Attachment 2 PWS_Rev1.pdf
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- Dockside (DS): USCGC MIDGETT FY27 Repair
- Solicitation number
- 70Z08526QLREP0024
About this file
This is a Performance Work Statement (PWS) for dockside repairs and maintenance of the USCGC MIDGETT (WMSL-418), a 418-foot Coast Guard cutter, scheduled for the second fiscal quarter of FY2027 (February 2–May 8, 2027). The PWS specifies 25 distinct work items addressing vessel preservation, equipment maintenance, and system repairs, with a focus on tank cleaning and inspection, mechanical systems grooming, structural repairs, and compliance with Coast Guard and Navy standards.
Key work items include cleaning and inspection of ballast, aviation fuel service, aviation fuel stowage/overflow, and potable water tanks; refrigeration system grooming; side boat davit renewal; oily water separator inspection; deck covering renewal; piping and ducting insulation renewal; and installation of various systems including dewatering discharge connections, hydraulic quick disconnects, and demister units. The specification incorporates extensive reference documents including Coast Guard drawings, SFLC Standard Specifications (particularly SFLC Std Spec 0000, 0740, 5550, and 6310), military standards, ASME, AWS, and ASTM standards. Critical inspection items must be completed within the first 25 percent of the contract period and include tank inspections, davit renewal, refrigeration plant grooming, oily water separator inspection, flexible hose renewals, and fire detection system testing. The contractor must provide certified technical representatives for nondestructive examination, environmental management oversight, fire prevention coordination, and quality assurance documentation. Government-furnished property includes davit components valued at $480,000, various valve assemblies, monitoring equipment, and fuel handling valves. The specification mandates compliance with environmental protection requirements at USCG facilities, hazardous waste management procedures, welding standards per SFLC Std Spec 0740, and preservation requirements per SFLC Std Spec 6310, with detailed quality assurance inspection forms and surface preparation specifications included as appendices.
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USCGC MIDGETT (WMSL 757)
SPECIFICATION FOR DOCKSIDE REPAIRS
FQ2 FY2027
Developed By: John Webber
(Rev-0, 22 June 2026)
USCGC MIDGETT (WMSL-418) DOCKSIDE AVAILABILITY FY2027
ii (Rev-0)
TABLE OF CONTENTS
Consolidated List of References ................................................................................................................... iv Consolidated List of Government-furnished Property ................................................................................. xi Consolidated List of Critical Inspection Items .......................................................................................... xiii Principal Characteristics ............................................................................................................................. xiv General Requirements WORK ITEM 1: Fire Prevention, Provide WORK ITEM 2: Tanks (Ballast), Clean and Inspect WORK ITEM 3: Tanks (Aviation Fuel Service), Clean and Inspect WORK ITEM 4: Tanks (Aviation Fuel Stowage and Overflow), Clean and Inspect WORK ITEM 5: Tanks (Potable Water), Clean and Inspect WORK ITEM 6: Tanks (MP Fuel Service), Clean and Inspect WORK ITEM 7: Tanks (MP Fuel Storage and Overflow), Clean and Inspect WORK ITEM 8: Refrigeration Plant, System Groom WORK ITEM 9: Side Boat Davit, Renew WORK ITEM 10: Oily Water Separator (OWS) System, Inspect and Groom WORK ITEM 11: Tanks (Potable Water), Preserve (100%) WORK ITEM 12: Tanks (Potable Water), Preserve (Partial) WORK ITEM 13: Deck Covering (Ceramic Tile), Renew WORK ITEM 14: Piping and Ducting Insulation, Renew WORK ITEM 15: Dewatering Overboard Discharge Connections, Install WORK ITEM 16: Flight Deck Floodlight Transformer, Motor Driven-Auto, Relocate WORK ITEM 17: Hydraulic System Quick Disconnect, Install WORK ITEM 18: MPAC Demister, Install WORK ITEM 19: Weather Deck Scuppers, Install WORK ITEM 20: Fuel Valves, Replace WORK ITEM 21: Dry Provision Storeroom, Modify WORK ITEM 22: Cargo Handling Elevator, Annual Inspection and Test, Perform WORK ITEM 23: Wave Guide Dryer Flexible Hoses, Renew WORK ITEM 24: Refrigeration Plant Flexible Hoses, Renew WORK ITEM 25: Fire Detection System, Inspect and Test…………………………………….…..….160 iii (Rev-0)
REVISIONS RECORD
This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.
DATE REV# WORK
ITEM#
CHANGES MADE
NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.
iv (Rev-0)
CONSOLIDATED LIST OF REFERENCES
The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at the time of specification writing and during contract execution.
All Coast guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – from links located on the SFLC website. Commercial sites provide access to their respective documents.
COAST GUARD DRAWINGS
(AS7100001) (UNSIGNED) Coast Guard Drawing 750-WMSL-300-048, Rev C, Unit 4420 - 01 Level
FR52 to FR67 Arr of Elect Eqpt (ASC300442)
Coast Guard Drawing 418A-WMSL-100-001, Rev B, General Arrangements
Coast Guard Drawing 418A-WMSL-100-006, Rev A, Inboard and Outboard Profiles
Coast Guard Drawing 418A-WMSL-100-1 Rev B, General Arrangements
Coast Guard Drawing 418A-WMSL-100-6 Rev B, Inboard and Outboard Profiles
Coast Guard Drawing 418A-WMSL-180-003, Rev C, SS-1-69-2 Fan Fdn Modifications
Coast Guard Drawing 418A-WMSL-512-003, Rev C, HVAC Modifications for Dry Provisions Stowage
Mods
Coast Guard Drawing 418A-WMSL-530-001, Rev C, Potable Water System Diagram
Coast Guard Drawing 418A-WMSL-540-001, Rev C, Fuel Oil Diagram
Coast Guard Drawing 418A-WMSL-551-004, Rev B, Compressor Demister Rip-out and Install
Coast Guard Drawing 418A-WMSL-556-003, Rev -, Anchor Windlass HPU Filter Cart Quick
Connections
Coast Guard Drawing 418A-WMSL-556-003, Rev A, Bow Thruster HPU Filter Cart Quick Connections
Coast Guard Drawing 418A-WMSL-556-005, Rev -, GT Hydraulic Start HPU Filter Cart Quick
Connections
Coast Guard Drawing 418A-WMSL-556-006, Rev-, Stern Gate HPU Filter Cart Quick Connections
Coast Guard Drawing 418A-WMSL-583-001, Rev -, Folding Boom Crane HPU Filter Cart Quick
Connections
Coast Guard Drawing 418A-WMSL-593-001, Rev A, Bilge & Oil Pollution Control System Diagram
Coast Guard Drawing 418A-WMSL-593-006, Rev -, Reroute Sewage Piping iwo Dry Provisions Rm
Coast Guard Drawing 418A-WMSL-672-002, Rev D, Dry Provisions Storeroom Modifications
Coast Guard Drawing 418A-WMSL-801-001 Rev A, Booklet of General Plan
Coast Guard Drawing 418A-WMSL-801-001 Rev B, Booklet of General Plan
Coast Guard Drawing 750 WMSL-100-530, Rev G, Modifications incidental to the installation of Allied
Dual Pont Davit
Coast Guard Drawing 750-WMSL_520_1, Rev H, Seawater Cooling System
Coast Guard Drawing 750-WMSL-085-025, Rev -, Compartment Areas & Volumes NSC 3 & Follow
(AS3085012)
v (Rev-0)
Coast Guard Drawing 750-WMSL-100-011, Rev J, Unit 1110 Structure - Inner Bottom, 1st Platf, & 2nd
Dk - Bow to Fr 10 (ASC100111)
Coast Guard Drawing 750-WMSL-100-017, Rev L, Unit 1310 Structure – Inner Bottom to 1st Platform –
Fr 22 to Fr 35 (ASC100131)
Coast Guard Drawing 750-WMSL-100-021, Rev F, Unit 2100 Structure – Inner Bottom – Fr 35 to Fr 44
(ASC100210)
Coast Guard Drawing 750-WMSL-100-028, Rev J, Unit 2220 Structure – 1st Platf to 2nd Deck – Fr 44 to
Fr 52 (ASC100222)
Coast Guard Drawing 750-WMSL-100-036, Rev N, Unit 3110 Structure 1st Platform and Below Frs 65-
77 (ASC100311)
Coast Guard Drawing 750-WMSL-100-036, Rev P, Unit 3110 Structure 1st Platform and Below Frs 65-
77 (ASC100311)
Coast Guard Drawing 750-WMSL-100-037, Rev H, Unit 3120 Structure- 1st Platf to 2nd Dk – Fr 64 To
Fr 76 (ASC100312)
Coast Guard Drawing 750-WMSL-100-037, Rev J, Unit 3120 Structure - 1st Platf to 2nd Dk - Fr 64 to Fr
76 (ASC100312)
Coast Guard Drawing 750-WMSL-100-040, Rev N, Unit 3210 Structure – Inner Bot To 1st Platform – Fr
76 To Fr 88 (ASC100321)
Coast Guard Drawing 750-WMSL-100-051, Rev J, Unit 4310 Structure – 01 Level to 02 Level – Frame
44 to Frame 52
Coast Guard Drawing 750-WMSL-100-052, Rev J, Unit 4320 Structure – 02 Level and Above – Frame
48 to Frame 53
Coast Guard Drawing 750-WMSL-100-053, Rev J, Unit 4420 Structure - 01 Level and ABV- FR 52 to
FR 67 (ASC100442)
Coast Guard Drawing 750-WMSL-100-37, Rev J, Unit 3120 Structure - 1st Platf to 2nd Dk - Fr 64 to Fr
76 (ASC100312)
Coast Guard Drawing 750-WMSL-100-552, Rev -, Unit 1120 Structure-Main Deck to 01 Level-Bow to
Fr 10
Coast Guard Drawing 750-WMSL-100-553, Rev -, Unit 1240 Structure-Main Deck to 01 Level-Fr 9 to Fr
Coast Guard Drawing 750-WMSL-100-90, Rev A, General Arrangements NSC 7 and follow
(ASC1700001)
Coast Guard Drawing 750-WMSL-167-001, Rev J, Manhole List Installation and Fabrication Details Ship
Wide (ASC167001)
Coast Guard Drawing 750-WMSL-167-001, Rev K, Manhole List Installation and Fabrication Details
Ship Wide (ASC167001)
Coast Guard Drawing 750-WMSL-202-501, Rev E, MCMS Remote Terminal Units Fire Zone No. 2
Deck Plan
Coast Guard Drawing 750-WMSL-300-002, Rev C, Electrical Standard Details (ASC300003)
Coast Guard Drawing 750-WMSL-300-062, Rev F, Electrical Standard Methods Handbook (SP001075)
Coast Guard Drawing 750-WMSL-320-004, Rev D, Power Sys Dk Plan - 1st Platf & Below, Fwd of Fr
36 & Aft of Fr 70 Cable Routing (ASC320003)
Coast Guard Drawing 750-WMSL-320-016, Rev F, Power Sys Deck Plan - 01 Level (ASC320009)
Coast Guard Drawing 750-WMSL-320-022, Rev F, Power Operated Valve Deck Plan Wiring Diagram
Coast Guard Drawing 750-WMSL-320-042, Rev C, Electrical One Line Diagram (NSC 6 SRD) vi (Rev-0)
Coast Guard Drawing 750-WMSL-436-011, Rev E, Fire Detection Sys Deck Plan (ASC436009)
Coast Guard Drawing 750-WMSL-436-013, Rev C, Fire Detection Sys Cable Running Sheets
(ASC436010)
Coast Guard Drawing 750-WMSL-436-014, Rev -, Fire Detection and Control System Schematic
(ASC436028)
Coast Guard Drawing 750-WMSL-505-006, Rev D, List of Hoses
Coast Guard Drawing 750-WMSL-508-1, Rev C, Piping and Machinery Insulation Schedule and L/M
(ASC508001)
Coast Guard Drawing 750-WMSL-512-040, Rev G, Vent & Air Cond Arr 2nd deck UNIT 3230
(ASC512323)
Coast Guard Drawing 750-WMSL-512-050, Rev D, Vent & Air Cond Arr 01 Lvl Unit 4420
(ASC512442)
Coast Guard Drawing 750-WMSL-512-059, Rev D, HVAC Equipment List (ASC512004)
Coast Guard Drawing 750-WMSL-512-534, Rev D, HVAC Equipment List
Coast Guard Drawing 750-WMSL-514-1, Rev C, Chilled Water System Schematic (ASC514014)
Coast Guard Drawing 750-WMSL-516-001, Rev E, A/C & Refrigeration Piping Diagram (ASC516001)
Coast Guard Drawing 750-WMSL-516-002, Rev K, Chilled Water System Diagram (ASC516002)
Coast Guard Drawing 750-WMSL-516-06, Rev F, Chilled Water Unit 1320 (ASC516132-CW)
Coast Guard Drawing 750-WMSL-516-07, Rev C, Chilled Water Unit 1330 (ASC516133-CW)
Coast Guard Drawing 750-WMSL-516-17, Rev C, Chilled Water Unit 3220 (ASC516323-CW)
Coast Guard Drawing 750-WMSL-520-001, Rev H, Seawater Cooling System Diagram
Coast Guard Drawing 750-WMSL-520-004, Rev E, Salt Water Cooling Unit 1320
Coast Guard Drawing 750-WMSL-520-005, Rev E, Salt Water Cooling System Unit 2110
Coast Guard Drawing 750-WMSL-520-008, Rev F, Salt Water Cooling Unit 2210
Coast Guard Drawing 750-WMSL-520-504, Rev D, Seawater Cooling Piping Mods IWO Dual Point
Davit Installation
Coast Guard Drawing 750-WMSL-529-501, Rev B, Dewatering Ovbd Discharge Connections
Coast Guard Drawing 750-WMSL-530-019, Rev E, Potable Water Unit 3120 (ASC530312-PW)
Coast Guard Drawing 750-WMSL-540-054, Rev B, Fuel Transfer Unit 4310
Coast Guard Drawing 750-WMSL-551-014, Rev G, Compressed Air Piping & Joint Ident Unit 2120
Coast Guard Drawing 750-WMSL-551-022, Rev F, Compressed Air Piping & Joint Ident Unit 2320
Coast Guard Drawing 750-WMSL-556-505, Rev -, Steering Gear Hydraulic Filter Cart Quick
Connections
Coast Guard Drawing 750-WMSL-572-002, Rev D, Elevator Arr & Instl (ASC572002)
Coast Guard Drawing 750-WMSL-583-002, Rev D, Small Boat Starboard Handling System Arrangement
& Details
Coast Guard Drawing 750-WMSL-583-518, Rev D, Hydraulic Piping Mods IWO Dual Point Davit
Installation
Coast Guard Drawing 750-WMSL-588-002, Rev C, Helo Visual Landing Aids Deck Plan Wiring
Diagram (ASC588002)
Coast Guard Drawing 750-WMSL-588-004, Rev C, Helo Visual Landing Aids Elementary Wiring
Diagram (ASC588003)
Coast Guard Drawing 750-WMSL-588-510, Rev , Helo Visual Landing Aids Elementary Wiring
Diagram Mods vii (Rev-0)
Coast Guard Drawing 750-WMSL-600-030, Rev K, Fab & Instl of Hull Outfit Design, Unit 3140
(ASC600314)
Coast Guard Drawing 750-WMSL-602-001, Rev C, Fab & Instl of Ships Name & Draft Markings
(ASC602001)
Coast Guard Drawing 750-WMSL-621-009, Rev D, Joiner Bulkhead Arr Mn Dk Fr 64 Aft (ASC621009)
Coast Guard Drawing 750-WMSL-631-002, Rev M, Paint Schedule (ASC631002)
Coast Guard Drawing 750-WMSL-633-500, Rev H, Installation of Cathodic Protection
Coast Guard Drawing 750-WMSL-634-001, Rev H, Deck Covering Schedule (ASC634001)
Coast Guard Drawing 750-WMSL-635-001, Rev (-), Thermal & Acoustic Insulation (ASC635001)
Coast Guard Drawing 750-WMSL-635-001, Rev -, Thermal & Acoustic Insulation (ASC635001)
Coast Guard Drawing 750-WMSL-635-002, Rev K, Insulation Arr & Details Thermal, Acoustic, & Fire
(ASC635002)
Coast Guard Drawing 750-WMSL-635-502, Rev -, Insulation Arr & Details Thermal, Acoustic, & Fire
(WMSL 754 & Follow)
Coast Guard Drawing 750-WMSL-640-502, Rev -, Furniture Schedule (WMSL 754 & Follow)
Coast Guard Drawing 750-WMSL-651-002, Rev C, Scullery Arrangement (ASC651002)
Coast Guard Drawing 750-WMSL-802-503, Rev-, VLA Lighting Transformer Relocation
Coast Guard Drawing 418A-WMSL-551-001, Rev A, Compressed Air Diagram
NAVSEA Drawing 803-5184182, Rev B, Insulation, Passive Fire Protection- Installation Details
NAVSEA Drawing 804-5773931, Rev A, Acoustic & Thermal Insulation for Compartments Installation
Details
NAVSEA Drawing 804-5959308, Rev -, Lifeline Systems
COAST GUARD PUBLICATIONS
BOAT DAVIT - MODELS DDP11000CTS & SP2200 (S/N: 2328-753, 2329-751, 2332-750) -
TECHNICAL MANUAL
CGTTP 4-11.10B, March 2025, Water Supply and Wastewater Disposal (WSWD) Tactics, Techniques and Procedures (TTP)
Coast Guard Commandant Instruction (COMDTINST) M10360.3, Jun 2006, Coatings and Colors
Manual
Coast Guard Technical Publication (TP) 7108A, SWBS 573, Jan 2022, Stores Elevator - Model 20833
Coast Guard Technical Publication (TP) 7168, January 2022, 3.2-ton Refrigeration Ships Store Plant
Coast Guard Technical Publication (TP) 7346A, SWBS 593, Mar 2022, Bilge Water Separator Ultra-Sep
Coast Guard Technical Publication (TP) 7902, “Preliminary’ Dual Point Davit – Models DDP11000CTS
& SP2200 (S/N – 2313 & 2315) We need the serial number of the new Davit
Coast Guard Technical Publication (TP) 9919, SWBS 436, Feb 2022, Fire and Smoke Detection System
(For Hull 757)
Commandant Instruction Manual COMDTINST M10360.3D, January 2014, Coatings and Colors Manual
Commandant Instruction Manual M5100.47 (COMDTINST M5100.47), February 2022, Safety and
Environmental Health Manual
Fire Prevention and Response
Surface Forces Logistics Center Standard Specification 0000 (SFLC Standard Spec 0000), 2022, General
Requirements viii (Rev-0)
Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), Latest Version, General Requirements
Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), Latest Version, Welding and Allied Processes
Surface Forces Logistics Center Standard Specification 0740, (SFLC Standard Spec 0740), 2022, Welding and Allied Processes
Surface Forces Logistics Center Standard Specification 0850 (SFLC Std Spec 0850), 2022, General
Requirements for Drawing Preparation
Surface Forces Logistics Center Standard Specification 3041 (SFLC Std Spec 3041), 2022, Shipboard
Electrical Cable Test
Surface Forces Logistics Center Standard Specification 3041 (SFLC Std Spec 3401), 2022, Shipboard
Electrical Cable Test
Surface Forces Logistics Center Standard Specification 3042 (SFLC Std Spec 3042), 2022, Shipboard
Electrical Cable Removal, Relocation, Splice, Repair, And Installation
Surface Forces Logistics Center Standard Specification 3100 (SFLC Std Spec 3100), 2022, Inspect, Test and Recondition AC Synchronous Machines In-Place
Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2022, Auxiliary
Machine Systems
Surface Forces Logistics Center Standard Specification 5550 (SFLC Std Spec 5550), 2022, Fire
Prevention and Response
Surface Forces Logistics Center Standard Specification 5550 (SFLC Std Spec 5550), Latest Version, Surface Forces Logistics Center Standard Specification 6310 (SFLC Standard Spec 6310), 2022, Requirements for Preservation of Ship Structures
Surface Forces Logistics Center Standard Specification 6341 (SFLC Std Spec 6341), 2022, Install Interior
Deck Covering Systems
Surface Forces Logistics Center Standard Specification 8636 (SFLC Std Spec 8636), 2022, Temporary
Hull Accesses
OTHER REFERENCES
Allied Systems Drawing Number 68992, 2013, General Arrangement
Allied Systems Drawing Number 70082, 2013, Installation Drawing
American National Standards Institute (ANSI) A137.1, 2022, Standard Specification for Ceramic Tile
American Society for Nondestructive Testing (ASNT), Recommended Practice No. SNT-TC-1A, 2024, Personnel Qualification and Certification in Nondestructive Testing
American Society for Nondestructive Testing (ASNT), Standard No. ANSI/ASNT CP-189-2024, 2024, ASNT Standard for Qualification and Certification of Nondestructive Testing Personnel
American Society of Mechanical Engineers (ASME) A17.2, Guide for the Inspection of Elevators, Escalators and Moving Walks.
American Welding Society (AWS) B1.10M/ B1.10, 2016, Guide for Nondestructive Examination of
Welds
American Welding Society (AWS) B1.11M/B1.11, 2015, Guide for the Visual Examination of Welds
American Welding Society (AWS) D1.1/D1.1M, 2025, Structural Welding Code – Steel
ASTM International (ASTM) F683, 2003, Standard Practice for Selection and Application of Thermal
Insulation for Piping and Machinery ix (Rev-0)
ASTM International (ASTM) F708, 2022, Standard Practice for Design and Installation of Rigid Pipe
Hangers
ASTM Internationals (ASTM) G46-21, 2021, Standard Guide for Examination and Evaluation of Pitting
Corrosion
Code of Federal Regulations (CFR) Title 29, Part 1910, 2017, Occupational Safety and Health Standards
Code of Federal Regulations (CFR) Title 29, Part 1915, Occupational Safety and Health Standards for
Shipyard Employment
Code of Federal Regulations (CFR) Title 29, Part 1915, Subpart E, Sep 2015, Scaffolds, Ladders and
Other Working Surfaces
IEEE Standard 45.6-2016, IEEE Recommended Practice for Electrical Installations on Shipboard –
Electrical Testing
International Standards Organization (ISO) 4406, 1996, Hydraulic Fluid Power – Fluids – Method for
Coding the Level of Contamination by Solid Particles
Manufacturers Standardization Society of the Valve and Fittings Industry (MSS), SP-58, 2018, Pipe
Hangers and Supports – Materials, Design, Manufacture, Selection, Application and Installation
MIL-C-24757, Nov 1990, Cloth, Fiberglass, Coated
MIL-DTL-15024, Nov 1997, Plates, Tags and Bands for Identification of Equipment
MIL-DTL-24643, Nov 2023, Cables and Cords, Electric, Low Smoke, For Shipboard Use, General
Specification for
MIL-DTL-32585A w/ Amendment 1, 2023, Insulation, Thermal and Acoustic, Fibrous Glass
Military Specification MIL-DTL-15024, November 1997, General Specification for Plates, Tags, and
Bands for Identification of Equipment
MIL-PRF-24176C, 2020, Cement, Epoxy, Metal Repair and Hull Smoothing
MIL-PRF-24667D, 2021, Coating System, Non-Skid, for Roll, Spray, or Self-Adhering Application
MIL-STD-1689A, 1990, Fabrication, Welding, and Inspection of Ships Structure
MIL-STD-2003-1, Oct 2020, Electric Plant Installation, Standard Methods for Surface Ships &
Submarines (Cable)
MIL-STD-2003-2, Oct 2020, Electric Plant Installation, Standard Methods for Surface Ships &
Submarines (Equipment)
MIL-STD-2003-3, Oct 2020, Electric Plant Installation, Standard Methods for Surface Ships &
Submarines (Penetrations)
National Fire Protection Association (NFPA) 72, 2022 Edition, National Fire Alarm and Signaling Code
NAVSEA Drawing 804-5773932, Rev A, Acoustic & Thermal Insulation for Ducts Installation Details
NAVSEA Drawing 804-5959214, Rev-, Piping Insulation - Installation Details
NAVSEA Technical Publication T9074-AD-GIB-010/1688, (TP 1688), July 2012, Requirements for
Fabrication, Welding, and Inspection of Submarine Structure
Navy Medicine Manual P-5010-6 (NAVMED P-5010-6), January 2022, Manual of Naval Preventive
Medicine Water Quality Afloat
Society of Automotive Engineers (SAE) J1273, 2009, Recommended Practices for Hydraulic Hose
Assemblies
Society of Automotive Engineers (SAE) J1475, 2009, Hydraulic Hose Fittings for Marine Applications
Society of Automotive Engineers (SAE) J1942/1, 2010, Qualified Hoses for Marine Applications
The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP 1), 2016, Solvent Cleaning x (Rev-0)
The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2020, Power Tool Cleaning to Bare Metal
The Society for Protective Coatings (SSPC) Surface Preparation Specification No.3 (SSPC-SP 3), 2024, Power Tool Cleaning
US Environmental Protection Agency Method 1664, Feb 1999, N-Hexane Extractable Material and Silica
Gel Treated N-Hexane Extractable Material by Extraction and Gravimetry.
xi (Rev-0)
CONSOLIDATED LIST OF GOVERNMENT-FURNISHED PROPERTY
The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.
WORK
ITEM
MTI ITEM DESCRIPTION NSN/PN QTY ESTIMATED
COST
($/UNIT)
8 N -3/8” Henry Seal Cap
Valve (Main Valve
P/N: 2031) Bonnet, Stem & Seat Disc
Assembly
PN: 8-059-008 2 $184.16
8 N 1-5/8” Henry Seal Cap
Valve (Main Valve
PN: 2032), Bonnet, Stem & Seat Disc
Assembly
PN: 8-059-010 3 $233.44
8 N 2-1/8” Henry Seal Cap
Valve (Main Valve
PN: 2033), Bonnet, Stem & Seat Disc
Assembly
PN: 8-059-012 2 $440.57
8 N Henry ”Y” Strainer
Assembly (Main
Assembly P/N: 896A-
5/8S)
PN: 5-010-003 (Screen)
PN: 5-023-100 (Gasket)
PN: 2-023-080 (O-Ring)
8 N Sea Water Regulating
Valve (Condenser).
Metrex Valve Corp lead time is usually 6-8 weeks.
PN: M900P-125-LRFL2-3W 2 $2,552.00
8 N Sea Water Regulating
Valve (Oil Cooler).
Metrex Valve Corp lead time is usually 3-4 weeks
PN: DA-868T-75-SE-M 2 $1,740.00
8 N Disk, Rupturable NSN: 4820-01-366-7330
PN: 026-31284-000
6 $2,274.06
8 N Connector, Flexible, Liquid
NSN: 4730-01-561-7408
PN: 026-41967-000
2 $3,196.17
8 N Connector, Flexible, Vapor
NSN: 5935-01-561-7463
PN: 026-41968-000
2 $5,303.11
8 N Valve, Pressure Relief NSN:4820-01-561-6471
PN:022-11355-000
6 $352.12
9 N Allied Systems Dual
Point Davit with
Control Console
DDP11000CTS & SP2200
NSN:2030- 016306123
1 ea. $480,000
9 Y CB-OTH Mark IV
(Coast Guard Drawing
1 ea xii (Rev-0)
26B-CB-IV-801-001)
10 YÂ Monitor, Smart Bilge NSN: 2040-01-600-0112 1 ea. 4,700.00
20 N Flowserve Durco 8-
BX2-L1111A1v1nz
Performance Butterfly
Valve with Gear Wheel
Operator
NSN: 4820-01-F24-6975 2 ea. 5,302.00
21 N Switch, Thermostatic NSN: 5930-01-342-3911
(PN: 444-10)
2 ea. 100.00
*Government-loaned property, which shall be returned to the vessel upon completion of the availability.
**New or refurbished equipment that the Government may provide for installation in place of existing equipment.
***Government-furnished property, which is to be supplied by either the vessel or the C4IT ServiceCenter xiii (Rev-0)
CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS
The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5
(Inspection report particulars)):
Work
Item Title
2 Tanks (Ballast), Clean and Inspect
3 Tanks (Aviation Fuel Service), Clean and Inspect
4 Tanks (Aviation Fuel Stowage and Overflow), Clean and Inspect
5 Tanks (Potable Water), Clean and Inspect
9 Side Boat Davit, Renew
7 Tanks (MP Fuel Storage and Overflow), Clean and Inspect
8 Refrigeration Plant, System Groom
10 Oily Water Separator (OWS) System, Inspect and Groom
23 Wave Guide Dryer Flexible Hoses, Renew
24 Refrigeration Plant Flexible Hoses, Renew
25 Fire Detection System, Inspect and Test xiv (Rev-0)
PRINCIPAL CHARACTERISTICS
418' WMSL
PHYSICAL
Length overall 418' 0"
Length between perpendiculars 390' 0"
Maximum beam 54' 0"
Beam @ 01 level 47' 9-1/8"
Depth (01 level @ side to baseline) 39' 2-3/4"
01 deck camber foredeck 1/4" in 1'-0"
Minimum berth depth 20' 0"
Height of highest projection Approximately 119'
Draft, design 14.40'
Design displacement 3925 long tons
MACHINERY
Two diesel engines MTU 20V, 20-cylinder 9,730 SHP each
One gas turbine General Electric LM2500; 29,500 SHP
Type of propulsion CODAG
Electrical system 24 Volt DC
Two controllable pitch propellers Rolls-Royce 5 blade, 14' 0" diameter; 229 RPM max
Two reduction gears RENK
One cross connect gear RENK
HULL
Hull material 5086 Aluminum
HSLA-80 Steel
ABS EH 36 Steel
ABS AH 36
Frame spacing
FWD of FR 9 2' 3"
FR 9 to FR 10 6' 9"
FR 10 to FR 98 4' 1"
FR 98 to FR 99 3'-8"
ELECTRICAL
Power Three 1360 kW, 450 V, 60 Hz, 3 Phase, 1800 RPM Caterpillar 3512B diesel engines with Baylor ship service generators
Shore tie cable Seven MIL-C-24368/2 (NATO) shore power receptacles, 400 A each
TANK CAPACITIES
Diesel oil 220,359 gal
Fresh water 12,454 gal
JP-5 Fuel 35,182 gal
1 (Rev-0)
00000_0226_FLT
REC_00000_FLT_Commercial Project @ CG Facility (0121)
General Requirements
1. SCOPE
1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed by commercial contractors at a Coast Guard facility for Coast Guard vessels.
1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and
'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is
Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.
2. REFERENCES
COAST GUARD DRAWINGS
None
COAST GUARD PUBLICATIONS
Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual
Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), Latest Version, General Requirements
Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), Latest Version, Welding and Allied Processes
Surface Forces Logistics Center Standard Specification 5550 (SFLC Std Spec 5550), Latest Version, Fire Prevention and Response
Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), Latest Version, Requirements for Preservation of Ship Structures
OTHER REFERENCES
Code of Federal Regulations (CFR) Title 29, Part 1915, Occupational Safety and Health Standards for
Shipyard Employment
NAVSEA Technical Publication T9074-AD-GIB-010/1688, (TP 1688), July 2012, Requirements for
Fabrication, Welding, and Inspection of Submarine Structure
2 (Rev-0)
3. REQUIREMENTS
3.1 General. The Contractor must conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability. The requirements in this WI applies to all work under the scope of this contract, whether explicitly stated in all following work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.
3.1.1 The Contractor must conform to all requirements specified in SFLC Std Spec 5550 and in the Fire
Protection and Response work item, as applicable, during the performance of this availability.
3.1.1.1 Fire Safety Plan submission. The Contractor must submit a copy of the CFR 1915, Subpart P, Fire Safety
Plan with the Contractor’s bid when work will be conducted in a Contractor–owned facility. Include any MOA(s) with local firefighting facilities.
3.1.1.2 Fire Plan submission. The Contractor must submit a copy of the developed availability specific fire plan, as requested in the Fire Protection and Response work item, seven (7) days before the Arrival Conference.
NOTE
NAVSEA drawings listed will be available FOR INSPECTION ONLY from the Coast
Guard Port Engineer post-award. SFLC will not redistribute NAVSEA documents.
Contractors can apply to NAVSEA headquarters directly for copies.
3.2 Contractor-provided fire watch personnel. The Contractor must provide fire watch personnel and equipment.
3.3 Preservation requirements. The Contractor must accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.
3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec
6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).
3.3.2 Coating colors and system color schemes. The Contractor must obtain a written KO authorization to deviate from any coatings required in SFLC Std Spec 6310 Appendix C before work.
3.3.3 In-process quality control measures. The Contractor must abide by all the safety, preservation, and quality control requirements specified in SFLC Std Spec 0000, paragraph 3.2.4.2 (In-process QC measures for “critical-coated surfaces”).
3.3.3.1 Quality control requirements. The Contractor must abide by the following when performing preservation related inspections. The following measurements must be randomly spaced throughout for the purposes of providing a representation of the entire prepared or coated surface.
3.3.3.1.1 Surface profile measurements. One surface profile measurement must be taken for every 200 square feet for the first 1000 square feet; for each additional 500 square feet or less, one profile measurement must be taken.
Profile measurements must be taken in accordance with SFLC Std Spec 6310, paragraph 3.1.8.3 (Surface profile measurements). A “measurement” for surface profile is defined as follows:
• ASTM D4417, Method B: One profile measurement is the average (mean) of 10 individual readings.
• ASTM D4417, Method C: One profile measurement is the average (mean) of 2 individual readings.
3 (Rev-0)
3.3.3.1.2 Soluble salt conductivity measurements. 5 conductivity measurements must be taken every 1000 square feet. For submerged (immersed) applications conductivity measurements must not exceed 30 microsiemens/cm.
For non-submerged (non-immersed) applications conductivity measurements must not exceed 70 microsiemens/cm. If a conductivity check fails, clean the surface in accordance with SFLC Std Spec 6310, paragraph 3.1.8.5 (Soluble salt removal).
3.3.3.1.3 Coating thickness measurements. Three area measurements must be taken for the first 1000 square feet;
for each additional 1000 square feet, perform an additional area measurement. A “measurement” for coating thickness is defined as follows:
• SSPC-PA 2 defines an area measurement as 5 separate spot measurements randomly spaced throughout a 100 square foot area.
• SSPC-PA 2 defines a spot measurement as 3 gage readings and each new gage reading the probe must be moved to a new location within a 1.5-inch diameter circle defining the spot.
3.4 Welding and brazing requirements. The Contractor must perform all welding and allied processes, and NDE in accordance with SFLC Std Spec 0740.
NOTE
NAVSEA approval is NOT required for welding procedures submitted but the procedures must be reviewed and shown to satisfy the requirements set forth in
NAVSEA TP 1688, by a welding regulatory agency. The requirements for welding
Strenx 900 are considered the same as those for welding HY-130.
3.5 Environmental protection requirements. The Contractor must adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:
3.5.1 USCG facilities. The Contractor must provide and maintain environmental protection as defined in SFLC
Std Spec 0000 Appendix B, Requirements for Environmental Protection at USCG Facilities, during the performance of this availability. Contractor must plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor must comply with applicable
Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item must not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.
3.5.1.1 USCG Generator status. The activity Generator Status for the Coast Guard Facility is H1869030036.
3.5.1.2 Plans and permits. The CG Facility has unit specific permits including the following:
• Spill Prevention Control and Countermeasures (SPCC) Plan: Unit has a SPCC Plan which requires certain unit-specific procedures be followed for the storage, inspection, and transfer of petroleum products in containers 55 gallons or greater.
• National Pollutant Discharge Elimination System (NPDES) Storm Water (SW) Permit: Unit has an
NPDES SW permit which requires unit-specific procedures be followed for the storage and inspection of equipment and materials which may contribute contaminants to storm water discharges.
• Air Emission Permit: Unit has an Air Emission Permit which requires unit-specific procedures be followed for the emissions of VOCs and hazardous air pollutants.
4 (Rev-0)
3.5.2 Test and procedures. The Contractor is required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws. Analytical work must be done by qualified laboratories; and where required by law, the laboratories must be certified.
3.5.3 Regulatory notifications. The Contractor is responsible for all regulatory notification requirements in accordance with Federal, State and local regulations. In cases where the Coast Guard must also provide public notification, such as storm water permitting, the Contractor must coordinate with the Contracting Officer or COR, and if work is being performed at a USCG Facility, the local Facility Engineer or Engineering Officer. The
Contractor must submit copies of all regulatory notifications to the Contracting Officer and the local Facility
Engineer or Engineering Officer prior to commencement of work activities. Regulatory notifications must be provided for including but not limited to demolition, renovation, National Pollutant Discharge Elimination System
(NPDES) defined site work, and remediation of controlled substances such as asbestos, hazardous waste, and lead paint.
3.5.4 Environmental manager. The Contractor must appoint in writing an Environmental Manager for the project, who is responsible for coordinating Contractor compliance with Federal, State, local, and station environmental requirements. The Environmental Manager must ensure compliance with Hazardous Waste Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the Contractors’
Environmental Management Plan; ensure that all environmental permits are obtained, maintained, and closed out;
ensure compliance with Storm Water Program Management requirements; ensure compliance with Hazardous
Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB). This may be a collateral position; however the individual must be trained to accomplish the following duties; ensure waste segregation and storage compatibility requirements are met; inspect and manage Satellite Accumulation areas; ensure only authorized personnel add wastes to containers; ensure all Contractor personnel are trained in 40 CFR requirements and individual position requirements; coordinate removal of waste containers; and maintain the Environmental
Records binder and required documentation, including environmental permits compliance and close-out.
3.5.5 HW disposal. Contractor must comply with SFLC Std Spec 0000 Appendix B, Requirements For
Environmental Protection At USCG Facilities for HW disposal, and ensure that waste removals are conducted during normal business hours (0800-1600) on Monday through Friday (excluding holidays).
3.5.6 Additional Requirements. The Contractor must be aware of the following:
3.5.6.1 No Contractor or Subcontractor must have the authority to sign a Hazardous Waste Manifest using the
Coast Guard facility’s EPA Generator ID Number or remove contract generated hazardous waste from the Coast
Guard facility without COR or KO-approval.
3.5.6.2 Local environmental regulations at the Government facilities may be more stringent. As with all environmental regulations, the Contractor must prepare for and comply with local and state regulations.
3.5.6.3 Coast Guard facilities do not maintain Facilities Response Plans (FRPs) per 33 CFR 154. Contractor must furnish the FRP when required for over-the-water liquids transfers to and from vessels, and is required for oil/fuel transfers to/from vessels for 250 barrels (10,500 gallons) or more.
3.6 Local Policy. The Contractor must refer to site (e.g., Base) Regulations and Instructions for details regarding local policies (e.g., crane services, parking, or facility usage).
3.7 SFLC Standard Specification approved changes. Approved updates to the 2022 SFLC Standard Specifications will appear here.
5 (Rev-0)
3.7.1 SFLC Standard Specification 5550: Replace paragraph 3.11.3 to state, “Material supporting imminent work shall be brought on the cutter and stored where the work is being performed. Material that appreciably contributes to fire load shall be removed at the end of each work shift when personnel are not present. Trash, debris, and packaging materials shall be promptly removed from the vessel at the end of each work shift and not allowed to accumulate.” Advance the paragraph numbering of the Fire Prevention and Safety Inspection form to 3.11.4.
4. NOTES
4.1 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 6310 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.
6 (Rev-0)
QA-1 - QUALITY ASSURANCE INSPECTION FORM
(PRESERVATION CHECKLIST)
VESSEL NAME HULL # WORK
ITEM #
WORK ITEM TITLE
LOCATION OF WORK (INCL. FRAME #’S) AREA (SQFT)
CHECKPOINT 1 – COATING SYSTEM COMPLIANCE
Ensure all coatings are in compliance with SFLC Std Spec 6310, Appendix C.
CHECKPOINT 2 - PAINT STORAGE
Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating mfg.
CHECKPOINT 3 - AMBIENT CONDITIONS
Ensure surface and surrounding temperatures are each between 50 and 90°F for water-containing coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).
Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).
Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating mfg.
CHECKPOINT 4 - PRE-SURFACE PREPARATION
Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down (maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.
Verify equipment setup, blast media, and surface preparation methods match designated test coupon.
CHECKPOINT 5 - SURFACE PREPARATION
Verify environmental conditions (see CHECKPOINT 3).
Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-11, SP-10, SP WJ-2…).
Verify surface anchor profile using ASTM D4417-Methods B or C against SFLC Std Spec 6310. Conduct profile readings at a minimum of 5 locations for the first 1000-sqft area, and 2 locations for each succeeding 1000-sqft area.
Measure soluble salt conductivity in accordance with SSPC-Guide 15. Conduct 5 measurements per each 1000-sqft area (max. threshold: 70 microsiemens/cm for non-submerged surfaces, 30 microsiemens/cm for submerged surfaces).
CHECKPOINT 6 - PRIMER COAT APPLICATION
Verify environmental conditions (see CHECKPOINT 3).
Verify proper mixing and stand-in (induction) times.
Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.
Ensure surfaces are completely dry, unless otherwise allowed by the coating manufacturer(s).
Verify wet film thickness (WFT) at random, to prevent under or over application. Verify final DFT.
Brush out all runs, sags, drips, and puddles.
Perform visual inspection for holidays and other defects.
CHECKPOINT 7 – STRIPE COAT APPLICATION
Verify environmental conditions (see CHECKPOINT 3).
Ensure overcoating window is as per manufacturer’s instructions.
After primer coat (mist coat after inorganic zinc), brush-apply un-thinned coat of same primer paint over edges, weld seams, cut-outs, and areas of complex geometries @ 3-4 mils wet film thickness (WFT).
CHECKPOINT 8 – TOP COAT APPLICATION
Verify environmental conditions (see CHECKPOINT 3).
Ensure overcoating window is as per manufacturer’s instructions.
Verify proper mixing and stand-in (induction) times, as applicable.
Verify wet film thickness at random, to prevent under or over application.
Brush out all runs, sags, drips, and puddles.
CHECKPOINT 9 – FINAL INSPECTION
Verify final system dry film thickness. Conduct 5 sets of 3 readings for each of the first 3 100-sqft areas, followed by 5 sets of 3 readings for each succeeding 1000-sqft area.
Ensure that system cure is in accordance with manufacturer's recommendation for intended service.
Ensure potable water tank exhaust ventilation is maintained continuously from and during coating application through final system cure, to exhaust all solvent to the atmosphere and to prevent solvent entrapment.
For immersion coatings (including tank U/W body), record date and time of the following events:
Final coat application: _____/_____; Return to service or removal from environment controls: _____/_____
CHECKPOINT 10 – RECORD KEEPING
Complete, sign, and submit all provided QA Inspection Forms.
NAME OF QP-1/AMPP INSPECTOR SIGNATURE CERT. # DATE / TIME
NAME OF CG REPRESENTATIVE SIGNATURE UNIT DATE/TIME
7 (Rev-0)
QA-2 - QUALITY ASSURANCE INSPECTION FORM
(ENVIRONMENTAL READINGS)
VESSEL NAME HULL #
WORK
Use one sheet for each activity. Record conditions every four hours from before surface preparation to application of final coating system coat.
DATE
TIME
ACTIVITY (SURFACE
PREPARATION, PRIMER
COAT, BARRIER COAT, TOP
COAT, ETC…)
LOCATION (FRAME &
DECK, RELATION TO
EQUIPMENT, ETC.)
TEMPERATURE % REL.
HUMID-
ITY
DEW
PT.
SURFAC
E
AMBIEN
T
ΔT
| DP -
SURFACE |
8 (Rev-0)
QA-3a - QUALITY ASSURANCE INSPECTION FORM
(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-C)
VESSEL NAME HULL # WORK ITEM
LOCATION OF WORK (FRAME REFERENCES) AREA (SQFT)
SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)
MIN MAX MEAN
SSPC-SP-10/AMPP No. 2
SSPC-SP WJ-2/AMPP WJ-2
SSPC-SP-3
SSPC-SP-11
SSPC-SP-11 (inaccessible area)
Brush-blasting (non-metallic substrate)
ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:
PLACE SURFACE PROFILE REPLICA TAPES IN THE SPACES PROVIDED BELOW, TO SERVE AS
PERMANENT QA RECORD. MAINTAIN A SEPARATE LOG FOR EACH LOCATION. WHEN AN AREA IS
DIVIDED INTO SEPARATE SECTIONS, MAINTAIN A SEPARATE LOG FOR EACH SECTION.
Place Surface Profile
Replica Tape Here
Place Surface Profile
Replica Tape Here
Place Surface Profile
Replica Tape Here
Reading (mils): Reading (mils): Reading (mils):
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Reading (mils): Reading (mils): Reading (mils):
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Reading (mils): Reading (mils): Reading (mils):
Place Surface Profile
Replica Tape Here
Place Surface Profile
Replica Tape Here
Place Surface Profile
Replica Tape Here
Reading (mils): Reading (mils): Reading (mils):
Place Surface Profile
Replica Tape Here
Place Surface Profile
Replica Tape Here
Place Surface Profile
Replica Tape Here
Reading (mils): Reading (mils): Reading (mils):
MEAN MIL READING (IAW ASTM D4417-METHOD C) FOR ABOVE 15 READINGS:
NAME OF QP-1/AMPP INSPECTOR SIGNATURE CERT. # DATE /
TIME
9 (Rev-0)
QA-3b - QUALITY ASSURANCE INSPECTION FORM
(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-B)
VESSEL NAME HULL # WORK ITEM
SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)
MIN MAX MEAN
SSPC-SP-10/AMPP No. 2
SSPC-SP WJ-2/AMPP WJ-2
SSPC-SP-3
SSPC-SP-11
SSPC-SP-11 (inaccessible area)
Brush-blasting (non-metallic substrate)
ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:
RECORD MEASUREMENTS TAKEN IN THE SPACES PROVIDED BELOW, TO SERVE AS PERMANENT
QA RECORD. MAINTAIN SEPARATE LOG FOR EACH LOCATION. WHEN AN AREA IS DIVIDED INTO
SEPARATE SECTIONS, MAINTAIN A SEPARATE LOG FOR EACH SECTION.
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Mean Mils Reading (IAW ASTM D4417-Method B for above 10 readings (by column):
Mean Reading
(mils)
10 (Rev-0)
QA-4 - QUALITY ASSURANCE INSPECTION FORM
(SURFACE SOLUBLE SALT CONDUCTIVITY LOG)
VESSEL NAME HULL # WORK
SOLUBLE SALT CONDUCTIVITY MEASUREMENTS IAW SSPC-GUIDE 15.
DATE TEST LOCATIONS CONDUCTIVITY (MICROSIEMENS/CM)
11 (Rev-0)
QA-5 - QUALITY ASSURANCE DATA FORM
(COATING THICKNESS)
(Use one sheet for each sequence)
VESSEL NAME HULL #
WORK ITEM
COATING MFG PRODUCT NAME
BATC
H #
INDUCTI
ON TIME
COATING SYSTEM
SEQUENCE
(PRIMER/TOUCHUP/3RD
COAT, ETC.)
DRY FILM THICKNESS (DFT) MEASUREMENTS IAW SSPC-PA 2.
SPOT 1 2 3 4 5
AVERAGE
VALUE
*BASE METAL READING
(BMR)
*Required, If Magnetic Pull-Off (Type I/Banana) Gauge Is Used.
LOCATION (FRAME REFERENCE):
SPOT 1 2 3 4 5 OVERALL AVG. DFT ADJUSTMENTS
1 AVG. BMR DEVIATION
3 BEFORE ADJUSTMENTS AFTER ADJUSTMENTS
AVG.
LOCATION (FRAME REFERENCE):
SPOT 1 2 3 4 5 OVERALL AVG. DFT ADJUSTMENTS
1 AVG. BMR DEVIATION
3 BEFORE ADJUSTMENTS AFTER ADJUSTMENTS
AVG.
LOCATION (FRAME REFERENCE):
SPOT 1 2 3 4 5 OVERALL AVG. DFT ADJUSTMENTS
1 AVG. BMR DEVIATION
3 BEFORE ADJUSTMENTS AFTER ADJUSTMENTS
AVG.
APPLICATION METHOD (AIRLESS,
CONVENTIONAL SPRAY, ROLLED)
AVERAGE DFT
12 (Rev-0)
4.2 Tank and Void Assessment form.
13 (Rev-0)
14 (Rev-0)
55500_0426_BJA_418
WORK ITEM 1: Fire Prevention, Provide
1. SCOPE
1.1 Intent. This work item describes the requirements for the Contractor to provide a fire plan, discuss fire safety procedures, maintain fire boundaries and fittings, conduct inspections and keep firefighting systems in a ready condition to address fires.
1.2 Government-furnished property.
None.
2. REFERENCES
COAST GUARD DRAWINGS
None
COAST GUARD PUBLICATIONS
Surface Forces Logistics Center Standard Specification 5550 (SFLC Std Spec 5550), 2022, Fire
Prevention and Response
OTHER REFERENCES
MIL-C-24757, Nov 1990, Cloth, Fiberglass, Coated
3. REQUIREMENTS
3.1 Fire Plan. The Contractor must develop and implement a written fire plan in accordance with
Paragraph 3.1 of SFLC Std Spec 5550, including Paragraph 3.1.3.
3. 1.1 Fire Prevention Responsible Party. The Contractor must appoint a Fire Prevention Responsible
Party (FPRP) in accordance with Paragraph 3.1.4 of SFLC Std Spec 5550.
3.1.1.1. Any item in SFLC Std Spec 5550 that requires FPRP approval, also requires COR approval.
3.1.1.2. The Contractor must designate the FPRP in the Fire Plan and submit a CFR if the designated
FPRP changes.
3.1.1.3. In addition to responsibilities listed in SFLC Std Spec 5550, the FPRP is responsible for the
15 (Rev-0) following tasks:
• Conduct all inspections per paragraph 3.7 of this work item. The FPRP may designate a representative to conduct these inspections on their behalf.
• Ensuring that contractor employees and sub-contractors understand the Fire Plan and all other requirements of this work item. This includes (but is not limited to) informing contractor/subcontractor employees of danger signals and egress procedures aboard the ship.
3.2 Fire Prevention and Response Conference. The Contractor must participate in the Fire Prevention and
Response Conference as detailed in Paragraph 3.12 of SFLC Std Spec 5550.
3.2.1 At a minimum, the following personnel from the Contractor must attend the Fire Prevention and
Response conference, the Fire Familiarization Tour and the Initial Inspection:
• Ship availability superintendent
• FPRP
3.2.2 The Fire Prevention and Response Conference, the Fire Responsibility Familiarization tour and the
Initial Inspection must occur before the start of work on board the ship. Coordinate schedule with the
COR.
3.2.3. If the work is being performed at the Contractor’s facility, then the Contractor must invite their fire response personnel for the familiarization tour in accordance with Paragraph 3.12.2.1 of SFLC Standard
Spec 5550.
NOTE
Requirements for the Initial Inspection are covered in Paragraph 3.7 of this work item
3.3 Fire Zones. The Contractor must comply with the fire zone requirements from Paragraph 3.2 of SFLC
Std Spec 5550.
3.3.1 Paragraph 3.2.3 of SFLC Std Spec 5550 is only applicable if the requirements of Paragraph 3.2.2 of
SFLC Std Spec 5550 cannot be accomplished.
3.3.2 All material boundaries must be treated as fire boundaries.
3.3.3 All fire curtains must meet the requirements of MIL-C-24757. Disregard the NFPA 105 requirement in Paragraph 3.2.2 of SFLC Std Spec 5550.
3.4 Inoperable Fittings Log. The Contractor must inform the COR via CFR of fittings that are blocked or made inoperable per Paragraph 3.3 of SFLC Std Spec 5550. The Contractor does not need to maintain a separate Inoperable Fittings Log.
3.5. Firefighting systems. The Contractor must maintain fire protection systems per Paragraph 3.4 of
SFLC Std Spec 5550.
16 (Rev-0)
3.5.1 Contractor personnel are NOT authorized to operate fixed firefighting systems per Paragraph
3.4.6.6.1 of SFLC Std Spec 5550
3.5.2 The existing arrangement of AFFF equipment meets the requirements of Paragraph 3.4.11 of SFLC
Std. Spec 5550. This paragraph is only applicable if the Contractor blocks or moves AFFF material or equipment.
3.5.3 The existing arrangement of portable fire extinguishers meets the 50-foot requirement of Paragraph
3.4.12.1 of SFLC Std Spec 5550. This paragraph is only applicable if the Contractor blocks or moves fire extinguishers.
3.6. Fire Alarm. The Contractor must comply with the requirements of Paragraph 3.7 of SFLC Std Spec
5550 if the fire alarm system will be manipulated. The “additional personnel” mentioned in Paragraph
3.7.1 of SFLC Std Spec 5550 must be provided by the Contractor.
3.7 Fire Prevention Inspections. The Contractor must conduct inspections in accordance with SFLC Std
Spec 5550 Paragraph 3.11.
3.7.1 All inspections in paragraph 3.11 of SFLC Standard Spec 5550 must be conducted in the presence of a Coast Guard Inspector.
3.7.2 Disregard paragraph 3.11.1 of SFLC Std Spec 5550 and replace with the following:
Initial Inspection. The FPRP, along with the COR (or a designated representative), must conduct an initial inspection to evaluate potential fire hazards in all areas with scheduled work. This inspection must note the existing status of all items in Paragraph 3.11.2 of SFLC Standard Spec 5550. Submit the results of the initial inspection to the COR via a CFR. This inspection must occur before commencing contract work.
4. NOTES
None
17 (Rev-0)
12316_MLA_0426_…
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