DESCRIPTION Waterborne Modified Polyamine Epoxy
COMMON USAGE Penetrating, flexible and low-odor primer for sealing cementitious and other porous substrates. Also excellent as a tie-coat for specialized finishes over sound existing coatings.
COLORS Green
FINISH Matte
Published technical data and instructions are subject to change without notice. The online catalog at www.tnemec.com should be referenced for the most current technical data and instructions or you may contact your Tnemec representative for current technical data and instructions.
© August 25, 2009 by Tnemec Co., Inc.
COATING SYSTEM
TOPCOATS Series 2H, 6, 30, L69, L69F, N69, N69F, V69, V69F, 84, 113, 114, 115, 156, 157, 158, 180, 181, 280, 1028, 1029
Published technical data and instructions are subject to change without notice. The online catalog at www.tnemec.com should be referenced for the most current technical data and instructions or you may contact your Tnemec representative for current technical data and instructions.
SURFACE PREPARATION
CRACKS Repair masonry as necessary with 152 tape. Refer to 152 product data sheet for additional details.
DRYWALL Sand joint compound smooth and feather edge.
WOOD Sand rough areas. Seal knots and pitch pockets. Fill cracks and nail holes after primer has cured.
PAINTED SURFACES Remove old paint not tightly bonded to the surface. A test patch is recommended to determine compatibility of 151 over unknown previously-applied coatings.
ALL SURFACES Must be clean, dry and free of oil, grease and other contaminants. Allow new concrete, plaster, stucco and masonry to cure for 14 days. Level protrusions and mortar spatter. Fill block with an appropriate masonry filler if a smoother appearance is desired.
Published technical data and instructions are subject to change without notice. The online catalog at www.tnemec.com should be referenced for the most current technical data and instructions or you may contact your Tnemec representative for current technical data and instructions.
TECHNICAL DATA
VOLUME SOLIDS 17.0 ± 2.0%
RECOMMENDED DFT 0.7 to 1.5 mils (18 to 38 microns) per coat (non-absorbent substrates).
CURING TIME Temperature To Touch To Recoat
75°F (24°C) 50% Relative Humidity 1 1/2 hours 3 1/2 hours minimum
7 days maximum
If more than 7 days have elapsed after applying 151, apply a refresher coat before topcoating. Higher humidities and/or lower temperatures increase the cure time.
VOLATILE ORGANIC COMPOUNDS Unthinned: 1.46 lbs/gallon (175 grams/litre)
THEORETICAL COVERAGE 273 mil sq ft/gal (6.7 m²/L at 25 microns). See APPLICATION for coverage rates.
NUMBER OF COMPONENTS Two: Part A and Part B
PACKAGING Five-Gallon Kit: Consists of 4.0 gallons of Part A in a 5-gallon plastic pail and a full filled gallon can of Part B. When mixed, yields five gallons (18.9L).
One-Gallon Kit: Consists of a partially filled one-gallon can labeled Part A and a partially filled quart can labeled Part B.
When mixed, yields one gallon (3.79L).
NET WEIGHT PER GALLON 8.58 ± 0.5 lbs (3.84 ± .11 kg) (mixed)
STORAGE TEMPERATURE Minimum 35°F (2°C) Maximum 110°F (43°C)
SHELF LIFE 24 months at recommended storage temperature.
FLASH POINT - SETA N/A
HEALTH & SAFETY Paint products contain chemical ingredients which are considered hazardous. Read container label warning and Material Safety Data Sheet for important health and safety information prior to the use of this product.
Keep out of the reach of children.
Published technical data and instructions are subject to change without notice. The online catalog at www.tnemec.com should be referenced for the most current technical data and instructions or you may contact your Tnemec representative for current technical data and instructions.
APPLICATION
COVERAGE RATES One gallon will cover from 180 to 400 sq ft (16.7 to 37.2 m²). Highly porous or rough/irregular surface will reduce coverage. Application of coating below minimum or above maximum dry mil thickness recommended may adversely affect coating performance.
MIXING Stir contents of the can marked Part A. Add the contents of the can marked Part B to Part A while under agitation.
Continue agitation until the two components are thoroughly mixed. Do not use mixed material beyond pot life limits.
Unused material must be kept tightly closed at all times.
THINNING Not recommended.
POT LIFE At 77°F (25°C): 12 hours.
APPLICATION EQUIPMENT Airless Spray
Tip Orifice Atomizing Pressure Mat’l Hose ID Manifold Filter
0.013”-0.019” (330-485 microns)
2500-3000 psi (172-207 bar)
1/4” or 3/8” (6.4 or 9.5 mm)
60 mesh (250 microns)
Use appropriate tip/atomizing pressure for equipment, applicator technique and weather conditions.
Roller: Use short synthetic nap rollers for smooth surfaces. Use long synthetic nap rollers for rough surfaces.
Brush: Soft nylon or synthetic bristles.
SURFACE TEMPERATURE Minimum 40°F (4°C) Maximum 120°F (49°C) The surface should be dry and at least 5°F (3°C) above the dew point.
CLEANUP Flush and clean all equipment immediately after use with warm, soapy water. Flush spray equipment with a final rinse of ethanol or isopropyl alcohol.
© August 25, 2009 by Tnemec Co., Inc.
PRODUCT DATA SHEET
ELASTO-GRIP ® FC | 151-1051
WARRANTY & LIMITATION OF SELLER'S LIABILITY: Tnemec Company, Inc. warrants only that its coatings represented herein meet the formulation standards of Tnemec Company, Inc. THE WARRANTY DESCRIBED IN THE ABOVE PARAGRAPH SHALL BE IN LIEU OF ANY OTHER WARRANTY, EXPRESSED OR IMPLIED, INCLUDING BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. THERE ARE NO WARRANTIES THAT EXTEND BEYOND THE DESCRIPTION ON THE FACE HEREOF. The buyer's sole and exclusive remedy against Tnemec Company, Inc. shall be for replacement of the product in the event a defective condition of the product should be found to exist and the exclusive remedy shall not have failed its essential purpose as long as Tnemec is willing to provide comparable replacement product to the buyer. NO OTHER REMEDY (INCLUDING, BUT NOT LIMITED TO, INCIDENTAL OR CONSEQUENTIAL DAMAGES FOR LOST PROFITS, LOST SALES, INJURY TO PERSON OR PROPERTY, ENVIRONMENTAL INJURIES OR ANY OTHER INCIDENTAL OR CONSEQUENTIAL LOSS) SHALL BE AVAILABLE TO THE BUYER. Technical and application information herein is provided for the purpose of establishing a general profile of the coating and proper coating application procedures. Test performance results were obtained in a controlled environment and Tnemec Company makes no claim that these tests or any other tests, accurately represent all environments. As application, environmental and design factors can vary significantly, due care should be exercised in the selection and use of the coating.
Tnemec Company Incorporated 6800 Corporate Drive Kansas City, Missouri 64120-1372 1-800-TNEMEC1 Fax: 1-816-483-3969 www.tnemec.com
PDS1511051 Page 2 of 2
ENVIRO-CRETE ®
SERIES 156
PRODUCT PROFILE
GENERIC DESCRIPTION Modified Waterborne Acrylate
COMMON USAGE Flexible, breathable coating primarily for concrete and masonry that can fill and bridge minor hairline cracks. Excellent elastomeric protection against driving rain, alternate freezing-thawing and UV light. Series 156 can also be used as a low cohesive stress overcoat for aged oil or alkyd systems.
COLORS Refer to Tnemec Color Guide. Series 156 is also available in 01AB Air Barrier Beige.
FINISH Matte — Smooth
SPECIAL QUALIFICATIONS Series 156 was tested in accordance with, and passed, the California Dept. of Public Health (CDPH) Standard Method v1.2 and meets the requirements of LEED v4.1 Low-Emitting Materials, Collaborative for High Performance Schools-Paints & Coatings, Living Building Challenge Materials Petal 10, and WELL Building Standard v2 X06 VOC Restrictions.
Series 156 meets air barrier (A.B.) requirements of Massachusetts' Energy Code, 780 CMR Chapter 13.
Published technical data and instructions are subject to change without notice. The online catalog at www.tnemec.com should be referenced for the most current technical data and instructions or you may contact your Tnemec representative for current technical data and instructions.
© March 22, 2021 by Tnemec Company, Inc. PDS156
COATING SYSTEM
PRIMERS Concrete, Masonry and Wood: Self-priming or Series 151-1051 Plaster and Stucco: Series 151-1051 Split-Face and Split-Fluted Block: Self-priming or Series 130-6602, 1254 Steel: Series 37H, 66, N69, N69F, L69, L69F, V69, V69F, 90-97, H90-97, 90G-1K97, 94-H2O, 135, L140, L140F Galvanized Steel & Non-Ferrous Metal: Series 66, L69, N69, V69, 115, V115, 135, 1224. Note: For special galvanized surface preparation instructions, consult the latest version of Tnemec Technical Bulletin 10-78.
Other: Series 151 on treated or stained wood, drywall, highly absorbent surfaces and recommended sound existing coatings.
Published technical data and instructions are subject to change without notice. The online catalog at www.tnemec.com should be referenced for the most current technical data and instructions or you may contact your Tnemec representative for current technical data and instructions.
SURFACE PREPARATION
STEEL Refer to primer product data sheets for surface preparation recommendations.
GALVANIZED STEEL & NON-
FERROUS METAL
Surface preparation recommendations will vary depending on substrate and exposure conditions. Contact your Tnemec representative or Tnemec Technical Services.
CRACKS Fill hairline cracks less than 1/64 inch (.4 mm) wide by brushing Series 156 into them prior to applying Series 156 over the entire area to be coated. For cracks wider than 1/64 inch (.4 mm) and/or moving cracks, gaps and expansion joints use Series 152 Tneme-Tape. Refer to Series 152 product data sheet for details. Note: Use Series 156 to embed Tneme- Tape prior to topcoating with 156.
PAINTED SURFACES Remove chalk and old paint not tightly bonded to the surface. Apply test patch to check adhesion.
ALL SURFACES Must be clean, dry and free of oil, grease, form release agents and other contaminants. Allow new concrete, plaster, stucco and masonry to cure 14 days. Level protrusions and mortar spatter. Bare cementitious surfaces can be slightly dampened with clean water if product is drying too rapidly during application. Series 151 may improve adhesion on smooth surfaces. Reference SSPC-SP13/NACE 6.
Published technical data and instructions are subject to change without notice. The online catalog at www.tnemec.com should be referenced for the most current technical data and instructions or you may contact your Tnemec representative for current technical data and instructions.
TECHNICAL DATA
VOLUME SOLIDS 50.9 ± 2.0% †
RECOMMENDED DFT 4.0 to 8.0 mils (100 to 205 microns) per coat.
CURING TIME Temperature To Touch To Handle To Recoat
75°F (24°C) 50% Relative Humidity 1/2 hour 1-2 hours 1 1/4 hours
Curing time varies with surface temperature, air movement, humidity and film thickness.
VOLATILE ORGANIC COMPOUNDS Unthinned: 0.41 lbs/gallon (49 grams/litre) †
THEORETICAL COVERAGE 816 mil sq ft/gal (19.9 m²/L at 25 microns).
Actual coverage will vary from about 100 to 200 sq ft (9.3 to 18.6 m²) per gallon dependent upon product, substrate and coating thickness. †
NUMBER OF COMPONENTS One
PACKAGING 5 gallon (18.9L) pails and 1 gallon (3.79L) cans. Yield: 5 gallons and 1 gallon respectively.
NET WEIGHT PER GALLON 11.77 ± 0.25 lbs (5.34 ± 0.23 kg) †
STORAGE TEMPERATURE Minimum 35°F (2°C) Maximum 110°F (43°C)
TEMPERATURE RESISTANCE (Dry) Continuous 175°F (79°C) Intermittent 185°F (85°C)
SHELF LIFE 24 months at recommended storage temperature.
FLASH POINT - SETA N/A
HEALTH & SAFETY Paint products contain chemical ingredients which are considered hazardous. Read container label warning and Material Safety Data Sheet for important health and safety information prior to the use of this product.
Keep out of the reach of children.
Published technical data and instructions are subject to change without notice. The online catalog at www.tnemec.com should be referenced for the most current technical data and instructions or you may contact your Tnemec representative for current technical data and instructions.
COVERAGE RATES Dry Mils (Microns) Wet Mils (Microns) Sq Ft/Gal (m²/Gal)
Suggested 6.0 (150) 12.0 (305) 136 (12.6)
Minimum 4.0 (100) 8.0 (205) 204 (18.9)
Maximum 8.0 (205) 16.0 (405) 102 (9.5)
Allow for application losses and surface irregularities. Roller or brush application may require multiple coats to obtain recommended film thickness. Important: Protection against weather, driving rain and alternate freezing and thawing is obtained when coating is applied to form a continuous, void-free film. The coating must be brushed, rolled or sprayed and backrolled onto block. Grooves in scored and fluted block must be brushed. Two coats are normally recommended for lightweight or haydite block. Split-face and split-fluted block must be filled. Contact your Tnemec representative for specific coating system recommendations. Film thickness is rounded to the nearest 0.5 mil or 5 microns. Film thicknesses are calculated from the sq ft/gal figures. There is no method for accurately measuring the film thicknesses of this coating applied over a rough masonry substrate. Application of coating below minimum or above maximum recommended dry film thicknesses may adversely affect coating performance. †
MIXING Stir contents to a uniform consistency.
THINNING Not recommended except when priming highly porous surfaces. Thin first coat 30% or 1 1/4 quarts (1.1L) per gallon with potable water.
APPLICATION EQUIPMENT Airless Spray
Pump Tip Orifice Atomizing Pressure Mat’l Hose ID Manifold Filter
Graco 35:1 Senator or larger
0.019”-0.029” (480-735 microns)
2500-3000 psi (172-207 bar)
3/8” (9.5 mm)
30 mesh (600 microns)
Use appropriate tip/atomizing pressure for equipment, applicator technique and weather conditions.
Roller: Use a 3/8” to 1-1/2” (9.5 mm to 38 mm) synthetic woven nap roller cover. Use longer nap for rough or porous surfaces. Multiple coats may be required to achieve recommended film thickness, depending on applicator technique and roller nap size.
Brush: Use a good quality nylon or synthetic bristle brush.
SURFACE TEMPERATURE Minimum 40°F (4°C) Maximum 100°F (38°C) The surface should be dry and at least 5°F (3°C) above the dew point.
CLEANUP Clean equipment immediately after use; brushes and rollers with hot, soapy water; spray equipment as follows:
1. Pump out excess material from equipment and lines.
2. Pump 10 gallons (40L) of clean water through airless pump or conventional pressure tank and lines.
3. Release pressure from pump or pressure tank and clean all parts and surfaces.
4. Reassemble and flush with clean water. Finish with a final flush of ethyl or isopropyl alcohol.
CAUTION Dry overspray can be wiped or washed from most surfaces. Satisfactory dry-fall performance depends upon height of work, weather conditions, equipment adjustment and proper thinning. Test for each application as follows: Spray from 15 to 25 feet towards paint container. The material then should readily wipe off. Note: Heat can fuse-dry overspray to surfaces. Always clean dry overspray from hot surfaces before fusing occurs. Be aware that exterior surface temperatures can be higher than air temperature. Also, Series 156 has a tendency to show lap marks when spray applied to large, flat surfaces during hot weather. To minimize lap marks stay away from direct sunlight, pre-wet masonry substrates by misting with clean water and lightly backroll with 3/8” nap rollers immediately behind spray application.
† Values may vary with color.
© March 22, 2021 by Tnemec Company, Inc. PDS156
PRODUCT DATA SHEET
ENVIRO-CRETE ® | SERIES 156
WARRANTY & LIMITATION OF SELLER'S LIABILITY: Tnemec Company, Inc. warrants only that its coatings represented herein meet the formulation standards of Tnemec Company, Inc. THE WARRANTY DESCRIBED IN THE ABOVE PARAGRAPH SHALL BE IN LIEU OF ANY OTHER WARRANTY, EXPRESSED OR IMPLIED, INCLUDING BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. THERE ARE NO WARRANTIES THAT EXTEND BEYOND THE DESCRIPTION ON THE FACE HEREOF. The buyer's sole and exclusive remedy against Tnemec Company, Inc. shall be for replacement of the product in the event a defective condition of the product should be found to exist and the exclusive remedy shall not have failed its essential purpose as long as Tnemec is willing to provide comparable replacement product to the buyer. NO OTHER REMEDY (INCLUDING, BUT NOT LIMITED TO, INCIDENTAL OR CONSEQUENTIAL DAMAGES FOR LOST PROFITS, LOST SALES, INJURY TO PERSON OR PROPERTY, ENVIRONMENTAL INJURIES OR ANY OTHER INCIDENTAL OR CONSEQUENTIAL LOSS) SHALL BE AVAILABLE TO THE BUYER. Technical and application information herein is provided for the purpose of establishing a general profile of the coating and proper coating application procedures. Test performance results were obtained in a controlled environment and Tnemec Company makes no claim that these tests or any other tests, accurately represent all environments. As application, environmental and design factors can vary significantly, due care should be exercised in the selection and use of the coating.
Tnemec Company, Inc. 6800 Corporate Drive Kansas City, Missouri 64120-1372 +1 816-483-3400 www.tnemec.com
PDS156© March 22, 2021 by Tnemec Company, Inc. Page 2 of 2
MORTARCRETE
SERIES 217
PRODUCT PROFILE
GENERIC DESCRIPTION Calcium Sulfoaluminate Cementitious Repair Mortar and Concrete
COMMON USAGE A single-component, ultra rapid setting, hydraulic cementitious resurfacer used to restore deteriorated concrete surfaces or extended with aggregate to make high-strength concrete.
COLORS Light Gray
SPECIAL QUALIFICATIONS Series 217 is acceptable for use on the interior of potable water concrete storage tanks and reservoirs when topcoated with an NSF/ANSI/CAN Std. 61 certified protective coating. Contact your Tnemec representative for approved systems and additional information.
Published technical data and instructions are subject to change without notice. The online catalog at www.tnemec.com should be referenced for the most current technical data and instructions or you may contact your Tnemec representative for current technical data and instructions.
© July 28, 2022 by Tnemec Company, Inc. PDS217
COATING SYSTEM
PRIMERS Concrete: Series 217 Bond Coat † † A thin bond coat (scrub coat) is required for hand placement or low-pressure grout spray applications. Refer to the Series 217 MortarCrete Surface Preparation and Application Guide or Contact Tnemec Technical Services with questions.
TOPCOATS Series 22, FC22, 27WB, 46H-413, L69, L69F, N69, N69F, V69, V69F, 120, L140, L140F, N140, N140F, V140, V140F, 141, 142, 201, 215, 218, 237SC, 239SC, 252SC, 262, 264, 434, 435, 436, 451, 454, 456, 457.
Note: Series 217 must be mechanically prepared in accordance with SSPC-SP13/NACE 6, ICRI-CSP 5 minimum surface profile prior to application of recommended topcoats. Any surface cracks in the Series 217 may require filling with Series 215 or Series 218 to prevent transfer or telegraphing through topcoat. Contact Tnemec Technical Services for additional information.
Published technical data and instructions are subject to change without notice. The online catalog at www.tnemec.com should be referenced for the most current technical data and instructions or you may contact your Tnemec representative for current technical data and instructions.
SURFACE PREPARATION
REINFORCING STEEL The repair of deteriorated concrete resulting from reinforcing steel corrosion should be in accordance with ICRI Technical Guideline No. 310.1R. Remove loose rust and scale from the exposed reinforcing steel (rebar). Steel (rebar) can be primed with Tnemec Series 1 or 69.
CONCRETE Substrate concrete must be structurally sound and cured a minimum of 28 days. Remove all loose materials, deteriorated concrete, laitance, existing coatings, and other bond-inhibiting materials from the substrate in accordance with SSPC- SP13/NACE 6, minimum surface profile of ICRI-CSP6.
EDGE CONDITIONING The edges of patch repairs or terminations should be saw cut perpendicular to the surface to a depth of at least 1/4 inch (6 mm) into the substrate concrete. Break out the complete repair area to a minimum depth of 1/4 inch (6 mm) up to the sawed edge to prevent feather edging. Avoid cutting the reinforcing steel. Refer to the Series 217 MortarCrete Surface Preparation and Application Guide or contact Tnemec Technical Services with questions.
ALL SURFACES Must be clean, sound and free of oil, grease, curing compounds and other contaminants. Always take precautions to prohibit the surface from becoming contaminated prior to product application.
Published technical data and instructions are subject to change without notice. The online catalog at www.tnemec.com should be referenced for the most current technical data and instructions or you may contact your Tnemec representative for current technical data and instructions.
TECHNICAL DATA
RECOMMENDED DFT Resurfacer:
Horizontal/Vertical: 1/4 inch (6 mm) to 4 inches (102 mm) Overhead: 1/4 inch (6 mm) to 3 inches (76 mm) Series 217 Concrete: Contact Tnemec Technical Services for nominal thickness limitations.
CURING TIME
Temperature Initial Set Final Set To Topcoat
90°F (32°C) 30 minutes 60 minutes 12 hours
70°F (21°C) 60 minutes 90 minutes 12 hours
45°F (7°C) 90 minutes 2 hours 24 hours
Note: Use Series 211-217 Slow Set additive to extend set time or Series 211-219 Plasticizer to adjust the slump (fluidity).
Refer to Series 211-217 Slow Set and Series 211-219 Plasticizer product data sheets for additional information.
VOLATILE ORGANIC COMPOUNDS 0.0 lbs/gallon (0 grams/litre)
NUMBER OF COMPONENTS One
MIXING RATIO Series 217 Repair Mortar: Add 3.5 to 4.5 quarts (3.3 to 4.2 L) potable water per 55 lb (23 kg) plant-proportioned, pre-blended unit. Elevated water temperature above 80°F (27°C) can significantly reduce working time.
Series 217 Concrete: Add 3.5 to 4.0 quarts (3.3 to 3.8 L) potable water per 55 lb (23 kg) plant-proportioned, pre-blended unit and add pea gravel aggregate (supplied by others); refer to Mixing section.
Do not mix partial units.
PACKAGING 55 lb bag in plastic pail (LPK), 55 lb paper bag (LBG), or 1,500 lb super sack (SS).
NET WEIGHT 55 lbs (23 kg) or 1,500 lbs (680 kg)
STORAGE TEMPERATURE Minimum 40°F (4°C) Maximum 95°F (35°C) For optimum handling and application characteristics, condition product between 65°F to 75°F (18°C to 24°C) prior to use. Protect from moisture; store in dry environment.
SHELF LIFE 55 lbs: 6 months in original, unopened packaging at recommended storage conditions.
1,500 lb super sacks: 3 months in original, unopened packaging at recommended storage conditions.
Discard any material exhibiting clumps or balling.
HEALTH & SAFETY This product contains chemical ingredients which are considered hazardous. Read container label warning and Material Safety Data Sheet for important health and safety information prior to the use of this product.
Keep out of the reach of children.
Published technical data and instructions are subject to change without notice. The online catalog at www.tnemec.com should be referenced for the most current technical data and instructions or you may contact
MORTARCRETE | SERIES 217
APPLICATION
COVERAGE RATES Review the Series 217 MortarCrete Surface Preparation and Application Guide.
Approximate theoretical spread rate of Series 217 mortar based upon 4.0 quarts (3.8 L) of water to yield 3.4 gal/0.45 cu ft (12.9 L) unit.
Nominal Thickness
0.25 in.
(0.635 cm)
0.50 in.
(1.27 cm)
0.75 in.
(1.91 cm)
1.00 in.
(2.54 cm)
1.25 in.
(3.18 cm)
1.50 in.
(3.81 cm)
1.75 in.
(4.45 cm)
2.00 in.
(5.08 cm)
Coverage 21.6 ft² (2.01 m²)
10.8 ft² (1.00 m²)
7.2 ft² (0.67 m²)
5.4 ft² (0.50 m²)
4.32 ft²…
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