Addendum 3~2.pdf

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EWEB ITB 22-236-PW IP Switchgear Replacement
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S-P00140-00004924
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Lane County, Oregon

About this file

This document is an addendum to an Invitation to Bid (ITB) issued by the Eugene Water & Electric Board (EWEB) for the IP Turbine-Generator #4 Switchgear Replacement project. The addendum provides additional information on the commissioning requirements, including the commissioning organization, responsibilities of the owner and contractor, commissioning phases, and inspection and test plans. It also clarifies that the project closing date has been revised to December 13, 2022 at 2:00 PM PST, from the original closing date of December 8, 2022. The project involves the replacement of 13.8kV switchgear, bus duct, protective relays, and communication equipment at the International Paper facility in Springfield, Oregon.

The project is funded by EWEB, and the contract will be awarded to the successful bidder. The addendum indicates that the contractor will be responsible for performing various testing and inspection activities during the construction, pre-operational, and startup/operational test phases of the project, and that EWEB will witness and review the testing as necessary. The contractor will also be required to provide a system deficiency list and resolve any issues identified during the commissioning process.

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ADDENDUM # 3 December 6, 2022

Title: IP Switchgear Replacement

RFP # 22-236-PW

This addendum adds additional information to the original ITB document.

REMINDER:

Purchasing Contact is now Sandra Hahn. Please send all communication to sandra.hahn@eweb.org.

CHANGES TO BID DOCUMENT

Exhibit 1 of this addendum is attached and incorporated for this RFP. It contains the commissioning manual for the project and summarizes the contractor’s responsibilities. The commissioning manual is still in draft form and subject to additional revisions but should help you with your bid response. Commissioning scope and requirements are also defined in the technical specifications.

QUESTION & ANSWER

Q1. Will you be wanting a quote from our subcontractor regarding the alternate fiber route provided in our official proposal?

A1. No, we are not asking for an alternative fiber route as part of this bid. Please only bid on the fiber scope included in the bid package.

CLOSING DATE AND TIME

REVISED CLOSING DATE REMAINS: DECEMBER 13, 2022 2:00 PM PST

Original Closing Date: December 8, 2022

This addendum constitutes a MATERIAL CHANGE to the Request for Proposals.

Addendum prepared by:

Sandra Hahn Purchasing Analyst

REVISION 0

IP TURBINE-GENERATOR #4

SWITCHGEAR REPLACEMENT

Commissioning Manual

B&V PROJECT NO. 408517

B&V FILE NO. 53.2000

PREPARED FOR

Eugene Water and Electric Board

NOVEMBER 18, 2022

B la ck

V e a tc h

H o ld in g C o m p a n y

A ll r ig h ts r e se rv e d

EXHIBIT #1

Eugene Water and Electric Board | IP TURBINE-GENERATOR #4 SWITCHGEAR REPLACEMENT

BLACK & VEATCH | Table of Contents i

Table of Contents

1.0 Overview ................................................................................................................................................ 1-1

1.1 Scope ......................................................................................................................................................... 1-1

1.2 Introduction ........................................................................................................................................... 1-1

2.0 Commissioning Organization .......................................................................................................... 2-1

2.1 General ..................................................................................................................................................... 2-1

2.2 Organization Chart .............................................................................................................................. 2-1

2.3 Owner Information and Responsibilities ................................................................................... 2-3

2.4 Contractor Information and Responsibilities .......................................................................... 2-3

2.5 Roles and Responsibilities ............................................................................................................... 2-4

2.5.1 Commissioning Director ................................................................................................ 2-4

2.5.2 EWEB Engineering ........................................................................................................... 2-4

2.5.3 EWEB Communications Shop ...................................................................................... 2-4

2.5.4 EWEB Operations .............................................................................................................. 2-4

2.5.5 International Paper .......................................................................................................... 2-4

2.5.6 States Manufacturing ....................................................................................................... 2-4

2.5.7 Contractor ............................................................................................................................ 2-4

3.0 Commissioning Program .................................................................................................................. 3-1

3.1 Construction Test Phase ................................................................................................................... 3-1

3.2 Pre-operational Test Phase .............................................................................................................. 3-1

3.3 Startup and Operational Test Phase ............................................................................................ 3-1

4.0 Commissioning Implementation ................................................................................................... 4-1

4.1 Inspection and Test Plan ................................................................................................................... 4-1

4.2 Construction Test Phase ................................................................................................................... 4-1

4.3 Pre-operational Test Phase .............................................................................................................. 4-1

4.4 Startup and Operational Test Phase ............................................................................................ 4-1

Appendix A. Inspection and Test Plan .................................................................................................... A-1

Appendix B. Test Procedures and Forms .............................................................................................. B-1

LIST OF TABLES

Table 2-1 Testing and Turnover Periods per Construction Contract ................................................. 2-1

LIST OF FIGURES

Figure 2-1 Commissioning Team Organization Chart ................................................................................. 2-2

BLACK & VEATCH | Acknowledgements ii

Acknowledgements Prepared by: Lou Traxel, P.E., Black & Veatch

Reviewed by: Bruce Benson, P.E., Black & Veatch

Submitted by: Jim Brunot, Project Manager, Black & Veatch

BLACK & VEATCH | Overview 1-1

1.0 Overview

1.1 SCOPE

This commissioning manual is developed specifically for the Turbine-Generator #4 Switchgear

Replacement Project at the International Paper (IP) Mill in Springfield, Oregon.

This manual prescribes inspections and tests to be performed by the Contractor during installation of the equipment and after completion of construction. Equipment covered under this manual includes:

13.8kV Switchgear

13.8kV Bus Duct

Protective Relays

Communication Equipment

1.2 INTRODUCTION

This commissioning manual was developed to assist those involved with the IP Turbine-Generator

#4 Switchgear commissioning program in support of the construction work described in the conformed contract numbered #22-236-PW. This manual will describe the organization of the

Commissioning Team followed by a description of the commissioning phases. Appendices contain instructions specific to individual components and systems. This manual and the appendices identify specific requirements for testing the associated components and systems.

Thorough reviews will be coordinated between all parties involved with the commissioning program and all comments will be resolved or incorporated into this manual.

BLACK & VEATCH | Commissioning Organization 2-1

2.0 Commissioning Organization

2.1 GENERAL

The commissioning team was developed through discussions with the Owner. The construction contract provides a clear path for the turnover of the equipment being commissioned. The basic components of this turnover are listed in Table 2-1 with a reference to the page and paragraph within the conformed contract:

Table 2-1 Testing and Turnover Periods per Construction Contract

TESTING AND TURNOVER PERIODS CONFORMED CONTRACT REFERENCE

Milestone Dates Section 01 32 13, Paragraph 1.7.3.B & 1.7.3.C

Startup Schedule Requirements Section 01 91 00, Paragraph 3.3.A

Substantial Completion Requirements Section 0700, Paragraph K.4.2 and Section 01 77 00

Final Completion Requirements Section 0700, Paragraph K.4.1 and Section 01 77 00

2.2 ORGANIZATION CHART

See Figure 2-1 for the Commissioning Team Organization Chart.

BLACK & VEATCH | Commissioning Organization 2-2

Figure 2-1 Commissioning Team Organization Chart

BLACK & VEATCH | Commissioning Organization 2-3

2.3 OWNER INFORMATION AND RESPONSIBILITIES

The Owner is the Eugene Water and Electric Board (EWEB). The Owner’s responsibilities are summarized below:

Coordinate and direct the overall commissioning program for the IP Turbine-Generator #4

Switchgear equipment.

Review administrative, construction, pre-operational and operational test programs and schedules.

Witness testing activities, as necessary, in support of the commissioning program.

Program new alarm and status inputs to plant control systems and verify signals and programming.

Configure and test new communication link between power plant and substation.

Provide coordination with off-site operating, dispatching, or interfacing agencies, as required.

Conditionally accept equipment and systems for operation during the pre-operational testing phase.

Accept equipment, systems, and facilities, after successful testing of these items, and provide final acceptance of the project.

Operate all plant equipment in coordination with International Paper to support the start-up schedule.

Make final decisions in areas of dispute relating to test activities performed during the commissioning program.

The Owner also has the responsibility to commission any plant equipment outside the Contractor’s scope of work as specified in the construction contract. These responsibilities are clearly defined in this manual.

2.4 CONTRACTOR INFORMATION AND RESPONSIBILITIES

The Contractor for this commissioning program is (Later) and their subcontractors. The

Contractor’s responsibilities are summarized below:

Perform testing on Owner-furnished equipment and systems in accordance with approved test procedures.

Record test data results during construction and pre-operational testing, distribute to the

Owner, and incorporate into the system turnover package.

Implement tagging and work clearances on systems and equipment under the jurisdiction of the Contractor in accordance with International Paper’s lockout/tagout procedures prior to turnover to the Owner.

Complete construction work and test activities to support the commissioning schedule.

Advise the Owner when turnover will occur on Owner-furnished equipment.

Provide craft personnel during construction, pre-operational, and operational testing by the

Contractor, and in support of startup by the Owner.

Provide system deficiency list with equipment turnover and resolve all deficiencies.

BLACK & VEATCH | Commissioning Organization 2-4

Notify the Owner of any engineering or construction deficiencies or operational constraints that will not allow for proper testing and operation of any system.

2.5 ROLES AND RESPONSIBILITIES

2.5.1 Commissioning Director

The Commissioning Director is responsible for the safe execution of the entire commissioning program by close coordination with all parties involved to ensure a smooth and effective effort. The

Commissioning Director will give final approval to all pre-operational and operational test procedures prior to implementation.

Duties and responsibilities of the Commissioning Director include the following:

Coordinate all commissioning activities among the responsible parties.

Ensure all commissioning activities have been completed in accordance with accepted procedures.

2.5.2 EWEB Engineering

EWEB Engineering is responsible for reviewing completed testing documentation and resolving any technical issues that may arise related to the testing activities and procedures. Separate engineers are assigned to resolve questions related to activities in the generation and substation areas.

2.5.3 EWEB Inspectors

EWEB inspectors are responsible for witnessing the Contractor’s commissioning activities and signing off on the Inspection and Test Plan (ITP).

2.5.4 EWEB Communications Shop

The EWEB Communications Shop is responsible for configuring and testing the new JMUX communication devices at the power plant and substation, and for programming new signals to the

Remote Terminal Units (RTUs).

2.5.5 EWEB Operations

EWEB Operations has primary responsibility for all electrical switching and energizing activities related to the cogeneration facility. All commissioning activities involving switching and energizing must be coordinated with EWEB Operations.

2.5.6 International Paper

International Paper has primary responsibility for operation and maintenance of the cogeneration facility, including the Mark VI turbine control system. All commissioning activities involving unit operation or maintenance must be coordinated with International Paper.

2.5.7 States Manufacturing

States Manufacturing is the supplier for the Owner-furnished switchgear and bus duct. States is responsible for certifying the proper installation of the bus duct and switchgear.

2.5.8 Black & Veatch

Black & Veatch (BV) is the Owner’s Engineer for the project and is responsible for preparing the design documents. BV is also responsible for preparing the Commissioning Manual, including functional test procedures, and developing the protective relay settings files.

BLACK & VEATCH | Commissioning Organization 2-5

2.5.9 Contractor

The Contractor’s commissioning responsibilities include the following:

Perform pre-startup checks and testing including:

● Visual inspections

● Medium-voltage and low-voltage cable testing

● Cable termination checks

● Fiber optic cable OTDR and power loss testing

● Switchgear and circuit breaker testing

● Instrument transformer testing

Perform functional testing including:

● Installing Owner-furnished settings files in protective relays

● Routine relay maintenance including verifying all hard-wired I/O are functional

● Protective relay element and logic testing

● Protective relay control circuit testing

● Circuit breaker close and trip circuit testing

● End-to-end communications signal testing

Perform commissioning activities including:

● Preliminary load checks upon energization

● Final testing of control and tripping circuits after energization

● Final load checks during generation

Provide assistance to the Owner during startup activities to resolve any installation issues.

The Contractor shall maintain a Startup Team led by a Startup Manager. Responsibilities of the

Contractor’s Startup Manager are described in Specification Section 01 91 00, Paragraph 1.5.1 and include the following:

Compile and distribute all startup and field testing plans, documents, and forms.

Develop a comprehensive schedule for all commissioning activities and provide regular schedule updates.

Schedule and lead commissioning planning meetings.

Coordinate with manufacturer of Owner-furnished equipment for field services and certification of proper equipment installation.

Oversee and administer all startup, testing, and commissioning activities, including direct participation in the activities and/or oversight and monitoring of activities.

Ensure readiness for and coordinate maintenance, repair, and adjustment of equipment and systems during startup, testing, and commissioning.

Conduct or oversee pre-startup checks and activities to ensure readiness for testing.

Ensure all testing equipment is in proper working order and has been calibrated to appropriate standards.

BLACK & VEATCH | Commissioning Organization 2-6

Enforce safe work policies and procedures, including lockout/tagout procedures and personal protective equipment (PPE) policies, to be followed during all field startup and testing activities.

Organize teams of qualified representatives from suppliers, subcontractors, and others, as appropriate, to efficiently and expeditiously start up and test equipment and systems.

Ensure the development and maintenance of records documenting all startup, testing, and commissioning activity.

Ensure the Startup Team is equipped and ready to make emergency repairs and adjustments to equipment.

BLACK & VEATCH | Commissioning Program 3-1

3.0 Commissioning Program

There are three phases of testing included in this commissioning manual. The Contractor will perform the required inspections and tests to ensure that completed installations are in accordance with contract requirements and the latest engineering and design information. The results of testing in each phase will be documented and turned over to the Commissioning Director.

3.1 CONSTRUCTION TEST PHASE

Construction testing generally includes:

Insulation resistance testing of electrical equipment and cables.

Continuity tests to verify cable routing.

Inspection of electrical equipment, including anchorage and grounding connections.

Verification of cable terminations in accordance with design documents.

Verification of proper grounding of shielded cables.

3.2 PRE-OPERATIONAL TEST PHASE

The Pre-Operational Test Phase generally includes the following:

Electrical testing of equipment, including switchgear, bus duct, circuit breakers, and instrument transformers.

Verification of electrical control circuitry through functional testing.

Calibration of electrical relays and meters.

Loop calibration of all instrument loops.

Verification of polarity, integrity, and phasing of instrument transformer circuits.

Verification of control, monitoring, status, and alarm signals to plant control systems.

3.3 STARTUP AND OPERATIONAL TEST PHASE

Operational Testing will include (at a minimum) the following:

Operation of 115kV breaker while energized.

Verification of proper turbine startup operation.

Verification of proper excitation system operation, including field breaker.

Verification of proper generator-to-system synchronization.

Operation of generator breaker while energized.

Testing and verification of electrical protection systems with load.

Operation and monitoring via plant control systems (local and remote).

BLACK & VEATCH | Commissioning Implementation 4-1

4.0 Commissioning Implementation

4.1 INSPECTION AND TEST PLAN

The Inspection and Test Plan (ITP) identifies the main inspection and testing activities and serves as a sequencing guide for the Commissioning Team. The ITP covers all phases of commissioning described in this section. On occasion, it may be necessary to vary from the sequence slightly to resolve issues encountered during testing. The ITP and commissioning procedures found in

Appendix A of this manual provide the detailed instructions for commissioning the IP Turbine-

Generator #4 Switchgear and associated equipment.

4.2 CONSTRUCTION TEST PHASE

During the construction test phase, the Contractor will perform the necessary inspections and tests to ensure that completed installations are acceptable and in accordance with the latest engineering and design information. The results of construction testing will be documented by the Contractor.

4.3 PRE-OPERATIONAL TEST PHASE

The Contractor will perform all pre-operational testing. The Commissioning Director and staff will witness the checkout and testing during this phase to ensure that tests are conducted in accordance with approved procedures prior to commencing the operational testing phase.

4.4 STARTUP AND OPERATIONAL TEST PHASE

The startup and operational test phase will require coordination between the Contractor, the

Owner, International Paper, and others to start up and energize the unit and to verify proper operation of the equipment being commissioned. This phase includes all tests and checks that are necessary to ensure satisfactory plant commercial operation (see Section 3.3). This phase will include placing all systems in operation and ultimately operating the generating facility at full load.

BLACK & VEATCH | Appendix A

Appendix A. Inspection and Test Plan

Rev: 0

Title:

IP Turbine-Generator #4 Switchgear Replacement

Inspection and Test Plan

EWEB WO: 2100317

Client: Eugene Water and Electric Board

Initial issue Name Date B&V Project Number: 408517

Prepared L. Traxel 11/18/2022

Checked B. Benson 11/18/2022

Approved J. Brunot 11/18/2022

Rev. Description of Revision Rev. Approved Date

0 Initial Issue J. Brunot 11/18/2022

Step Predecessor Description Responsibility

Procedure Reference Dates and Signatures

Comments Execute Witness Date Witness 1 Witness 2

CONSTRUCTION TESTING

CABLE TESTING

1. MV Cable Insulation Testing CC EI 26 05 11-3.2.2

2. LV Cable Insulation Testing CC EI 26 05 11-3.2.3

3. LV Cable Continuity Testing CC EI 26 05 11-3.2.3

4. LV Cable Loop Impedance Testing CC EI 26 05 11-3.2.3

5. Power, Control, and Instrument

Cable Termination Checks

CC EI

6. Instrument Loop Calibration

Checks

CC EI

7. Fiber Optic Cable OTDR Testing CC EI 40 66 33-3.2

8. Fiber Optic Cable Power Loss

Testing

CC EI 40 66 33-3.2

Procedure Reference Dates and Signatures

Comments Execute Witness Date Witness 1 Witness 2

9. Communication Cable

Termination Checks

CC EI

PRE-OPERATIONAL TESTING

COMMUNICATION SYSTEM

10. Powerhouse Communication

Panel Visual Inspection

CC EI

11. Substation Panel 6 Visual

Inspection

CC EI

12. Substation Panel 7 Visual

Inspection

CC EI

13. 7-9 Configure JMUX Devices and Test

Communication Link

EC EC

14. 2-13 JMUX Devices Functional Testing CC EI CP-001

GENERATOR SWITCHGEAR

15. Visual Inspection CC EI

16. 15 Hi-Pot Test CC EI IEEE C37.20.2

17. 15 Micro-Ohm Test CC EI

18. 2-5, 15 Energize Heater Circuit CC EI

19. 16-18 Installation Check SM EI

GENERATOR BUS DUCT

20. Visual Inspection CC EI

21. 20 Hi-Pot Test CC EI IEEE C37.23

22. 20 Micro-Ohm Test CC EI

23. 2-5, 20 Energize Heater Circuit CC EI

24. 21-23 Installation Check SM EI

13.8KV BREAKER 2790 CTS (4 SETS)

25. 2-5 CT Circuit Phasing Checks CC EI

26. 2-5 CT Secondary Injection Test CC EI

27. 2-5 CT Grounding Test CC EI

Procedure Reference Dates and Signatures

Comments Execute Witness Date Witness 1 Witness 2

28. 2-5 CT High-Current Push Test CC EI

GENERATOR PHASE & GROUND CTS

29. 2-5 CT Circuit Phasing Checks CC EI

EXCITER PPT CTS

30. 2-5 CT Circuit Phasing Checks CC EI

GSU TRANSFORMER 4 PHASE & GROUND CTS (2 SETS + GROUND CT)

31. 2-5 CT Circuit Phasing Checks CC EI

115KV BREAKER 2750 CTS (2 SETS)

32. 2-5 CT Circuit Phasing Checks CC EI

13.8KV SWITCHGEAR PTS (GEN 4 PT)

33. 2-5 PT Circuit Phasing Checks CC EI

34. 2-5 TTR Test CC EI

35. 2-5 Megger Test CC EI

13.8KV SWITCHGEAR PTS (EXC PT)

36. 2-5 PT Circuit Phasing Checks CC EI

37. 2-5 TTR Test CC EI

38. 2-5 Megger Test CC EI

13.8KV SWITCHGEAR PTS (SWGR PT)

39. 2-5 PT Circuit Phasing Checks CC EI

40. 2-5 TTR Test CC EI

41. 2-5 Megger Test CC EI

13.8KV SUBSTATION PTS (PT4)

42. 2-5 PT Circuit Phasing Checks CC EI

SUBSTATION PANEL 5 AUX PTS

43. 2-5 PT Circuit Phasing Checks CC EI

44. 2-5 TTR Test CC EI

45. 2-5 Megger Test CC EI

115KV BREAKER 2750

46. 14 Functional Testing CC EI CP-002

Procedure Reference Dates and Signatures

Comments Execute Witness Date Witness 1 Witness 2

FIELD BREAKER

47. 46 Functional Testing CC EI CP-003

13.8KV BREAKER 2790

48. 15 Megger Test CC EI 15kV PCB Test Form

49. 15 Hi-Pot Test CC EI 15kV PCB Test Form

50. 15 Micro-Ohm Test CC EI 15kV PCB Test Form

51. 47 Functional Testing CC EI CP-004

GENERATOR PROTECTION

52. 51 Generator Protection Functional

Testing

CC EI CP-005

53. 2-5 Generator Protection Relay

Element and Logic Testing

CC EI

EXCITER PROTECTION

54. 52 Exciter Protection Functional

Testing

CC EI CP-006

55. 2-5 Exciter Protection Relay Element and Logic Testing

CC EI

13.8KV LINE PROTECTION

56. 52 13.8kV Powerhouse Line

Protection Functional Testing

CC EI CP-007

57. 2-5 13.8kV Powerhouse Line

Protection Relay Element and

Logic Testing

CC EI

58. 56 13.8kV Substation Line Protection

Functional Testing

CC EI CP-008

59. 2-5 13.8kV Substation Line Protection

Relay Element and Logic Testing

CC EI

60. 2-5 13.8kV Line Protection POTT/87L

Testing

CC EI

Procedure Reference Dates and Signatures

Comments Execute Witness Date Witness 1 Witness 2

GSU TRANSFORMER 4 PROTECTION

61. 58 GSU Transformer 4 Protection

Functional Testing

CC EI CP-009

62. 2-5 GSU Transformer 4 Protection

Relay Element and Logic Testing

CC EI

OPERATIONAL TESTING

UNIT STARTUP & SHUTDOWN

63. 1-62 Unit Synchronizing CC EI CP-010

64. 63 Unit Tripping Sequences CC EI CP-011

PROTECTION RELAY LOAD CHECKS

65. 64 Substation Relay 11L1 Load

Check

CC EI Relay Load Check Forms

66. 64 Substation Relay 87L Load Check CC EI Relay Load Check Forms

67. 64 Relay 87T4 Load Check CC EI Relay Load Check Forms

68. 64 Powerhouse Relay 11L1 Load

Check

CC EI Relay Load Check Forms

69. 64 Powerhouse Relay 87L Load

Check

CC EI Relay Load Check Forms

70. 64 Relay 11G4A Load Check CC EI Relay Load Check Forms

71. 64 Relay 11G4B Load Check CC EI Relay Load Check Forms

72. 64 Relay 51E Load Check CC EI Relay Load Check Forms

METERING LOAD CHECKS

73. 64 SEL-735 Meter Load Check CC EI

74. 64 ION Meter Load Check CC EI

75. 64 Exciter Ammeter Load Check CC EI

76. 64 Control Panel A Meters Load

Check

CC EI

77. 64 Mark VI Metering Load Check CC EI

78. 64 DECS-300 Load Check CC EI

Procedure Reference Dates and Signatures

Comments Execute Witness Date Witness 1 Witness 2

79. 64 Panel 7 Ammeter Load Check CC EI

LEGEND

Company/Department Acronym Role Responsibilities Comments

EWEB Communications

Shop

EC Owner Plant Communications & Control

System Configuration

EWEB Inspectors EI Owner Electrical Inspection

EWEB Operators EO Owner Electrical Switching & Energization

International Paper IP Plant Operator Plant Operations & Maintenance

Black & Veatch BV Owner’s Engineer Commissioning Plan

Construction Contractor CC Construction Contractor Cable Testing, Equipment Inspections, Equipment Testing, Breaker Testing, Instrument Transformer Testing, Functional Testing, Protective Relay

Element & Logic Testing, Load Checks

States Manufacturing SM Switchgear & Bus Duct

Manufacturer

13.8kV Switchgear & Bus Duct

Installation Check

BLACK & VEATCH | Appendix B B-1

Appendix B. Test Procedures and Forms

The following test procedures and forms are included in this Appendix:

CP-001 JMUX Devices Functional Testing

CP-002 115kV PCB 2750 Functional Testing

CP-003 Field Breaker Functional Testing

CP-004 13.8kV PCB 2790 Functional Testing

CP-005 Generator Protection Functional Testing

CP-006 Exciter Protection Functional Testing

CP-007 Powerhouse Line Protection Functional Testing

CP-008 Substation Line Protection Functional Testing

CP-009 GSU Transformer 4 Protection Functional Testing

CP-010 Unit Synchronizing

CP-011 Unit Tripping Sequences

- 15kV PCB Test Form

- Protective Relay Load Check Forms

EWEB WO 2100317

Commissioning Procedure CP-001 JMUX Devices Functional Testing

CP-001 JMUX Devices Functional Testing Page 1 of 4 11/18/2022

Purpose of Procedure This procedure is to verify proper operation of the JMUX communication devices at the powerhouse and substation, including status and trip signals passed between the facilities, and to verify signals to the Powerhouse RTU and Substation RTU.

Reference Drawings:

D-10469 PANEL 6 – COMMUNICATION EQUIPMENT – SCHEMATIC DIAGRAM

D-10561-2 METER AND RELAY – ONE-LINE DIAGRAM

D-10561-15 PANEL 6 – COMMUNICATION EQUIPMENT – CONNECTION DIAGRAM –

SHEET 1

D-10561-15A PANEL 6 – COMMUNICATION EQUIPMENT – CONNECTION DIAGRAM –

SHEET 2

D-10561-25 ANNUNCIATOR 1, 2 & 3 – CONNECTION DIAGRAM

D-12248-4 RTU 7-19 – LEFT SIDE – CONNECTION DIAGRAM

D-12261-4 RTU 8-21 – LEFT SIDE – CONNECTION DIAGRAM

D-38389-E5 METER AND RELAY – ONE-LINE DIAGRAM

D-38389-E10 SCHEMATICS – 13.8KV SWITCHGEAR MISC CONTROL

D-38389-N1 COMMUNICATION EQUIPMENT – SCHEMATIC DIAGRAM

D-38389-N3 WIRING DIAGRAM – COMMUNICATION PANEL – SHEET 1

D-38389-N4 WIRING DIAGRAM – COMMUNICATION PANEL – SHEET 2

Initial Conditions:

Verify the following initial conditions before beginning the procedure:

115kV PCB 2750 OPEN

115kV Disconnect Switches BSD2750 & XSD2750 OPEN

13.8kV Disconnect Switch XSD2790 OPEN

Generator Off-Line

13.8kV PCB 2790 Racked Out

125VDC control power present at Substation Communication Panel 6

Substation Relay Panel 7 Test Switches SW1D, SW1E, SW2E, SW3E, SW4E, SW5E, SW6E OPEN (all poles)

125VDC control power present at Powerhouse Communication Panel

125VDC control power present at Powerhouse Control Panel A (for 115kV PCB 2750 indicating lights)

125VDC control power present at 13.8kV Switchgear

Switchgear Fuse Block FU_ CLOSED (2750X & T4X relays)

13.8kV Switchgear Test Switches SW1A, SW2A, SW3A, SW4A, SW5A, SW6A, SW1B, SW2B, SW3B, SW4B, SW5B, SW6B OPEN (all poles)

Caution This procedure requires test personnel to work on energized equipment. Working near energized parts requires properly trained and knowledgeable personnel. Test personnel shall be apprised of the hazards prior to testing. All necessary precautions shall be taken to protect test personnel from harm from all hazards. Proper safety clearance rules in accordance with EWEB’s policies and local, state, and federal laws shall be adhered to during all testing.

CP-001 JMUX Devices Functional Testing Page 2 of 4 11/18/2022

Powerhouse JMUX Alarms

JMUX DC Fail Alarm

VERIFY Powerhouse RTU Input 11A-27 OFF

OPEN Breaker CB-1 in Powerhouse Communication Panel

VERIFY Powerhouse RTU Input 11A-27 ON

CLOSE Breaker CB-1 in Powerhouse Communication Panel

OPEN Breaker CB-2 in Powerhouse Communication Panel

VERIFY Powerhouse RTU Input 11A-27 ON

CLOSE Breaker CB-2 in Powerhouse Communication Panel

OPEN Breaker CB-3 in Powerhouse Communication Panel

VERIFY Powerhouse RTU Input 11A-27 ON

CLOSE Breaker CB-3 in Powerhouse Communication Panel

OPEN Breaker CB-4 in Powerhouse Communication Panel

VERIFY Powerhouse RTU Input 11A-27 ON

CLOSE Breaker CB-4 in Powerhouse Communication Panel

VERIFY Powerhouse RTU Input 11A-27 OFF

JMUX Major Alarm

VERIFY Powerhouse RTU Input 11A-29 OFF

INSTALL temporary jumper on JMUX CDAX Module (Slots 12 & 13) Major Alarm contact (Terminals P1-1 & P1-2) in Powerhouse Communication Panel

VERIFY Powerhouse RTU Input 11A-29 ON

REMOVE temporary jumper on JMUX CDAX Module (Slots 12 & 13) Major Alarm contact (Terminals P1-1 & P1-2) in Powerhouse Communication Panel

JMUX Minor Alarm

VERIFY Powerhouse RTU Input 11A-28 OFF

INSTALL temporary jumper on JMUX CDAX Module (Slots 12 & 13) Minor Alarm contact (Terminals P2-1 & P2-2) in Powerhouse Communication Panel

VERIFY Powerhouse RTU Input 11A-28 ON

REMOVE temporary jumper on JMUX CDAX Module (Slots 12 & 13) Minor Alarm contact (Terminals P2-1 & P2-2) in Powerhouse Communication Panel

Substation JMUX Alarms

JMUX DC Fail Alarm

VERIFY Substation RTU Input 12B-89 OFF

OPEN Breaker CB-1 on Substation Communication Panel 6

VERIFY Substation RTU Input 12B-89 ON

CLOSE Breaker CB-1 on Substation Communication Panel 6

OPEN Breaker CB-2 on Substation Communication Panel 6

VERIFY Substation RTU Input 12B-89 ON

CLOSE Breaker CB-2 on Substation Communication Panel 6

OPEN Breaker CB-3 on Substation Communication Panel 6

VERIFY Substation RTU Input 12B-89 ON

CLOSE Breaker CB-3 on Substation Communication Panel 6

OPEN Breaker CB-4 on Substation Communication Panel 6

VERIFY Substation RTU Input 12B-89 ON

CLOSE Breaker CB-4 on Substation Communication Panel 6

VERIFY Substation RTU Input 12B-89 OFF

JMUX Major Alarm

VERIFY Substation RTU Input 12B-91 OFF

CP-001 JMUX Devices Functional Testing Page 3 of 4 11/18/2022

INSTALL temporary jumper on JMUX CDAX Module (Slots 12 & 13) Major Alarm contact (Terminals P1-1 & P1-2) on Substation Communication Panel 6

VERIFY Substation RTU Input 12B-91 ON

REMOVE temporary jumper on JMUX CDAX Module (Slots 12 & 13) Major Alarm contact (Terminals P1-1 & P1-2) on Substation Communication Panel 6

JMUX Minor Alarm

VERIFY Substation RTU Input 12B-90 OFF

INSTALL temporary jumper on JMUX CDAX Module (Slots 12 & 13) Minor Alarm contact (Terminals P2-1 & P2-2) on Substation Communication Panel 6

VERIFY Substation RTU Input 12B-90 ON

REMOVE temporary jumper on JMUX CDAX Module (Slots 12 & 13) Minor Alarm contact (Terminals P2-1 & P2-2) on Substation Communication Panel 6

Breaker Failure Signal from Powerhouse to Substation

VERIFY 50BFX relay on Substation Panel 6 DE-ENERGIZED

INSTALL temporary jumper on Terminals XX & XX in 13.8kV Switchgear (Breaker Failure Signal)

VERIFY 50BFX relay on Substation Panel 6 ENERGIZED

REMOVE temporary jumper on Terminals XX & XX in 13.8kV Switchgear (Breaker Failure Signal)

VERIFY 50BFX relay on Substation Panel 6 DE-ENERGIZED

13.8kV PCB 2790 Status Signal from Powerhouse to Substation

VERIFY 2790X relay on Substation Panel 6 DE-ENERGIZED

INSTALL temporary jumper on PCB 2790 Aux Contact (Terminals XX & XX) in 13.8kV Switchgear

VERIFY 2790X relay on Substation Panel 6 ENERGIZED

REMOVE temporary jumper on PCB 2790 Aux Contact (Terminals XX & XX) in 13.8kV Switchgear

115kV PCB 2750 Control Switch Trip Signal from Powerhouse to Substation

VERIFY CSTX relay on Substation Panel 6 DE-ENERGIZED

VERIFY Substation Annunciator 2 Window 7 OFF (PCB 2750 WEYCO 4 REM TRIP)

TURN PCB 2750 Control Switch to TRIP position and HOLD on Control Panel A

VERIFY CSTX relay on Substation Panel 6 ENERGIZED

VERIFY Substation Annunciator 2 Window 7 ON (PCB 2750 WEYCO 4 REM TRIP)

RELEASE PCB 2750 Control Switch on Control Panel A

Transformer Trip Signal from Substation to Powerhouse

VERIFY T4X relay in 13.8kV Switchgear DE-ENERGIZED

VERIFY Transformer 4 Trip Alarm CLEAR at Mark VI

INSTALL temporary jumper on Terminals 31 & 32 on Substation Panel 7

VERIFY T4X relay in 13.8kV Switchgear ENERGIZED

VERIFY Transformer 4 Trip Alarm IN at Mark VI

REMOVE temporary jumper on Terminals 31 & 32 on Substation Panel 7

115kV PCB 2750 Status Signal from Substation to Powerhouse

VERIFY 2750X relay in 13.8kV Switchgear DE-ENERGIZED

VERIFY Powerhouse RTU Input 11A-14 ON

VERIFY PCB 2750 Green Indicating Light ON on Control Panel A

CP-001 JMUX Devices Functional Testing Page 4 of 4 11/18/2022

VERIFY PCB 2750 Red Indicating Light OFF on Control Panel A

VERIFY PCB 2750 OPEN status at Mark VI

INSTALL temporary jumper on PCB 2750 Aux Contact (Terminals TB-55 & TB-56)

VERIFY 2750X relay in 13.8kV Switchgear ENERGIZED

VERIFY Powerhouse RTU Input 11A-14 OFF

VERIFY PCB 2750 Red Indicating Light ON on Control Panel A

VERIFY PCB 2750 Green Indicating Light OFF on Control Panel A

VERIFY PCB 2750 CLOSED status at Mark VI

REMOVE temporary jumper on PCB 2750 Aux Contact (Terminals TB-55 & TB-56)

Technician Signature(s) Please sign and date below, confirming (at least) the above testing has been completed:

Technician Technician / Apprentice Date Completed

Commissioning Procedure CP-002 115kV PCB 2750 Functional Testing

CP-002 115kV PCB 2750 Functional Testing Page 1 of 3 11/18/2022

This procedure is to verify the control and indication for 115kV PCB 2750, including close permissives and trip signals, and to verify interfaces with the Substation RTU.

Reference Drawings:

D-10469 PANEL 6 – COMMUNICATION EQUIPMENT – SCHEMATIC DIAGRAM

D-10561-2 METER AND RELAY – ONE-LINE DIAGRAM

D-10561-29 TRANSFORMER 4 – THREE LINE DIAGRAM

D-10561-29A TRANSFORMER 4 PROTECTION – SCHEMATIC DIAGRAM

D-10561-31 CONTROL PANEL 7 – CONNECTION DIAGRAM – SHEET 1

D-10561-31A CONTROL PANEL 7 – CONNECTION DIAGRAM – SHEET 2

D-10561-54A PCB 2750 – SCHEMATIC DIAGRAM

D-10561-54B PCB 2750 – CONNECTION DIAGRAM

D-12248-4 RTU 7-19 – LEFT SIDE – CONNECTION DIAGRAM

D-38389-N1 COMMUNICATION EQUIPMENT – SCHEMATIC DIAGRAM

Initial Conditions:

Verify the following initial conditions before beginning the procedure:

115kV PCB 2750 OPEN

115kV Disconnect Switches BSD2750 & XSD2750 OPEN

13.8kV Disconnect Switch XSD2790 OPEN

Generator Off-Line

13.8kV PCB 2790 OPEN or Racked Out

125VDC control power present at 115kV PCB 2750

115kV PCB 2750 Fuse Blocks 08C & 08T CLOSED

125VDC control power present at Substation Relay Panel 7

Substation Panel 7 Control Switch 43CO in BLOCKED position

Transformer 4 Lockout Relay 86T4 RESET

115kV Bus Lockout Relay 86B4 RESET

Substation Panel 7 Test Switch SW1D OPEN (all poles)

This procedure requires the energizing of various circuits and equipment that may introduce a risk of electrical shock. Working near energized parts requires properly trained and knowledgeable personnel. Test personnel shall be apprised of the hazards prior to testing. All necessary precautions shall be taken to protect test personnel from harm from all hazards. Proper safety clearance rules in accordance with EWEB’s policies and local, state, and federal laws shall be adhered to during all testing.

PCB 2750 Close Control RTU Input

VERIFY Substation RTU Input 12A-68 ON

TURN Substation Panel 7 Control Switch 43CO to IN SERVICE position

VERIFY Substation RTU Input 12A-68 OFF

Breaker Operation, DC Fused Disconnect Isolation, and Breaker Light Indication

VERIFY Substation Panel 7 Green Light ON, Red Light OFF

VERIFY Substation RTU Input 11A-11 OFF

CP-002 115kV PCB 2750 Functional Testing Page 2 of 3 11/18/2022

CLOSE PCB 2750 via Panel 7 Control Switch, PCB 2750 CLOSE

VERIFY Panel 7 Red Light ON, Green Light OFF

VERIFY Substation RTU Input 11A-11 ON

TRIP PCB 2750 via Panel 7 Control Switch, PCB 2750 TRIP

VERIFY Panel 7 Green Light ON, Red Light OFF

CLOSE PCB 2750 via Substation RTU, PCB 2750 CLOSE

TRIP PCB 2750 via Substation RTU, PCB 2750 TRIP

OPEN Fused Disconnect 08C, Panel 7 Green Light OFF

CLOSE PCB 2750 via Panel 7 Control Switch, no response

CLOSE PCB 2750 via Substation RTU, no response

CLOSE Fused Disconnect 08C, Panel 7 Green Light ON

CLOSE PCB 2750 via Panel 7 Control Switch, PCB 2750 CLOSE

VERIFY Panel 7 Red Light ON, Green Light OFF

OPEN Fused Disconnect 08T, Panel 7 Red Light OFF

TRIP PCB 2750 via Panel 7 Control Switch, no response

TRIP PCB 2750 via Substation RTU, no response

CLOSE Fused Disconnect 08T, Panel 7 Red Light ON

TRIP PCB 2750 via Panel 7 Control Switch, PCB 2750 TRIP

VERIFY Panel 7 Green Light ON, Red Light OFF

OPEN Fused Disconnect 08T, Panel 7 Green Light OFF

CLOSE Fused Disconnect 08T, Panel 7 Green Light ON

PCB 2750 Close Permissives

TURN Panel 7 Control Switch 43CO to BLOCKED position

CLOSE PCB 2750 via Panel 7 Control Switch, no response

CLOSE PCB 2750 via Substation RTU, no response

TURN Panel 7 Control Switch 43CO to IN SERVICE position

TRIP Lockout Relay 86T4

CLOSE PCB 2750 via Panel 7 Control Switch, no response

CLOSE PCB 2750 via Substation RTU, no response

RESET Lockout Relay 86T4

OPEN Panel 9 SW3C Test Switches (all poles)

TRIP Lockout Relay 86B4

CLOSE PCB 2750 via Panel 7 Control Switch, no response

CLOSE PCB 2750 via Substation RTU, no response

RESET Lockout Relay 86B4

CLOSE Panel 9 SW3C Test Switches (all poles)

INSTALL temporary jumper in Switchgear between Terminals XX & XX (2790 aux contact)

VERIFY 2790X relay in Panel 6 ENERGIZED

CLOSE PCB 2750 via Panel 7 Control Switch, no response

CLOSE PCB 2750 via Substation RTU, no response

REMOVE temporary jumper in Switchgear between Terminals XX & XX (2790 aux contact)

VERIFY 2790X relay in Substation Panel 6 DE-ENERGIZED

CLOSE PCB 2750 via Panel 7 Control Switch, PCB 2750 CLOSE

CP-002 115kV PCB 2750 Functional Testing Page 3 of 3 11/18/2022

PCB 2750 Trips

Lockout Relay 86T4:

CLOSE Panel 7 SW1D Test Switch A

TRIP Lockout Relay 86T4, PCB 2750 TRIP

RESET Lockout Relay 86T4

CLOSE PCB 2750 via Panel 7 Control Switch, PCB 2750 CLOSE

OPEN Panel 7 SW1D Test Switch A

TRIP Lockout Relay 86T4, no response

RESET Lockout Relay 86T4

Lockout Relay 86B4:

OPEN Panel 9 SW3C Test Switches (all poles)

CLOSE Panel 9 SW3C Test Switch C

TRIP Lockout Relay 86B4, PCB 2750 TRIP

RESET Lockout Relay 86B4

CLOSE PCB 2750 via Panel 7 Control Switch, PCB 2750 CLOSE

OPEN Panel 9 SW3C Test Switch C

TRIP Lockout Relay 86B4, no response

RESET Lockout Relay 86B4

CLOSE Panel 9 SW3C Test Switches (all poles)

Control Panel A Control Switch:

TRIP PCB 2750 via Control Panel A Control Switch, PCB 2750 TRIP

CLOSE PCB 2750 via Control Panel A Control Switch, no response

Commissioning Procedure CP-003 Field Breaker Functional Testing

CP-003 Field Breaker Functional Testing Page 1 of 2 11/18/2022

This procedure is to verify the control and indication for the generator field breaker, including close permissives and trip signals.

Reference Drawings:

D-10469 PANEL 6 – COMMUNICATION EQUIPMENT – SCHEMATIC DIAGRAM

D-10476-27 TURBINE 4 & EXCITER – INTERCONNECTION DIAGRAM

D-10561-29A TRANSFORMER 4 PROTECTION – SCHEMATIC DIAGRAM

D-11773-10 STATIC EXCITER-REGULATOR STANDARD – ELEMENTARY DIAGRAM

D-30385-2 DECS-300N, SCT-PPT RETROFIT W/FLASHING – INTERCONNECTION

DIAGRAM

D-38389-E5 METER AND RELAY – ONE-LINE DIAGRAM

D-38389-E9 SCHEMATICS – UNIT 4 LOCKOUT RELAYS 86G1, 86G2 & 86G3

D-38389-E10 SCHEMATICS – 13.8KV SWITCHGEAR MISC CONTROL

D-38389-E12 SCHEMATICS – GENERATOR 4 PROTECTION

Initial Conditions:

Verify the following initial conditions before beginning the procedure:

115kV PCB 2750 OPEN

115kV Disconnect Switches BSD2750 & XSD2750 OPEN

13.8kV Disconnect Switch XSD2790 OPEN

Generator Off-Line

13.8kV PCB 2790 OPEN or Racked Out

Field Breaker OPEN

125VDC control power present at Exciter Cabinet

125VDC control power present at 13.8kV Switchgear

125VDC control power present at Powerhouse Communication Panel

125VDC control power present at Substation Panel 6

Switchgear Fuse Blocks FU_ & FU_ CLOSED (11G4A & 11G4B relays)

Switchgear Fuse Block FU_ CLOSED (2750X & T4X relays)

Generator Lockout Relay 86G1 RESET

Transformer 4 Lockout Relay 86T4 RESET

13.8kV Switchgear Test Switch SW1F OPEN (all poles)

Substation Relay Panel 7 Test Switch SW1D OPEN (all poles) risk of electrical shock. Working near energized parts requires properly trained and knowledgeable personnel. Test personnel shall be apprised of the hazards prior to testing. All necessary precautions shall be taken to protect test personnel from harm from all

Disable Exciter Controls

PULL Fuses C1FU & C2FU in Exciter Cabinet to disable exciter controls

Commissioning Procedure CP-003 Field Breaker Functional Testing

CP-003 Field Breaker Functional Testing Page 2 of 2 11/18/2022

Field Breaker Control and Indication

VERIFY Control Panel A Green Light ON, Red Light OFF

CLOSE Field Breaker via Control Panel A Control Switch, Field Breaker CLOSE

VERIFY Control Panel A Green Light OFF, Red Light ON

TRIP Field Breaker via Control Panel A Control Switch, Field Breaker TRIP

Field Close Permissives

TRIP Lockout Relay 86G1

CLOSE Field Breaker via Control Panel A Control Switch, no response

RESET Lockout Relay 86G1

CLOSE Substation Panel 7 SW1D Test Switch B

TRIP Lockout Relay 86T4 on Substation Panel 7

CLOSE Field Breaker via Control Panel A Control Switch, no response

RESET Lockout Relay 86T4 on Substation Panel 7

CLOSE Field Breaker via Control Panel A Control Switch, Field Breaker CLOSE

Field Breaker Trips

Lockout Relay 86G1:

CLOSE Switchgear SW1F Test Switch B

TRIP Lockout Relay 86G1, Field Breaker TRIP

RESET Lockout Relay 86G1

CLOSE Field Breaker via Control Panel A Control Switch, Field Breaker CLOSE

OPEN Switchgear SW1F Test Switch B

TRIP Lockout Relay 86G1, no response

RESET Lockout Relay 86G1

Lockout Relay 86T4:

TRIP Lockout Relay 86T4, Field Breaker TRIP

RESET Lockout Relay 86T4

CLOSE Field Breaker via Control Panel A Control Switch, Field Breaker CLOSE

OPEN Substation Panel 7 SW1D Test Switch B

TRIP Lockout Relay 86T4, no response

RESET Lockout Relay 86T4

TRIP Field Breaker via Control Panel A Control Switch, Field Breaker TRIP

Enable Exciter Controls

REINSTALL Fuses C1FU & C2FU in Exciter Cabinet to enable exciter controls

Commissioning Procedure CP-004 13.8kV PCB 2790 Functional Testing

CP-004 13.8kV PCB 2790 Functional Testing Page 1 of 5 11/18/2022

This procedure is to verify the control and indication for 13.8kV PCB 2790, both locally from the 13.8kV Switchgear and remotely from Control Panel A, including close permissives and trip signals, and to verify interfaces with the Powerhouse RTU and Mark VI Control System.

Reference Drawings:

D-10469 PANEL 6 – COMMUNICATION EQUIPMENT – SCHEMATIC DIAGRAM

D-10561-54A PCB 2750 – SCHEMATIC DIAGRAM

D-11773-10 STATIC EXCITER-REGULATOR STANDARD – ELEMENTARY DIAGRAM

C-11773-12 STATIC EXCITER-REGULATOR STANDARD – ELEMENTARY DIAGRAM

D-12261-4 RTU 8-21 – LEFT SIDE – CONNECTION DIAGRAM

D-30385-2 DECS 300-N, SCT-PPT RETROFIT W/FLASHING – INTERCONNECTION

DIAGRAM

D-38389-E5 METER AND RELAY – ONE-LINE DIAGRAM

D-38389-E7 THREE LINE DIAGRAM – GENERATOR 4 BREAKER

D-38389-E8 SCHEMATICS PCB 2790 – GENERATOR 4 BREAKER

D-38389-E9 SCHEMATICS – UNIT 4 LOCKOUT RELAYS 86G1, 86G2 & 86G3

D-38389-E10 SCHEMATICS – 13.8KV SWITCHGEAR MISC CONTROL

D-38389-E12 SCHEMATICS – GENERATOR 4 PROTECTION

D-38389-E51 WIRING DIAGRAM – 13.8KV SWITCHGEAR SECTION 1

D-38389-E52 WIRING DIAGRAM – 13.8KV SWITCHGEAR SECTION 2

Initial Conditions:

Verify the following initial conditions before beginning the procedure:

115kV PCB 2750 OPEN

115kV Disconnect Switches BSD2750 & XSD2750 OPEN

13.8kV Disconnect Switch XSD2790 OPEN

Generator Off-Line

13.8kV PCB 2790 in TEST position

13.8kV PCB 2790 OPEN

125VDC control power present at Exciter Cabinet

125VDC control power present at Volts/Hertz Panel

125VDC control power present at 13.8kV Switchgear

125VDC control power present at Powerhouse Communication Panel

125VDC control power present at Substation Panel 6

Switchgear Fuse Blocks FU1 & FU2 OPEN (PCB 2790 close & trip circuits)

Switchgear Fuse Blocks FU_ & FU_ CLOSED (11G4A & 11G4B relays)

Switchgear Fuse Block FU_ CLOSED (2750X & T4X relays)

Generator Lockout Relays 86G1, 86G2 & 86G3 RESET

Control Panel A Synch Switch 43SS in ON position

Substation Panel 7 Control Switch 43CO in BLOCKED position

Transformer 4 Lockout Relay 86T4 RESET

115kV Bus Lockout Relay 86B4 RESET

13.8kV Switchgear Test Switches SW1A, SW2A, SW3A, SW4A, SW5A, SW6A, SW1B, SW2B, SW3B, SW4B, SW5B, SW6B, SW1F, SW2F, SW3F OPEN (all poles)

Substation Relay Panel 7 Test Switch SW1D OPEN (all poles)

CP-004 13.8kV PCB 2790 Functional Testing Page 2 of 5 11/18/2022 risk of electrical shock. Working near energized parts requires properly trained and knowledgeable personnel. Test personnel shall be apprised of the hazards prior to testing. All necessary precautions shall be taken to protect test personnel from harm from all

Disable Remote Trip Signals

PULL Fuses C1FU & C2FU in Exciter Cabinet to disable exciter controls

CLOSE Field Breaker via Control Panel A Control Switch, Field Breaker CLOSE

TURN Panel 7 Control Switch 43CO to IN SERVICE position

CLOSE PCB 2750 via Substation Panel 7 Control Switch, PCB 2750 CLOSE

VERIFY 2750X relay in Switchgear ENERGIZED

PCB 2790 DC Power

CHECK for shorts and grounds on Switchgear Fuse Blocks FU1 & FU2

CLOSE Switchgear Fuse Block FU2

VERIFY operation of Spring Charging Motor

CLOSE Switchgear Fuse Block FU1, Switchgear Green Light ON

Breaker Operation in Test Position, DC Fuse Isolation, and Breaker Light Indication

CLOSE PCB 2790 via Control Panel A Control Switch, no response

CLOSE PCB 2790 via Switchgear Control Switch, PCB 2790 CLOSE

VERIFY Switchgear Green Light OFF, Red Light ON

VERIFY Control Panel A Green Light OFF, Red Light ON

OPEN Fuse Block FU1, Red Lights turn OFF

TRIP PCB 2790 via Switchgear Control Switch, no response

TRIP PCB 2790 via Control Panel A Control Switch, no response

CLOSE Fuse Block FU1, Red Lights turn ON

TRIP PCB 2790 via Switchgear Control Switch, PCB 2790 TRIP

VERIFY Switchgear Green Light ON, Red Light OFF

VERIFY Control Panel A Green Light ON, Red Light OFF

CLOSE PCB 2790 via Switchgear Control Switch, PCB 2790 CLOSE

TRIP PCB 2790 via Control Panel A Control Switch, PCB 2790 TRIP

OPEN Fuse Block FU2

CLOSE PCB 2790 via Switchgear Control Switch, no response

CLOSE Fuse Block FU2

Breaker Operation in Connected Position and Status Indication

RACK PCB 2790 in to CONNECTED position

VERIFY Powerhouse RTU Input 11A-2 ON

VERIFY PCB 2790 OPEN status at Mark VI

VERIFY 52G/b relay in Volts/Hertz Panel ENERGIZED

INSTALL temporary jumper in Switchgear between terminals XX & XX (synch check contacts from Mark VI and 11G4A/11G4B relays)

CLOSE PCB 2790 via Switchgear Control Switch, no response

CLOSE PCB 2790 via Control Panel A Control Switch, PCB 2790 CLOSE

VERIFY Powerhouse RTU Input 11A-2 OFF

CP-004 13.8kV PCB 2790 Functional Testing Page 3 of 5 11/18/2022

VERIFY PCB 2790 CLOSED status at Mark VI

VERIFY 52G/b relay in Volts/Hertz Panel DE-ENERGIZED

TRIP PCB 2790 via Control Panel A Control Switch, PCB 2790 TRIP

JUMPER Terminals 1B4-3 & 1B4-5 in Mark VI Cabinet, PCB 2790 CLOSE

TRIP PCB 2790 via Switchgear Control Switch, PCB 2790 TRIP

Anti-Pump Scheme

CLOSE PCB 2790 via Control Panel A Control Switch and HOLD until after completing next step, PCB 2790 CLOSE

TRIP PCB 2790 via Switchgear Control Switch, PCB 2790 TRIP

VERIFY PCB 2790 doesn’t CLOSE while Control Panel A Control Switch is held in the CLOSE position

RELEASE Control Panel A Control Switch, no response

REMOVE temporary jumper in Switchgear between terminals XX & XX (synch check)

Generator Protection Relays DC Power

CLOSE Switchgear SW6A Test Switches I & J, Relay 11G4A (SEL-700G) powers up

CLOSE Switchgear SW6B Test Switches I & J, Relay 11G4B (SEL-700G) powers up

PCB 2790 Close Permissives

INSTALL temporary jumper between Terminals 1B4-5 & 1B4-7 in Mark VI Cabinet

11G4A OUT402:

CLOSE Switchgear SW3A Test Switches A & B

FORCE 11G4A OUT402 CLOSED

CLOSE PCB 2790 via Control Panel A Control Switch, PCB 2790 CLOSE

TRIP PCB 2790 via Control Panel A Control Switch, PCB 2790 TRIP

OPEN SW3A Test Switch A

CLOSE PCB 2790 via Control Panel A Control Switch, no response

CLOSE SW3A Test Switch A

OPEN SW3A Test Switch B

CLOSE PCB 2790 via Control Panel A Control Switch, no response

CLOSE SW3A Test Switch B

RETURN 11G4A OUT402 to Normal

CLOSE PCB 2790 via Control Panel A Control Switch, no response

OPEN SW3A Test Switches A & B

11G4B OUT402:

CLOSE Switchgear SW3B Test Switches A & B

FORCE 11G4B OUT402 CLOSED

CLOSE PCB 2790 via Control Panel A Control Switch, PCB 2790 CLOSE

TRIP PCB 2790 via Control Panel A Control Switch, PCB 2790 TRIP

OPEN SW3B Test Switch A

CLOSE PCB 2790 via Control Panel A Control Switch, no response

CLOSE SW3B Test Switch A

OPEN SW3B Test Switch B

CLOSE PCB 2790 via Control Panel A Control Switch, no response

CLOSE SW3B Test Switch B

RETURN 11G4B OUT402 to Normal

CLOSE PCB 2790 via Control Panel A Control Switch, no response

FORCE 11G4B OUT402 CLOSED

CP-004 13.8kV PCB 2790 Functional Testing Page 4 of 5 11/18/2022

TURN Control Panel A Synch Switch 43SS to OFF position

CLOSE PCB 2790 via Control Panel A Control Switch, no response

TURN Control Panel A Synch Switch 43SS to ON position

TRIP Lockout Relay 86G1

CLOSE PCB 2790 via Control Panel A Control Switch, no response

RESET Lockout Relay 86G1

TRIP Lockout Relay 86G2

CLOSE PCB 2790 via Control Panel A Control Switch, no response

RESET Lockout Relay 86G2

TRIP Lockout Relay 86G3

CLOSE PCB 2790 via Control Panel A Control Switch, no response

RESET Lockout Relay 86G3

TRIP Lockout Relay 86T4 on Substation Panel 7

CLOSE PCB 2790 via Control Panel A Control Switch, no response

RESET Lockout Relay 86T4 on Substation Panel 7

TRIP Field Breaker via Control Panel A Control Switch, Field Breaker TRIP

CLOSE PCB 2790…

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