10.8.26 Update - ACL_SR_Rack_Design.pdf

ALS-U SR RACK DESIGN ACCEPTANCE CRITERIA LISTING

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Advanced Light Source Lawrence Berkeley National Laboratory

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TABLE OF CONTENTS

1 REVISION HISTORY 3

2 APPROVALS 3

3 ABBREVIATIONS AND ACRONYMS 3

4 AUTHORIZING DOCUMENT 3

5 REFERENCE 4

6 ACCEPTANCE CRITERIA LISTING FORM 5

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1 REVISION HISTORY

Rev. CM Number Description of Change A Baseline - SR rack design deliverable acceptance criteria

2 APPROVALS

The following individual(s) shall review this document:

Reviewer Project Role

The following individual(s) reviewed this document:

Reviewed by: {CHECKED_BY}

The following individual(s) shall approve this document:

Approver Project Role

The following individual(s) approved this document:

Approved by: {RELEASED_BY}

3 ABBREVIATIONS AND ACRONYMS

ALS Advanced Light Source QA Quality Assurance ALS-U Advanced Light Source Upgrade

CAM Control Account Manager

NCR Nonconformance Report

PDR Preliminary Design Review

FDR Final Design Review

TDP Technical Data Package

4 AUTHORIZING DOCUMENT

LBNL QA Plan PUB 3111

LBNL ALS-U Quality Assurance Plan, AL-1024-3173

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5 REFERENCE

AL-1964-3328 - ALS-U SR Power Supplies Rack Detailed-Design Statement of Work

6 ACCEPTANCE CRITERIA LISTING FORM

Level of Care : ☐ Very High ☐ High ☐ Medium ☐ Low

Prepared by: Group:

Email: Location:

Phone: Date:

Part Name: ALS-U SR

Power Supplies Rack

Design Deliverables

Quantity: 16 rack configurations

Part Number: N/A

S/N: N/A

Additional Remarks: This ACL is the master acceptance checklist for vendor design deliverables. Apply the applicable criteria to each submitted rack family/package.

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Develop at design phase Fill out after acceptance work

NO. REQ ID

Acceptance Criteria

Description

Supporting

Procedure

ID

Verifying

Entity

NCR

ID (if any)

Actual

Value

Verification

Outcome Verification Report/Traveler

1. Technical

Data Package Deliverable completeness and control:

all files required for the submitted rack family/package are present, readable, clearly identified, and at a controlled revision. Native source files are included, where required.

N/A - Design

Review

LBNL PS

Team / CAM PASS ☐

FAIL ☐

WAIVE ☐

INITIALS

DATE

2. 3D

Mechanical

Design

3D mechanical design: rack layout is consistent with the LBNL baseline;

components fit without interference;

required access, maintainability, assembly/disassembly, and cable-routing space are adequate. No fixed

LBNL-furnished component design is changed without approval.

N/A - CAD

Review

LBNL PS

Team /

LBNL CAD

Team / CAM

PASS ☐

FAIL ☐

WAIVE ☐

3. Thermal

Design

Verification

Thermal/airflow verification: an engineering assessment based on component heat loads, heat-exchanger performance, airflow, and physical layout demonstrates adequate internal cooling with no foreseeable thermal issue. CFD is not required.

N/A - Eng.

Review

LBNL PS

Team / CAM PASS ☐

FAIL ☐

WAIVE ☐

4. Fabrication

Drawings Fabrication documentation: mechanical-part, enclosure, support, and bus-bar drawings contain sufficient build-to-print information and are consistent with the accepted 3D design.

N/A - Drawing

Review

LBNL PS

Team / CAM PASS ☐

FAIL ☐

WAIVE ☐

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DATE

5. Electrical

Design &

Safety

Electrical design and safety: diagrams are complete and consistent with installed equipment. Conductor sizing, overcurrent protection, grounding/bonding, component selection, and wiring practices comply with the applicable ALS-U requirements, NFPA 70, and identified UL/NRTL requirements.

N/A - Electrical

Review

LBNL PS

Team / CAM PASS ☐

FAIL ☐

WAIVE ☐

6. Interconnects

& Cable

Harnesses

Interconnects and cable harnesses:

endpoints, connectors/terminals, pin/contact information, conductor/cable identification, quantities, lengths or length-control method, and manufacturing notes are defined and consistent with LBNL-provided external interface information.

N/A - Interface

Review

LBNL PS

Team / CAM PASS ☐

FAIL ☐

WAIVE ☐

7. Design

Review

Closure

Design consistency and review closure:

3D models, drawings, electrical diagrams, and cable/harness documentation are mutually consistent.

Applicable PDR/FDR comments are resolved or formally dispositioned, and revisions are traceable.

N/A - PDR/FDR LBNL

Review

Team / CAM

PASS ☐

FAIL ☐

WAIVE ☐

8. Final Design

Acceptance Final package acceptance: all applicable deliverables are finalized; required corrections are incorporated; no acceptance-blocking NCR remains open;

final source/review files are archived in the agreed repository and accepted by the LBNL CAM/designee.

N/A - Final

Review

LBNL PS

Team / CAM PASS ☐

FAIL ☐

WAIVE ☐

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