Appendix B - Estimated Materials Lists.pdf

APPENDIX B

ESTIMATED MATERIALS LISTS

This list contains an estimate of material quantities needed for this project. The lists are divided by line and substation for convenience. They are being provided solely as a courtesy to the Contractor.

The Contractor shall determine the exact material and material quantities needed, independent of this list.

This list shall, however, be used as a specification for materials to be used. Items listed shall determine the type, kind and quality of materials to be used. No material shall be substituted for any items specifically listed without written approval from Southwestern. No substitutions for the following materials will be considered.

Structure Crossarms – The steel crossarms HB C2027.15A, HB C3338.45A and HB C3338.46A manufactured by Hughes Brothers, Inc.

Structure Knee & Vee Braces – The steel knee and vee braces HB 2025MBDV117 manufactured by Hughes Brothers, Inc.

Optical Ground Wire (OPGW) – The OPGW manufactured DNO-10211 AC-46/59/657 manufactured by AFL Telecommunications, LLC.

Fiber Optic Cable – The fiber optic cable 036EUZ-T4101D2N manufactured by Corning, Inc.

Transmission Insulators – The polymer insulators HPS S025056H2010 and HPS S050073S2010 manufactured by Hubbell Power Systems, Inc.

Vibration Dampers – The conductor vibration dampers PLP VSD-4040 and PLP VSD-4061 and the OPGW vibration dampers PLP 5050202 and PLP 5050203 manufactured by Preformed Line Products Company.

Revision 0 8/23/2019

Material Description Quan. Units

50', CLASS 1, STEEL POLE, GALVANIZED TPF-TH-13P 1 EA

50', CLASS 1, STEEL POLE, GALVANIZED TPF-TH-15PA-12 1 EA

55', CLASS 1, STEEL POLE, GALVANIZED TPF-TH-15PA-12 2 EA

65', CLASS 1, STEEL POLE, GALVANIZED TPF-TH-13P 4 EA

65', CLASS 1, STEEL POLE, GALVANIZED TPF-TH-13P-17' 1 EA

65', CLASS 1, STEEL POLE, GALVANIZED TPF-TH-14P 1 EA

65', CLASS 1, STEEL POLE, GALVANIZED TPF-TH-14P-17' 1 EA

65', CLASS 1, STEEL POLE, GALVANIZED TPF-TH-161PV4X-CL1 6 EA

70', CLASS 1, STEEL POLE, GALVANIZED TPF-TH-13P 1 EA

70', CLASS 1, STEEL POLE, GALVANIZED TPF-TH-14P 1 EA

70', CLASS 1, STEEL POLE, GALVANIZED TPF-TH-15D-15' 3 EA

70', CLASS 1, STEEL POLE, GALVANIZED TPF-TH-161PV4X-CL1 18 EA

70', CLASS 1, STEEL POLE, GALVANIZED TPF-TH-161PX 18 EA

70', CLASS 1, STEEL POLE, GALVANIZED TPF-TH-161PX-SP 2 EA

75', CLASS 1, STEEL POLE, GALVANIZED TPF-TH-14P 1 EA

75', CLASS 1, STEEL POLE, GALVANIZED TPF-TH-15D-30' 1 EA

75', CLASS 1, STEEL POLE, GALVANIZED TPF-TH-161PV4X-CL1 14 EA

75', CLASS 1, STEEL POLE, GALVANIZED TPF-TH-161PX 38 EA

75', CLASS 1, STEEL POLE, GALVANIZED TPF-TH-161PX-SP 2 EA

80', CLASS 1, STEEL POLE, GALVANIZED TPF-TH-13P 4 EA

80', CLASS 1, STEEL POLE, GALVANIZED TPF-TH-13P-17' 2 EA

80', CLASS 1, STEEL POLE, GALVANIZED TPF-TH-14P 1 EA

80', CLASS 1, STEEL POLE, GALVANIZED TPF-TH-14P-17' 2 EA

80', CLASS 1, STEEL POLE, GALVANIZED TPF-TH-15D-25' 3 EA

80', CLASS 1, STEEL POLE, GALVANIZED TPF-TH-15D-30' 4 EA

80', CLASS 1, STEEL POLE, GALVANIZED TPF-TH-161PT 2 EA

80', CLASS 1, STEEL POLE, GALVANIZED TPF-TH-161PV4X-CL1 4 EA

80', CLASS 1, STEEL POLE, GALVANIZED TPF-TH-161PX 14 EA

80', CLASS 1, STEEL POLE, GALVANIZED TPF-TH-161PX-SP 2 EA

85', CLASS 1, STEEL POLE, GALVANIZED TPF-TH-13P 2 EA

85', CLASS 1, STEEL POLE, GALVANIZED TPF-TH-14P 2 EA

85', CLASS 1, STEEL POLE, GALVANIZED TPF-TH-15D-30' 1 EA

85', CLASS 1, STEEL POLE, GALVANIZED TPF-TH-161PT 2 EA

85', CLASS 1, STEEL POLE, GALVANIZED TPF-TH-161PX 24 EA

90', CLASS 1, STEEL POLE, GALVANIZED TPF-TH-15D-25' 3 EA

90', CLASS 1, STEEL POLE, GALVANIZED TPF-TH-15D-30' 3 EA

90', CLASS 1, STEEL POLE, GALVANIZED TPF-TH-15PA-45 3 EA

95', CLASS 1, STEEL POLE, GALVANIZED TPF-TH-161PV4X-CL1 6 EA

Multisided Wood Equivalent Galvanized Steel Pole with Flanged Joints

UNITED STATES DEPARTMENT OF ENERGY

SOUTHWESTERN POWER ADMINSTRATION

VAN BUREN - WELEETKA 161 kV LINE #3005

LIBERTY - VAN BUREN REBUILD

ESTIMATED MATERIALS LIST

Galvanized Steel Structures

Height/Equivalent Class/Framing

LIBERTY - VAN BUREN REBUILD

ESTIMATED MATERIALS LIST

95', CLASS 1, STEEL POLE, GALVANIZED TPF-TH-161PX 2 EA

100', CLASS 1, STEEL POLE, GALVANIZED TPF-TH-161PV4X-CL1 4 EA

X-BRACE ASSEMBLY (BY STEEL MANUFACTURER) 85 EA

POLYURETHANE PROTECTIVE COATING, SLOWSET, BLACK, 2 PART SYSTEM, PART A,

CORROCOTE II (GALLON)

POLYURETHANE PROTECTIVE COATING, SLOWSET, BLACK, 2 PART SYSTEM, PART B,

CORROCOTE II (GALLON)

CONNECTOR KIT FOR OPGW AFL APCKE647/662 8 EA

FIBER STORAGE SYSTEM, EXTERNAL COIL BRACKET AFL CB-44-3AL 4 EA

COMPRESSION DEADEND, GRACKLE AFL E33160 66 EA

FIBER OPTIC, BOLTED DEAD END, 0.550"-0.559" AFL ODEC550/559G08 28 EA

FIBER OPTIC, BOLTED DEAD END, 0.650"-0.659" AFL ODEC650/659G09 28 EA

COMPRESSION JOINT, FULL TENSION, FOR GRACKLE AFL 33058

OPGW DEADEND LINK PLATE, 17" AFL ODELP15 56 EA

SPLICE ENCLOSURE AFL SB01-72 4 EA

YOKE PLATES HB 1896 168 EA

VEE BRACE, TUBULAR STEEL HB 2025MBDV117 104 EA

BONDING CLIP FOR 7/8" BOLT HB 2727.8 20 EA

GUY ROLLER HB 28082 450 EA

TYPE 1 GUY LINK HB 3165 564 EA

TEE, DEADEND, MEDIUM DUTY HB AS2720-A4.5 26 EA

BOLT MACHINE, 7/8" X 3" HB B83-2 816 EA

X-ARM ASSEMBLY (STEEL) HB C2027.15A 77 EA

X-ARM ASSEMBLY (STEEL), TRANSPOSITION BOTTOM ARM, 27'-3" HB C3338.45A 2 EA

X-ARM ASSEMBLY (STEEL), TRANSPOSITION TOP ARM, 18'-6" HB C3338.46A 2 EA

FIBERGLASS STRAIN INSULATOR, THIMBLE-THIMBLE, 21,000 LBS HB CF694TT-78 50 EA

LOCKNUT FOR 7/8" BOLT, MF TYPE HB MF80 1336 EA

7/8" SQUARE NUT HB N80 816 EA

WASHER FLAT, 3" SQ. X 1/4", 15/16" HOLE HB SW3-80 456 EA

TRIPLE HELIX, L=7', 10"-12"-14" HPS 012642EJN 35 EA

EXTENSION SHAFT, 1.5" SQUARE SHAFT, L=7' HPS 12657

ANCHOR ROD, TWINEYE, GALVANIZED, 1" X 10'-0" HPS 5370 207 EA

ROD GROUND, 3/4" X 10', GALVANIZED HPS 8620 230 EA

ANCHOR SHACKLE, UTS 40,000 LBS HPS AS-35-BNK 252 EA

ANCHOR SHACKLE, UTS 50,000 LBS HPS AS-50 84 EA

ANCHOR SHACKLE, UTS 60,000 LBS HPS AS-50-BNK 255 EA

TWINEYE ADAPTER, 18" ROUND SHAFT FOR 1.25" SQUARE-SHAFT HPS C1020024A 35 EA

GALVANIZED CURVED WASHER, 4" X 4" X 1/2", 17/16" HOLE HPS GCW41B 414 EA

Alcoa - ACA & AFL

Hughes Brothers

Hubbell Power Systems

AS REQ'D

AS REQ'D

AS REQ'D

AS REQ'D

LIBERTY - VAN BUREN REBUILD

ESTIMATED MATERIALS LIST

CLAMP, SUSPENSION (TO 30 DEG) HPS HAS-147-N 30 EA

INSULATOR, POLYMER SUSPENSION, 25K HPS S025056H2010 252 EA

INSULATOR, POLYMER STRAIN, 50K HPS S050073S2010 75 EA

SOCKET CLEVIS HPS SC-50-1 66 EA

SOCKET Y-CLEVIS HPS SYC50 9 EA

CU PARALLEL GROOVE CLAMP, 2 BOLT HPS UC4W28 4 EA

GROUND CONNECTION, 1/0 AWG HPS YA25L6 374 EA

COPPER COMPRESSION TERMINAL, #4 CU WIRE HPS YA4CL6 294 EA

Y-CLEVIS EYE, 30,000 LBS HPS YCS-05-90-30 30 EA

DEADEND, FACTORY FORMED, 7/16" MPS DE-S1108 794 EA

CLAMP, U-BOLT MPS GC-67C 214 EA

INSULATOR, HORIZONTAL POST, WITH STEEL GAIN BASE W/2-HOLE BLADE MPS

H29010074VXSS028

30 EA

CONNECTOR, 2 BOLT CLAMP MPS J1030 475 EA

CONNECTOR, 1 BOLT MPS J1061 212 EA

CONNECTOR, GALVANIZED STEEL MPS J8225 194 EA

ARMOR GRIP SUSPENSION UNIT, 0.537"-0.559", NEMA 1-HOLE PAD, #4 SOFT DRAWN SOLID

COPPER, 1/2" DIA X 1" BOLT W/NUT PLP 4300110G

81 EA

ARMOR GRIP SUSPENSION UNIT, 0.633"-0.666", NEMA 1-HOLE PAD, #4 SOFT DRAWN SOLID

COPPER, 1/2" DIA X 1" BOLT W/NUT PLP 4300117G

81 EA

ARMOR GRIP DOUBLE SUSPENSION UNIT, 0.537"-0.559", CLEVIS EYE, NEMA 1-HOLE PAD, #4

SOFT DRAWN SOLID COPPER, YOKE PLATE, 1/2" DIA X 1" BOLT W/NUT PLP 4300210GCEYP

3 EA

ARMOR GRIP DOUBLE SUSPENSION UNIT, 0.633"-0.666", CLEVIS EYE, NEMA 1-HOLE PAD, #4

SOFT DRAWN SOLID COPPER, YOKE PLATE, 1/2" DIA X 1" BOLT W/NUT PLP 4300217GCEYP

3 EA

LATTICE TOWER CLAMP, W/ 10" LONG BOLT PLP 7000401

DOWNLEAD CUSHION, 0.657"-0.750" PLP 8003044

DOWNLEAD CUSHION, 0.657"-0.750", FLAT SQUARE WASHER, LOCK WASHER, HEXHEAD

NUT, 5/8" X 3-1/2" HEXHEAD BOLT, BANDING BRACKET PLP 8003044B1

CLAMP, CONDUCTOR, SUSPENSION, SINGLE PLP AGS-5139 252 EA

CLAMP, CONDUCTOR, SUSPENSION, DOUBLE PLP AGS-5840 9 EA

CLEVIS-EYE PLP CE-5105 18 EA

END SLEEVE, GALVANIZED, 7/16" PLP GC-65265 512 EA

8' LENGTH, YELLOW, REFLECTIVE, PVC, GUY GUARD PLP RPG-5618 244 EA

SOCKET EYE PLP SE-5154 252 EA

Y-CLEVIS EYE PLP YC-5209 162 EA

YOKE PLATE PLP YP-5911 9 EA

OPGW SPIRAL DAMPER, 0.462"-0.563" PLP 5050202 121 EA

OPGW SPIRAL DAMPER, 0.564"-0.760" PLP 5050203 121 EA

Maclean Power Systems

Preformed Line Products

AS REQ'D

AS REQ'D

LIBERTY - VAN BUREN REBUILD

ESTIMATED MATERIALS LIST

VORTX VIBRATION DAMPER, 1.261"-1.579" PLP VSD-4040 171 EA

VORTX VIBRATION DAMPER, 1.970"-2.422" PLP VSD-4061 171 EA

#4 SOLID COPPER, SOFT DRAWN 320 FT

#5 REBAR FOR CONCRETE FOUNDATION 60 EA

7/8" X 19" THREADED ROD, W/2 NUTS 158 EA

7/8" X 21" THREADED ROD, W/2 NUTS 4 EA

ANCHOR, LOG, 12" X 5'-0" WITH ONE 17/16" HOLE 107 EA

ANCHOR, LOG, 12" X 8'-0" WITH TWO 17/16" HOLES 50 EA

ANCHOR FOUNDATION, IMPORTED BACKFILL, TA-3L

ANCHOR FOUNDATION, IMPORTED BACKFILL, TA-5L

ANCHOR FOUNDATION, NATIVE BACKFILL, TA-3L

ANCHOR FOUNDATION, NATIVE BACKFILL, TA-5L

BANDING, BUCKLE BAND-IT G440

BANDING, STAINLESS STEEL 3/4" WIDE BAND-IT G460

BOLT 1/2" X 1", W/ NUT, CLASS 2A GALVANIZED 56 EA

1/2" X 16" MACHINE BOLT, W/WASHER & LOCKNUT 2 EA

BOLT 1/2" X 3/4", 13 UNC THREAD, W/ SPLIT WASHER 594 EA

BOLT 1/2" X REQ'D LENGTH, W/ NUT AND WASHER 8 EA

BOLT MACHINE, 3/4" X REQUIRED LENGTH 60 EA

BOLT MACHINE, 7/8" X 13" 52 EA

BOLT 7/8", BENT 52 EA

BOLT 7/8", DE BENT W/2 RECESSED NUTS 26 EA

BOLT MACHINE, 7/8" X REQUIRED LENGTH 40 EA

CU PARALLEL GROOVE CLAMP, 1 BOLT BUR GCL30 4 EA

LOCKNUT FOR 3/4" BOLT, MF TYPE 60 EA

WASHER, FLAT, 4" X 4" X 1/4", 13/16" HOLE 60 EA

5" X 5" SCOTCHLITE 6 NUMBER 0 18 EA

5" X 5" SCOTCHLITE 6 NUMBER 1 19 EA

5" X 5" SCOTCHLITE 6 NUMBER 2 20 EA

5" X 5" SCOTCHLITE 6 NUMBER 3 20 EA

5" X 5" SCOTCHLITE 6 NUMBER 4 20 EA

5" X 5" SCOTCHLITE 6 NUMBER 5 20 EA

5" X 5" SCOTCHLITE 6 NUMBER 6 19 EA

5" X 5" SCOTCHLITE 6 NUMBER 7 21 EA

5" X 5" SCOTCHLITE 6 NUMBER 8 19 EA

5" X 5" SCOTCHLITE 6 NUMBER 9 18 EA

5" X 5" SCOTCHLITE 6 NUMBER A 1 EA

1/4" - 14 X 3/4" HWH SDS SELF-TAPPING SCREWS FASTENAL 1131959 570 EA

POLE FOUNDATION, IMPORTED BACKFILL, TM-101 191 EA

CONCRETE, 3000 PSI, TM-103 CONCRETE, TM-103 7.5 CY

POLE FOUNDATION, IMPORTED BACKFILL, TM-103 15 EA

Miscellaneous Materials

AS REQ'D

AS REQ'D

AS REQ'D

AS REQ'D

AS REQ'D

LIBERTY - VAN BUREN REBUILD

ESTIMATED MATERIALS LIST

GUY WIRE, 7/16 X 7 STRAND EHSS ASTM CLASS B ZINC COATING 22095 FT

SOFT ANNEALED, BB GRADE, CLASS C GALV. STEEL WIRE, 3 STRANDS, 5/16" DIA. 5331 FT

1192.5 KCMIL 54/19 ACSR (GRACKLE) 191374 FT

AFL OPGW DNO-10211 AC-49/59/657 63900 FT

Wire

UNITED STATES DEPARTMENT OF ENERGY

SOUTHWESTERN POWER ADMINISTRATION

Material Description

1 ADC FL2-C480048PW-4A00 - FIBER TERMINAL/SPLICE

PANEL WITH CONNECTORS, 48 POSITION, LC ULTRA

POLISH, SINGLE OR MULTIMODE STRANDED SOFTWALL

BUNDLE, HEAT SHRINK FUSION, FOUR SPLICE DECKS, 19"

STANDARD MOUNTING STYLE, 3RU

Not required in this contract.

Southwestern will purchase and install the fiber terminal/ splice panel in the substation.

2 CORNING OPTICAL FIBER CABLE 036EUZ-T4101D2N -

FREEDOM LOOSE TUBE, GEL-FREE CABLE, RISER, 36 F,

SINGLE-MODE (OS2)

375 FT

3 CRUSHED LIMESTONE, SUBSTATION SURFACING,

FOR RESTORATION, MATCH EXISTING

SURFACING IN DEPTH AND SIZE, OWNER'S

APPROVAL

10 CY

4 LIQUATITE LA-13 or Approved Equal - LIQUID-TIGHT

FLEXIBLE METAL CONDUIT, 1"

30 FT

LIQUATITE LA-16 or Approved Equal - LIQUID-TIGHT

FLEXIBLE METAL CONDUIT, 2"

10 FT

6 O-Z GEDNEY 4Q-100TG or Approved Equal - CONNECTOR, LIQUID-TIGHT, 1", STRAIGHT WITH LOCKNUT AND

SEALING RING, HOT DIP GALVANIZED

2 EA

O-Z GEDNEY 4Q-200TG or Approved Equal - CONNECTOR, LIQUID-TIGHT, 2", STRAIGHT WITH LOCKNUT AND

SEALING RING, HOT DIP GALVANIZED

1 EA

8 HOT DIPPED GALVANIZED CLAMP AND HOT

DIPPED GALVANIZED OR STAINLESS STEEL

HARDWARE REQUIRED FOR ATTACHING 1" FLEX

CONDUIT TO STATION ANGLED STEEL

STRUCTURE

1 LT

9 CARLON A5D2S1JNNB-xxxx or Approved Equal -

INNERDUCT CONDUIT, HDPE, STANDARD, 1.049 I.D.,

CORRUGATED WITH PULL TAPE, USED FOR CONDUIT AND

TRENCH INSTALLATION

200 FT

10 CARLON A5D2E1JNNA-xxxx or Approved Equal -

INNERDUCT CONDUIT, HDPE, SPLIT, 1.049 I.D.,

CORRUGATED, USED FOR INSIDE MANHOLES AND PULL

BOXES

50 FT

Van Buren Substation OPGW/Fiber Install

ESTIMATED MATERIALS LIST FOR SUBSTATION INSTALLATION

Sallisaw-Van Buren

Quan.

I:\Project Files\SWPA\Projects\T Line\Sallisaw - Van Buren\Working\Design Drawings\OPGW\Van Buren\BOM\Sub ML_Van Buren

Material Description

Van Buren Substation OPGW/Fiber Install

ESTIMATED MATERIALS LIST FOR SUBSTATION INSTALLATION

Sallisaw-Van Buren

Quan.

11 CARLON DF4X1C-xxxx or Approved Equal - INNERDUCT

CONDUIT, RISER-GARD, 1.03 I.D., CORRUGATED, WITH

PULL TAPE, USED FOR INDOOR RUNS IN TRAYS AND

PLENUM

50 FT

12 CARLON E978FC-CAR or Approved Equal - SINGLE HOLE

CONDUIT SUPPORT STRAP, 1", NON-METALLIC TO

SUPPORT INNERDUCT IN MANHOLES

6 EA

13 CARLON LT43J Liquidtight Connector or Approved Equal, Straight 2" - Non Metallic

1 EA

14 CARLON 49011-010 or Approved Equal - 2" SCHEDULE 40

PVC NONMETALLIC CONDUIT

100 FT

15 CONDUIT FITTINGS: BELLS, COUPLERS,

BUSHINGS, ELBOWS, CONDUIT BODIES, ETC, FOR

2" SCHEDULE 40 PVC CONDUIT

1 LT

16 APPLETON DUC-5. DUCT SEAL PERMAGUM, 5 LB

BAG

1 EA

17 CONDUIT MOUNTING HARDWARE, HOT DIP

GALVANIZED OR STAINLESS STEEL, SIZE AS

REQUIRED

1 LT

20 CABLE TIES, TAMPERPROOF, BLACK NYLON,

APPROVED FOR OUTDOOR USE, 50 LBS TENSILE

STRENGTH, 0.19" WIDTH, LENGTH AS REQUIRED,

1,000 COUNT BAG

1 EA

21 AMERICAN PRODUCTS AMW362410-A - UTILITY

ENCLOSURE FOR FIBER 36"x24"x10" ALUMINUM, WITH

TWO SIDE VENTS WITH FILTER, ONE VENT FOR EACH SIDE

1 EA

22 #4 AWG CU WIRE, TINNED 10 FT

23 Hubbbell Cat# KR3 or Approved equal - PARALLEL

CONNECTOR 1/0- 4/0 RUN TO #6-4/0 TAP

1 EA

24 Burndy Cat # QGFL26B1 or Approved equal BARTAP

CABLE TO FLAT 8- SOL - 2/0 STR

1 EA

23 UNISTRUT P1000EA or COOPER B-LINE B22AL

CHANNEL, 1-5/8" X 1-5/8", 10' LONG, EXTRUDED

ALUMINUM

1 EA

26 UNISTRUT P1000WT HG or COOPER B-LINE B22SH-

GALV-120 SLOTTED CHANNEL, 1-5/8" X 1-5/8", 10'

LONG, EXTRUDED ALUMINUM

2 EA

27 UNISTRUT P2682 HG or Approved Equal BEAM

CLAMP, HOT DIPPED GALVANIZED

4 EA

I:\Project Files\SWPA\Projects\T Line\Sallisaw - Van Buren\Working\Design Drawings\OPGW\Van Buren\BOM\Sub ML_Van Buren

Material Description

Van Buren Substation OPGW/Fiber Install

ESTIMATED MATERIALS LIST FOR SUBSTATION INSTALLATION

Sallisaw-Van Buren

Quan.

28 HOT DIPPED GALVANIZED OR STAINLESS STEEL

HARDWARE AND SPRING NUTS REQUIRED FOR

ATTACHING UNISTRUT AND JUNCTION BOX TO

STATION STRUCTURE

1 LT

I:\Project Files\SWPA\Projects\T Line\Sallisaw - Van Buren\Working\Design Drawings\OPGW\Van Buren\BOM\Sub ML_Van Buren

Van Buren Substation Vertical Line Drop Upgrade

ESTIMATED MATERIALS LIST FOR SUBSTATION INSTALLATION