ATTACHMENT-2__STATEMENT_OF_WORK__USCGC_BLUE_SHARK_DRYDOCK_87360_Rev0_10Jul18.pdf

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Attached to: DRYDOCK USCGC BLUE SHARK
Solicitation number: 70Z080-19-Q-P4500700
Issued by: Department of Homeland Security US Coast Guard

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Attachment-2 Statement of Work for USCGC BLUE SHARK DD

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SF30_AMEND_A00001_RFQ_70Z080-19-Q-P4500700_BLUE_SHARK_DD.pdf	PDF	Oct 16, 2018
REQUEST_FOR_CLARIFICATION_01_BLUE_SHARK.pdf	PDF	Oct 16, 2018
MTU_F_A_771903_(2).pdf	PDF	Oct 16, 2018
4499_243_A.pdf	PDF	Oct 16, 2018
ATTACHMENT-1__Schedule_for_BLUE_SHARK_DD.xls	XLS spreadsheet	Oct 1, 2018
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SOLC_BLUE_SHARK_DD_100118_-_COMB_SYNOP_NMB.pdf	PDF	Oct 1, 2018

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USCGC BLUE SHARK (WPB 87360)

SPECIFICATION FOR DRYDOCK REPAIRS

FY2019

Developed By: James E Beechey

(Rev-0, 10 July 2018)

USCGC BLUE SHARK (WPB-87) DRYDOCK AVAILABILITY FY2019

ii (Rev-0)

TABLE OF CONTENTS

Revisions Record ......................................................................................................................................... iii Consolidated List of References ................................................................................................................... iv Consolidated List of Government-furnished Property ............................................................................... vii Consolidated List of Critical Inspection Items ............................................................................................. ix Principal Characteristics ................................................................................................................................ x General Requirements WORK ITEM 1: Ultrasonic Thickness Measurements, Perform WORK ITEM 2: U/W Body, Preserve (100%) WORK ITEM 3: Hull Plating Freeboard, Preserve “100%” WORK ITEM 4: Tank, Dirty Oil, Clean And Inspect WORK ITEM 5: Tank, Oily Water, Clean And Inspect WORK ITEM 6: Tanks (Mp Fuel Service), Clean And Inspect WORK ITEM 7: Weatherdeck, Preserve WORK ITEM 8: Capastic Fairing, Depth Sounder, Renew WORK ITEM 9: Main Engine/Reduction Gear, Realign WORK ITEM 10: Intermediate Water-Lubricated Propulsion Shaft Bearings, Renew WORK ITEM 11: Aft Water-Lubricated Propulsion Shaft Bearings, Renew WORK ITEM 12: Intermediate Bearing Carriers, Renew WORK ITEM 13: Aft Bearing Carriers, Renew WORK ITEM 14: Stern Tube Interior Surfaces, Preserve 100% WORK ITEM 15: Propellers, Renew WORK ITEM 16: Speed Log, Skin Valve, Renew WORK ITEM 17: Sea Water System, Perform Maintenance WORK ITEM 18: Rudder Assemblies, Renew WORK ITEM 19: Stern Launch Door, Remove, Inspect and Reinstall WORK ITEM 20: Cathodic Protection/Zinc Anodes, Renew WORK ITEM 21: Drydock WORK ITEM 22: Temporary Services, Provide - Cutter WORK ITEM 23: Sea Trial Performance, Support, Provide WORK ITEM 24: HVAC System, Repair WORK ITEM 25: Interior Deck Covering System, Renew WORK ITEM 26: Bench, Water Closet, Renew WORK ITEM 27: HVAC Air Intake Box, Renew WORK ITEM 28: Windows, Pilothouse, Renew WORK ITEM 29: Propulsion Shaft and Shaft Seals, Replace WORK ITEM 30: Main Mast, Modify

WORK ITEM 31: MOTOR CONTROLLER, INSTALL

WORK ITEM 32: Fathometer Transducer, Renew (TCTO TF1010) WORK ITEM 33: Oily Water Separator, Remove WORK ITEM 34: Structural Analysis, 3D Laser Scan, Perform WORK ITEM 35: Insulation, Renew iii (Rev-0)

REVISIONS RECORD

This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

DATE REV# WORK

ITEM#

CHANGES MADE

NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

iv (Rev-0)

CONSOLIDATED LIST OF REFERENCES

The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at the time of specification writing and during contract execution.

All Coast guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – from links located on the SFLC website. Commercial sites provide access to their respective documents.

COAST GUARD DRAWINGS

Coast Guard Drawing 87 WPB 085-001, Rev -, Tank Capacity Curves Coast Guard Drawing 87 WPB 085-011, Rev C, Lifting Slings Coast Guard Drawing 87 WPB 085-012, Rev A, Lifting Cradle Coast Guard Drawing 87 WPB 085-013, Rev B, Docking Plan Coast Guard Drawing 87 WPB 111-001, Rev G, Shell Expansion Coast Guard Drawing 87 WPB 113-002, Rev B, Galley/Mess Deck Bilge Access Coast Guard Drawing 87 WPB 163-001, Rev H, Sea Chest Details Coast Guard Drawing 87 WPB 165-001, Rev F, Transducer Details Coast Guard Drawing 87 WPB 167-001, Rev H, Schedule of Doors, Manholes, Windows, and Hatches.

Coast Guard Drawing 87 WPB 171-001, Rev W, Mast Details Coast Guard Drawing 87 WPB 182-001, Rev C, Main Engine & Generator Foundations Coast Guard Drawing 87 WPB 185-001, Rev AN, Sht 57, Auxiliary Foundation Booklet Coast Guard Drawing 87 WPB 201-001, Rev F, Machinery Arrangement Coast Guard Drawing 87 WPB 243-003, Rev -, Propulsion Shaft Details Coast Guard Drawing 87 WPB 245-003, Rev A, Propeller Details Coast Guard Drawing 87 WPB 256-001, Rev AB, Sea Water Cooling Piping Coast Guard Drawing 87 WPB 302-001, Rev W, Misc. Controls Wiring Diagram Coast Guard Drawing 87 WPB 310-001, Rev H, Ship’s Service One-Line Drawing Coast Guard Drawing 87 WPB 331-001, Rev P, Lighting System Deck Plan Coast Guard Drawing 87 WPB 423-001, Rev W, Speed Log & Depth Sounder System Coast Guard Drawing 87 WPB 514-001, Rev M, HVAC Duct & Piping System Coast Guard Drawing 87 WPB 514-004, Rev -, Mods to HVAC Intake Duct Coast Guard Drawing 87 WPB 561-001, Rev K, Steering System Details Coast Guard Drawing 87 WPB 562-001, Rev A, Rudder Details Coast Guard Drawing 87 WPB 583-001, Rev U, RIB Deployment Structure Coast Guard Drawing 87 WPB 593-002, Rev E, Oily Water Separator Piping Coast Guard Drawing 87 WPB 601-001, Rev R, Outboard Profile & General Arrangements Coast Guard Drawing 87 WPB 602-001, Rev E, Visual ID and Draft Mark Plan Coast Guard Drawing 87 WPB 621-001, Rev H, Joiner Work Details v (Rev-0)

Coast Guard Drawing 87 WPB 631-001, Rev M, Ship’s Painting Schedule Coast Guard Drawing 87 WPB 633-001, Rev A, Cathodic Protection Coast Guard Drawing 87 WPB 634-001, Rev D, Deck Covering and Details Coast Guard Drawing 87 WPB 635-001, Rev C, Linings and Insulation Plan & Details Coast Guard Fleet Drawing FL 2804-12, Rev -, U.S.C.G. Emblem Coast Guard Fleet Drawing FL 2804-22, Rev-, Consolidated Visual ID for Cutters NAVSEA Drawing 803-921865, Rev R, Cathodic Protection Hull Zinc Anodes

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3, Jun 2006, Coatings and Colors

Manual Coast Guard Technical Publication (TP) 4506, Wartsila TM-EL-68839, Issue A, Mar 2005, Rudderstock

Seal Type EL Coast Guard Technical Publication (TP) 4562, Heating, Ventilation & Air Conditioning (HVAC) System Coast Guard Technical Publication (TP) 4593D, July 2011, SWBS 243, Manufacturer's Instruction Book, 87' WPB Propulsion Shaft Seal - Type F.S.E.

Coast Guard Technical Publication (TP) E-424-0230, SWBS 424, June 2006, Electromagnetic Log User’s

Manual Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General

Requirements Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and

Allied Processes Surface Forces Logistics Center Standard Specification 3042 (SFLC Std Spec 3042), 2014, Shipboard

Electrical Cable Removal, Relocation, Splice, Repair, and Installation Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures Surface Forces Logistics Center Standard Specification 6341 (SFLC Std Spec 6341), 2014, Install Interior

Deck Covering Systems Surface Forces Logistics Center Standard Specification 8634 (SFLC Std Spec 8634), 2014, Drydocking Surface Forces Logistics Center Standard Specification 8635 (SFLC Std Spec 8635), 2014, Temporary

Services

OTHER REFERENCES

ASTM International (ASTM) D1330, 2010, Standard Specification for Rubber Sheet Gaskets ASTM International (ASTM) F992, 2006, Standard Specification for Valve Label Plates Bollinger Shipyard, USCG CPB Project MTU-FA 771903, 07 Feb 2000, Engine/Gearbox Plant

Alignment Instructions 8V396 TE94/Flange Mounted BW 255 Chesterton, 442C Cartridge Split Mechanical Seal; Installation, Operation & Maintenance Instructions Coast Guard TP 4988, Ventilation Fan, Engine Room Circulating-Model YM-18 Commercial Item Description (CID) A-A-59313, Nov 2003, Thread Compound; Antiseize, Zinc Dust-

Petrolatum Commercial Item Descriptions (CID) A-A-59316, Nov 2003 Abrasive Materials for Blasting MIL-A-18001, Dec 2015, Anodes, Sacrificial Zinc Alloy (Commercially Accepted - ASTM B418) MIL-A-22262, Mar 1996; Abrasive Blasting Media Ship Hull Blast Cleaning vi (Rev-0)

MIL-DTL-1222, Dec 2000, Studs, Bolts, Screws and Nuts for Applications Where a High Degree of Reliability Is Required

MIL-PRF-24139, Mar 1987, Grease, Multipurpose, Water Resistant.

MIL-PRF-24613, Nov 2007, Deck Covering Materials, Interior, Cosmetic Polymeric MIL-PRF-24635, 2009, Coating Systems, Weather-Resistant, Exterior Use MIL-PRF-24647, Apr 2013, Paint System, Anticorrosive and Antifouling, Ship Hull Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183, 2013, Cork and

Rubber Composition Sheet for Aromatic Fuel and Oil Resistant Gaskets The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP 1), 2015, Solvent Cleaning The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2012, Power Tool Cleaning to Bare Metal The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP 12/NACE No.5, 2002, Surface Preparation and Cleaning of Metals by Waterjetting Prior to Recoating

The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface Preparation Standard SSPC-SP 10/NACE No. 2, 2007, Near-White Blast Cleaning vii (Rev-0)

CONSOLIDATED LIST OF GOVERNMENT-FURNISHED PROPERTY

The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.

WORK

ITEM

MTI ITEM

DESCRIPTION

NSN/PN QTY ESTIMATED

COST

($/UNIT)

7 N Slip Resistant Sheets NSN: 7220-01-F11-2238 1 KT 5,352.24 7 N Anchor Windlass NSN: 3950-66-159-7623 1 ea. 5508.73 9 Y *Alignment kit N/A 1 ea. 5000.00

10 N Thordon bearing, Grade Orange

(5.5" OD x 4" ID x 7.87" (200mm) LG)

PN: F54615-02-8-1 NSN:

3120-21-914-2012

2 ea. 525.03

11 N Thordon bearing, Grade Orange

(5.5" OD x 4" ID x 11.41" (290mm)

LG)

PN: F54615-02-8-0 NSN:

3120-21-914-2011

2 ea. 558.05

12 N **Intermediate bearing carrier

NSN: 3130-01-F11-2388

P/N: 87 WPB 243-001, Item

2 ea. 591.86

13 N **Aft bearing carrier NSN: 3130-01-F11-2200 P/N: 87 WPB 243-001, Item

2 ea. 1931.31

15 Y Starboard Propeller

(RH)

PN: 706-3351.00 RH NSN:

2010-01-457-0573

1 ea. 9153.07

15 Y Port Propeller (LH) PN: 706-3350.00 LH NSN:

2010-01-459-0421

1 ea. 9542.05

15 N *Propeller Nut Wrench

N/A 1 ea. 200.00

15 N Propeller Nut PN: 5317350 NSN: 2010-01- 458-9217

2 ea. 322.07

15 N Propeller Nut, Locking

PN: 5317355 NSN: 5310-01-

458-9125

2 ea. 285.10

15 N Anode, Propeller Nut

PN: 87WPB243001ITEM39

NSN: 5342-01-481-8403

2 ea. 153.06

16 Y 3” Ball Valve NSN: 4810-01-517-8110 PN:

LV071A

1 ea. 5622.11

16 Y Doppler Speed Log Measurement Rod

NSN: 6605-01-470-1266 1 ea. 5823.22

17 N Iron body/ Stainless steel stem/ bronze disk (flanged) 8”

PN: J022929-512431A NSN:

4820-01-613-5021

2 ea. 563.25

17 N Iron body/ Stainless steel stem/ bronze disk (wafer) 8”

PN: 22929-112431A NSN:

4820-01-615-9571

2 ea. 521.46 viii (Rev-0)

17 N Iron body/ Stainless steel stem/ bronze disk (flanged) 3”

PN: 22925-5124 NSN: 4820-

01-650-0975

2 ea. 226.51

17 N Iron body/ Stainless steel stem/ bronze disk (wafer) 3”

PN: 22925-1124316 NSN:

4820-01-332-6811

2 ea. 214.14

18 Y Rudder Assembly, port

NSN: 2040-01-461-1944 1 ea. 6113.36

18 Y Rudder Assembly, starboard

NSN: 2040-01-461-1943 1 ea. 5971.93

18 N Upper Roller Bearing

NSN: 3110-01-512-5534 2 ea. 287.43

18 N Wartsila EL Seals Kit

PN: H75492-01 NSN: 2040-

01-565-9776

2 ea. 7243.42

18 N Lower Bearing Sleeve

PN: TBF113090 NSN: 3120-

20-000-7677

2 ea. 405.81

19 N Valve assy, manifold PN: USCG-MNFLD-87

NSN: 4820-01-535-0136

1 ea. 496.08

20 N Anode, corrosion preventive

PN: 899Y105 NSN: 5342-00-

813-6058

15 ea 57.37

21 Y *Transducer Cover Plate

N/A 2 ea. 50.00

24 N Cooling Coil NSN: 4130-22-612-1995 P/N:

CU-AL-P3012 18R-20T

1 ea. 9810.00

27 N Air intake box NSN: 01-F13-3459 1 ea. 4,738.00 28 N Window, marine

(Item 3)

NSN: 2090-21-920-3186 1 3,084.93

28 N Window, marine (Item 6)

NSN: 2090-21-914-8549 1 2,477.80

29 Y Propeller Shaft NSN: 2010-01-458-9175 2 ea. 10,195.95 29 N Installation Kit, Shaft Seal NSN: 5330-01-F18-5381 2 ea. 9443.00

29 N *Alignment Kit N/A 1 set 5000.00 29 N **Bracket NSN: 2010-12-386-5838 1 ea. 1317.71 32 Y ***Transducer, sonar, w/ ring

PN: SS60SLD NSN: 5845-

01-641-9744 1 ea. 1552.41

*Government-loaned property, which shall be returned to the vessel upon completion of the availability.

**New or refurbished equipment that the Government may provide for installation in place of existing equipment.

***Government-furnished property, which is to be supplied by either the vessel or the C4IT ServiceCenter ix (Rev-0)

CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS

The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5 (Inspection report particulars)):

Work Item Title

2 U/W Body, Preserve (100%)

17 Sea Water System, Perform Maintenance

18 Rudder Assemblies, Renew

19 Stern Launch Door, Remove, Inspect and Reinstall

21 Drydock

29 Propulsion Shaft and Shaft Seals, Replace x (Rev-0)

PRINCIPAL CHARACTERISTICS

87' WPB

PHYSICAL

Length overall 87' Length between perpendiculars 81' 7" Depth 10' 11" Maximum beam 19.4' Draft, mean to design waterline 5' 9" Height of highest projection 50.2' Full load displacement 93.5 long tons Minimum operating displacement 83.9 long tons Displacement, light ship 77.9 long tons Framing Longitudinal Bulkheads Four watertight bulkheads located below the Main Deck Anchor 40 lb Fortress with 480 ft. 3 strand 5/8" dia. Line stayset

HULL

Hull/main weatherdeck material ABS Grade AH 36 Superstructure 5086 Aluminum

MACHINERY

Main propulsion Two MTU 8V396TE94, sequential turbo-charged diesels Reduction gears Two ZF Type BW 255 Propulsion shaft Two AQUAMET 22, 101.6mm Shaft diameter 4" Shaft seal Two John Crane mechanical seals Shaft bearing, intermediate Thordon Elastomeric Bearing Shaft bearing, aft Thordon Elastomeric Bearing Number of propellers 2 Number of blades 5 Diameter of propeller 1040mm Pitch 1230 mm fixed Shaft RPM 828 Rudders Two 316L Stainless Steel Ship's service generators Two Man Model D08241F01 diesel with Stanford 60KW Generator

TANK CAPACITIES

3-9-1-f (fuel oil) 1402 gal 3-9-2-f (fuel oil) 1402 gal 3-12-2-f (waste oil) 86 gal 3-12-1-f (oily water) 86 gal 3-7-0-q (sewage collection) 352 gal 3-7-1-q (grey water) 52 gal 3-12-1-w (fresh water) 200 gal 3-12-2-w (fresh water) 200 gal

1 (Rev-0)

00000_0917_FLT

REC_00000_FLT_Commercial Project @ Contractor’ Facility (1212)

General Requirements

1. SCOPE

1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed at a commercial contractor’s facility for Coast Guard vessels.

1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and 'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.

2. REFERENCES

COAST GUARD DRAWINGS

None

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General

Requirements Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and

Allied Processes Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures

OTHER REFERENCES

None

3. REQUIREMENTS

3.1 General. The Contractor shall conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability.

NOTE

The requirements of paragraph 3.1 (General) applies to all work under the scope of this contract, whether explicitly stated in work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.

2 (Rev-0)

3.2 Contractor-provided fire watch personnel. The Contractor shall provide fire watch personnel and equipment.

3.2.1 Fire watch requirements. The Contractor shall refer to 3.3.1.3 (Fire watch requirements) of SFLC Std Spec 0000, in accomplishing the following task:

• Provide fire watch personnel and fire extinguishers for the duration of the availability period.

3.3 Preservation requirements. The Contractor shall accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.

3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec 6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).

3.3.2 Coating colors and system color schemes. Ensure that all colors and color coat/paint schemes are in accordance with COMDTINST M10360.3, Chapter 6 (Cutter and Boat Colors Exterior and Interior).

NOTE

Unless a waiver has been granted (in writing) by the KO, deviations from authorized coatings (listed in Appendix C of SFLC Std Spec 6310) and colors and color schemes (provided in Chapter 6 of COMDTINST M10360.3) are strictly prohibited.

3.4 Welding and brazing requirements. The Contractor shall perform all welding and allied processes, and NDI in accordance with SFLC Std Spec 0740.

3.5 Environmental protection requirements. The Contractor shall adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:

3.5.1 Contractor operated (non USCG) facilities. The Contractor shall provide and maintain environmental protection as defined in SFLC Std Spec 0000 Appendix A, Requirements for Environmental Protection at Contractor Operated (Non USCG) Facilities, as applicable, during the performance of this availability. Contractor shall plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor shall comply with applicable Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item shall not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.

3.5.2 Test and procedures. The Contractor shall be required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws. Analytical work shall be done by qualified laboratories; and where required by law, the laboratories shall be certified.

3.5.3 Regulatory notifications. The Contractor shall be responsible for all regulatory notification requirements in accordance with Federal, State and local regulations. In cases where the Coast Guard must also provide public notification, such as storm water permitting, the Contractor must coordinate with the Contracting Officer or COR, and if work is being performed at a USCG Facility, the local Facility Engineer or Engineering Officer. The Contractor shall submit copies of all regulatory notifications to the Contracting Officer and the local Facility Engineer or Engineering Officer prior to commencement of work activities. Regulatory notifications shall be provided for including but not limited to demolition, renovation, National Pollutant Discharge Elimination System (NPDES) defined site work, and remediation of controlled substances such as asbestos, hazardous waste, and lead paint.

3 (Rev-0)

3.5.4 Environmental manager. The Contractor shall appoint in writing an Environmental Manager for the project, and shall be responsible for coordinating Contractor compliance with Federal, State, local, and station environmental requirements. The Environmental Manager shall ensure compliance with Hazardous Waste Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the Contractors’ Environmental Management Plan; ensure that all environmental permits are obtained, maintained, and closed out; ensure compliance with Storm Water Program Management requirements; ensure compliance with Hazardous Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB). This may be a collateral position; however the individual must be trained to accomplish the following duties; ensure waste segregation and storage compatibility requirements are met; inspect and manage Satellite Accumulation areas;

ensure only authorized personnel add wastes to containers; ensure all Contractor personnel are trained in 40 CFR requirements and individual position requirements; coordinate removal of waste containers; and maintain the Environmental Records binder and required documentation, including environmental permits compliance and close-out.

3.5.5 HW disposal. Contractor shall comply with SFLC Std Spec 0000 Appendix A, Requirements For Environmental Protection At Contractor Operated (Non USCG) Facilities for HW disposal.

3.6 Local Policy. None.

3.7 SFLC standard specification approved changes. The Contractor shall be aware that the following are approved changes to published SFLC 2014 Edition Standard Specifications and supersede published content:

3.7.1 SFLC Standard Specification 6310, Requirements for Preservation of Ship Structures.

3.7.1.1 SFLC Std Spec 6310, page C-2, Section C1.5.1. Change from "lead-containing paint as 0.06%" to "lead-containing paint as 0.009%".

3.7.1.2 SFLC Std Spec 6310, page 4, Section 2 References, Group- Other References. Add “The Society for Protective Coatings (SSPC) Paint Application Guide No. 11, 2008, Protecting Edges, Crevices, and Irregular Steel Surfaces by Stripe Coating”

3.7.1.3 SFLC Std Spec 6310, page Appendix C-6, add "Hempel Hempadur Multi-Strength GF 35870" with FED- STD-595 color "Black/Red" under ANTI-ABRASION COATING, ICE BREAKING CAPABLE VESSELS, <235’.

3.7.1.4 Standard Spec 6310, page Appendix A-7, Under "UNDERWATER (U/W) BODY/BOOT-TOP", Add line Column 1: Option for U/W Body and Boot-Top, Steel Hulls, <154', in Salt Water. Column 2: Blank. Column 3:

SSPC-SP 10/NACE NO. 2 using grit conforming to MIL-A-22262 / (1.5-3.5) - or - SSPC-SP WJ-2(M)/NACE WJ-2(M). Columns 4 and 5: Same as "U/W Body and Boot-Top, Aluminum Hull, High Speed (>30 knots)".

3.7.1.5 SFLC Std Spec 6310, page Appendix C-8, Under "Epoxy/Primer/Mid-Coat", add line Column 2:

International Intergard 264. Column 3: Various. Under "Polysiloxane", add line Column 2: International Interfine

979. Column 3: Various.

3.7.2 SFLC Standard Specification 0000 General Requirements.

3.7.2.1 SFLC Std Spec 0000, paragraph 1.3 ‘Acronyms and term definitions’, page 5, “PCL (Paint Containing Lead)” definition replaced by, “Any paint or coating containing lead in excess of 0.009 percent by weight (1.0 mg/cm2 or 90 ppm). Lead Based Paint (LBP) is an interchangeable term with PCL.”

4 (Rev-0)

3.7.2.2 Change Std Spec 0000 paragraph 3.2.4.2.3(QP 1 inspector or tech rep duties) bullet, “Determine when applied coats have sufficiently cured for overcoating or for system service resumption (see paragraph

3.1.19 of SFLC Std Spec 6310 (Critical drying time requirements)).” to “Determine when applied coats have sufficiently cured for overcoating or for system service resumption (see paragraph 3.1.17 of SFLC Std Spec 6310 (Critical drying time requirements)).”

4. NOTES

4.1 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 6310 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.

5 (Rev-0)

QA-1 - QUALITY ASSURANCE INSPECTION FORM

(PRESERVATION CHECKLIST)

VESSEL NAME HULL # WORK ITEM # WORK ITEM TITLE

LOCATION OF WORK (INCL. FRAME #’S) AREA (SQFT)

CHECKPOINT 1 – COATING SYSTEM COMPLIANCE

Ensure all coatings are in compliance with SFLC Std Spec 6310, Appendix C.

CHECKPOINT 2 - PAINT STORAGE

Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating mfgr.

CHECKPOINT 3 - AMBIENT CONDITIONS

Ensure surface and surrounding temperatures are each between 50 and 90°F for water-containing coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).

Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).

Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating mfgr.

CHECKPOINT 4 - PRE-SURFACE PREPARATION

Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down (maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.

Verify equipment setup, blast media, and surface preparation methods match designated test coupon.

CHECKPOINT 5 - SURFACE PREPARATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-11, SP-10, SP WJ-2…).

Verify surface anchor profile using ASTM D4417-Methods B or C against SFLC Std Spec 6310. Conduct profile readings at a minimum of 5 locations for the first 1000-sqft area, and 2 locations for each succeeding 1000-sqft area.

Measure soluble salt conductivity in accordance with SSPC-Guide 15. Conduct 5 measurements per each 1000-sqft area (max. threshold: 70 microsiemens/cm for non-submerged surfaces, 30 microsiemens/cm for submerged surfaces).

CHECKPOINT 6 - PRIMER COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Verify proper mixing and stand-in (induction) times.

Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.

Ensure surfaces are completely dry, unless otherwise allowed by the coating manufacturer(s).

Verify wet film thickness (WFT) at random, to prevent under or over application. Verify final DFT.

Brush out all runs, sags, drips, and puddles.

Perform visual inspection for holidays and other defects.

CHECKPOINT 7 – STRIPE COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

After primer coat (mist coat after inorganic zinc), brush-apply un-thinned coat of same primer paint over edges, weld seams, cut-outs, and areas of complex geometries @ 3-4 mils wet film thickness (WFT).

CHECKPOINT 8 – TOP COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

Verify proper mixing and stand-in (induction) times, as applicable.

Verify wet film thickness at random, to prevent under or over application.

Brush out all runs, sags, drips, and puddles.

CHECKPOINT 9 – FINAL INSPECTION

Verify final system dry film thickness. Conduct 5 sets of 3 readings for each of the first 3 100-sqft areas, followed by 5 sets of 3 readings for each succeeding 1000-sqft area.

Ensure that system cure is in accordance with manufacturer's recommendation for intended service.

Ensure potable water tank exhaust ventilation is maintained continuously from and during coating application through final system cure, to exhaust all solvent to the atmosphere and to prevent solvent entrapment.

For immersion coatings (including tank U/W body), record date and time of the following events:

Final coat application: _____/_____; Return to service or removal from environment controls: _____/_____

CHECKPOINT 10 – RECORD KEEPING

Complete, sign, and submit all provided QA Inspection Forms.

NAME OF QP-1/NACE INSPECTOR SIGNATURE CERT. # DATE / TIME

6 (Rev-0)

QA-2 - QUALITY ASSURANCE INSPECTION FORM

(ENVIRONMENTAL READINGS)

Use one sheet for each activity. Record conditions every four hours from before surface preparation to application of final coating system coat.

DATE

TIME

ACTIVITY (SURFACE

PREPARATION, PRIMER COAT,

BARRIER COAT, TOP COAT,

ETC…)

LOCATION (FRAME &

DECK, RELATION TO

EQUIPMENT, ETC.)

TEMPERATURE % REL.

HUMID-

ITY

DEW

PT.

SURFACE AMBIENT ΔT

| DP -

SURFACE |

7 (Rev-0)

QA-3a - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-C)

SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)

MIN MAX MEAN

SSPC-SP-10/NACE No. 2

SSPC-SP WJ-1/NACE WJ-1

SSPC-SP WJ-2/NACE WJ-2

SSPC-SP WJ-3/NACE WJ-3

SSPC-SP WJ-4/NACE WJ-4

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area) Brush-blasting (non-metallic substrate)

ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:

Place surface profile replica tapes in the spaces provided below, to serve as permanent QA record. Maintain a separate log for each location. When an area is divided into separate sections, maintain a separate log for each section.

Place Surface Profile Replica Tape Here