Attachment M- Hamilton Specs_Rev-02_07MAY2025.pdf

USCGC HAMILTON (WMSL 753)

SPECIFICATION FOR DOCKSIDE REPAIRS

FY2025

(REV-2, 07 May 2025)

USCGC HAMILTON (WMSL-418) DOCKSIDE AVAILABILITY FY2025

ii (Draft-00)

TABLE OF CONTENTS

Revisions Record ......................................................................................................................................... iii Consolidated List of References ................................................................................................................... iv Consolidated List of Government-furnished Property ............................................................................... xii Consolidated List of Critical Inspection Items ........................................................................................... xiv Principal Characteristics .............................................................................................................................. xv General Requirements WORK ITEM 1: Tanks (Ballast), Clean and Inspect WORK ITEM 2: Tanks (Ballast), Preserve (Partial) OPTIONAL WORK ITEM 3: Tanks (Ballast), Preserve (100%) OPTIONAL WORK ITEM 4: QAWTD 26x66, Renew WORK ITEM 5: Watertight Hatches, Renew WORK ITEM 6: Machinery Room Ventilation Fans, Repair WORK ITEM 7: Fan Plenums, Inspect Repair and Preserve WORK ITEM 8: Bow Thruster Flexible Hoses, Renew WORK ITEM 9: Cargo Handling Elevator, Annual Inspection and Test, Perform WORK ITEM 10: Folding Boom Cranes, Biennial Maintenance, Perform WORK ITEM 11: Side Boat Davit, Renew WORK ITEM 12: Fire Prevention, Provide WORK ITEM 13: Auxiliary Seawater Piping, Modify iii (Draft-00)

REVISIONS RECORD

This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (REV-2) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

DATE REV# WORK

ITEM#

CHANGES MADE

2/14/2025 0 ALL ALL

5/5/2025 1 2/3 Removed tank pricing verbiage from WI 3 and added a notes section to both to explain pricing.

5/7/2025 2 13 3.4 Materials. The Contractor must provide materials as listed on Coast Guard Drawing 750-WMSL-520-507 detail 79-B and any gaskets, hardware, flanges or piping required to connect the strainer in the existing piping with the exception of the items provided as Government Furnished

Property (GFP).

NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

iv Rev-0

CONSOLIDATED LIST OF REFERENCES

The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at the time of specification writing and during contract execution.

All Coast guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – from links located on the SFLC website. Commercial sites provide access to their respective documents.

COAST GUARD DRAWINGS

Coast Guard Drawing 26B-CB-IV-801-001, Rev -, Booklet of General Plans

Coast Guard Drawing 35-LRI-II-801-001, Rev -, General Arrangement

Coast Guard Drawing 418A-WMSL 801-001, Rev A, Booklet of General Plans

Coast Guard Drawing 418A-WMSL-100-001, Rev B, General Arrangements

Coast Guard Drawing 418A-WMSL-100-001, Rev B, General Arrangements

Coast Guard Drawing 418A-WMSL-100-006, Rev A, Inboard and Outboard Profiles

Coast Guard Drawing 418A-WMSL-101-001, Rev B, Compartment & Access Drawing

Coast Guard Drawing 418A-WMSL-101-001, Rev B, Compartment and Access Drawing

Coast Guard Drawing 418A-WMSL-167-004, Rev A, Structural Door List, Ship Wide

Coast Guard Drawing 418A-WMSL-320-038, Rev C, Electrical One Line Diagram (750) (AS7100001)

(UNSIGNED)

Coast Guard Drawing 418A-WMSL-801-001, Rev A, Booklet of General Plan

Coast Guard Drawing 418A-WMSL-801-001, Rev A, Booklet of General Plans

Coast Guard Drawing 750 WMSL-100-530, Rev F, Modifications incidental to the installation of Allied Dual Pont Davit (HAMILTON, JAMES & MUNRO).

Coast Guard Drawing 750-WMSL_100_13, Rev L, Unit 1210 Structure – Inner Bottom to 1st Platform – Fr 10 to Fr 22 (ASC100121)

Coast Guard Drawing 750-WMSL-085-025, Rev -, Compartment Areas & Volumes NSC 3 & Follow

(AS3085012)

Coast Guard Drawing 750-WMSL-085-031, Rev -, Tank Capacity Curves (WMSL 753 ONLY)

(ASC085013D)

Coast Guard Drawing 750-WMSL-085-032, Rev -, Tank Sounding and Moment of Inertia Tables (ASC085014D) (WMSL 753 Only)

Coast Guard Drawing 750-WMSL-100-011, Rev J, Unit 1110 Structure - Inner Bottom, 1st Platf, & 2nd Dk - Bow to Fr 10 (ASC100111)

Coast Guard Drawing 750-WMSL-100-016, Rev J, Unit 1240 Structure - Main Deck to 01 Level - Fr 9 to Fr 22 (ASC100124)

Coast Guard Drawing 750-WMSL-100-020, Rev K, Unit 1340 Structure - Main Deck to 01 Level - Fr 22 to Fr 35 (ASC100134)

Coast Guard Drawing 750-WMSL-100-043, Rev L, Unit 3240 - Main Deck to 01 Level - Fr 76 to Fr 82

(ASC100324)

v Rev-0

Coast Guard Drawing 750-WMSL-100-046, Rev F, Unit 4110 - 01 Level to 02 Level - Fr 28 to Fr 33

(ASC100411)

Coast Guard Drawing 750-WMSL-100-050, Rev K, Unit 4230 Structure - Mast (ASC100423)

Coast Guard Drawing 750-WMSL-100-051, Rev J, Unit 4310 Structure – 01 Level to 02 Level – Frame 44 to Frame 52

Coast Guard Drawing 750-WMSL-100-052, Rev J, Unit 4320 Structure – 02 Level and Above – Frame 48 to Frame 53

Coast Guard Drawing 750-WMSL-100-053, Rev J, Unit 4420 Structure – 01 Level and above – Frame 52 to Frame 67

Coast Guard Drawing 750-WMSL-100-053, Rev K, Unit 4420 Structure - 01 Level and Abv - Fr 52 to Fr

67 (ASC100442)

Coast Guard Drawing 750-WMSL-100-083 Rev -, General Arrangements NSC5 & Follow

Coast Guard Drawing 750-WMSL-100-13, Rev L, Unit 1210 Structure – Inner Bottom to 1st Platform – Fr 10 to Fr 22 (ASC100121)

Coast Guard Drawing 750-WMSL-167-001, Rev J, Manhole List Installation and Fabrication Details Ship Wide (ASC167001)

Coast Guard Drawing 750-WMSL-167-007, Rev C, Hatch & Scuttle List Ship Wide, NSC 3 and Follow

(AS3167003)

Coast Guard Drawing 750-WMSL-167-501, Rev N-A, Manhole List, Installation and Fabrication Details, Ship Wide (ASC167001)

Coast Guard Drawing 750-WMSL-167-504, Rev E, Hatch & Scuttle List Ship Wide, NSC 3 and Follow

(AS3167003)

Coast Guard Drawing 750-WMSL-180-043 (ASC180442), Rev G, Foundation Arrangement Drawing Design Unit 4420 Booklet No. 1

Coast Guard Drawing 750-WMSL-300-002, Rev C, Electrical Standard Details (ASC300003)

Coast Guard Drawing 750-WMSL-320-030, Rev C, Power System Ship Service Generator & Switchboard Interconnect Deck Plan & Elementary Wiring Diagram (ASC320018)

Coast Guard Drawing 750-WMSL-320-042, Rev C, Electrical One Line Diagram (NSC 6 SRD)

Coast Guard Drawing 750-WMSL-320-580, Electrical Mods Incidental to the installation of allied dual point davit

Coast Guard Drawing 750-WMSL-320-20, Rev H, Power System HVAC Deck Plan

Coast Guard Drawing 750-WMSL-320-579, Rev -, Electrical Installations Iwo New Aft Folding Cranes

Coast Guard Drawing 750-WMSL-505-006, Rev D, List of Hoses (ASC505006)

Coast Guard Drawing 750-WMSL-512-012, Rev B, Vent & Air Cond Fan Rm 02 Lvl Unit 4420

(ASC512015)

Coast Guard Drawing 750-WMSL-512-012, Rev B, Vent & Air Cond, Fan Rm 02 LVL Unit 4420

Coast Guard Drawing 750-WMSL-512-1, Rev J, HVAC System Diagram

Coast Guard Drawing 750-WMSL-520-504, Rev D, Seawater Cooling Piping Mods IWO Dual Point Davit Installation

Coast Guard Drawing 750-WMSL-556-015, Rev E, Bow Thruster Hpu Diagram (ASC556009)

Coast Guard Drawing 750-WMSL-572-002, Rev D, Elevator Arr & Instl (ASC572002)

Coast Guard Drawing 750-WMSL-583-002, Rev D, Small Boat Starboard Handling System Arrangement & Details

Coast Guard Drawing 750-WMSL-583-508, Rev -, Installations IWO Aft Folding Cranes vi Rev-0

Coast Guard Drawing 750-WMSL-583-518, Rev D, Hydraulic Piping Mods IWO Dual Point Davit Installation

Coast Guard Drawing 750-WMSL-612-502, Rev B, Fab & Install of Handgrabs iwo Hatches/Scuttles

Coast Guard Drawing 750-WMSL-631-002, Rev M, Paint Schedule (ASC631002)

Coast Guard Drawing 750-WMSL-634-001, Rev H, Deck Covering Schedule (ASC634001)

Coast Guard Drawing 750-WMSL-635-002, Rev K, Insulation Arr & Details Thermal, Acoustic, & Fire

(ASC635002)

Coast Guard Drawing 750-WMSL-635-502, Rev -, Insulation Arr & Details Thermal, Acoustic, & Fire (WMSL-754 & Follow)

Coast Guard Fleet Drawing FL-1702-11, Rev -, Inspection of Sheaves

Coast Guard Drawing 750-WMSL-100-083, Rev A, General Arrangements NSC 5 & Follow

Coast Guard Drawing 750-WMSL-500-002, Rev E, Resilient Hangar Details & Installation.

Coast Guard Drawing 750-WMSL-508-001, Rev C, Piping and Machinery Insulation Schedule and L/M

Coast Guard Drawing 750 WMSL-520-001, Rev H, Seawater Cooling System Diagram

Coast Guard Drawing 750-WMSL-520-010, Rev G, Salt Water Cooling System Unit 2310

Coast Guard Drawing 750-WMSL-520-011, Rev F, Salt Water Cooling Unit 2320

Coast Guard Drawing 750-WMSL-520-507, Rev F, Auxiliary Seawater Piping Mods AFT of FR 52.

NAVSEA Drawing 167-7379842, Rev A, Procedure & Welding Sequence for Non-Ballistic, Watertight & Airtight Quick Acting or Individually Dogged Personnel Doors

NAVSEA Drawing 803-1645097, Rev A, Hatch, WT, Raised QA Spring Balanced, 24x30 & 24x24, 5 psi-Arr

NAVSEA Drawing 803-5184182, Rev B, Insulation, Passive Fire Protection- Installation Details

NAVSEA Drawing 803-6397268, Rev B, Doors Watertight, Quick Acting Arrangement

NAVSEA Drawing 804-5773931, Rev A, Acoustic & Thermal Insulation for Compartments Installation Details

NAVSEA Drawing 804-5959308, Rev -, Lifeline Systems

NAVSEA Drawing 805-1624084, Rev F, Hatch W.T. Raised, Individually Dogged 60inx60in, without Scuttle 15 psi Arrangement

NAVSEA Drawing 805-1624089, Rev E, Hatch W.T. Raised, Individually Dogged, 36inx60in, with Scuttle-15 psi Arrangement

COAST GUARD PUBLICATIONS

American Society for Nondestructive Testing (ASNT), Recommended Practice No. SNT-TC-1A, 2020, Personnel Qualification and Certification in Nondestructive Testing

American Society for Nondestructive Testing (ASNT), Standard No. ANSI/ASNT CP-189-2020, 2020, ASNT Standard for Qualification and Certification of Nondestructive Testing Personnel

American Welding Society (AWS) B1.10M/ B1.10, 2016, Guide for Nondestructive Examination of Welds

American Welding Society (AWS) B1.11M/B1.11, 2015, Guide for the Visual Examination of Welds

American Welding Society (AWS) D1.1/D1.1M, 2020, Structural Welding Code – Steel

BOAT DAVIT - MODELS DDP11000CTS & SP2200 (S/N: 2328-753, 2329-751, 2332-750) -

TECHNICAL MANUAL

vii Rev-0

Coast Guard Commandant Instruction (COMDTINST) M10360.3, Jun 2006, Coatings and Colors Manual

Coast Guard Technical Publication (TP) 7108A, SWBS 573, Jan 2022, Stores Elevator - Model 20833

Coast Guard Technical Publication (TP) 7165B, 01-Jan 2022, Ship Service Switchboards 1S, 2S, 3S and 1SP Shore Power Volume 1

Coast Guard Technical Publication (TP) 7166B, 01-Nov 2020, Ship Service Switchboards 1S, 2S, 3S and 1SP Shore Power Volumes 2 & 4

Coast Guard Technical Publication (TP) 7167A, 7-Feb 2019, Ship Service Switchboards 1S, 2S, 3S and 1SP Shore Power Volume 3

Coast Guard Technical Publication (TP) 7902, “Preliminary’ Dual Point Davit – Models DDP11000CTS & SP2200 (S/N – 2313 & 2315) We need the serial number of the new Davit

Coast Guard Technical Publication (TP) 7903, SWBS 583, Oct 2021, Aft Boat Handling System –Model

FB90-28

Coast Guard Technical Publication 7148 (TP 7148), Standard XA Vane Axial Fan Operation and Maintenance Manual, American Fan Company

Coast Guard Technical Publication 7829 (TP 7829), Programmable Motor Controllers

Code of Federal Regulations (CFR) Title 29, Part 1910, 2017, Occupational Safety and Health Standards

Code of Federal Regulations (CFR) Title 29, Part 1915, 2013, Occupational Safety and Health Standards for Shipyard Employment

Fire Prevention and Response

MIL-DTL-32585A, 2021, Insulation, Thermal and Acoustic, Fibrous Glass

MIL-PRF-1149E, 2019, Gasket Materials, Synthetic Rubber, 50 and 65 Durometer Hardness

MIL-PRF-24667D, 2021, Coating System, Non-Skid, for Roll, Spray, or Self-Adhering Application

MIL-PRF-900, 2020, Rubber Gasket Material, 45 Durometer Hardness

MIL-STD-1689A, Nov 1990, Fabrication, Welding, and Inspection of Ships Structure

Naval Sea Systems Command (NAVSEA) 0640-LP-119-0175, 2019, NAVSEA OP 4 Rev 12, Ammunition and Explosives Safety Afloat

NOTE

OTHER REFERENCES

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2022, General Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2022, Welding and Allied Processes

Surface Forces Logistics Center Standard Specification 0850 (SFLC Std Spec 0850), 2022, General Requirements for Drawing Preparation

Surface Forces Logistics Center Standard Specification 3020 (SFLC Std Spec 3020), 2022, Overhaul AC Electrical Motors

Surface Forces Logistics Center Standard Specification 3041 (SFLC Std Spec 3041), 2022, Shipboard Electrical Cable Test

Surface Forces Logistics Center Standard Specification 3041 (SFLC Std Spec 3401), 2022, Shipboard Electrical Cable Test

Surface Forces Logistics Center Standard Specification 3042 (SFLC Std Spec 3042), 2022, Shipboard Electrical Cable Removal, Relocation, Splice, Repair, and Installation

Surface Forces Logistics Center Standard Specification 3042 (SFLC Std Spec 3042), 2022, Shipboard Electrical Cable Removal, Relocation, Splice, Repair, And Installation viii Rev-0

Surface Forces Logistics Center Standard Specification 3100 (SFLC Std Spec 3100), 2022, Inspect, Test and Recondition AC Synchronous Machines In-Place

Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2022, Auxiliary Machine Systems

Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2022, Auxiliary Machinery Systems

Surface Forces Logistics Center Standard Specification 5100 (SFLC Std Spec 5100), 2022, Clean Shipboard Ventilation Systems

Surface Forces Logistics Center Standard Specification 5550 (SFLC Std Spec 5550), 2022 Latest Version, Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2022, Requirements for Preservation of Ship Structures

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), Latest Version, Requirements for Preservation of Ship Structures

Surface Forces Logistics Center Standard Specification 8636 (SFLC Std Spec 8636), 2022, Temporary Hull Accesses

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2020, Bare Metal Power Tool Cleaning

OTHER REFERENCES

389-00-001, Rev L, Deepwater NSC 1S, 2S, 3S & SP SWBDS Interconnection ICD

389-00-021, Rev C, Deepwater NSC 1S, 2S, 3S & SP SWBDS Interconnection ICD

389-01-001, Rev R, Switchboard Ship Service, 1S Outline & Mounting Interface Control Drawing

389-01-006, Rev L, Deepwater NSC Switchboard Ship Service, 1S PLC-CPM Interface Definition

389-01-009, Rev P, Switchboard Ship Service, 1S Face Layout/Information Plates

389-01-010, Rev AA, Switchboard Ship Service, 1S Assembly

389-01-013, Rev V, Switchboard Ship Service, 1S Schematic Diagram

389-01-020, Rev D, Switchboard Ship Service, 1S, Assembly

389-01-021, Rev C, Switchboard Ship Service, 1S Outline & Mounting Interface Control Drawing

389-01-023, Rev B, Switchboard Ship Service, 1S Schematic Diagram

389-01-024, Rev C, Switchboard Ship Service, 1S Wiring List

389-01-026, Rev A, Deepwater NSC Switchboard Ship Service, 1S PLC-CPM Interface Definition

389-01-029, Rev C, Switchboard Ship Service, 1S Face Layout/Information Plates

389-02-001, Rev S, Switchboard Ship Service, 2S Outline & Mounting Interface Control Drawing

389-02-006, Rev M, Deepwater NSC Switchboard Ship Service, 2S PLC-CPM Interface Definition

389-02-009, Rev U, Switchboard Ship Service, 2S Face Layout/Information Plates

389-02-010, Rev AC, Switchboard Ship Service, 2S Assembly

389-02-013, Rev V, Switchboard Ship Service, 2S Schematic Diagram

389-02-020, Rev D, Switchboard Ship Service, 2S Assembly

389-02-021, Rev C, Switchboard Ship Service, 2S Outline & Mounting Interface Control Drawing

389-02-023, Rev C, Switchboard Ship Service, 2S Schematic Diagram

389-02-024, Rev D, Switchboard Ship Service, 2S Wiring List

389-02-026, Rev A, Deepwater NSC Switchboard Ship Service, 2S PLC-CPM Interface Definition

389-02-029, Rev C, Switchboard Ship Service, 2S Face Layout/Information Plates ix Rev-0

389-03-001, Rev S, Switchboard Ship Service, 3S Outline & Mounting Interface Control Drawing

389-03-006, Rev M, Deepwater NSC Switchboard Ship Service, 3S PLC-CPM Interface Definition

389-03-009, Rev T, Switchboard Ship Service, 3S Face Layout/Information Plates

389-03-013, Rev W, Switchboard Ship Service, 3S Schematic Diagram

389-03-020, Rev AC, Switchboard Ship Service, 3S Assembly

389-03-020, Rev E, Switchboard Ship Service, 3S Assembly

389-03-021, Rev C, Switchboard Ship Service, 3S Outline & Mounting Interface Control Drawing

389-03-023, Rev V, Switchboard Ship Service, 3S Schematic Diagram

389-03-024, Rev C, Switchboard Ship Service, 3S Wiring List

389-03-026, Rev A, Deepwater NSC Switchboard Ship Service, 3S PLC-CPM Interface Definition

389-03-029, Rev D, Switchboard Ship Service, 3S Face Layout/Information Plates

389-04-013, Rev E, Switchboard Shore Power Schematic Diagram

389-05-020, Rev A, NSC-1 Class Dual DESC-250 Subpan Assembly

Allied Systems Drawing Number 68992, 2013, General Arrangement

Allied Systems Drawing Number 70082, 2013, Installation Drawing

American Society for Nondestructive Testing (ASNT), Recommended Practice No. SNT-TC-1A, 2020, Personnel Qualification and Certification in Nondestructive Testing

American Society for Nondestructive Testing (ASNT), Standard No. ANSI/ASNT CP-189-2020, 2020, ASNT Standard for Qualification and Certification of Nondestructive Testing Personnel

American Society of Mechanical Engineers (ASME) A17.2, Guide for the Inspection of Elevators, Escalators and Moving Walks.

American Welding Society (AWS) B1.10M/ B1.10, 2016, Guide for Nondestructive Examination of Welds

American Welding Society (AWS) B1.11M/B1.11, 2015, Guide for the Visual Examination of Welds

American Welding Society (AWS) D1.1/D1.1M, 2020, Structural Welding Code – Steel

Assembly

ASTM International (ASTM) D1330, 2022, Standard Specification for Rubber Sheet Gaskets

ASTM International (ASTM) G46, 2018, Standard Guide for Examination and Evaluation of Pitting Corrosion

ASTM International (ASTM) F683, Aug 2014, Standard Practice for Selection and Application of Thermal Insulation for Piping and Machinery

MIL-STD-1627C, Aug 1974, Bending of Pipe or Tube for Ship Piping Systems

QQ-N-281D, Sep 1994, Nickel-Copper Alloy Bar, Rod, Plate, Sheet, Strip, Wire, Forgings and Structural and Special Shaped Sections

MIL-DTL-24696D, Mar 2022, Gasket, Sheet, Non-Asbestos

Code of Federal Regulations (CFR) Title 29, Part 1910, 2017, Occupational Safety and Health Standards

Code of Federal Regulations (CFR) Title 29, Part 1915, 2013, Occupational Safety and Health Standards for Shipyard Employment

Code of Federal Regulations (CFR) Title 29, Part 1915, Occupational Safety and Health Standards for Shipyard Employment

Face Layout

International Standards Organization (ISO) 4406, 1996, Hydraulic Fluid Power – Fluids – Method for Coding the Level of Contamination by Solid Particles x Rev-0

MIL-DTL-15024, Nov 1997, Plates, Tags and Bands for Identification of Equipment

MIL-DTL-24643D, Nov 2023, Cables and Cords, Electric, Low Smoke, For Shipboard Use, General Specification for

MIL-DTL-32585A, 2021, Insulation, Thermal and Acoustic, Fibrous Glass

MIL-PRF-24176C, 2020, Cement, Epoxy, Metal Repair and Hull Smoothing

MIL-PRF-85045H, Nov 2021, Cable, Fiber Optic, Four Fibers, Enhanced Performance, Cable Configuration Type 2 (OFCC), Application B (Shipboard), Cable Class SM and MM

Mil-Std-1678-2A, June 2022, Fiber Optic Cabling Systems Requirements and Measurements

MIL-STD-1689A, 1990, Fabrication, Welding, and Inspection of Ships Structure

MIL-STD-2003-2B, Oct 2020, Electric Plant Installation, Standard Methods for Surface Ships & Submarines (Equipment)

MIL-STD-2003-3B, Oct 2020, Electric Plant Installation, Standard Methods for Surface Ships & Submarines (Penetrations)

National Fire Protection Association (NFPA) Standard 70E, Standard for Electrical Safety in the Workplace

NAVSEA Item No. 009-123, Oct 2021, Fiber Optic Components, Inspect, Install, Repair, Remove and Test

NAVSEA Technical Publication T9074-AD-GIB-010/1688, (TP 1688), July 2012, Requirements for Fabrication, Welding, and Inspection of Submarine Structure

Outline and Mounting

Parts List

PL389-01-010, Rev Z, Switchboard Ship Service 1S Parts List

PL389-01-020, Rev E, Switchboard Ship Service 1S Parts List

PL389-02-010, Rev Z, Switchboard Ship Service 2S Parts List

PL389-02-020, Rev E, Switchboard Ship Service 2S Parts List

PL389-03-010, Rev Z, Switchboard Ship Service 3S Parts List

PL389-03-020, Rev E, Switchboard Ship Service 3S Parts List

PL389-04-010, Rev N, Switchboard Shore Power, 1SP Parts List

Schematic

Signal List

Society of Automotive Engineers (SAE) J1273, 2009, Recommended Practices for Hydraulic Hose Assemblies

Society of Automotive Engineers (SAE) J1475, 2009, Hydraulic Hose Fittings for Marine Applications

Society of Automotive Engineers (SAE) J1942/1, 2010, Qualified Hoses for Marine Applications

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2016, Bare Metal Power Tool Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2020, Bare Metal Power Tool Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2020, Power Tool Cleaning to Bare Metal

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 10 (WAB)/NACE WAB-2, 2015, Near-White Metal Wet Abrasive Blast Cleaning xi Rev-0

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 6 (WAB)/NACE WAB-3, 2015, Commercial Abrasive Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE Joint Surface Preparation Standard SSPC-SP 10/NACE No.2, 2007, Near-White Blast Cleaning

Wire List

WL389-01-014, Rev T, Switchboard Ship Service, 1S Wiring List

WL389-02-014, Rev T, Switchboard Ship Service, 2S Wiring List

WL389-03-014, Rev T, Switchboard Ship Service, 3S Wiring List xii (Draft-00)

CONSOLIDATED LIST OF GOVERNMENT-FURNISHED PROPERTY

The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.

WORK

ITEM

MTI ITEM DESCRIPTION NSN/PN QTY ESTIMATED

COST

($/UNIT)

4 N 26inx66inx8in Quick

Acting Watertight Door, 15 psi, Steel, 10-

Dog, RH Swing (including associated frame/coaming and fitting) Painted w/

Powder Coating, White 17925

NAVSEA Dwg No. 803- 6397268 Rev B, Assy 25-B

(NSN : 2040-00-912-5780)

1 ea. 8,800.00 (incl.

S&H)

4 N 26inx66inx8in Quick Acting Watertight

Door, 15 psi, Steel, 10- Dog, LH Swing

(including associated frame/coaming and fitting) Painted w/

Powder Coating, White 17925

NAVSEA Dwg No. 803- 6397268 Rev B, Assy 25-A

(NSN : 2040-00-912-5779)

2 ea. 8,800.00 (incl.

S&H)

4 N 26inx66inx8in Quick Acting Watertight

Door, 15 psi, Steel, 10- Dog, RH Swing w/

Fixed Light 6 in &Cover, (including associated frame/coaming and fitting) Painted w/

Powder Coating, White 17925

NAVSEA Dwg No. 803- 6397268 Rev. B, Assy. 26-E

(NSN (NSC3) : 2040-DA0-

801020 Juniper JE268-DQ-26)

1 ea. 9,300.00 (incl.

S&H)

5 N 30inx36in-12inx3/8in Raised Quick-Acting WT Hatch, w/ Spring Balance, Steel, 5 psi (including associated coaming) Painted w/

Powder Coating, White 17925

NAVSEA Dwg 803-1645097 Mod

1 ea. ~12,000

5 N 60inx60in-12inx3/8in Raised Watertight

Hatch, Steel, 15 psi (including associated coaming) Painted w/

Powder Coating, White

NAVSEA Dwg 805-1624084 Mod

1 ea. ~20,000 xiii (Draft-00)

17925 5 N 60inx36in-6inx3/8in

Raised Watertight Hatch, w/ 25inDx2in Scuttle, Steel, 15 psi (including associated coaming) Painted w/

Powder Coating, White 17925

NAVSEA Dwg 805-1624089 Mod

1 ea. ~14,500

6 Y Vane Axial Fan NSN: 4140-01-561-9682 PN:

XA30A4W5 (American Fan)

2 ea. 28,925.57

6 Y Fan Motor NSN: 6105-01-562-3297 PN:

707533-400 (Reliance

Electric)

2 ea. 9,501.54

10 Y *CB-OTH Mark IV (Coast Guard Drawing

26B-CB-IV-801-001)

N/A 1 ea. N/A

10 Y *Long Range Interceptor II (LRI-II)

Cutter Boat (Coast Guard Drawing 35-

LRI-II-801-001)

N/A 1 ea. N/A

11 N Allied Systems Dual Point Davit with Control Console

DDP11000CTS & SP2200

NSN:2030- 016306123

1 ea. $480,000

11 Y CB-OTH Mark IV (Coast Guard Drawing

26B-CB-IV-801-001)

1 ea

*Government-loaned property, which shall be returned to the vessel upon completion of the availability.

**New or refurbished equipment that the Government may provide for installation in place of existing equipment.

***Government-furnished property, which is to be supplied by either the vessel or the C4IT ServiceCenter xiv (Draft-00)

CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS

The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5 (Inspection report particulars)):

Work Item

Title

1 Tanks (Ballast), Clean and Inspect

4 QAWTD 26x66, Renew

5 Watertight Hatches, Renew

6 Machinery Room Ventilation Fans, Repair

7 Fan Plenums, Inspect Repair and Preserve

8 Bow Thruster Flexible Hoses, Renew

10 Folding Boom Cranes, Biennial Maintenance, Perform xv (Draft-1)

PRINCIPAL CHARACTERISTICS

418' WMSL

PHYSICAL

Length overall 418' 0" Length between perpendiculars 390' 0" Maximum beam 54' 0" Beam @ 01 level 47' 9-1/8" Depth (01 level @ side to baseline) 39' 2-3/4" 01 deck camber foredeck 1/4" in 1'-0" Minimum berth depth 20' 0" Height of highest projection Approximately 119' Draft, design 14.40' Design displacement 3925 long tons

MACHINERY

Two diesel engines MTU 20V, 20-cylinder 9,730 SHP each One gas turbine General Electric LM2500; 29,500 SHP Type of propulsion CODAG Electrical system 24 Volt DC Two controllable pitch propellers Rolls-Royce 5 blade, 14' 0" diameter; 229 RPM max Two reduction gears RENK One cross connect gear RENK

HULL

Hull material 5086 Aluminum HSLA-80 Steel ABS EH 36 Steel

ABS AH 36

Frame spacing FWD of FR 9 2' 3" FR 9 to FR 10 6' 9" FR 10 to FR 98 4' 1" FR 98 to FR 99 3'-8"

ELECTRICAL

Power Three 1360 kW, 450 V, 60 Hz, 3 Phase, 1800 RPM Caterpillar 3512B diesel engines with Baylor ship service generators Shore tie cable Seven MIL-C-24368/2 (NATO) shore power receptacles, 400 A each

TANK CAPACITIES

Diesel oil 220,359 gal Fresh water 12,454 gal JP-5 Fuel 35,182 gal

1 (Draft-1)

00000_0824_FLT

REC_00000_FLT_Commercial Project @ CG Facility (0121)

General Requirements

1. SCOPE

1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed by commercial contractors at a Coast Guard facility for Coast Guard vessels.

1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and 'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.

2. REFERENCES

COAST GUARD DRAWINGS

None

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2022, General Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2022 Latest Version, Welding and Allied Processes

Surface Forces Logistics Center Standard Specification 5550 (SFLC Std Spec 5550), 2022 Latest Version, Fire Prevention and Response

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), Latest Version, Requirements for Preservation of Ship Structures

OTHER REFERENCES

Code of Federal Regulations (CFR) Title 29, Part 1915, Occupational Safety and Health Standards for Shipyard Employment

NAVSEA Technical Publication T9074-AD-GIB-010/1688, (TP 1688), July 2012, Requirements for Fabrication, Welding, and Inspection of Submarine Structure

2 (Draft-1)

3. REQUIREMENTS

3.1 General. The Contractor must conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability. The requirements in this WI applies to all work under the scope of this contract, whether explicitly stated in all following work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.

3.1.1 The Contractor must conform to all requirements specified in SFLC Std Spec 5550 and in the Fire Protection and Response work item, as applicable, during the performance of this availability.

3.1.1.1 Fire Safety Plan submission. The Contractor must submit a copy of the CFR 1915, Subpart P, Fire Safety Plan with the Contractor’s bid when work will be conducted in a Contractor–owned facility. Include any MOA(s) with local firefighting facilities.

3.1.1.2 Fire Plan submission. The Contractor must submit a copy of the developed availability specific fire plan, as requested in the Work Item 12 Fire Prevention, Provide, seven (7) days before the Arrival Conference.

NOTE

NAVSEA drawings listed will be available FOR INSPECTION ONLY from the Coast Guard Port Engineer post-award. SFLC will not redistribute NAVSEA documents.

Contractors can apply to NAVSEA headquarters directly for copies.

3.2.1 Contractor-provided fire watch personnel and fire extinguishers. The Contractor must provide fire watch personnel and equipment.

3.3 Preservation requirements. The Contractor must accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.

3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec 6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).

3.3.2 Coating colors and system color schemes. The Contractor must obtain a written KO authorization to deviate from any coatings required in SFLC Std Spec 6310 Appendix C before work.

3.3.3 In-process quality control measures. The Contractor must abide by all the safety, preservation, and quality control requirements specified in SFLC Std Spec 0000, paragraph 3.2.4.2 (In-process QC measures for “critical-coated surfaces”).

3.3.3.1 Quality control requirements. The Contractor must abide by the following when performing preservation related inspections. The following measurements must be randomly spaced throughout for the purposes of providing a representation of the entire prepared or coated surface.

3.3.3.1.1 Surface profile measurements. One surface profile measurement must be taken for every 200 square feet for the first 1000 square feet; for each additional 500 square feet or less, one profile measurement must be taken.

Profile measurements must be taken in accordance with SFLC Std Spec 6310, paragraph 3.1.8.3 (Surface profile measurements). A “measurement” for surface profile is defined as follows:

ASTM D4417, Method B: One profile measurement is the average (mean) of 10 individual readings.

ASTM D4417, Method C: One profile measurement is the average (mean) of 2 individual readings.

3 (Draft-1)

3.3.3.1.2 Soluble salt conductivity measurements. 5 conductivity measurements must be taken every 1000 square feet. For submerged (immersed) applications conductivity measurements must not exceed 30 microsiemens/cm.

For non-submerged (non-immersed) applications conductivity measurements must not exceed 70 microsiemens/cm. If a conductivity check fails, clean the surface in accordance with SFLC Std Spec 6310, paragraph 3.1.8.5 (Soluble salt removal).

3.3.3.1.3 Coating thickness measurements. Three area measurements must be taken for the first 1000 square feet;

for each additional 1000 square feet, perform an additional area measurement. A “measurement” for coating thickness is defined as follows:

SSPC-PA 2 defines an area measurement as 5 separate spot measurements randomly spaced throughout a 100 square foot area.

SSPC-PA 2 defines a spot measurement as 3 gage readings and each new gage reading the probe must be moved to a new location within a 1.5-inch diameter circle defining the spot.

3.4 Welding and brazing requirements. The Contractor must perform all welding and allied processes, and NDE in accordance with SFLC Std Spec 0740.

3.4.1 HY-130 material substitution. The Contractor must be aware that HY-130 steel plating is no longer commercially available. For the purpose of performing flight deck repairs on US Coast Guard WMEC-270 “B- Class” cutters, Weldox 900 steel plating has been approved as a replacement for HY-130. Due to the similarity in material properties and weldability of HY-130 and Weldox 900, all welding procedures and welder qualifications for welding Weldox 900 must be the same as those outlined in NAVSEA TP 1688 as applicable for welding HY- 130.

3.4.2 Standard spec modification. For any welding involving HY-130 on the flight deck of WMEC-270 “B-Class” cutters, perform all welding and allied processes, and non-destructive evaluation (NDE) in accordance with NAVSEA TP 1688. The Contractor must be aware that the welding requirements specified in this document take precedence over paragraph 3.3.6 of SFLC Standard Spec 0000 for the purpose of welding involving HY-130.

3.4.3 Approval to weld HY-130. To obtain Coast Guard approval to weld on HY-130 steel for WMEC-270 “B- Class” cutters, the Contractor must provide written Performance Qualification Records (PQR’s) for each process to be used. The PQR’s must be approved by one of the regulatory agencies affirming that the WPS meets the welding requirements of NAVSEA TP 1688. In addition, the Contractor must ensure that all subcontractors, prior to performing welding operations, have qualified procedures by meeting all the requirements set forth in this document.

NOTE

NAVSEA approval is NOT required for welding procedures submitted but the procedures must be reviewed and shown to satisfy the requirements set forth in NAVSEA TP 1688, by a welding regulatory agency. The requirements for welding Weldox 900 are considered the same as those for welding HY-130.

3.5 Environmental protection requirements. The Contractor must adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 000

3.5.1 USCG facilities. The Contractor must provide and maintain environmental protection as defined in SFLC Std Spec 0000 Appendix B, Requirements for Environmental Protection at USCG Facilities, during the performance of this availability. Contractor must plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor must comply with applicable

4 (Draft-1)

Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item must not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.

3.5.1.1 USCG Generator status. The EPA ID for the Coast Guard facility is SCR000005389. This number can only be used to for the generator status. The transporter and designated facility must have their own EPA ID numbers and cannot use this one.

3.5.1.2 Plans and permits. The CG Facility has unit specific permits including the following:

Spill Prevention Control and Countermeasures (SPCC) Plan: Unit has a SPCC Plan which requires certain unit-specific procedures be followed for the storage, inspection, and transfer of petroleum products in containers 55 gallons or greater.

3.5.2 Test and procedures. The Contractor is required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws. Analytical work must be done by qualified laboratories; and where required by law, the laboratories must be certified.

3.5.3 Regulatory notifications. The Contractor is responsible for all regulatory notification requirements in accordance with Federal, State and local regulations. In cases where the Coast Guard must also provide public notification, such as storm water permitting, the Contractor must coordinate with the Contracting Officer or COR, and if work is being performed at a USCG Facility, the local Facility Engineer or Engineering Officer. The Contractor must submit copies of all regulatory notifications to the Contracting Officer and the local Facility Engineer or Engineering Officer prior to commencement of work activities. Regulatory notifications must be provided for including but not limited to demolition, renovation, National Pollutant Discharge Elimination System (NPDES) defined site work, and remediation of controlled substances such as asbestos, hazardous waste, and lead paint.

3.5.4 Environmental manager. The Contractor must appoint in writing an Environmental Manager for the project, who is responsible for coordinating Contractor compliance with Federal, State, local, and station environmental requirements. The Environmental Manager must ensure compliance with Hazardous Waste Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the Contractors’ Environmental Management Plan; ensure that all environmental permits are obtained, maintained, and closed out;

ensure compliance with Storm Water Program Management requirements; ensure compliance with Hazardous Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB). This may be a collateral position; however the individual must be trained to accomplish the following duties; ensure waste segregation and storage compatibility requirements are met; inspect and manage Satellite Accumulation areas; ensure only authorized personnel add wastes to containers; ensure all Contractor personnel are trained in 40 CFR requirements and individual position requirements; coordinate removal of waste containers; and maintain the Environmental Records binder and required documentation, including environmental permits compliance and close-out.

3.5.5 HW disposal. Contractor must comply with SFLC Std Spec 0000 Appendix B, Requirements For Environmental Protection At USCG Facilities for HW disposal, and ensure that waste removals are conducted during normal business hours (0800-1500) on Monday through Friday (excluding holidays).

3.5.6 Additional Requirements. The Contractor must be aware of the following:

3.5.6.1 No Contractor or Subcontractor must have the authority to sign a Hazardous Waste Manifest using the Coast Guard facility’s EPA Generator ID Number or remove contract generated hazardous waste from the Coast Guard facility without COR or KO-approval.

5 (Draft-1)

3.5.6.2 Local environmental regulations at the Government facilities may be more stringent. As with all environmental regulations, the Contractor must prepare for and comply with local and state regulations.

3.5.6.3 Coast Guard facilities do not maintain Facilities Response Plans (FRPs) per 33 CFR 154. Contractor must furnish the FRP when required for over-the-water liquids transfers to and from vessels, and is required for oil/fuel transfers to/from vessels for 250 barrels (10,500 gallons) or more.

3.6 Local Policy. The Contractor must refer to site (e.g., Base) Regulations and Instructions for details regarding local policies (e.g., crane services, parking, or facility usage).

3.7 SFLC Standard Specification approved changes. Approved updates to the 2022 SFLC Standard Specifications will appear here.

3.7.1 None.

4. NOTES

4.1 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 6310 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.

6 (Draft-1)

QA-1 - QUALITY ASSURANCE INSPECTION FORM

(PRESERVATION CHECKLIST)

VESSEL NAME HULL # WORK

ITEM #

WORK ITEM TITLE

LOCATION OF WORK (INCL. FRAME #’S) AREA (SQFT)

CHECKPOINT 1 – COATING SYSTEM COMPLIANCE

Ensure all coatings are in compliance with SFLC Std Spec 6310, Appendix C.

CHECKPOINT 2 - PAINT STORAGE

Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating mfg.

CHECKPOINT 3 - AMBIENT CONDITIONS

Ensure surface and surrounding temperatures are each between 50 and 90°F for water-containing coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).

Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).

Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating mfg.

CHECKPOINT 4 - PRE-SURFACE PREPARATION

Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down (maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.

Verify equipment setup, blast media, and surface preparation methods match designated test coupon.

CHECKPOINT 5 - SURFACE PREPARATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-11, SP-10, SP WJ-2…).

Verify surface anchor profile using ASTM D4417-Methods B or C against SFLC Std Spec 6310. Conduct profile readings at a minimum of 5 locations for the first 1000-sqft area, and 2 locations for each succeeding 1000-sqft area.

Measure soluble salt conductivity in accordance with SSPC-Guide 15. Conduct 5 measurements per each 1000-sqft area (max. threshold: 70 microsiemens/cm for non-submerged surfaces, 30 microsiemens/cm for submerged surfaces).

CHECKPOINT 6 - PRIMER COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Verify proper mixing and stand-in (induction) times.

Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.

Ensure surfaces are completely dry, unless otherwise allowed by the coating manufacturer(s).

Verify wet film thickness (WFT) at random, to prevent under or over application. Verify final DFT.

Brush out all runs, sags, drips, and puddles.

Perform visual inspection for holidays and other defects.

CHECKPOINT 7 – STRIPE COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

After primer coat (mist coat after inorganic zinc), brush-apply un-thinned coat of same primer paint over edges, weld seams, cut-outs, and areas of complex geometries @ 3-4 mils wet film thickness (WFT).

CHECKPOINT 8 – TOP COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

Verify proper mixing and stand-in (induction) times, as applicable.

Verify wet film thickness at random, to prevent under or over application.

Brush out all runs, sags, drips, and puddles.

CHECKPOINT 9 – FINAL INSPECTION

Verify final system dry film thickness. Conduct 5 sets of 3 readings for each of the first 3 100-sqft areas, followed by 5 sets of 3 readings for each succeeding 1000-sqft area.

Ensure that system cure is in accordance with manufacturer's recommendation for intended service.

Ensure potable water tank exhaust ventilation is maintained continuously from and during coating application through final system cure, to exhaust all solvent to the atmosphere and to prevent solvent entrapment.

For immersion coatings (including tank U/W body), record date and time of the following events:

Final coat application: _____/_____; Return to service or removal from environment controls: _____/_____

CHECKPOINT 10 – RECORD KEEPING

Complete, sign, and submit all provided QA Inspection Forms.

NAME OF QP-1/AMPP INSPECTOR SIGNATURE CERT. # DATE / TIME

NAME OF CG REPRESENTATIVE SIGNATURE UNIT DATE/TIME

7 (Draft-1)

QA-2 - QUALITY ASSURANCE INSPECTION FORM

(ENVIRONMENTAL READINGS)

VESSEL NAME HULL #

WORK

Use one sheet for each activity. Record conditions every four hours from before surface preparation to application of final coating system coat.

DATE

TIME

ACTIVITY (SURFACE

PREPARATION, PRIMER

COAT, BARRIER COAT, TOP

COAT, ETC…)

LOCATION (FRAME &

DECK, RELATION TO

EQUIPMENT, ETC.)

TEMPERATURE % REL.

HUMID-

ITY

DEW

PT.

SURFAC

E

AMBIEN

T

ΔT

| DP -

SURFACE |

8 (Draft-1)

QA-3a - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-C)

VESSEL NAME HULL # WORK ITEM

LOCATION OF WORK (FRAME REFERENCES) AREA (SQFT)

SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)

MIN MAX MEAN

SSPC-SP-10/AMPP No. 2

SSPC-SP WJ-2/AMPP WJ-2

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area) Brush-blasting (non-metallic substrate)

ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:

PLACE SURFACE PROFILE REPLICA TAPES IN THE SPACES PROVIDED BELOW, TO SERVE AS

PERMANENT QA RECORD. MAINTAIN A SEPARATE LOG FOR EACH LOCATION. WHEN AN AREA IS

DIVIDED INTO SEPARATE SECTIONS, MAINTAIN A SEPARATE LOG FOR EACH SECTION.

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

MEAN MIL READING (IAW ASTM D4417-METHOD C) FOR ABOVE 15 READINGS:

NAME OF QP-1/AMPP INSPECTOR SIGNATURE CERT. # DATE /

TIME

9 (Draft-1)

QA-3b - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-B)

VESSEL NAME HULL # WORK ITEM

SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)

MIN MAX MEAN

SSPC-SP-10/AMPP No. 2

SSPC-SP WJ-2/AMPP WJ-2

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area) Brush-blasting (non-metallic substrate)

ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:

RECORD MEASUREMENTS TAKEN IN THE SPACES PROVIDED BELOW, TO SERVE AS PERMANENT

QA RECORD. MAINTAIN SEPARATE LOG FOR EACH LOCATION. WHEN AN AREA IS DIVIDED INTO

SEPARATE SECTIONS, MAINTAIN A SEPARATE LOG FOR EACH SECTION.

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Mean Mils Reading (IAW ASTM D4417-Method B for above 10 readings (by column):

Mean Reading (mils)

10 (Draft-1)

QA-4 - QUALITY ASSURANCE INSPECTION FORM

(SURFACE SOLUBLE SALT CONDUCTIVITY LOG)

VESSEL NAME HULL # WORK

SOLUBLE SALT CONDUCTIVITY MEASUREMENTS IAW SSPC-GUIDE 15.

DATE TEST LOCATIONS CONDUCTIVITY (MICROSIEMENS/CM)

11 (Draft-1)

QA-5 - QUALITY ASSURANCE DATA FORM

(COATING THICKNESS)

(Use one sheet for each sequence)

VESSEL NAME HULL #

WORK ITEM

COATING MFG PRODUCT NAME

BATC

H #

INDUCTI

ON TIME

COATING SYSTEM

SEQUENCE

(PRIMER/TOUCHUP/3RD

COAT, ETC.)

DRY FILM THICKNESS (DFT) MEASUREMENTS IAW SSPC-PA 2.

SPOT 1 2 3 4 5

AVERAGE

VALUE

*BASE METAL READING

(BMR)

*Required, If Magnetic Pull-Off (Type I/Banana) Gauge Is Used.

LOCATION (FRAME REFERENCE):

SPOT 1 2 3 4 5 OVERALL AVG. DFT ADJUSTMENTS

1 AVG. BMR DEVIATION

3 BEFORE ADJUSTMENTS AFTER ADJUSTMENTS

AVG.

LOCATION (FRAME REFERENCE):

SPOT 1 2 3 4 5 OVERALL AVG. DFT ADJUSTMENTS

1 AVG. BMR DEVIATION

3 BEFORE ADJUSTMENTS AFTER ADJUSTMENTS

AVG.

LOCATION (FRAME REFERENCE):

SPOT 1 2 3 4 5 OVERALL AVG. DFT ADJUSTMENTS

1 AVG. BMR DEVIATION

3 BEFORE ADJUSTMENTS AFTER ADJUSTMENTS

AVG.

APPLICATION METHOD (AIRLESS,

CONVENTIONAL SPRAY, ROLLED)

AVERAGE DFT

12 (Draft-1)

4.2 Tank and Void Assessment form.

13 (Draft-1)

14 (Draft-1)

12316_0723_FLT

REC_12316_FLT_418’ WMSL (CGC HAMILTON) (1124)

WORK ITEM 1: Tanks (Ballast), Clean and Inspect

1. SCOPE

1.1 Intent. This work item describes the requirements for the Contractor to clean and inspect the following tank(s):

TABLE 1 – LIST OF TANKS

TYPE OF STRUCTURE LOCATION CAPACITY -

95%

(GALLONS)

TANK

CONTENT

DISPOSAL

(GALLONS

Ballast Tank 5-F-0-W 26,505 88 Ballast Tank 5-72-0-W 5,589 200

1.2 Government-furnished property.

None.

2. REFERENCES

COAST GUARD DRAWINGS

Coast Guard Drawing 418A-WMSL-100-001, Rev B, General Arrangements

Coast Guard Drawing 750-WMSL-085-031, Rev -, Tank Capacity Curves (WMSL 753 ONLY)

(ASC085013D)

Coast Guard Drawing 750-WMSL-085-032, Rev -, Tank Sounding and Moment of Inertia Tables (ASC085014D) (WMSL 753 Only)

Coast Guard Drawing 750-WMSL-100-011, Rev J, Unit 1110 Structure - Inner Bottom, 1st Platf, & 2nd Dk - Bow to Fr 10 (ASC100111)

Coast Guard Drawing 750-WMSL-167-001, Rev J, Manhole List Installation and Fabrication Details Ship Wide (ASC167001)

COAST GUARD PUBLICATIONS

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2022, General Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2022, Welding and Allied Processes

15 (Draft-1)

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2022,…