70Z08526RLREP0010 Attachment 2 Specifications Statement of Work.pdf
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- 70Z08526RLREP0010
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This is a Statement of Work (SOW) and Specifications document for dock-side maintenance and repair services for the USCGC HEALY (WAGB 20), a U.S. Coast Guard icebreaker vessel, during Fiscal Year 2027. The SOW outlines the contractor's responsibility to provide comprehensive maintenance, repair, and modernization services while the vessel is in dock, ensuring operational readiness and compliance with Coast Guard standards.
The scope of work encompasses hull inspection and repair, machinery and propulsion system maintenance, electrical and mechanical systems overhaul, structural modifications, safety system upgrades, and paint/coating applications. The contractor must coordinate with Coast Guard personnel, maintain a qualified workforce with appropriate certifications, and adhere to all applicable federal regulations, environmental standards, and security protocols. Work must be performed at a designated government facility or approved contractor shipyard, with detailed documentation, progress reporting, and quality assurance requirements throughout the project duration. The SOW specifies technical performance standards, compliance with applicable codes and standards, and requirements for scheduling coordination with other government activities. This is a Department of Homeland Security (USCG) solicitation requiring contractors to demonstrate shipyard capabilities, experience with similar vessel maintenance, and the ability to execute complex maritime repair and modernization tasks within defined fiscal year parameters.
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USCGC HEALY (WAGB 20)
SPECIFICATION FOR DOCKSIDE REPAIRS
FY2027
Compiled By: Tristan J Hustrulid
(Rev-0, 11 June 2026)
USCGC HEALY (WAGB-420) DOCKSIDE AVAILABILITY FY2027
ii (Rev-0)
TABLE OF CONTENTS
REVISIONS RECORD .............................................................................................................................. iv CONSOLIDATED LIST OF REFERENCES .......................................................................................... v CONSOLIDATED LIST OF GOVERNMENT-FURNISHED PROPERTY ...................................... xv CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS ......................................................... xix PRINCIPAL CHARACTERISTICS ....................................................................................................... xx General Requirements WORK ITEM 1: Fire Prevention, Provide WORK ITEM 2: Temporary Services, Provide - Cutter WORK ITEM 3: Tenting, Provide (Optional) WORK ITEM 4: Sea Trial Performance, Support, Provide WORK ITEM 5: Recapitalize Science Data Network Infrastructure (SLEP) WORK ITEM 6: Recapitalize CGOne Network Infrastructure (SLEP) WORK ITEM 7: Recapitalize Ice Radar (SLEP) WORK ITEM 8: Impressed Current Cathodic Protection, Upgrade WORK ITEM 9: Oceanographic Winch, Inspect and Test WORK ITEM 10: Scientific and Ocean Engineering Systems, Control System Groom and Indicator
Calibration WORK ITEM 11: Damage Control and Firefighting Systems, PMS WORK ITEM 12: Oily Water Separator, Annual Maintenance WORK ITEM 13: Auxiliary Seawater System (ASW) Orifice Plate, Renew WORK ITEM 14: Aux Diesel Generator Starter (SLEP) WORK ITEM 15: Boiler Tube Sheet and Gauge Glass, Replace (SLEP) WORK ITEM 16: Steam Coil Pre-Heaters, Inspect and Test WORK ITEM 17: Refrigeration Plant, Maintain WORK ITEM 18: Boiler, Annual Maintenance WORK ITEM 19: Bow Crane, Biennial Inspect and Test WORK ITEM 20: Internal Hoists, Maintenance, Inspection and Test WORK ITEM 21: Grey Water Holding Tank(s), Clean and Inspect WORK ITEM 22: Sewage Piping, Clean and Flush WORK ITEM 23: Sewage Holding Tank(s), Clean and Inspect WORK ITEM 24: Main Motor Lube Oil Tank Heater, Inspect WORK ITEM 25: Ship Service Air Compressor, Overhaul WORK ITEM 26: Flex Hose Assemblies, Renew WORK ITEM 27: Fuel Oil Purifier (FOP) Overhaul WORK ITEM 28: Lube Oil Purifier (LOP) Overhaul WORK ITEM 29: Relocate Cycloconverter Strainers (SLEP) WORK ITEM 30: Recapitalize MSW & ASW Valves (SLEP) WORK ITEM 31: Science Sea Water Strainer (SLEP) WORK ITEM 32: A-Frames, Inspect and Repair WORK ITEM 33: Science Van Monorail System, Overhaul WORK ITEM 34: Steam Trap, Renew WORK ITEM 35: Steam Trap, Replace WORK ITEM 36: Distilling Plant Condensate Dump Valves, Replace WORK ITEM 37: Anchor Windlass, Inspect and Repair WORK ITEM 38: Mooring Capstan, Level 2 Overhaul WORK ITEM 39: Port & Starboard Miranda Davit, Biennial Inspect and Repair WORK ITEM 40: Aft Crane (Starboard), Biennial maintenance, Inspect and Repair WORK ITEM 41: Aft Articulating Crane (Port), Annual maintenance, Inspect and Repair iii (Rev-0)
WORK ITEM 42: Deck Crane (Starboard), TB 100-55, Annual maintenance, Inspect and Repair WORK ITEM 43: Deck Crane (Port), TB 100-55, Bi-Annual maintenance, Inspect and Repair WORK ITEM 44: Trawl / Core Winch, Inspect and Test WORK ITEM 45: Decks (Interior), Preserve WORK ITEM 46: U/W Body, Diver Inspect WORK ITEM 47: Deck Covering (Slip-Resistant) Forecastle Deck, Renew WORK ITEM 48: Deck Covering (Insulating), Replace WORK ITEM 49: Superstructure, Preserve (Partial) WORK ITEM 50: Stack, Preserve (Partial) WORK ITEM 51: Deck sockets, Renewal iv (Rev-0)
REVISIONS RECORD
This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.
DATE REV# WORK
ITEM#
CHANGES MADE
NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.
v (Rev-0)
CONSOLIDATED LIST OF REFERENCES
The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at the time of specification writing and during contract execution.
All Coast guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – from links located on the SFLC website. Commercial sites provide access to their respective documents.
COAST GUARD DRAWINGS
420-WAGB-451-011, SLEP Ice Radar Installation BWD & Details
420-WAGB-423-013, SPS-461 GPS System Installation BWD & Details
420-WAGB-426-010, Gyro System MK39 & MK27-F Elementary Wiring Diagram and Details
420-WAGB-423-011, 1SG38-CGECDIS(V)WAGB-420 Install BWD and Details
420-WAGB-423-015, Booklet of Electronic 1SG38-AIS-AFLOAT(V) Installation EWD & Details
420-WAGB-451-005, AN/SPS-50(V)4 Radar Install Block Wiring Diagram
420-WAGB-451-006, AN/SPS-50(V)4 Installation Wiring Data (COED)
420-WAGB-180-003, Rev. H, Mechanical & Electrical Foundation Arrangement
420-WAGB-200-001, Rev. G, Machinery Arrangement for Motor Room, Aux Machinery Rooms, Generator Room, Boiler Room, and Forward & Aft Machinery Spaces
420-WAGB-430-001, Rev. H, General Arrangement of Elec Equipment in IC Equipment Room
420-WAGB-633-002, Rev. D, Elementary & Isometric Cathodic Protection Wiring Diagram
420-WAGB-320-002, Rev. BA, Power System One-Line Diagram
420-WAGB_591_501, Rev E, Winch Assembly Oceanographic
420-WAGB_801_1, Rev K, Booklet of General Drawings
420-WAGB-612-003, Rev E, Helicopter Safety Nets
420-WAGB-801-001, Rev K, Booklet of General Drawings
NAVAIR Drawing 626883, Rev D, Visual Landing Aids Installation and Clearance Requirements, WAGB-420 Class Ships
420-WAGB-412-5, Rev 4, SLEP Polar Science Network Fiber System Block Wiring Diagram & Details
420-WAGB-412-006 Rev 3, CGOne Fiber System Block Wiring Diagram & Details
420-WAGB_591_551 Overall Block Diagram Science Winch Control Diagram
420-WAGB_591_521 Remote VDT Console
420-WAGB_591_550 Trawl/Core Winch Drives
420-WAGB_591_549 Oceanographic Winch Drives 1 & 2
420 WAGB 671-002, Rev D, CO2 Room
FL-1204-3, Rev A, Fleet Welded Padeyes and Links
420-WAGB-593-008, Rev A, Piping Mods GEA Westfalia OWS Install
420-WAGB-524-001, Rev P, Diagram Auxiliary Seawater System vi (Rev-0)
420 WAGB 312-001, Rev -, Emergency Power Generator Set Start Air Reducing Valve
420 WAGB 551-005, Rev D, Diagram Starting Air System
420 WAGB 551-009, Rev 1, SLEP ADG Starter Motor and Regulator Mods
420 WAGB 259-005, Rev C, Machinery Plant Exhaust Gas Piping A & D
420-WAGB-535-001, Rev M, Diagram Steam, Feed & Condensate System
420-WAGB-801-001, Rev K, Booklet of General Drawings
420-WAGB-320-016, Rev-D, HVAC Power System 01 Level
420-WAGB-320-017, Rev-D, HVAC Power System 02 Level
420-WAGB-320-018, Rev-E, HVAC Power System 03 Level
420-WAGB-320-019, Rev-C, HVAC Power System 04 Level & Above
420-WAGB-508-001, Rev-F, PP & Machinery Insulation Schedule
420-WAGB-508-002, Rev-D, Piping & Machinery Insulation Schedule L/M
420-WAGB-509-001, Rev-B, HVAC Insulation Schedule
420-WAGB-509-002, Rev-B, HVAC Insulation Schedule L/M
420-WAGB-510-002, Rev-H, HVAC 01 Level & Above
420-WAGB-511-001, Rev-E, HVAC Heater List
420-WAGB-512-642, Rev-C, Coil Assy Model# 1D5-9-5610F-.5-H-B
420-WAGB-512-643, Rev-D, Coil Assy Model# 1D5-12-5608F-.7-H-B
420-WAGB-512-644, Rev-D, Coil Assy Model# 1D5-18-5608F-1.5-H-B
420-WAGB-512-647, Rev-C, Coil Assy Model# 1D11-18-5608F-2.1-H-B
420-WAGB-512-649, Rev-C, Coil Assy Model# 1D13-24-5609F-3.3-H-B
420-WAGB-512-650, Rev-C, Coil Assy Model# 1D14-18-5606F-2.6-H-B
420-WAGB-512-654, Rev-D, Coil Assy Model# 1D22-36-5606F-8.3-H-B
420-WAGB-512-655, Rev-E, Coil Assy Model# 1D16-12-5606F-2-H-B
420-WAGB-512-675, Rev-C, Coil Assy Model# 1D24-42-5604F-10.5-H-B
420-WAGB-512-676, Rev-D, Coil Assy Model# 1D16-42-5604F-7-H-B
420-WAGB-512-677, Rev-D, Coil Assy Model# 1D12-30-5604F-3.8-H-B
420-WAGB-514-015, Rev -, Ship Stores Refrigeration Electrical Drawing
420-WAGB-514-016, Rev A, Ship Stores Refrigeration Condensing Unit
420-WAGB-514-017, Rev -, Ardick Marine Condenser Model NFC-56Q
420-WAGB-514-018, Rev -, Ship Stores Refrigeration Adrick Model ADR-074Q
420-WAGB_167_2, Rev H, Manhole List
420-WAGB_528_1, Rev G, Diagram of Plumbing and Int Deck Drain and Vacuum Collection System
420-WAGB_507_1, Rev C, Valve Label Plates
420-WAGB_256_1, Rev J, Diagram Main Seawater Circulating System
420-WAGB_256_10, Rev -. SLEP Cycloconverter MSW Strainer Relocation
420-WAGB_505_1, Rev D, Piping General Notes and Installation Details
420-WAGB_505_74, Rev D. Piping Arrangement Unit 106
420-WAGB_505_76, Rev J. Piping Arrangement Unit 107
420-WAGB_505_80, Rev K, Piping Arrangement Unit 126
420-WAGB_635_1, Rev D, Insulation Layouts & Dets vii (Rev-0)
420-WAGB-101-4, Rev C, Construction Drawing Units 105
420-WAGB_524_1, Rev P. Diagram Auxiliary Seawater System
420-WAGB_524_7, Rev B, SLEP Auxiliary Seawater System Mods
420-WAGB_524_8, Rev 1. SLEP Aft Science SW Duplex Strainer Install
420-WAGB_665_2, Rev J, Misc Monorails
420-WAGB-573-001, Rev B, Crane Pedestals Arr & Dets
420-WAGB-573-002, Rev D, Boom Rests
420-WAGB-573-003, Rev A, Science Hoist
420-WAGB-573-511, Rev F, General Arrangement KB 15-45
420-WAGB-573-545, Rev G, Aft. "A" Frame Base Weldment
420-WAGB-573-546, Rev E, Stbd "A" Frame Base Weldment
420-WAGB-573-547, Rev -, Hydraulic Cylinder Aft a-Frame
420-WAGB-573-548, Rev -, Hydraulic Cylinder Starboard a-Frame
420-WAGB-573-558, Rev C, Aft. "A" Frame Stop Tube Weldment
420-WAGB-573-559, Rev B, Side "A" Frame Stop Tube Weldment
420-WAGB-573-9, Rev -, Assembly Details Aft A-Frame
FL-1702-11, Sheave Inspection
420-WAGB-589-005, Rev B, Science Hoist Arrangement
420-WAGB-589-506, Rev C, General Arrangement Trash Hoist
420-WAGB-589-507, Rev E, General Arrangement Stores Hoist
420-WAGB-591-501, Rev E, Winch Assembly Oceanographic
420-WAGB-591-502, Rev E, Winch Assembly Traw/Core
420-WAGB-801-001, Rev K, Booklet of General Drawings
420-WAGB-801-1, Rev -, Booklet of General Drawings
420-WAGB-801-1, Rev K, Booklet of General Drawings
420-WAGB-801-001, Rev J, Booklet of General Drawings
420-WAGB-101-028, Rev D, Construction Drawings for Units 410 & 411
420-WAGB-101-029, Rev D, Construction Drawings for Units 400 & 401
420-WAGB-101-031, Rev D, Construction Drawings for Unit 402
420-WAGB-101-032, Rev D, Construction Drawings for Units 424 & 434
420-WAGB-101-035, Rev C, Construction Drawings for Units 442, 443, & 480
420-WAGB-101-036, Rev B, Construction Drawings for Units 444 & 445
420-WAGB-101-037, Rev C, Construction Drawings for Units 446 & 447
420-WAGB-101-038, Rev B, Construction Drawings for Units 448 & 449
420-WAGB-101-039, Rev D, Construction Drawing Units 450 & 451
420-WAGB-101-040, Rev C, Construction Drawing Units 452 & 453
420-WAGB-101-041, Rev B, Construction Drawing Units 454 & 455
420-WAGB-101-042, Rev B, Construction Drawing Units 456 & 457
420-WAGB-101-043, Rev C, Construction Drawing Units 412 & 413
420-WAGB-101-044, Rev C, Construction Drawing Units 415 & 000
420-WAGB-101-045, Rev D, Construction Drawing Units 422 & 423 viii (Rev-0)
420-WAGB-101-046, Rev B, Construction Drawing Unit 498 Stack
420-WAGB-101-055, Rev E, Construction Drawing Units 425-435
420-WAGB-101-056, Rev B, Construction Drawing Units 703 & 704
420-WAGB-101-058, Rev B, Construction Drawing Unit 711
420-WAGB-101-064, Rev D, Shell Expansion
420-WAGB-101-068, Rev C, Construction Drawing Units 432 & 433
420-WAGB-101-069, Rev B, Construction Drawing Units 458 & 459
420-WAGB-101-070, Rev B, Construction Drawing Units 460 & 461
420-WAGB-101-073, Rev E, Construction Drawing Units 720 & 721
420-WAGB-101-075, Rev C, Construction Drawing Unit 470
420-WAGB-161-001, Rev A, Forefoot Casting
420-WAGB-161-002, Rev D, Shaft Bossing Casting
420-WAGB-161-003, Rev B, Rudder Horn
420-WAGB-161-004, Rev -, Forefoot Transition Castings
420-WAGB-161-010, Rev -, Stern Tube Casting
420-WAGB-163-001, Rev D, Sea Chest and Vent Modifications
420-WAGB-184-014, Rev 1, SLEP SBP 29 & EM 304 Transducer Casings Install
420-WAGB-185-002, Rev C, Anchor Windlass Foundation
420-WAGB-185-003, Rev C, Series 353 Capstan and Mooring Winches FDNS
420-WAGB-200-001 Rev F, Machy Arrg List for Motor Rm, Aux Machy RMS, Gen Rm, Boiler Rms &
Fwd & Aft Mach
420-WAGB-243-001, Rev A, Shafting Arrangements
420-WAGB-243-002, Rev A, Shaft Forgings
420-WAGB-243-003, Rev C, Shafting Details
420-WAGB-314-006, Rev. B, 400 Hz Helo Service Power
420-WAGB-314-503, Rev. -, Schematic Diagram, Frequency Converter, Model 278-1M13
420-WAGB-320-002, Rev AH, Power System One-Line Diagram
420-WAGB-320-002, Rev. BC, Power System One Line Diagram
420-WAGB-320-016, Rev-D, HVAC Power System 01 Level
420-WAGB-320-017, Rev-D, HVAC Power System 02 Level
420-WAGB-320-018, Rev-E, HVAC Power System 03 Level
420-WAGB-320-019, Rev-C, HVAC Power System 04 Level & Above
420-WAGB-424-004, Rev L, Hull Mounted Transducers Installation Details
420-WAGB-424-006, Rev E, General Arrangement of Elec Equipment – Transducer Well
420-WAGB-424-501, Rev -, Outline - Ice Hardened Sea Chest
420-WAGB-424-502, Rev -, Outline - Ice Hardened Sea Chest
420-WAGB-424-617, Rev -, Outline-Ice Hardened Sea Chest for Spare Transducers
420-WAGB-431-002, Rev. C, IC Panels Cabling Connections Book
420-WAGB-508-001, Rev-F, PP & Machinery Insulation Schedule
420-WAGB-509-001, Rev-B, HVAC Insulation Schedule
420-WAGB-509-002, Rev-B, HVAC Insulation Schedule L/M
420-WAGB-510-002, Rev-H, HVAC 01 Level & Above ix (Rev-0)
420-WAGB-511-001, Rev-E, HVAC Heater List
420-WAGB-512-642, Rev-C, Coil Assy Model# 1D5-9-5610F-.5-H-B
420-WAGB-512-643, Rev-D, Coil Assy Model# 1D5-12-5608F-.7-H-B
420-WAGB-512-644, Rev-D, Coil Assy Model# 1D5-18-5608F-1.5-H-B
420-WAGB-512-647, Rev-C, Coil Assy Model# 1D11-18-5608F-2.1-H-B
420-WAGB-512-649, Rev-C, Coil Assy Model# 1D13-24-5609F-3.3-H-B
420-WAGB-512-650, Rev-C, Coil Assy Model# 1D14-18-5606F-2.6-H-B
420-WAGB-512-654, Rev-D, Coil Assy Model# 1D22-36-5606F-8.3-H-B
420-WAGB-512-655, Rev-E, Coil Assy Model# 1D16-12-5606F-2-H-B
420-WAGB-512-675, Rev-C, Coil Assy Model# 1D24-42-5604F-10.5-H-B
420-WAGB-512-676, Rev-D, Coil Assy Model# 1D16-42-5604F-7-H-B
420-WAGB-512-677, Rev-D, Coil Assy Model# 1D12-30-5604F-3.8-H-B
420-WAGB-514-015, Rev -, Ship Stores Refrigeration Electrical Drawing
420-WAGB-514-016, Rev A, Ship Stores Refrigeration Condensing Unit
420-WAGB-514-017, Rev -, Ardick Marine Condenser Model NFC-56Q
420-WAGB-514-018, Rev -, Ship Stores Refrigeration Adrick Model ADR-074Q
420-WAGB-524-001, Rev P, Diagram Auxiliary Seawater System
420-WAGB-531-001, REV F, Distilling plant system
420-WAGB-535-001, Rev M, Diagram Steam, Feed & Condensate System
420-WAGB-535-001, REV M, Diagram steam, feed & condensate system
420-WAGB-535-001, Rev-M, Diagram Steam, Feed & Condensate System
420-WAGB-562-001, Rev E, Rudders Units 021 & 022
420-WAGB-568-001, Rev C, Bow Thruster Installation Arrangement and Details
420-WAGB-581-001, Rev -, Anchor Handling Arrangements and Details
420-WAGB-581-501, Rev C, Series 274 Anchor Windlass
420-WAGB-581-502, Rev D, Series 274 Anchor Windlass HPU General Assembly
420-WAGB-581-505, Rev -, Foundation Loads for Anchor Windlass
420-WAGB-581-532, Rev E, 13,200 lb Balanced Fluke Anchor Assy
420-WAGB-581-533, Rev B, Series 274 Anchor Windlass
420-WAGB-581-534, Rev -, Assy Dwg Stud Link Anchor Chain
420-WAGB-581-544, Rev B, Brake Band Assembly Series 274 Anchor Windlass
420-WAGB-581-547, Rev C, Series 274 Anchor Windlass Stroker Linkage Assembly
420-WAGB-581-548, Rev B, Series 274 Anchor Windlass Chain Stripper Assembly
420-WAGB-582-001, Rev E, Mooring, And Towing Arrangement
420-WAGB-582-503, Rev -, Series 353 Capstan Block Diagram
420-WAGB-582-504, Rev -, Series 353 Johnson type Capstan
420-WAGB-582-554, Rev -, General arrangement Series 353 Capstan (no Master)
420-WAGB-582-557, Rev A, Series 353 AFT Mooring Capstan Elementary Diagram
420-WAGB-582-560, Rev -, Series 353 AFT Capstan Operator Console Assembly
420-WAGB-591-521 Remote VDT Console
420-WAGB-591-549 Oceanographic Winch Drives 1 & 2 x (Rev-0)
420-WAGB-591-550 Trawl/Core Winch Drives
420-WAGB-591-551 Overall Block Diagram Science Winch Control Diagram
420-WAGB-593-008, Rev A, Piping Mods GEA Westfalia OWS Install
420-WAGB-631-001, Rev D, Paint Schedule & Corrosion Control
420-WAGB-634-001, Rev C, Deck Covering & Carpet Shed
420-WAGB-635-001, Rev E, Insulation Layouts & Dets
420-WAGB-801-001, Rev K, Booklet of General Drawings
420-WMSL_507_1, Rev C, Valve Label Plates
FL-1204-3, Rev A, Fleet Welded Padeyes and Links
FL-1702-11, Sheave Inspection
FL-2804-022, Rev B, Consolidated Visual ID for Cutters (Vessels 65 ft and Over in Length)
420-WAGB_262_8, Rev C, Diagram Main Motor, Thrust, Line Shaft Bearing Lube Oil Service System
420-WAGB_528_1, Rev F, Diagram of Plumbing & Int. Deck Drain & Vacuum Collection System
420-WAGB_535_1, Rev N, Diagram Steam, Feed & Condensate System
420-WAGB 611-3, Rev G, Misc Deck Sockets
420-WAGB 635-1, Rev D, Insulation Layouts & Dets
420-WAGB 801-1, Rev -, Booklet of General Drawings
COAST GUARD PUBLICATIONS
Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2022, General
Requirements
Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2022, Welding and
Allied Processes
Surface Forces Logistics Center Standard Specification 0850 (SFLC Std Spec 0850), 2022, General
Requirements for Drawing Preparation
Surface Forces Logistics Center Standard Specification 3020 (SFLC Std Spec 3020), 2022, Overhaul AC
Electrical Motors
Surface Forces Logistics Center Standard Specification 3041 (SFLC Std Spec 3041), 2022, Shipboard
Electrical Cable Test
Surface Forces Logistics Center Standard Specification 3042 (SFLC Std Spec 3042), 2022, Shipboard
Electrical Cable Removal, Relocation, Splice, Repair, and Installation
Surface Forces Logistics Center Standard Specification 3100 (SFLC Std Spec 3100), 2022, Inspect, Test
And Recondition AC Synchronous Machines In-Place
Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2022, Auxiliary
Machine Systems
Surface Forces Logistics Center Standard Specification 5100 (SFLC Std Spec 5100), 2022, Clean
Shipboard Ventilation Systems
Surface Forces Logistics Center Standard Specification 5550 (SFLC Std Spec 5550), 2022, Fire
Prevention and Response
Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2022, Requirements for Preservation of Ship Structures
Surface Forces Logistics Center Standard Specification 6341 (SFLC Std Spec 6341), 2022, Install Interior
Deck Covering Systems
Surface Forces Logistics Center Standard Specification 8634 (SFLC Std Spec 8634), 2022, Drydocking xi (Rev-0)
Surface Forces Logistics Center Standard Specification 8635 (SFLC Std Spec 8635), 2022, Temporary
Services
Coast Guard Commandant Instruction (COMDTINST) M10360.3 (Series), Coatings and Color Manual
Coast Guard Technical Publication (TP) 5150, 2003, S6161-U4-FSE-010 Grease Interceptor Hood with
MGPC-4000-S-2 Control Cabinet.
Coast Guard Technical Publication (TP) 5200, S6220-B4-MMC-010, Compressor, High Pressure
Breathing Air, Model K15-E3
Coast Guard Technical Publication (TP) S9555-CH-MMA-010, 2008, AFFF Firefighting Hose Reels –
Models NL20MB, NL20M-200B
Coast Guard Technical Publication (TP) 5207, S9555-DM-MMC-010, Fire Extinguishing System, High
Pressure Carbon Dioxide
Coast Guard Technical Publication (TP) 5502, 2020, Fire Suppression System - Model WHDR
Coast Guard Technical Publication (TP) 5070B, SWBS 311, NOV 2017, Diesel Engine, Auxiliary
Generator (420-WAGB)
Coast Guard Technical Publication (TP) 5162A, 2023, S9517-AY-MMC-010 - Boiler, Oil Fired
Auxiliary
Coast Guard Technical Publication (TP) 5243, Nov 2013, SG811-B4-MMC-010 – Crane, Electro-
Hydraulic Telescoping Boom – Model TB60-65
Coast Guard Technical Publication (TP) 5244 July 2004, SG811-B5-MMC-010 – Single Articulating
Boom Crane – Model K40-55
Coast Guard Technical Publication (TP) 5245, 2022, SG811-C5-MMC-010 - Crane, Primary Telescoping
Boom Pedestal Type – Model 100-55
Coast Guard Technical Publication (TP) 5246 July 2004, SG811-B5-MMC-010 – Single Articulating
Boom Crane – Model K15-45, s/n 1867
Coast Guard Technical Publication (TP) 5249, SWBS 589, 2003, SG825-A3-MMC-010 - 1000 Lb
Capacity Stores Hoist
Coast Guard Technical Publication (TP) CG TP LR-H5-0006-V0 - 6000 Lb Capacity Science Hoist
Coast Guard Technical Publication (TP) 5251, SWBS 589, SG825-AZ-MMC-010 - 600 Lb Capacity
Trash Hoist
Coast Guard Technical Publication (TP) 5262, SWBS 591, March 2023, Science Winch, Model 10628
Oceanographic, Model 71217 Trawl/Core Mechanical System & Wire Handling (Volume 1)
Coast Guard Technical Publication (TP) 5263, SWBS 591, Nov 2003, SG813-HP-MMC - Science
Winch, Mechanical System & Wire Handling (Volume 2)
Coast Guard Technical Publication (TP) 5264, SWBS 591, Nov 2003, Science Winch, Mechanical
System & Wire Handling (Volume 3)
Coast Guard Technical Publication (TP) 5267, Nov 2003, S9593-D5-MMC-010 – Vacuum Sewage
System
Coast Guard Technical Publication (TP) 5326, SWBS 589, 15 Oct 2004, Hoist, Shaw-Box Science Van
Electric – Series 700
Coast Guard Technical Publication (TP) 5336, 06-NOV-07, The Cranesmart "LMI" System
Coast Guard Technical Publication (TP) 5359, 2023, Boiler Water Management System – Chem Aqua
Water Treatment Program
Coast Guard Technical Publication (TP) 5389, SWBS 516, October 2018, Ship’s Stores Refrigeration
Plant, Type Two – Mdel ADR-074Q – Installation and Operations Manual xii (Rev-0)
Coast Guard Technical Publication (TP) 5391, Apr 2020, Controllers, Centrifugal Separator System –
EPC60 Retrofit
Coast Guard Technical Publication (TP) 5502, 2020, Fire Suppression System - Model WHDR
Coast Guard Technical Publication (TP) S9555-CH-MMA-010, 2008, AFFF Firefighting Hose Reels –
Models NL20MB, NL20M-200B
Coast Guard Technical Publication (TP) SG825-AY-MMC-010, 2025, Science Hoist
Coast Guard Technical Publication (TP) XXXX, 2023; GEA Westfalia Separator BilgeMaster Clean
Design
Coast Guard Technical Publication 0983-LP-014-2010 (TP 0983-LP-014-2010), CHG 1, Jul 1986, Power
Supply, Metallic Rectifier, Helicopter, Starting and Servicing
Coast Guard Technical Publication 4668, MIRANDA DAVIT - MODEL MRT 3900 - Installation, operation and maintenance manual
Coast Guard Technical Publication 5078 (TP 5078), SWBS 314, Nov 2003, Control Panel 30 kW Motor
Generator Set
Coast Guard Technical Publication 5080 (TP 5080), SWBS 314, Nov 2003, S9314-DK-MMC-010 –
Converter, Frequency
Coast Guard Technical Publication 5081 (TP 5081), Nov 2003, SG160-AA-MMC-010 – Control Panel, Transformer / Rectifier
Coast Guard Technical Publication 9233 (TP 9233), Science Winch Drives and Control System, SWBS
591, May 2023
Coast Guard Technical Publication LR-H5-0008-V1 DAVIT WINCH & HPU, RESCUE BOAT (RHIB)
– TYPE MRT 3900-BH7800-961045-1 – VOLUME 1
Coast Guard Technical Standard (TS) 591, Rev -, Oceanographic Research Equipment
Surface Forces Logistic Center Technical Standard (SFLC TS) 589, 2020, Cranes
Surface Forces Logistics Center Standard Specification (SFLC Std Spec) 0000, Jan 2022, General
Requirements
Surface Forces Logistics Center Standard Specification (SFLC Std Spec) 0740, Jan 2022, Welding and
Allied Processes
Surface Forces Logistics Center Standard Specification (SFLC Std Spec) 6310, Jan 2022, Requirements for Preservation of Ship Structures
OTHER REFERENCES
MIL-C-24757, Nov 1990, Cloth, Fiberglass, Coated
Electric Plant Installation Standard Methods for Surface Ships and Submarines, MIL-STD-2003 Series
IEEE Recommended Practice for Electric Installations Aboard Ships, IEEE-STD-45-2002
Shipboard Bonding, Grounding, and Other Techniques for Electromagnetic Compatibility, Electromagnetic Pulse (EMP), and Safety, MIL-STD-1310 (Series)
Optical Fiber Standard Testing Procedure (Multi-Mode Cable) ANSI/TIA/EIA-526-14 (OFSTP-14)
Optical Fiber Test Procedure 7 (Single Mode) ANSI/TIA/EIA-526-7 (OFSTP-7)
Technical Publication TP: E-451-031-B, AN/SPS-50(V) Marine Radar/ARPA – Operator’s Quick
Reference Guide & Operator’s Manual
Technical Publication TP: E-451-032-A, AN/SPS-50(V) Marine Radar/ARPA – Installation Manual
Technical Publication TP: E-410-008, Seawatch-Monitors, Hatteland Display Technical Manual
U.S. Coast Guard Computerized Maintenance System, CP-ELEX, EE-C-RDNT MPC Card xiii (Rev-0)
Wilson Walton Ver. 2306, Aquamatic 4 Impressed Current Cathodic Protection Installation and Operation
Manual for Power Unit & Remote Display
Rugged Controls RPC-90x Programmable Controller Operations and Maintenance Manual
Amerex Inspection, Maintenance, and Recharge Service manual NO. 13259
National Fire Protection Association standard NFPA-10 (Portable Fire Extinguishers)
US Environmental Protection Agency Method 1664, Feb 1999, N-Hexane Extractable Material and Silica
Gel Treated N-Hexane Extractable Material by Extraction and Gravimetry.
TDI T100-V TurboTwin, April 2006, Installation and Operating Manual
TDI TurboFlow Air Regulator, March 2014, Product Sheet
DOD-STD-2187, Aug 1987, Chemical Cleaning of Salt Water Piping Systems
ASTM International (ASTM) D1330, 2004, Standard Specification for Rubber Sheet Gaskets
ASTM International (ASTM) F708, 2022, Standard Practice for Design and Installation of Rigid Pipe
Hangers
ASTM Internationals (ASTM) G46, 2018, Standard Guide for Examination and Evaluation of Pitting
Corrosion
ASTM Internationals (ASTM) G46-21, 2021, Standard Guide for Examination and Evaluation of Pitting
Corrosion
American Society for Nondestructive Testing (ASNT), Recommended Practice No. SNT-TC-1A, 2016, Personnel Qualification and Certification in Nondestructive Testing
American Society for Nondestructive Testing (ASNT), Standard No. ANSI/ASNT CP-189-2016, 2016, ASNT Standard for Qualification and Certification of Nondestructive Testing Personnel
American Society of Mechanical Engineers (ASME) BPVC, 2017, Boiler and Pressure Vessel Code
American Society of Mechanical Engineers (ASME) HST-3, 1999, Performance Standard for Manually
Lever Operated Chain Hoist
American Welding Society (AWS) B1.10M/ B1.10, 2016, Guide for Nondestructive Examination of
Welds
American Welding Society (AWS) B1.11M/B1.11, 2015, Guide for the Visual Examination of Welds
American Welding Society (AWS) D1.1/D1.1M, 2025, Structural Welding Code – Steel
American Welding Society (AWS) D3.5, 2000, Guide for Steel Hull Welding
American Welding Society, AWS D1.2-96, 1996, Structural Welding Code, Steel
ASME Standard (ASME) B30.17, 2020, Cranes and Monorails (with Underhung Trolley or Bridge)
ASTM International (ASTM) A6/A6M, 2026, Standard Specification for General Requirements for
Rolled Structural Steel Bars, Plates, Shapes, and Sheet Piling
Boiler tubes
Code of Federal Regulations (CFR) Title 29, Part 1910, Subpart T, 2023, Commercial Diving Operations
Code of Federal Regulations (CFR) Title 29, Part 1915, Jul 2008, Occupational Safety and Health
Standards for Shipyard Employment
Code of Federal Regulations (CFR) Title 29, Part 1915, Subpart E, Sep 2015, Scaffolds, Ladders and
Other Working Surfaces
Code of Federal Regulations (CFR) Title 40, 2013, Protection of the Environment
The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP 1), 2004, Solvent Cleaning
The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2016, Bare Metal Power Tool Cleaning xiv (Rev-0)
The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2020, Power Tool Cleaning to Bare Metal
The Society for Protective Coatings (SSPC) Surface Preparation Specification No.3 (SSPC-SP 3), 2004, Power Tool Cleaning
The Society for Protective Coatings (SSPC) Surface Preparation Specification No.3 (SSPC-SP 3), 2024, Power Tool Cleaning
The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation
Standard SSPC-SP 10 (WAB)/NACE WAB-2, 2015, Near-White Metal Wet Abrasive Blast
Cleaning
The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation
Standard SSPC-SP 6 (WAB)/NACE WAB-3, 2015, Commercial Wet Abrasive Blast Cleaning
Underwater Ship Husbandry Manuals
NAVSEA 4730/3, 2004, Driver Hull Inspection Data
NAVSEA Drawing 803-1385866, Rev E, Penetration, Bulkhead and Deck
NAVSEA S0600-AA-PRO-170, Rev 2 Change A, 2014, Underwater Ship Husbandry Manual, Chapter 17
Inspections
NAVSEA S9583-AR-MMC-010, VOL 1, Davit, Winch & HPU, Rescue Boat (RHIB)
NAVSEA Technical Publication T9074-AD-GIB-010/1688, (TP 1688), July 2012, Requirements for
Fabrication, Welding, and Inspection of Submarine Structure
Rugged Controls RPC-90x Programmable Controller Operations and Maintenance Manual
SAE International (SAE) AMS-STD-595A, 2017, Colors Used in Government Procurement
Society of Automotive Engineers (SAE) J1942-1, 2008, Qualified Hoses for Marine Applications
TDI T100-V TurboTwin, April 2006, Installation and Operating Manual
TDI TurboFlow Air Regulator, March 2014, Product Sheet
NAVSEA Drawing 804-5773931, Rev A, Acoustic & Thermal Insulation For Compartments Installation
Details xv (Rev-0)
CONSOLIDATED LIST OF GOVERNMENT-FURNISHED PROPERTY
The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.
WORK
ITEM
MTI ITEM DESCRIPTION NSN/PN QTY ESTIMATED
COST
($/UNIT)
7 N
INTERFACE HARDWARE
W/ CABLE KIT
PN: RSI 6000 1 ea. $3,500
7 Y DISPLAY UNIT, 19-INCH
PN: JH19T14MMD-AA1-
AOAA
1 ea. 5000
7 Y
KEYBOARD, DATA
ENTRY
PN: 591-0032 1 ea. $1,500
7 Y
TRACKBALL, DATA
ENTRY
PN: 610-0032 1.ea. $1,000
7 Y DISPLAY UNIT, 15-INCH
PN: JH15T17MMD-AA1-
AAAA
1 ea. 2200
7 N
RADAR CONNECTION
CABLE, (10 M)
PN: RW-00136 1 ea. $1,800
7 N
KVM EXTENDER OVER
CAT/FIBER
PN: KVXHP-100 1 pair $3,000
7 N
POWER ADAPTER, 12
VDC, 3A
PN: KVM-12VDC3A 1 ea. 200
7 N MAGNETRON, X-BAND 000-140-762 1ea $700
8 Y Power Supply Unit, 300
Amp N/A 6 25250
8 Y Remote Administrative
Display (RAD) N/A 2 $3,500
14 N Twin turbo starter T112-60031-01R-103 1
14 N Pressure Regulator 3-30327-001 1 3200
15 N PN: 19-TMCH-20 2 $3,000
15 N Valves , #64 In-Line Valve
(Plain Closing)
PN: #64 4 $500
19 N Sheave Assembly, Item 7, Figure 10-25, TP 5243 PN: 14-10A-5/8 2 ea. 5000
25 N Lobe (Figure 7-14-19) P/N: 14-3098-UNLobe 3 $23,839
29 N
2" Type A Deck Drain, Bronze with Carbon Steel
Ring, Cast Drain - Drawing
810-1385789 Rev. F
D307A205 1 $1,300
30 N
VALVE, VACUUM
BREAKER, 3" NPS 125#
ANSI B16.6 FLANGE
CONNECTION, GLOBE
STYLE HIGH FLOW
TYPE, 80 SCFM PER
SECOND, WITH AIR
RELEASE VALVE, 260
SCFM NOMINAL, ASTM
18U03-4FO-DBY 2 7967
xvi (Rev-0)
A536 DUCTILE IRON
BODY WITH FUSION
BONDED EPOXY
COATING, SILICON
BRAZE INTERNALS
30 N
"3-way" for A/C's.
METREXMISC
EAMDF3120BMF3WTA420
3" 3-WAY MARINE
ELECTRIC ACTUATED
EAMDF3120BMF3WTA420 8 $32,798
30 N
"3-way" for Reefers. DPB-
E1L-A10L13--W955, DP =
Industrial Diverter Port ball valve
DPB-E1L-A10L13--W955 6 $6,530
30 N
SPN-K5L-J--S Industrial 2-way 3-piece ball valve, Adjust-O-Seal®, live loaded stem packing
SPN-K5L-J—S 2 5726
30 N
"SPN1J5U-J--S, Industrial
2-way 3-piece ball valve, Adjust-O-Seal®, live loaded stem packing"
SPN1J5U-J--S 26 $5,879
30 N
SPN-E5S-J--S Industrial 2-way 3-piece ball valve, Adjust-O-Seal®, live loaded stem packing
SPN-E5S-J—S 12 $1,366
30 N
SPN-F5S-J--S Industrial 2-way 3-piece ball valve, Adjust-O-Seal®, live loaded stem packing
SPN-F5S-J—S 5 2087
30 N
"MILWAUKEE VALVE
FIGURE 1041, VALVE,
GLOBE, 2-1/2” NPS, ANSI
B16.5 150# FLAT FACE,
BRONZE BODY, NI-CU
ALLOY INTERNALS,
NAVSEA 803-1385541,
MATERIAL: ALUM
BRONZE ASTM B-148"
803-13855451 9 $7,308
30 N
MILWAUKEE VALVE
FIGURE 161A VALVE,
GLOBE, 1” NPS, UNION
END, BRONZE BODY, NI-
CU ALLOY INTERNALS,
NAVSEA 803-4384536,
MATERIAL: ALUM
BRONZE ASTM B-148
803-4384536 5 $844
30 N
"MILWAUKEE VALVE
FIGURE 1146)VALVE,
GATE, 1/2” NPS, SIL-BRZ
803-4385714 11 692.31 xvii (Rev-0)
UNION END X 1/2” FPT,
400 PSI WOG, NON-
RISING STEM,
THREADED BONNET,
NITRILE O-RING, SOLID
WEDGE, NAVSEA DWG
803-1385714, MATERIAL:
BRONZE ASTM B-61"
31 N
VALVE, GATE, 4” NPS,
HASTELLOY BODY, 150#
ANSI FLANGED, CW-
12MW OBTU./N10276
STEM, A494 CW-12MW
BACK SEAT & BODY
SEAT. (LADISH VALVES
DWG# : 8275-1201-GG01-
A40C
8275-1201-GG01-A40C 5 $14,175
32 Y Hydraulic Cylinder, Aft A frame 3040-01-458-3253 2 $24,025
32 Y Hydraulic Cylinder, Stbd A frame 3040-01-458-3238 2 9177
35 N
Spirax Sarco Universal
Connector, Model PC20, ½”
IPS with blowdown
67980 18 $497
35 N
Spirax Sarco Model UFT32-
4.5 Universal Float &
Thermostatic Steam Trap, Stainless Steel, PMO65 PSI
1465300 12 $1,187
35 N
Spirax Sarco Model UBP32
Universal Balanced Pressure
Thermostatic Steam Trap, Stainless Steel, with Near to
Steam Capsule 7F PMO 464
PSI
1270900 6 574
35 N
Spirax Sarco Model VB-VS
Combination Vacuum
Breaker Balanced Pressure
Air Vent 1/2” NPT
72147 1 $783
36 N
ASCO 3-Way Solenoid
Valve 3-Way Diverting, 1”
150# flanges, bronze body, seating PTFE, 115 VAC/60
Hz operation in a NEMA 4 enclosure
AV182430-1 3 $20,000
39 Y SHEAVE , GALV W/CIP B-4838 22 Ea. 1700
39 Y
SPRING LOADED
SHEAVE
D-13898 2 Ea. $16,000
39 N KEEPER PLATE 20 $40
39 N KEEPER PLATE D-13898-21 20 20
39 N PIN, WELDED D-13898-6 20 $800
xviii (Rev-0)
40 N 7/8” Sheave assembly 240909 3 $3,262
40 N 5/8” Sheaves Assembly 240912 1 2624
40 N Sheave Assembly 44575 1 $597
40 N Fast Winch Certified
Hardware 240916 1 $11,196
40 PIN WLDMT 44571 1 1106
42 N Sheave Assy 240909 3 ea $3,262
42 N Sheave Assy 240910 2 ea $12,552
42 N Pin, Certified WLDMT 42865 4 ea 1777
43 N Sheave Assy 240909 3 ea $3,262
43 N Sheave Assy 240910 2 ea
43 N Pin, Certified WLDMT 42865 4 ea 1777
50 N Coast Guard Emblem Vinyl
Kit N/A 2 ea. $2,000
*Government-loaned property, which shall be returned to the vessel upon completion of the availability.
**New or refurbished equipment that the Government may provide for installation in place of existing equipment.
***Government-furnished property, which is to be supplied by either the vessel or the C4IT ServiceCenter xix (Rev-0)
CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS
The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5
(Inspection report particulars)):
Work Item Title
5 Recapitalize Science Data Network Infrastructure (SLEP)
6 Recapitalize CGOne Network Infrastructure (SLEP)
7 Recapitalize Ice Radar (SLEP)
9 Oceanographic Winch, Inspect and Test
Scientific and Ocean Engineering Systems, Control System Groom and Indicator Calibration
15 Boiler Tube Sheet and Gauge Glass, Replace (SLEP)
18 Boiler, Annual Maintenance
19 Bow Crane, Biennial Inspect and Test
20 Internal Hoists, Maintenance, Inspection and Test
21 Grey Water Holding Tank(s), Clean and Inspect
23 Sewage Holding Tank(s), Clean and Inspect
32 A-Frames, Inspect and Repair
33 Science Van Monorail System, Overhaul
39 Port & Starboard Miranda Davit, Biennial Inspect and Repair
40 Aft Crane (Starboard), Biennial maintenance, Inspect and Repair
41 Aft Articulating Crane (Port), Annual maintenance, Inspect and Repair
42 Deck Crane (Starboard), TB 100-55, Annual maintenance, Inspect and Repair
43 Deck Crane (Port), TB 100-55, Bi-Annual maintenance, Inspect and Repair
44 Trawl / Core Winch, Inspect and Test
45 Decks (Interior), Preserve
47 Deck Covering (Slip-Resistant) Forecastle Deck, Renew xx (Rev-0)
PRINCIPAL CHARACTERISTICS
420' WAGB (CGC HEALY)
PHYSICAL
Length overall 420'
Length between perpendiculars 396' 6"
Beam, extreme 82' 0"
Depth amidships to main deck 42' 0"
Draft to bottom of keel @ full load 29' 3"
Full load displacement 16,423 long tons
Effective keel length 230' 0"
Mast height above DWL @ 28' draft 158' 3/8"
HULL
Frame spacing 30"
Material
Hull ASTM A131, GR EH 36, or ABS EH 36
Flight deck ASTM A131, GR EH 36, or ABS EH 36
Superstructure ASTM A131, GR EH 36, or ABS EH 36
MACHINERY
Propulsion 4 Sultzer 12Z a V 40S
2 AC Synchronous, 11.2MW Drive Motors
Auxilary generator 1 EMD 16-645F7B, 2200 KW, 450V AC, 3 phase
Rudder 2
Anchor & chain Two 13,200 lbs Navy Stockless, 150 fathoms chain Port, 165 fathoms chain
Starboard
TANKS
Diesel oil or JP-5 (@ 95%) 1,187,117 gal.
JP-5 (Helo) (@ 95%) 56,434 gal.
9250 lube oil (@ 95%) 24,794 gal.
Fresh water (@ 95%) 34,553 gal.
Hydraulic oil (@95%) 8,571 gal.
Ballast water (@95%) 899,776 gal.
1 (Rev-0)
00000_0226_FLT
REC_00000_FLT_Commercial Project @ CG Facility (0121)
General Requirements
1. SCOPE
1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed by commercial contractors at a Coast Guard facility for Coast Guard vessels.
1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and
'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is
Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.
2. REFERENCES
COAST GUARD DRAWINGS
None.
COAST GUARD PUBLICATIONS
Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual
Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), Latest Version, General Requirements
Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), Latest Version, Welding and Allied Processes
Surface Forces Logistics Center Standard Specification 5550 (SFLC Std Spec 5550), Latest Version, Fire Prevention and Response
Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), Latest Version, Requirements for Preservation of Ship Structures
OTHER REFERENCES
Code of Federal Regulations (CFR) Title 29, Part 1915, Occupational Safety and Health Standards for
Shipyard Employment
NAVSEA Technical Publication T9074-AD-GIB-010/1688, (TP 1688), July 2012, Requirements for
Fabrication, Welding, and Inspection of Submarine Structure
2 (Rev-0)
3. REQUIREMENTS
3.1 General. The Contractor must conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability. The requirements in this WI applies to all work under the scope of this contract, whether explicitly stated in all following work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.
3.1.1 The Contractor must conform to all requirements specified in SFLC Std Spec 5550 and in the Fire
Protection and Response work item, as applicable, during the performance of this availability.
3.1.1.1 Fire Safety Plan submission. The Contractor must submit a copy of the CFR 1915, Subpart P, Fire Safety
Plan with the Contractor’s bid when work will be conducted in a Contractor–owned facility. Include any MOA(s) with local firefighting facilities.
3.1.1.2 Fire Plan submission. The Contractor must submit a copy of the developed availability specific fire plan as requested in Work Item 1: Fire Prevention, Provide, with the Contractor’s bid.
3.2 Contractor-provided fire watch personnel. The Contractor must provide fire watch personnel and equipment.
3.3 Preservation requirements. The Contractor must accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.
3.3.1 Coatings. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec 6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).
3.3.2 Coating colors and system color schemes. The Contractor must obtain a written COR authorization to deviate from any coatings required in SFLC Std Spec 6310 Appendix C before work.
3.3.3 In-process quality control measures. The Contractor must abide by all the safety, preservation, and quality control requirements specified in SFLC Std Spec 0000, paragraph 3.2.4.2 (In-process QC measures for “critical-coated surfaces”).
3.3.3.1 Quality control requirements. The Contractor must abide by the following when performing preservation related inspections. The following measurements must be randomly spaced throughout for the purposes of providing a representation of the entire prepared or coated surface.
3.3.3.1.1 Surface profile measurements. One surface profile measurement must be taken for every 200 square feet for the first 1000 square feet; for each additional 500 square feet or less, one profile measurement must be taken.
Profile measurements must be taken in accordance with SFLC Std Spec 6310, paragraph 3.1.8.3 (Surface profile measurements). A “measurement” for surface profile is defined as follows:
• ASTM D4417, Method B: One profile measurement is the average (mean) of 10 individual readings.
• ASTM D4417, Method C: One profile measurement is the average (mean) of 2 individual readings.
3.3.3.1.2 Soluble salt conductivity measurements. 5 conductivity measurements must be taken every 1000 square feet. For submerged (immersed) applications conductivity measurements must not exceed 30 microsiemens/cm.
For non-submerged (non-immersed) applications conductivity measurements must not exceed 70 microsiemens/cm. If a conductivity check fails, clean the surface in accordance with SFLC Std Spec 6310, paragraph 3.1.8.5 (Soluble salt removal).
3 (Rev-0)
3.3.3.1.3 Coating thickness measurements. Three area measurements must be taken for the first 1000 square feet;
for each additional 1000 square feet, perform an additional area measurement. A “measurement” for coating thickness is defined as follows:
• SSPC-PA 2 defines an area measurement as 5 separate spot measurements randomly spaced throughout a 100 square foot area.
• SSPC-PA 2 defines a spot measurement as 3 gage readings and each new gage reading the probe must be moved to a new location within a 1.5-inch diameter circle defining the spot.
3.4 Welding and brazing requirements. The Contractor must perform all welding and allied processes, and NDE in accordance with SFLC Std Spec 0740.
NOTE
NAVSEA approval is NOT required for welding procedures submitted but the procedures must be reviewed and shown to satisfy the requirements set forth in
NAVSEA TP 1688, by a welding regulatory agency. The requirements for welding
Strenx 900 are considered the same as those for welding HY-130.
3.5 Environmental protection requirements. The Contractor must adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:
3.5.1 USCG facilities. The Contractor must provide and maintain environmental protection as defined in SFLC
Std Spec 0000 Appendix B, Requirements for Environmental Protection at USCG Facilities, during the performance of this availability. Contractor must plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor must comply with applicable
Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item must not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.
3.5.1.1 USCG Generator status. The activity Generator Status for the Coast Guard Facility is Large Quantity
Generator (LQG).
3.5.1.2 Plans and permits. The CG Facility has unit specific permits including the following:
• Spill Prevention Control and Countermeasures (SPCC) Plan: Unit has a SPCC Plan which requires certain unit-specific procedures be followed for the storage, inspection, and transfer of petroleum products in containers 55 gallons or greater.
• National Pollutant Discharge Elimination System (NPDES) Storm Water (SW)
Permit: Unit has an NPDES SW permit which requires unit-specific procedures be followed for the storage and inspection of equipment and materials which may contribute contaminants to storm water discharges.
• Air Emission Permit: Unit has an Air Emission Permit which requires unit-specific procedures be followed for the emissions of VOCs and hazardous air pollutants.
3.5.2 Test and procedures. The Contractor is required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws. Analytical work must be done by qualified laboratories; and where required by law, the laboratories must be certified.
4 (Rev-0)
3.5.3 Regulatory notifications. The Contractor is responsible for all regulatory notification requirements in accordance with Federal, State and local regulations. In cases where the Coast Guard must also provide public notification, such as storm water permitting, the Contractor must coordinate with the COR, and if work is being performed at a USCG Facility, the local Facility Engineer or Engineering Officer. The Contractor must submit copies of all regulatory notifications to the COR and the local Facility Engineer or Engineering Officer prior to commencement of work activities. Regulatory notifications must be provided for including but not limited to demolition, renovation, National Pollutant Discharge Elimination System (NPDES) defined site work, and remediation of controlled substances such as asbestos, hazardous waste, and lead paint.
3.5.4 Environmental manager. The Contractor must appoint in writing an Environmental Manager for the project, who is responsible for coordinating Contractor compliance with Federal, State, local, and station environmental requirements. The Environmental Manager must ensure compliance with Hazardous Waste Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the Contractors’
Environmental Management Plan; ensure that all environmental permits are obtained, maintained, and closed out;
ensure compliance with Storm Water Program Management requirements; ensure compliance with Hazardous
Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB). This may be a collateral position; however the individual must be trained to accomplish the following duties; ensure waste segregation and storage compatibility requirements are met; inspect and manage Satellite Accumulation areas; ensure only authorized personnel add wastes to containers; ensure all Contractor personnel are trained in 40 CFR requirements and individual position requirements; coordinate removal of waste containers; and maintain the Environmental
Records binder and required documentation, including environmental permits compliance and close-out.
3.5.5 HW disposal. Contractor must comply with SFLC Std Spec 0000 Appendix B, Requirements For
Environmental Protection At USCG Facilities for HW disposal, and ensure that waste removals are conducted during normal business hours (0800-1600) on Monday through Friday (excluding holidays).
3.5.6 Additional Requirements. The Contractor must be aware of the following:
3.5.6.1 No Contractor or Subcontractor must have the authority to sign a Hazardous Waste Manifest using the
Coast Guard facility’s EPA Generator ID Number or remove contract generated hazardous waste from the Coast
Guard facility without COR approval.
3.5.6.2 Local environmental regulations at the Government facilities may be more stringent. As with all environmental regulations, the Contractor must prepare for and comply with local and state regulations.
3.5.6.3 Coast Guard facilities do not maintain Facilities Response Plans (FRPs) per 33 CFR 154. Contractor must furnish the FRP when required for over-the-water liquids transfers to and from vessels, and is required for oil/fuel transfers to/from vessels for 250 barrels (10,500 gallons) or more.
3.6 Local Policy. The Contractor must refer to site (e.g., Base) Regulations and Instructions for details regarding local policies (e.g., crane services, parking, or facility usage).
3.7 SFLC Standard Specification approved changes. Approved updates to the 2022 SFLC Standard Specifications will appear here.
3.7.1 SFLC Standard Specification 5550: Replace paragraph 3.11.3 to state, “Material supporting imminent work shall be brought on the cutter and stored where the work is being performed. Material that appreciably contributes to fire load shall be removed at the end of each work shift when personnel are not present. Trash, debris, and packaging materials shall be promptly removed from the vessel at the end of each work shift and not allowed to accumulate.” Advance the paragraph numbering of the Fire Prevention and Safety Inspection form to 3.11.4.
5 (Rev-0)
4. NOTES
4.1 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 6310 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.
6 (Rev-0)
QA-1 - QUALITY ASSURANCE INSPECTION FORM
(PRESERVATION CHECKLIST)
VESSEL NAME HULL # WORK
ITEM #
WORK ITEM TITLE
LOCATION OF WORK (INCL. FRAME #’S) AREA (SQFT)
CHECKPOINT 1 – COATING SYSTEM COMPLIANCE
Ensure all coatings are in compliance with SFLC Std Spec 6310, Appendix C.
CHECKPOINT 2 - PAINT STORAGE
Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating mfg.
CHECKPOINT 3 - AMBIENT CONDITIONS
Ensure surface and surrounding temperatures are each between 50 and 90°F for water-containing coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).
Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).
Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating mfg.
CHECKPOINT 4 - PRE-SURFACE…
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