AK17140929.pdf

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This is a DD Form 2169, Special Packaging Instruction, issued by the Department of Defense for a dressed and containerized transmission (Part Number 12610296, National Stock Number 2520-01-714-0929). The form specifies detailed preservation, packaging, and marking requirements for a transmission assembly weighing 361 pounds housed in a reusable container weighing 679 pounds, with unit pack dimensions of 54.6 x 36.9 x 36.0 inches and a total weight of 1,040 pounds. The transmission assembly consists of one reusable container (Part Number 12610295) and one HD2500 SP transmission (Part Number 12601790). The instruction was revised on July 1, 2024 (Revision A).

The preservation procedure requires filling the transmission to operating level (10 quarts/20 pints) with MIL-PRF-32033 (P9) preservative applied to the torque converter and rear yoke, rotating the yoke to ensure complete internal coverage, then removing the preservative via oil extractor or syphon pump through the designated fill location before sealing all interior openings with appropriate caps or plugs. The packed container must be placed in a shaded area and monitored until internal relative humidity stabilizes at or below 30 percent, typically requiring a minimum of 24 hours, with desiccant replacement as needed. Special marking requirements include "CARC" in 1-inch black letters near the nameplate, "REUSABLE CONTAINER: DO NOT DESTROY" in 1/2-inch black letters on the lower container section, and the transmission serial number stenciled per MIL-STD-129. Inspection must comply with MIL-STD-2073-1, MIL-STD-129, and A-A-52462 standards, with any deviations from the preservation procedure requiring pre-approval from TACOM and the transmission manufacturer.

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DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 1 of 2 Designed using Perform Pro, WHS/DIOR, Jun 97

0BSPECIAL PACKAGING INSTRUCTION

Form Approved

OMB No. 0704-0188

-OD

CL

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

12610296 (19207) TRANSMISSION,DRESSED,CONTAINERIZED 19207 AK17140929

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

2520-01-714-0929 07/01/2024 A

7. QUP 8. ICQ 9. UNIT PACK WT (LB.) 10. UNIT PACK CU (CU. 11. UNIT PACK SIZE (INCHES)

001 NONE 1040.0 41.974 54.6 X 36.9 X 36.0

12. MILITARY PRESERVATION 18.

STEPS

19.

REQD

20.

DESCRIPTION

MIL-STD-2073-1, METHOD 55

13. CLEANING 1-C A/R TRANSMISSION PRESERVATION

MIL-STD-2073-1 2-D A/R HARDWARE

14. DRYING 3-E A/R RELATIVE HUMIDITY REQUIREMENT

MIL-STD-2073-1

15. PACKING

a. LEVEL A

MIL-STD-2073-1 & NOTE G

b. LEVEL B

NONE

16. MARKING

MIL-STD-129 & NOTE F

17. NOTES/DRAWING

**CONTENTS: PART NUMBER 12610296 CONSISTS OF ONE (1) EA. 12610295

(CONTAINER,LLRC,TRANSMISSION) AND ONE (1) EA. 12601790 (TRANSMISSION, HD2500 SP).

TRANSMISSION WEIGHT IS 361 LBS. AND REUSABLE CONTAINER WEIGHT IS 679 LBS.

A. INSPECT THE PRESERVATION AND UNIT PACK IN ACCORDANCE WITH MIL-STD-2073-1.

B. INSPECT THE CONTIANER IAW A-A-52462, INCLUDING THE FIRST ARTICLE INSPECTION REQUIREMENT

C. THE FOLLOWING PROCEDURE DESCRIBES THE APPROVED METHOD FOR PRESERVATION OF THIS

TRANSMISSION:

• ANY DEVIATIONS FROM THIS PROCEDURE SHALL BE PRE-APPROVED BY TACOM AND THE

TRANSMISSION MANUFACTURER.

1. PRESERVATIVE: MIL-PRF-32033 (P9) – APPLY PRESERVATIVE TO TORQUE CONVERTER AND REAR

YOKE.

2. FILL TRANSMISSION TO OPERATING LEVEL WITH PRESERVATIVE, 10 QT (20 PINTS). ROTATE YOKE

TO ENSURE COMPLETE COVERAGE OF INTERNAL COMPONENTS. REMOVE PRESERVATIVE

THROUGH FILLING LOCATION USING AN OIL EXTRACTOR OR SYPHON PUMP. SEE FIGURE 1 BELOW

FOR FILLING LOCATION. ENSURE CAP IS REPLACED BEFORE CONTAINERIZATION.

DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 2 of 2 Designed using Perform Pro, WHS/DIOR, Jun 97

SPECIAL PACKAGING INSTRUCTION (Continuation Sheet) Form Approved -OD OMB No. 0704-0188 CL

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

12610296 (19207) TRANSMISSION,DRESSED,CONTAINERIZED 19207 AK17140929

44.. NNAATTIIOONNAALL SSTTOOCCKK NNOO.. 55.. DDAATTEE 66.. RREEVVIISSIIOONN

2520-01-714-0929 07/01/2024 A

17. NOTES/DRAWING

FIGURE 1. OIL FILL LOCATION ON TRANSMISSION

3. SEAL OPENINGS TO THE INTERIOR OF THE ITEM WITH CAPS OR PLUGS OF APPROPRIATE SIZE.

• THIS COMPLETES THE STEPS FOR TRANSMISSION PRESERVATION REQUIRED PRIOR TO

CONTAINERIZATION.

D. MOUNTING HARDWARE FURNISHED WITH CONTAINER. FOR INSTALLATION AND DESICCANT

REQUIREMENTS SEE INSTRUCTIONS LOCATED ON UPPER PORTION OF 12610295, CONTAINER (DECAL

PART NUMBER 12612658).

E. PACKED REUSABLE CONTAINER WITH TRANSMISSION SHALL BE PLACED IN A SHADED AREA AND MONITORED UNTIL THE INTERNAL RELATIVE HUMIDITY LEVEL STABILIZES AT OR BELOW 30 PERCENT.

DESICCANT SHALL BE REPLACED AS NEEDED UNTIL A STABILIZED RELATIVE HUMIDITY IS ACHIEVED.

NOTE: STABILIZATION OF RELITIVE HUMIDITY LEVEL TYPICALLY REQUIRES A MINIMUM OF 24 HOURS

TO ACHIEVE.

F. SPECIAL MARKING SHALL BE APPLIED AS FOLLOWS:

1. “CARC” SHALL BE MARKED WITH PAINT CONFORMING TO MIL-DTL-53039 OR MIL-DTL-64159, COLOR

BLACK, IN 1-INCH LETTERS IN AN AREA AS NEAR THE NAMEPLACE AS PRACTICAL.

2. “REUSABLE CONTAINER: DO NOT DESTROY” SHALL BE MARKED WIT PAINT CONFORMING TO MIL- DTL-53039 OR MIL-DTL-64159, COLOR BLACK, IN 1/2-INCH LETTERS IN AN AREA ON THE LOWER

CONTAINER SECTION ON THE SAME END AS THE NAMEPLACE.

3. TRANSMISSION SERIAL NUMBER SHALL BE STENCILED ON THE CONTAINER IN ACCORDANCE WITH

MIL-STD-129.

G. THE UNIT CONTAINER IS THE SHIPPING CONTAINER.

SPECIAL PACKAGING INSTRUCTION

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