Materials Test Matrix RevA-contract version.xlsx

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Materials Compatibility Test and Evaluation Services in support of Piston Aviation Fuels Initiative (PAFI) and Eliminate Aviation Gasoline Lead Emissions (EAGLE) programs
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697DCK-26-R-00186
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This document is a Materials Test Matrix that outlines comprehensive fuel compatibility testing requirements for aircraft materials and components under the FAA's Piston Aviation Fuels Initiative (PAFI) and Eliminate Aviation Gasoline Lead Emissions (EAGLE) programs. The matrix specifies testing parameters across 21 Contract Line Item Numbers (CLINs) covering fuel-wetted metallic materials, non-metallic materials, finished parts, paint systems, polysulfide sealants, fabric systems, O-rings, aircraft hoses, distribution hoses, tank linings, filters/coalescers, fuel bladders, composite resins, finished composites, vendor-supplied materials, and various rig tests. Testing protocols include soak tests at temperatures ranging from 25°C to 93°C for durations between 1 and 112 days, with sample sizes typically of 3 to 12 specimens per test configuration. Materials evaluated include aluminum alloys, brass, copper, steel, stainless steel, nickel and chrome plating, elastomers (BunaN, Viton, fluorosilicone, neoprene), thermoplastics, epoxy and polyester resins, polysulfide and polyurethane sealants, fiberglass and composite fabric systems, and aircraft-specific components such as fuel filters, bladders, and hoses from manufacturers including Continental, Parker, Goodyear, and others.

Test methods reference ASTM standards (D7826-22, D471, D2240, D412, D1414, D882, D2583, D3359, D3363, D5035, D1002, D5649, and others) and aerospace specifications including AMS, TSO-C80, and SAE AS5127. Key performance measurements include tensile strength, elongation, durometer hardness, density changes, volume swell, dimensional changes, adhesion strength, peel strength, lap shear, visual inspection, and gum residue analysis. The matrix indicates that CLINs 16 through 20 reference separate Request for Technical Proposal (RTP) documents for cold flow rig tests, storage stability testing, freezer tests, dynamic diaphragm tests, and fuel sump valve tests. Additionally, CLIN 21 specifies brand name validation testing for additional polysulfide sealants from manufacturers including Flamemaster, Chemetal, PPG, and Royal. All testing is to be conducted per test plan PAFI-MTP-002 or referenced ASTM standards, with detailed specifications for specimen dimensions, exposure conditions, and evaluation criteria provided throughout the matrix.

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Other files

File Type Posted
697DCK-26-R-00186 0003.pdf PDF
697DCK-26-R-00186 0002.pdf PDF
PAFI-RTP-001 Cold Flow Rev A.pdf PDF
PAFI-RTP-005 Cold Storage Freezer Rev 0.pdf PDF
PAFI-MTP-002 RevB - Contract.pdf PDF
RTP-010 Sump Drain Valve Test Rev 0.pdf PDF
697DCK-26-R-00186 0001.pdf PDF
PAFI-RTP-004 Ambient and Elevated Storage Stability REV A.pdf PDF
PAFI-RTP-009 Dynamic Diaphragm rev 0 - contract.pdf PDF
Attachment 2-Pricing Spreadsheet.pdf PDF
Attachment 1 - PAFI MTAC SOW.pdf PDF
Attachment 3 - Past Performance Questionnaire-Customer Satisfaction Survey.pdf PDF
697DCK-26-R-00186 - Materials Testing.pdf PDF
Show all 13

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DescriptionSample SizeNumber of SamplesTemp. (°C)Duration (Days)TestTest MethodTest Plan/ ASTM Standard No.
CLIN's 1 & 1A: Fuel-Wetted Metallic Materials
1100 Aluminum1/8", 1" x 2"39328Soak→ Surface Evaluation→ Microstructural Evaluation (If required)D7826-22, A2.2.7.2, A2.2.8.3, A2.2.8.4D7826-22
2017 Aluminum3/4" aluminum fitting39328Soak→ Surface Evaluation→ Microstructural Evaluation (If required)D7826-22, A2.2.7.2, A2.2.8.3, A2.2.8.4D7826-22
2024-T3 Aluminum1/4”, 1" x 2"39328Soak→ Surface Evaluation→ Microstructural Evaluation (If required)D7826-22, A2.2.7.2, A2.2.8.3, A2.2.8.4D7826-22
2024-T351 Aluminum, hard anodize1/4”, 1" x 2"39328Soak→ Surface Evaluation→ Microstructural Evaluation (If required)D7826-22, A2.2.7.2, A2.2.8.3, A2.2.8.4D7826-22
2024-T4 Aluminum, hard anodize and dry film lubricant coated1/4”, 1" x 2"39328Soak→ Surface Evaluation→ Microstructural Evaluation (If required)D7826-22, A2.2.7.2, A2.2.8.3, A2.2.8.4D7826-22
5052-0 Aluminum1/8", 1" x 2"39328Soak→ Surface Evaluation→ Microstructural Evaluation (If required)D7826-22, A2.2.7.2, A2.2.8.3, A2.2.8.4D7826-22
6061-T6 Aluminum anodized1⁄16", 1" x 2"39328Soak→ Surface Evaluation→ Microstructural Evaluation (If required)D7826-22, A2.2.7.2, A2.2.8.3, A2.2.8.4D7826-22
7075 Aluminum1⁄4", 1" x 2"39328Soak→ Surface Evaluation→ Microstructural Evaluation (If required)D7826-22, A2.2.7.2, A2.2.8.3, A2.2.8.4D7826-22
AMS 4505 Brass (~C260)1⁄16"., 1" x 2"39328Soak→ Surface Evaluation→ Microstructural Evaluation (If required)D7826-22, A2.2.7.2, A2.2.8.3, A2.2.8.4D7826-22
AMS 4610 Brass (~C360)1⁄16", 1" x 2"39328Soak→ Surface Evaluation→ Microstructural Evaluation (If required)D7826-22, A2.2.7.2, A2.2.8.3, A2.2.8.4D7826-22
CA122 (ASTM B187) Brass1" x 2"39328Soak→ Surface Evaluation→ Microstructural Evaluation (If required)D7826-22, A2.2.7.2, A2.2.8.3, A2.2.8.4D7826-22
C46400 Brass1" x 2"39328Soak→ Surface Evaluation→ Microstructural Evaluation (If required)D7826-22, A2.2.7.2, A2.2.8.3, A2.2.8.4D7826-22
Phosphor Bronze 5101⁄16”, 1" x 2"39328Soak→ Surface Evaluation→ Microstructural Evaluation (If required)D7826-22, A2.2.7.2, A2.2.8.3, A2.2.8.4D7826-22
Copper1⁄16”, 1" x 2"39328Soak→ Surface Evaluation→ Microstructural Evaluation (If required)D7826-22, A2.2.7.2, A2.2.8.3, A2.2.8.4D7826-22
Lead1/8", 1" x 2"39328Soak→ Surface Evaluation→ Microstructural Evaluation (If required)D7826-22, A2.2.7.2, A2.2.8.3, A2.2.8.4D7826-22
Monel1⁄16”, 1" x 2"39328Soak→ Surface Evaluation→ Microstructural Evaluation (If required)D7826-22, A2.2.7.2, A2.2.8.3, A2.2.8.4D7826-22
Nickel plating, electro, QQ-N-290A over cold rolled Steel1" Dia washers39328Soak→ Surface Evaluation→ Microstructural Evaluation (If required)D7826-22, A2.2.7.2, A2.2.8.3, A2.2.8.4D7826-22
Chrome plate, over Steel1" Dia washers39328Soak→ Surface Evaluation→ Microstructural Evaluation (If required)D7826-22, A2.2.7.2, A2.2.8.3, A2.2.8.4D7826-22
Tin plate, ASTM B545, Class B (Bright) over cold rolled Steel1" Dia washers39328Soak→ Surface Evaluation→ Microstructural Evaluation (If required)D7826-22, A2.2.7.2, A2.2.8.3, A2.2.8.4D7826-22
Zinc plate ASTM B633 SC2, Type 2 over cold rolled Steel1" Dia washers39328Soak→ Surface Evaluation→ Microstructural Evaluation (If required)D7826-22, A2.2.7.2, A2.2.8.3, A2.2.8.4D7826-22
1010 Steel, Cadmium plate1" Dia washers39328Soak→ Surface Evaluation→ Microstructural Evaluation (If required)D7826-22, A2.2.7.2, A2.2.8.3, A2.2.8.4D7826-22
17-4 PH Steel, passivate1⁄4", 1" x 2"39328Soak→ Surface Evaluation→ Microstructural Evaluation (If required)D7826-22, A2.2.7.2, A2.2.8.3, A2.2.8.4D7826-22
303 Steel1/8", 1" x 2"39328Soak→ Surface Evaluation→ Microstructural Evaluation (If required)D7826-22, A2.2.7.2, A2.2.8.3, A2.2.8.4D7826-22
316 Steel, passivate1" Dia x 2"39328Soak→ Surface Evaluation→ Microstructural Evaluation (If required)D7826-22, A2.2.7.2, A2.2.8.3, A2.2.8.4D7826-22
321 Steel, passivate (stainless)0.032", 1" × 2"39328Soak→ Surface Evaluation→ Microstructural Evaluation (If required)D7826-22, A2.2.7.2, A2.2.8.3, A2.2.8.4D7826-22
416 Stainless Steel1" Dia x 2"39328Soak→ Surface Evaluation→ Microstructural Evaluation (If required)D7826-22, A2.2.7.2, A2.2.8.3, A2.2.8.4D7826-22
440C Steel1⁄4", 1" × 2"39328Soak→ Surface Evaluation→ Microstructural Evaluation (If required)D7826-22, A2.2.7.2, A2.2.8.3, A2.2.8.4D7826-22
Chrome Steel (4140 Alloy)1⁄4", 1" × 2"39328Soak→ Surface Evaluation→ Microstructural Evaluation (If required)D7826-22, A2.2.7.2, A2.2.8.3, A2.2.8.4D7826-22
52100 bearing Steel1" Dia x 2"39328Soak→ Surface Evaluation→ Microstructural Evaluation (If required)D7826-22, A2.2.7.2, A2.2.8.3, A2.2.8.4D7826-22
AMS 4750, QQ-S-571-SN63 lead tin solder0.125" Dia39328Soak→ Surface Evaluation→ Microstructural Evaluation (If required)D7826-22, A2.2.7.2, A2.2.8.3, A2.2.8.4D7826-22
Silver brazes1⁄16", 2" rod39328Soak→ Surface Evaluation→ Microstructural Evaluation (If required)D7826-22, A2.2.7.2, A2.2.8.3, A2.2.8.4D7826-22
Plated music wire (springs) RSA Carburetor P/N CF24-A10Each39328Soak→ Surface Evaluation→ Microstructural Evaluation (If required)D7826-22, A2.2.7.2, A2.2.8.3, A2.2.8.4D7826-22
CLIN's 2 & 2A: Fuel Wetted Non-Metallic Materials, Slab Stock Flat Stock
BunaN (Nitrile) Abrasion resistant (orange)1/8", Dumbbell D412 Die C, 52A duro37128Soak→ Tensile/elongationD412, Section 12D7826-22
1/8", 1” × 2", 52A duro37128Soak→ Durometer—Shore AD2240D7826-22
Soak→ Density changeD471D7826-22
Soak→ Volume swell/dimensional changeD471D7826-22
Soak→ Visual inspectionNoneD7826-22
1/8", Dumbbell D412 Die C, 52A duro32528Soak→ Tensile/elongationD412, Section 12D7826-22
1/8", 1” × 2", 52A duro32528Soak→ Durometer—Shore AD2240D7826-22
Soak→ Density changeD471D7826-22
Soak→ Volume swell/dimensional changeD471D7826-22
Soak→ Visual inspectionNoneD7826-22
BunaN (Nitrile) Med (black)1⁄8”, Dumbbell D412 Die C37128Soak→ Tensile/elongationD412, Section 12D7826-22
1⁄8", 1" × 2"37128Soak→ Durometer—Shore AD2240D7826-22
Soak→ Density changeD471D7826-22
Soak→ Volume swell/dimensional changeD471D7826-22
Soak→ Visual inspectionNoneD7826-22
1⁄8”, Dumbbell D412 Die C32528Soak→ Tensile/elongationD412, Section 12D7826-22
1⁄8", 1" × 2"32528Soak→ Durometer—Shore AD2240D7826-22
Soak→ Density changeD471D7826-22
Soak→ Volume swell/dimensional changeD471D7826-22
Soak→ Visual inspectionNoneD7826-22
Nitrile (foam)1⁄8”, Dumbbell D412 Die C37128Soak→ Tensile/elongationD412, Section 12D7826-22
1⁄8", 1" × 2"37128Soak→ Durometer—Shore AD2240D7826-22
Soak→ Density changeD471D7826-22
Soak→ Volume swell/dimensional changeD471D7826-22
Soak→ Visual inspectionNoneD7826-22
1⁄8”, Dumbbell D412 Die C32528Soak→ Tensile/elongationD412, Section 12D7826-22
1⁄8", 1" × 2"32528Soak→ Durometer—Shore AD2240D7826-22
Soak→ Density changeD471D7826-22
Soak→ Volume swell/dimensional changeD471D7826-22
Soak→ Visual inspectionNoneD7826-22
Fluorosilicone1⁄8”, Dumbbell D412 Die C39328Soak→ Tensile/elongationD412, Section 12D7826-22
1⁄8", 1" × 2"39328Soak→ Durometer—Shore AD2240D7826-22
Soak→ Density changeD471D7826-22
Soak→ Volume swell/dimensional changeD471D7826-22
Soak→ Visual inspectionNoneD7826-22
1⁄8”, Dumbbell D412 Die C32528Soak→ Tensile/elongationD412, Section 12D7826-22
1⁄8", 1" × 2"32528Soak→ Durometer—Shore AD2240D7826-22
Soak→ Density changeD471D7826-22
Soak→ Volume swell/dimensional changeD471D7826-22
Soak→ Visual inspectionNoneD7826-22
Viton A (FKM)1⁄8”, Dumbbell D412 Die C, 75A duro39328Soak→ Tensile/elongationD412, Section 12D7826-22
1⁄8", 1" × 2", 75A duro39328Soak→ Durometer—Shore AD2240D7826-22
Soak→ Density changeD471D7826-22
Soak→ Volume swell/dimensional changeD471D7826-22
Soak→ Visual inspectionNoneD7826-22
1⁄8”, Dumbbell D412 Die C, 75A duro32528Soak→ Tensile/elongationD412, Section 12D7826-22
1⁄8", 1" × 2", 75A duro32528Soak→ Durometer—Shore AD2240D7826-22
Soak→ Density changeD471D7826-22
Soak→ Volume swell/dimensional changeD471D7826-22
Soak→ Visual inspectionNoneD7826-22
BunaN/vinyl (white)1⁄8”, Dumbbell D412 Die C37128Soak→ Tensile/elongationD412, Section 12D7826-22
1⁄8", 1" × 2"37128Soak→ Durometer—Shore AD2240D7826-22
Soak→ Density changeD471D7826-22
Soak→ Volume swell/dimensional changeD471D7826-22
Soak→ Visual inspectionNoneD7826-22
1⁄8”, Dumbbell D412 Die C32528Soak→ Tensile/elongationD412, Section 12D7826-22
1⁄8", 1" × 2"32528Soak→ Durometer—Shore AD2240D7826-22
Soak→ Density changeD471D7826-22
Soak→ Volume swell/dimensional changeD471D7826-22
Soak→ Visual inspectionNoneD7826-22
Phenolic1⁄8", 1" × 2"37128Soak→ Durometer—Shore AD2240D7826-22
Soak→ Density changeD471D7826-22
Soak→ Volume swell/dimensional changeD471D7826-22
Soak→ Visual inspectionNoneD7826-22
1⁄8", 1" × 2"32528Soak→ Durometer—Shore AD2240D7826-22
Soak→ Density changeD471D7826-22
Soak→ Volume swell/dimensional changeD471D7826-22
Soak→ Visual inspectionNoneD7826-22
ABS Thermoplastic (Acrylonitrile Butadiene styrene)1⁄8", 1" × 2"37128Soak→ Durometer—Shore AD2240D7826-22
Soak→ Density changeD471D7826-22
Soak→ Volume swell/dimensional changeD471D7826-22
Soak→ Visual inspectionNoneD7826-22
1⁄8", 1" × 2"32528Soak→ Durometer—Shore AD2240D7826-22
Soak→ Density changeD471D7826-22
Soak→ Volume swell/dimensional changeD471D7826-22
Soak→ Visual inspectionNoneD7826-22
Cork, plain back1⁄8”, Dumbbell D412 Die C37128Soak→ Tensile/elongationD412, Section 12D7826-22
1⁄8", 1" × 2"37128Soak→ Durometer—Shore AD2240D7826-22
Soak→ Density changeD471D7826-22
Soak→ Volume swell/dimensional changeD471D7826-22
Soak→ Visual inspectionNoneD7826-22
1⁄8”, Dumbbell D412 Die C32528Soak→ Tensile/elongationD412, Section 12D7826-22
1⁄8", 1" × 2"32528Soak→ Durometer—Shore AD2240D7826-22
Soak→ Density changeD471D7826-22
Soak→ Volume swell/dimensional changeD471D7826-22
Soak→ Visual inspectionNoneD7826-22
Cork, neoprene1⁄8”, Dumbbell D412 Die C37128Soak→ Tensile/elongationD412, Section 12D7826-22
1⁄8", 1" × 2"37128Soak→ Durometer—Shore AD2240D7826-22
Soak→ Density changeD471D7826-22
Soak→ Volume swell/dimensional changeD471D7826-22
Soak→ Visual inspectionNoneD7826-22
1⁄8”, Dumbbell D412 Die C32528Soak→ Tensile/elongationD412, Section 12D7826-22
1⁄8", 1" × 2"32528Soak→ Durometer—Shore AD2240D7826-22
Soak→ Density changeD471D7826-22
Soak→ Volume swell/dimensional changeD471D7826-22
Soak→ Visual inspectionNoneD7826-22
Nylon 6/61⁄8", 2 in. bar37128Soak→ Durometer—Shore AD2240D7826-22
Soak→ Density changeD471D7826-22
Soak→ Volume swell/dimensional changeD471D7826-22
Soak→ Visual inspectionNoneD7826-22
1⁄8", 2 in. bar32528Soak→ Durometer—Shore AD2240D7826-22
Soak→ Density changeD471D7826-22
Soak→ Volume swell/dimensional changeD471D7826-22
Soak→ Visual inspectionNoneD7826-22
Glass-filled Nylon 61⁄4", 1" × 2"37128Soak→ Durometer—Shore AD2240D7826-22
Soak→ Density changeD471D7826-22
Soak→ Volume swell/dimensional changeD471D7826-22
Soak→ Visual inspectionNoneD7826-22
1⁄4", 1" × 2"32528Soak→ Durometer—Shore AD2240D7826-22
Soak→ Density changeD471D7826-22
Soak→ Volume swell/dimensional changeD471D7826-22
Soak→ Visual inspectionNoneD7826-22
LeatherRSA Carb leather seal37128Soak→ Durometer—Shore AD2240D7826-22
Soak→ Density changeD471D7826-22
Soak→ Volume swell/dimensional changeD471D7826-22
Soak→ Visual inspectionNoneD7826-22
RSA Carb leather seal32528Soak→ Durometer—Shore AD2240D7826-22
Soak→ Density changeD471D7826-22
Soak→ Volume swell/dimensional changeD471D7826-22
Soak→ Visual inspectionNoneD7826-22
Safety Foam1", 1" × 2"37128Soak→ Durometer—Shore AD2240D7826-22
Soak→ Density changeD471D7826-22
Soak→ Volume swell/dimensional changeD471D7826-22
Soak→ Visual inspectionNoneD7826-22
1", 1" × 2"32528Soak→ Durometer—Shore AD2240D7826-22
Soak→ Density changeD471D7826-22
Soak→ Volume swell/dimensional changeD471D7826-22
Soak→ Visual inspectionNoneD7826-22
Fairprene RSA carb seal P/N 626536 fuel manifold valveEach37128Soak→ Durometer—Shore AD2240D7826-22
Soak→ Density changeD471D7826-22
Soak→ Volume swell/dimensional changeD471D7826-22
Soak→ Visual inspectionNoneD7826-22
Each32528Soak→ Durometer—Shore AD2240D7826-22
Soak→ Density changeD471D7826-22
Soak→ Volume swell/dimensional changeD471D7826-22
Soak→ Visual inspectionNoneD7826-22
Polyester sheet1⁄4", 1" × 2"39328Soak→ Durometer—Shore AD2240D7826-22
Soak→ Density changeD471D7826-22
Soak→ Volume swell/dimensional changeD471D7826-22
Soak→ Visual inspectionNoneD7826-22
1⁄4", 1" × 2"32528Soak→ Durometer—Shore AD2240D7826-22
Soak→ Density changeD471D7826-22
Soak→ Volume swell/dimensional changeD471D7826-22
Soak→ Visual inspectionNoneD7826-22
Neoprene1⁄8”, Dumbbell D412 Die C39328Soak→ Tensile/elongationD1414D7826-22
1⁄8", 1" × 2"39328Soak→ Durometer—Shore AD2240D7826-22
Soak→ Density changeD471D7826-22
Soak→ Volume swell/dimensional changeD471D7826-22
Soak→ Visual inspectionNoneD7826-22
1⁄8”, Dumbbell D412 Die C32528Soak→ Tensile/elongationD1414D7826-22
1⁄8", 1" × 2"32528Soak→ Durometer—Shore AD2240D7826-22
Soak→ Density changeD471D7826-22
Soak→ Volume swell/dimensional changeD471D7826-22
Soak→ Visual inspectionNoneD7826-22
Polyester film (Mylar)0.010", Strips, 7" x 1"39328Soak→ Tensile/elongationD882D7826-22
0.010", 1" × 2"39328Soak→ Durometer—Shore AD2240D7826-22
Soak→ Density changeD471D7826-22
Soak→ Volume swell/dimensional changeD471D7826-22
Soak→ Visual inspectionNoneD7826-22
0.010", Strips, 7" x 1"32528Soak→ Tensile/elongationD882D7826-22
0.010", 1" × 2"32528Soak→ Durometer—Shore AD2240D7826-22
Soak→ Density changeD471D7826-22
Soak→ Volume swell/dimensional changeD471D7826-22
Soak→ Visual inspectionNoneD7826-22
Silicone0.040", Dumbbell D412 Die C, 55A39328Soak→ Tensile/elongationD1414D7826-22
0.040", 1" × 2”, 55A39328Soak→ Durometer—Shore AD2240D7826-22
Soak→ Density changeD471D7826-22
Soak→ Volume swell/dimensional changeD471D7826-22
Soak→ Visual inspectionNoneD7826-22
0.040", Dumbbell D412 Die C, 55A32528Soak→ Tensile/elongationD1414D7826-22
0.040", 1" × 2”, 55A32528Soak→ Durometer—Shore AD2240D7826-22
Soak→ Density changeD471D7826-22
Soak→ Volume swell/dimensional changeD471D7826-22
Soak→ Visual inspectionNoneD7826-22
Teflon (adhesive ready)1⁄8", 1" × 2"39328Soak→ Durometer—Shore AD2240D7826-22
Soak→ Density changeD471D7826-22
Soak→ Volume swell/dimensional changeD471D7826-22
Soak→ Visual inspectionNoneD7826-22
1⁄8", 1" × 2"32528Soak→ Durometer—Shore AD2240D7826-22
Soak→ Density changeD471D7826-22
Soak→ Volume swell/dimensional changeD471D7826-22
Soak→ Visual inspectionNoneD7826-22
Polypropylene (flame retardant)1⁄4", Dumbbell D412 Die C39328Soak→ Tensile/elongationD412, Section 12D7826-22
1⁄4", 1" × 2"39328Soak→ Durometer—Shore AD2240D7826-22
Soak→ Density changeD471D7826-22
Soak→ Volume swell/dimensional changeD471D7826-22
Soak→ Visual inspectionNoneD7826-22
1⁄4", Dumbbell D412 Die C32528Soak→ Tensile/elongationD412, Section 12D7826-22
1⁄4", 1" × 2"32528Soak→ Durometer—Shore AD2240D7826-22
Soak→ Density changeD471D7826-22
Soak→ Volume swell/dimensional changeD471D7826-22
Soak→ Visual inspectionNoneD7826-22
Fiberglass Fabric reinforced silicone1⁄8”, Dumbbell D412 Die C39328Soak→ Tensile/elongationD412, Section 12D7826-22
1⁄8", 1" × 2"39328Soak→ Durometer—Shore AD2240D7826-22
Soak→ Density changeD471D7826-22
Soak→ Volume swell/dimensional changeD471D7826-22
Soak→ Visual inspectionNoneD7826-22
1⁄8”, Dumbbell D412 Die C32528Soak→ Tensile/elongationD412, Section 12D7826-22
1⁄8", 1" × 2"32528Soak→ Durometer—Shore AD2240D7826-22
Soak→ Density changeD471D7826-22
Soak→ Volume swell/dimensional changeD471D7826-22
Soak→ Visual inspectionNoneD7826-22
Epichlorohydrin - foam1⁄8”, Dumbbell D412 Die C39328Soak→ Tensile/elongationD412, Section 12D7826-22
1⁄8", 1" × 2"39328Soak→ Durometer—Shore AD2240D7826-22
Soak→ Density changeD471D7826-22
Soak→ Volume swell/dimensional changeD471D7826-22
Soak→ Visual inspectionNoneD7826-22
1⁄8”, Dumbbell D412 Die C32528Soak→ Tensile/elongationD412, Section 12D7826-22
1⁄8", 1" × 2"32528Soak→ Durometer—Shore AD2240D7826-22
Soak→ Density changeD471D7826-22
Soak→ Volume swell/dimensional changeD471D7826-22
Soak→ Visual inspectionNoneD7826-22
ASTM D710 vulcanized fiber (red)1/4” thick, 1" × 2"39328Soak→ Durometer—Shore AD2240D7826-22
Soak→ Density changeD471D7826-22
Soak→ Volume swell/dimensional changeD471D7826-22
Soak→ Visual inspectionNoneD7826-22
1/4” thick, 1" × 2"32528Soak→ Durometer—Shore AD2240D7826-22
Soak→ Density changeD471D7826-22
Soak→ Volume swell/dimensional changeD471D7826-22
Soak→ Visual inspectionNoneD7826-22
Polyurethane1⁄8", Dumbbell D412 Die C39328Soak→ Tensile/elongationD412, Section 12D7826-22
1⁄8", 1" × 2"39328Soak→ Durometer—Shore AD2240D7826-22
Soak→ Density changeD471D7826-22
Soak→ Volume swell/dimensional changeD471D7826-22
Soak→ Visual inspectionNoneD7826-22
1⁄8", Dumbbell D412 Die C32528Soak→ Tensile/elongationD412, Section 12D7826-22
1⁄8", 1" × 2"32528Soak→ Durometer—Shore AD2240D7826-22
Soak→ Density changeD471D7826-22
Soak→ Volume swell/dimensional changeD471D7826-22
Soak→ Visual inspectionNoneD7826-22
Delrin1/8", 1” × 2"37128Soak→ Durometer—Shore AD2240PAFI MTP-002
Soak→ Density changeD471PAFI MTP-002
Soak→ Volume swell/dimensional changeD471PAFI MTP-002
Soak→ Visual inspectionNonePAFI MTP-002
1/8", 1" × 2"32528Soak→ Durometer—Shore AD2240PAFI MTP-002
Soak→ Density changeD471PAFI MTP-002
Soak→ Volume swell/dimensional changeD471PAFI MTP-002
Soak→ Visual inspectionNonePAFI MTP-002
Tygon® F-4040-A tubing3/8" ID x 1/2" OD x 1/16" wall, cut into 5" lengths52528Soak→ Durometer—Shore AD2240PAFI MTP-002
Soak→ Density changeD471PAFI MTP-002
Soak→ Volume swell/dimensional changeD471PAFI MTP-002
Soak→ Visual inspectionNonePAFI MTP-002
3/8" ID x 1/2" OD x 1/16" wall, cut into 5" lengths56028Soak→ Durometer—Shore AD2240PAFI MTP-002
Soak→ Density changeD471PAFI MTP-002
Soak→ Volume swell/dimensional changeD471PAFI MTP-002
Soak→ Visual inspectionNonePAFI MTP-002
CLIN's 3 & 3A: Fuel Wetted Non-Metallic Finished Parts
Epoxy carb floatsSet57128Soak→ Durometer—Shore AD2240D7826-22
Soak→ Density changeD471D7826-22
Soak→ Volume swell/dimensional changeD471D7826-22
Soak→ Visual inspectionNoneD7826-22
3M Scotch Weld Epoxy adhesive, EC2216per D10025 (minimum per D1002)9328Soak→ Lap shearD1002D7826-22
Soak→ Visual inspectionNoneD7826-22
Hysol EA9628 Epoxy adhesive with Solvay BR-127 Epoxy Primer (See PAFI-MTP-002, Page 21 for further details).per D10025 (minimum per D1002)9328Soak→ Lap shearD1002D7826-22
Soak→ Visual inspectionNoneD7826-22
Loctite 290Each59328Soak→ Breaking torqueD5649D7826-22
Loctite 569 (dimethacrylate ester)Each59328Soak→ Pipe ThreadD6396D7826-22
CLIN's 4 & 4A: Paint Systems
Primer: Axalta Corlar 13580s Epoxy, Base Coat: Imron AF400, 0.040" 2024-T3 aluminum per AMS-QQ-A-250/5B2" X 4"52528 DaysSoak→ AdhesionD3359PAFI-MTP-002
Soak→ HardnessD3363PAFI-MTP-002
Soak→ Visual inspection at 14 days and 28 daysNonePAFI-MTP-002
5~ 6 HoursFuel Drip (per PAFI-MTP-002 Section 16.3) → Visual InspectionNonePAFI-MTP-002
Primer: AN 10P8-11 VOC compliant Epoxy Primer, Base Coat: Imron AF400, 0.040" 2024-T3 aluminum per AMS-QQ-A-250/5B2" X 4"52528 DaysSoak→ AdhesionD3359PAFI-MTP-002
Soak→ HardnessD3363PAFI-MTP-002
Soak→ Visual inspection at 14 days and 28 daysNonePAFI-MTP-002
5~ 6 HoursFuel Drip (per PAFI-MTP-002 Section 16.3) → Visual InspectionNonePAFI-MTP-002
Primer: Axalta Corlar 13580s Epoxy, Base Coat: Imron AF700, Clear Coat: AF740, 0.040" 2024-T3 aluminum per AMS-QQ-A-250/5B2" X 4"52528 DaysSoak→ AdhesionD3359PAFI-MTP-002
Soak→ HardnessD3363PAFI-MTP-002
Soak→ Visual inspection at 14 days and 28 daysNonePAFI-MTP-002
5~ 6 HoursFuel Drip (per PAFI-MTP-002 Section 16.3) → Visual InspectionNonePAFI-MTP-002
Primer: AN 10P8-11 VOC compliant Epoxy Primer, Base Coat: Imron AF700, Clear Coat: AF 740, 0.040" 2024-T3 aluminum per AMS-QQ-A-250/5B2" X 4"52528 DaysSoak→ AdhesionD3359PAFI-MTP-002
Soak→ HardnessD3363PAFI-MTP-002
Soak→ Visual inspection at 14 days and 28 daysNonePAFI-MTP-002
5~ 6 HoursFuel Drip (per PAFI-MTP-002 Section 16.3) → Visual InspectionNonePAFI-MTP-002
Primer: Axalta Corlar 13580s Epoxy, Base Coat: Imron AF3500, 0.040" 2024-T3 aluminum per AMS-QQ-A-250/5B2" X 4"52528 DaysSoak→ AdhesionD3359PAFI-MTP-002
Soak→ HardnessD3363PAFI-MTP-002
Soak→ Visual inspection at 14 days and 28 daysNonePAFI-MTP-002
5~ 6 HoursFuel Drip (per PAFI-MTP-002 Section 16.3) → Visual InspectionNonePAFI-MTP-002
Primer: AN 10P8-11 VOC compliant Epoxy Primer, Base Coat: Imron AF3500, 0.040" 2024-T3 aluminum per AMS-QQ-A-250/5B2" X 4"52528 DaysSoak→ AdhesionD3359PAFI-MTP-002
Soak→ HardnessD3363PAFI-MTP-002
Soak→ Visual inspection at 14 days and 28 daysNonePAFI-MTP-002
5~ 6 HoursFuel Drip (per PAFI-MTP-002 Section 16.3) → Visual InspectionNonePAFI-MTP-002
Primer: Axalta Corlar 13580s Epoxy, Base Coat: Centari 5.10, 0.040" 2024-T3 aluminum per AMS-QQ-A-250/5B2" X 4"52528 DaysSoak→ AdhesionD3359PAFI-MTP-002
Soak→ HardnessD3363PAFI-MTP-002
Soak→ Visual inspection at 14 days and 28 daysNonePAFI-MTP-002
5~ 6 HoursFuel Drip (per PAFI-MTP-002 Section 16.3) → Visual InspectionNonePAFI-MTP-002
Primer: High Solids Epoxy Primer (CM0483787), Base Coat: Jet Glo Express 840, 0.040" 2024-T3 aluminum per AMS-QQ-A-250/5B2" X 4"52528 DaysSoak→ AdhesionD3359PAFI-MTP-002
Soak→ HardnessD3363PAFI-MTP-002
Soak→ Visual inspection at 14 days and 28 daysNonePAFI-MTP-002
5~ 6 HoursFuel Drip (per PAFI-MTP-002 Section 16.3) → Visual InspectionNonePAFI-MTP-002
Primer: 10P30-5Y [Fuel tank coating], Base Coat: NA, 0.040" 2024-T3 aluminum per AMS-QQ-A-250/5B2" X 4"52528 DaysSoak→ AdhesionD3359PAFI-MTP-002
Soak→ HardnessD3363PAFI-MTP-002
Soak→ Visual inspection at 14 days and 28 daysNonePAFI-MTP-002
5~ 6 HoursFuel Drip (per PAFI-MTP-002 Section 16.3) → Visual InspectionNonePAFI-MTP-002
Primer: 454-4-1 [Fuel tank coating], Base Coat: NA, 0.040" 2024-T3 aluminum per AMS-QQ-A-250/5B2" X 4"52528 DaysSoak→ AdhesionD3359PAFI-MTP-002
Soak→ HardnessD3363PAFI-MTP-002
Soak→ Visual inspection at 14 days and 28 daysNonePAFI-MTP-002
5~ 6 HoursFuel Drip (per PAFI-MTP-002 Section 16.3) → Visual InspectionNonePAFI-MTP-002
CLIN's 5 & 5A: Polysulfide Sealants
PR-1773 B-2 Polysulfide AMS 3284Flow Sheet, Dumbbell D412, Die C56042Soak→ Tensile/elongationD412, Section 12PAFI-MTP-002
Flow Sheet, 1" X 2"56042Soak→ Durometer—Shore AD2240PAFI-MTP-002
Soak→ Density changeD471PAFI-MTP-002
Soak→ Volume swell/dimensional changeD471PAFI-MTP-002
Soak→ Visual inspectionNonePAFI-MTP-002
P/S 890 A-2 Polysulfide, AMS 8802Flow Sheet, Dumbbell D412, Die C56042Soak→ Tensile/elongationD412, Section 12D7826-22, PAFI-MTP-002
Flow Sheet, 1" X 2"56042Soak→ Durometer—Shore AD2240D7826-22, PAFI-MTP-002
Soak→ Density changeD471D7826-22, PAFI-MTP-002
Soak→ Volume swell/dimensional changeD471D7826-22, PAFI-MTP-002
Soak→ Visual inspectionNoneD7826-22, PAFI-MTP-002
P/S 890 A-2 Polysulfide, AMS 8802, 2 aluminum panels (each), AMS4045, sulfuric acid anodized in accordance with AS5127 (6.3) and coated with AMS-C-27725 Type 2.Sample Size per PAFI-MTP-002, Section 14.3.126014, 28, 42, 70Soak→ Peel Strength, Note two exposure tests for peel strength. A standard 42-day exposure with peel strength tests at day 14, 28, and 42. Additionally, a peel strength test following an exposure in both 100LL for 70 days and the test fuel for 70 days.SAE AS5127/1D7826-22, PAFI-MTP-002
PR 1422 Polysulfide AMS-S-8802 Type 1, Class B-2,Flow Sheet, Dumbbell D412, Die C56042Soak→ Tensile/elongationD412, Section 12PAFI-MTP-002
Flow Sheet, 1" X 2"56042Soak→ Durometer—Shore AD2240PAFI-MTP-002
Soak→ Density changeD471PAFI-MTP-002
Soak→ Volume swell/dimensional changeD471PAFI-MTP-002
Soak→ Visual inspectionNonePAFI-MTP-002
PR 1422 Polysulfide AMS-S-8802 Type 1, Class B-2, See AS5127 §8.1.1Sample Size per PAFI-MTP-002, Section 14.3.126014, 28, 42, 70Soak→ Peel Strength, Note two exposure tests for peel strength. A standard 42-day exposure with peel strength tests at day 14, 28, and 42. Additionally, a peel strength test following an exposure in both 100LL for 70 days and the test fuel for 70 days.SAE AS5127/1PAFI-MTP-002
PR-1440B Polysulfide AMS-S-8802 Type 2, Class B-2Flow Sheet, Dumbbell D412, Die C56042Soak→ Tensile/elongationD412, Section 12PAFI-MTP-002
Flow Sheet, 1" X 2"56042Soak→ Durometer—Shore AD2240PAFI-MTP-002
Soak→ Density changeD471PAFI-MTP-002
Soak→ Volume swell/dimensional changeD471PAFI-MTP-002
Soak→ Visual inspectionNonePAFI-MTP-002
PR-1440B Polysulfide AMS-S-8802 Type 2, Class B-2, 2 aluminum panels (each), AMS4045, sulfuric acid anodized in accordance with AS5127 (6.3) and coated with AMS-C-27725 Type 2.Sample Size per PAFI-MTP-002, Section 14.3.126014, 28, 42, 70Soak→ Peel Strength, Note two exposure tests for peel strength. A standard 42-day exposure with peel strength tests at day 14, 28, and 42. Additionally, a peel strength test following an exposure in both 100LL for 70 days and the test fuel for 70 days.SAE AS5127/1PAFI-MTP-002
PR-2001B Polythioether AMS-3277 Type 2, Class B-2Flow Sheet, Dumbbell D412, Die C56042Soak→ Tensile/elongationD412, Section 12PAFI-MTP-002
Flow Sheet, 1" X 2"56042Soak→ Durometer—Shore AD2240PAFI-MTP-002
Soak→ Density changeD471PAFI-MTP-002
Soak→ Volume swell/dimensional changeD471PAFI-MTP-002
Soak→ Visual inspectionNonePAFI-MTP-002
PR-2001B Polythioether AMS-3277 Type 2, Class B-2, 2 Aluminum alloy, AMS4045, panels, sulfuric acid anodized in accordance with AS5127 (6.3) and coated with AMS-C-27725.Sample Size per PAFI-MTP-002, Section 14.3.126014, 28, 42, 70Soak→ Peel Strength, Note two exposure tests for peel strength. A standard 42-day exposure with peel strength tests at day 14, 28, and 42. Additionally, a peel strength test following an exposure in both 100LL for 70 days and the test fuel for 70 days.SAE AS5127/1PAFI-MTP-002
Aerospace Sealant AC-350 Polysulfide, AMS 3276 Type 2, Class B-2Flow Sheet, Dumbbell D412, Die C56042Soak→ Tensile/elongationD412, Section 12PAFI-MTP-002
Flow Sheet, 1" X 2"56042Soak→ Durometer—Shore AD2240PAFI-MTP-002
Soak→ Density changeD471PAFI-MTP-002
Soak→ Volume swell/dimensional changeD471PAFI-MTP-002
Soak→ Visual inspectionNonePAFI-MTP-002
Aerospace Sealant AC-350 Polysulfide, AMS 3276 Type 2, Class B-2, 2 Aluminum panels, AMS4045, sulfuric acid anodized in accordance with AS5127 (6.3) and coated with AMS-C-27725 Type 2.Sample Size per PAFI-MTP-002, Section 14.3.126014, 28, 42, 70Soak→ Peel Strength, Note two exposure tests for peel strength. A standard 42-day exposure with peel strength tests at day 14, 28, and 42. Additionally, a peel strength test following an exposure in both 100LL for 70 days and the test fuel for 70 days.SAE AS5127/1PAFI-MTP-002
PR1776M or AC-370 B-1/2 Polysulfide, AMS-3281 Type 1, Class B-1/2Flow Sheet, Dumbbell D412, Die C56042Soak→ Tensile/elongationD412, Section 12PAFI-MTP-002
Flow Sheet, 1" X 2"56042Soak→ Durometer—Shore AD2240PAFI-MTP-002
Soak→ Density changeD471PAFI-MTP-002
Soak→ Volume swell/dimensional changeD471PAFI-MTP-002
Soak→ Visual inspectionNonePAFI-MTP-002
PR1776M or AC-370 B-1/2 Polysulfide, AMS-3281 Type 1, Class B-1/2, 2 aluminum test panels chemically treated according to AS5127 (6.2) shall be used. After conversion coating, the sealing compound shall be applied to the peel strength test panels as described in AS5127/1 (8.1.1).Sample Size per PAFI-MTP-002, Section 14.3.126014, 28, 42, 70Soak→ Peel Strength, Note two exposure tests for peel strength. A standard 42-day exposure with peel strength tests at day 14, 28, and 42. Additionally, a peel strength test following an exposure in both 100LL for 70 days and the test fuel for 70 days.SAE AS5127/1PAFI-MTP-002
PR1776M or AC-370 B-1/2 Polysulfide, AMS-3281 Type 1, Class B-1/2, 2 FRC (Toray Advanced Composites BT250E-1/E-glass) test panels shall be grit blasted with aluminum oxide and/or abrasion with aluminum oxide sand paper. After abrading the surfaces, the sealing compound shall be applied to the peel strength test panels as described in AS5127/1 (8.1.1).Sample Size per PAFI-MTP-002, Section 14.3.126014, 28, 42, 70Soak→ Peel Strength, Note two exposure tests for peel strength. A standard 42-day exposure with peel strength tests at day 14, 28, and 42. Additionally, a peel strength test following an exposure in both 100LL for 70 days and the test fuel for 70 days.SAE AS5127/1PAFI-MTP-002
PR-1005-L Buna-N fuel tank topcoat; “Slosh Coat”, AMS-S-4383AMS-QQ-A-250 Aluminum panel, 0.032" x 3" x 6", with 0.125" thick polysulfide sealing compound qualified to AMS-S-8802, 3 brush coats of topcoat followed by 1 heavy brush coat3607Soak→ Peel StrengthAMS-S-4383 4.6.8PAFI-MTP-002
AMS4059 Aluminum panel, 0.032" X 1" X 5" with topcoat film thickness of 0.0005" to 0.0030".3252Soak→ Non-volatile gum content→ Stoved gum residueD381, Air-Jet, PAFI-MTP-002 Section 14.5.3PAFI-MTP-002
AMS-S-83318 Class B (3M AC-250 or PPG PS860)Flow Sheet, Dumbbell D412, Die C56042Soak→ Tensile/elongationD412, Section 12PAFI-MTP-002
Flow Sheet, 1" X 2"56042Soak→ Durometer—Shore AD2240PAFI-MTP-002
Soak→ Density changeD471PAFI-MTP-002
Soak→ Volume swell/dimensional changeD471PAFI-MTP-002
Soak→ Visual inspectionNonePAFI-MTP-002
AMS-S-83318 Class B (3M AC-250 or PPG PS860), 2 AMS4045 aluminum test panels chemically treated according to AS5127 (6.2) shall be used. After conversion coating, the sealing compound shall be applied to the peel strength test panels as described in AS5127/1 (8.1.1).Sample Size per PAFI-MTP-002, Section 14.3.126014, 28, 42, 70Soak→ Peel Strength, Note two exposure tests for peel strength. A standard 42-day exposure with peel strength tests at day 14, 28, and 42. Additionally, a peel strength test following an exposure in both 100LL for 70 days and the test fuel for 70 days.SAE AS5127/1PAFI-MTP-002
CLIN's 6 & 6A: Fabric Systems
Poly-Fiber, Fabric- Polyester, Cement, Coating- Vinyl1" X 6" specimens, cut from 18" X 14" frame1 frame, minimum of 3 specimens from 4 regions252Tensile/ elongationASTM D5035PAFI-MTP-002
Adhesion and Cross-linkingPAFI MTP-002, Section 17.2.3PAFI-MTP-002
Visual InspectionNonePAFI-MTP-002
Ceconite/Randolph, Fabric-Polyester, Cement, Coating- Butyrate Dope1" X 6" specimens, cut from 18" X 14" frame1 frame, minimum of 3 specimens from 4 regions252Tensile/ elongationASTM D5035PAFI-MTP-002
Adhesion and Cross-linkingPAFI MTP-002, Section 17.2.3PAFI-MTP-002
Visual InspectionNonePAFI-MTP-002
Ceconite/Randolph, Fabric-Polyester, Cement, Coating- Nitrate Dope1" X 6" specimens, cut from 18" X 14" frame1 frame, minimum of 3 specimens from 4 regions252Tensile/ elongationASTM D5035PAFI-MTP-002
Adhesion and Cross-linkingPAFI MTP-002, Section 17.2.3PAFI-MTP-002
Visual InspectionNonePAFI-MTP-002
Aircraft Spruce, Fabric- Superflite Fabric VI, Superflite U500 Cement, Coating 2-part Urethane Fabric Primer Catalyst1" X 6" specimens, cut from 18" X 14" frame1 frame, minimum of 3 specimens from 4 regions252Tensile/ elongationASTM D5035PAFI-MTP-002
Adhesion and Cross-linkingPAFI MTP-002, Section 17.2.3PAFI-MTP-002
Visual InspectionNonePAFI-MTP-002
Stewart Systems, Ecobond Glue, Ekofill, Superflight Fabric VI (Aircraft Spruce), Cleaner1" X 6" specimens, cut from 18" X 14" frame1 frame, minimum of 3 specimens from 4 regions252Tensile/ elongationASTM D5035PAFI-MTP-002
Adhesion and Cross-linkingPAFI MTP-002, Section 17.2.3PAFI-MTP-002
Visual InspectionNonePAFI-MTP-002
CLIN's 7 & 7A: O-Rings
BunaN (Nitrile) SAE-AMSP-5315O-Ring (2 1/4" OD)57114, 28, 42Soak→ Tensile/elongationD1414PAFI-MTP-002
7114, 28, 42Soak→ Durometer—Shore MD2240PAFI-MTP-002
7114, 28, 42Soak→ Density changeD471PAFI-MTP-002
7114, 28, 42Soak→ Volume swell/dimensional changeD471PAFI-MTP-002
7114, 28, 42Soak→ Visual inspectionNonePAFI-MTP-002
O- Ring (1" OD)37114, 28, 42Soak→ Compression SetD395PAFI-MTP-002
Fluorocarbon SAE-AMS-7276O-Ring (2 1/4" OD)57114, 28, 42Soak→ Tensile/elongationD1414PAFI-MTP-002
7114, 28, 42Soak→ Durometer—Shore MD2240PAFI-MTP-002
7114, 28, 42Soak→ Density changeD471PAFI-MTP-002
7114, 28, 42Soak→ Volume swell/dimensional changeD471PAFI-MTP-002
7114, 28, 42Soak→ Visual inspectionNonePAFI-MTP-002
O- Ring (1" OD)37114, 28, 42Soak→ Compression SetD395PAFI-MTP-002
Fluorosilicone SAE-AMS-R- 25988, Type IO-Ring (2 1/4" OD)57114, 28, 42Soak→ Tensile/elongationD1414PAFI-MTP-002
7114, 28, 42Soak→ Durometer—Shore MD2240PAFI-MTP-002
7114, 28, 42Soak→ Density changeD471PAFI-MTP-002
7114, 28, 42Soak→ Volume swell/dimensional changeD471PAFI-MTP-002
7114, 28, 42Soak→ Visual inspectionNonePAFI-MTP-002
O- Ring (1" OD)37114, 28, 42Soak→ Compression SetD395PAFI-MTP-002
Fluorocarbon SAE-AMS-7379O-Ring (2 1/4" OD)57114, 28, 42Soak→ Tensile/elongationD1414PAFI-MTP-002
7114, 28, 42Soak→ Durometer—Shore MD2240PAFI-MTP-002
7114, 28, 42Soak→ Density changeD471PAFI-MTP-002
7114, 28, 42Soak→ Volume swell/dimensional changeD471PAFI-MTP-002
7114, 28, 42Soak→ Visual inspectionNonePAFI-MTP-002
O- Ring (1" OD)37114, 28, 42Soak→ Compression SetD395PAFI-MTP-002
Fluorocarbon SAE-AMS-7826O-Ring (2 1/4" OD)57114, 28, 42Soak→ Tensile/elongationD1414PAFI-MTP-002
7114, 28, 42Soak→ Durometer—Shore MD2240PAFI-MTP-002
7114, 28, 42Soak→ Density changeD471PAFI-MTP-002
7114, 28, 42Soak→ Volume swell/dimensional changeD471PAFI-MTP-002
7114, 28, 42Soak→ Visual inspectionNonePAFI-MTP-002
O- Ring (1" OD)37114, 28, 42Soak→ Compression SetD395PAFI-MTP-002
CLIN's 8 & 8A: Aircraft Hoses
Low Pressure Rubber hose (MIL-H-6000)1⁄2" O.D., 1" X 2"57128Soak→ Durometer—Shore AD2240D7826-22
57128Soak→ Density changeD471D7826-22
Soak→ Volume swell/dimensional changeD471D7826-22
Soak→ Visual inspectionNoneD7826-22
Med. Pressure Metal Braided hose (MIL-H-8794)1⁄2" O.D., 1" X 2"57128Soak→ Durometer—Shore AD2240D7826-22
57128Soak→ Density changeD471D7826-22
Soak→ Volume swell/dimensional changeD471D7826-22
Soak→ Visual inspectionNoneD7826-22
Med. Pressure PTFE hose (MIL-DTL-27267)1⁄2" O.D., 1" X 2"57128Soak→ Durometer—Shore AD2240D7826-22
57128Soak→ Density changeD471D7826-22
Soak→ Volume swell/dimensional changeD471D7826-22
Soak→ Visual inspectionNoneD7826-22
MIL-DTL-6000 Nitrile Hose2” O.D. Hose, Dumbbell D412, Die C57128Soak→ Tensile/elongationMIL-DTL-6000 3.5.9 and 3.5.10.D7826-22
2” O.D. Hose, 1" X 2"57128Soak→ Density changeMIL-DTL-6000 3.5.8.3.D7826-22
Soak→ Volume swell/dimensional changeD471D7826-22
Soak→ Visual inspectionNoneD7826-22
2” O.D. Hose minimum up to 2 1/2" O.D. Dumbbell D412, Die C5252Soak→ Tensile/elongationMIL-DTL-6000 3.5.9 and 3.5.10.PAFI-MTP-002
2” O.D. Hose minimum up to 2 1/2" O.D., 1" X 2"5251Soak→ Volume changeMIL-DTL-6000 3.5.8.3.PAFI-MTP-002
2Soak→ Visual inspectionNonePAFI-MTP-002
3/8" I.D. or -6 Hose, 12" to 15” Specimen42530Soak→ Volume swell/dimensional changeD471PAFI-MTP-002
Soak→ Visual inspectionNonePAFI-MTP-002
Soak→ Gum ResidueD381PAFI-MTP-002
7130Soak→ Volume swell/dimensional changeD471PAFI-MTP-002
Soak→ Visual inspectionNonePAFI-MTP-002
Soak→ Gum ResidueD381PAFI-MTP-002
MIL-DTL-5593 Hose2” O.D. Hose, Dumbbell D412, Die C57128Soak→ Tensile/elongationMIL-DTL-6000 3.5.9 and 3.5.10.D7826-22
2” O.D. Hose, 1" X 2"57128Soak→ Density changeMIL-DTL-6000 3.5.8.3.D7826-22
Soak→ Volume swell/dimensional changeD471D7826-22
Soak→ Visual inspectionNoneD7826-22
2” O.D. Hose minimum up to 2 1/2" O.D. Dumbbell D412, Die C5252Soak→ Tensile/elongationMIL-DTL-6000 3.5.9 and 3.5.10.PAFI-MTP-002
2” O.D. Hose minimum up to 2 1/2" O.D., 1" X 2"5251Soak→ Volume changeMIL-DTL-6000 3.5.8.3.PAFI-MTP-002
2Soak→ Visual inspectionNonePAFI-MTP-002
3/8" I.D. or -6 Hose, 12" to 15” Specimen42530Soak→ Volume swell/dimensional changeD471PAFI-MTP-002
Soak→ Visual inspectionNonePAFI-MTP-002
Soak→ Gum ResidueD381PAFI-MTP-002
7130Soak→ Volume swell/dimensional changeD471PAFI-MTP-002
Soak→ Visual inspectionNonePAFI-MTP-002
Soak→ Gum ResidueD381PAFI-MTP-002
CLIN's 9 & 9A: Distribution Hoses
Continental Wingcraft1 1/2" minimum dia. Hose, 1" X 1"37128Soak→ Durometer—Shore AD2240PAFI-MTP-002
Soak→ Density changeD471PAFI-MTP-002
Soak→ Volume swell/dimensional changeD471PAFI-MTP-002
Soak→ Visual inspectionNonePAFI-MTP-002
37128Soak→ Inner Liner Adhesion TestingD413PAFI-MTP-002
At least 2’ in length and fitted with appropriate end fittings and caps, appropriate for sealing the hose, and for attaching pressure connections during proof pressure testing.12511216 Week Static Exposure→ Visual inspection→ Proof Pressure TestPAFI-MTP-002, Section 18.2, D380PAFI-MTP-002
Aeropal OR Elaflex OR Trelleborg Aerokler C1 1/2" minimum dia. Hose, 1" X 1"37128Soak→ Durometer—Shore AD2240PAFI-MTP-002
Soak→ Density changeD471PAFI-MTP-002
Soak→ Volume swell/dimensional changeD471PAFI-MTP-002
Soak→ Visual inspectionNonePAFI-MTP-002
37128Soak→ Inner Liner Adhesion TestingD413PAFI-MTP-002
At least 2’ in length and fitted with appropriate end fittings and caps, appropriate for sealing the hose, and for attaching pressure connections during proof pressure testing.12511216 Week Static Exposure→ Visual inspection→ Proof Pressure TestPAFI-MTP-002, Section 18.2, D380PAFI-MTP-002
Hewitt Husky 4113 permanent aviation hose, Inner liner is NBR, exterior cover is neoprene1 1/2" minimum dia. Hose, 1" X 1"37128Soak→ Durometer—Shore AD2240PAFI-MTP-002
Soak→ Density changeD471PAFI-MTP-002
Soak→ Volume swell/dimensional changeD471PAFI-MTP-002
Soak→ Visual inspectionNonePAFI-MTP-002
37128Soak→ Inner Liner Adhesion TestingD413PAFI-MTP-002
At least 2’ in length and fitted with appropriate end fittings and caps, appropriate for sealing the hose, and for attaching pressure connections during proof pressure testing.12511216 Week Static Exposure→ Visual inspection→ Proof Pressure TestPAFI-MTP-002, Section 18.2, D380PAFI-MTP-002
Goodyear Advantage Petroleum Aircraft Fueling hose, Inner liner NBR, exterior cover Wingprene ™ synthetic rubber1 1/2" minimum dia. Hose, 1" X 1"37128Soak→ Durometer—Shore AD2240PAFI-MTP-002
Soak→ Density changeD471PAFI-MTP-002
Soak→ Volume swell/dimensional changeD471PAFI-MTP-002
Soak→ Visual inspectionNonePAFI-MTP-002
37128Soak→ Inner Liner Adhesion TestingD413PAFI-MTP-002
At least 2’ in length and fitted with appropriate end fittings and caps, appropriate for sealing the hose, and for attaching pressure connections during proof pressure testing.12511216 Week Static Exposure→ Visual inspection→ Proof Pressure TestPAFI-MTP-002, Section 18.2, D380PAFI-MTP-002
Parker Gold Label Aircraft Fueling Hose Series 7776 CT (cold temperature), Inner liner is NBR, exterior cover is conductive nitrile (Note: Parker is out of the market for build but is available through hose distributors and is still present in the field)1 1/2" minimum dia. Hose, 1" X 1"37128Soak→ Durometer—Shore AD2240PAFI-MTP-002
Soak→ Density changeD471PAFI-MTP-002
Soak→ Volume swell/dimensional changeD471PAFI-MTP-002
Soak→ Visual inspectionNonePAFI-MTP-002
37128Soak→ Inner Liner Adhesion TestingD413PAFI-MTP-002
At least 2’ in length and fitted with appropriate end fittings and caps, appropriate for sealing the hose, and for attaching pressure connections during proof pressure testing.12511216 Week Static Exposure→ Visual inspection→ Proof Pressure TestPAFI-MTP-002, Section 18.2, D380PAFI-MTP-002
Continental Arctic Wingcraft (low temperature)1 1/2" minimum dia. Hose, 1" X 1"37128Soak→ Durometer—Shore AD2240PAFI-MTP-002
Soak→ Density changeD471PAFI-MTP-002
Soak→ Volume swell/dimensional changeD471PAFI-MTP-002
Soak→ Visual inspectionNonePAFI-MTP-002
37128Soak→ Inner Liner Adhesion TestingD413PAFI-MTP-002
At least 2’ in length and fitted with appropriate end fittings and caps, appropriate for sealing the hose, and for attaching pressure connections during proof pressure testing.12511216 Week Static Exposure→ Visual inspection→ Proof Pressure TestPAFI-MTP-002, Section 18.2, D380PAFI-MTP-002
Aeropal LT OR Elaflex LT OR Trelleborg Aerokler CT (low temperature)1 1/2" minimum dia. Hose, 1" X 1"37128Soak→ Durometer—Shore AD2240PAFI-MTP-002
Soak→ Density changeD471PAFI-MTP-002
Soak→ Volume swell/dimensional changeD471PAFI-MTP-002
Soak→ Visual inspectionNonePAFI-MTP-002
37128Soak→ Inner Liner Adhesion TestingD413PAFI-MTP-002
At least 2’ in length and fitted with appropriate end fittings and caps, appropriate for sealing the hose, and for attaching pressure connections during proof pressure testing.12511216 Week Static Exposure→ Visual inspection→ Proof Pressure TestPAFI-MTP-002, Section 18.2, D380PAFI-MTP-002
CLIN's 10 & 10A: Lining
Chemliner 4000, High Solid, Novolac Epoxy Lining Coated Sheet of 1018 Low Carbon Steel2" X 2" with coating thickness of 5 mil or less32528Soak→ AdhesionD3359, Method BPAFI-MTP-002
Soak→ HardnessE-18PAFI-MTP-002
Soak→ Visual inspection at 14 days and 28 daysNonePAFI-MTP-002
Soak→ Pull-Off StrengthD4541PAFI-MTP-002
Chethana 4200PW, Solvent-Free Two Component Polyurethane Coated Sheet of 1018 Low Carbon Steel2" X 2” with coating thickness of 5 mil or less32528Soak→ AdhesionD3359, Method BPAFI-MTP-002
Soak→ HardnessE-18PAFI-MTP-002
Soak→ Visual inspection at 14 days and 28 daysNonePAFI-MTP-002
Soak→ Pull-Off StrengthD4541PAFI-MTP-002
CLIN's 11 & 11A: Filters/Coalescers
Paper Pleated Fuel Filter, Facet Fuel-Gard, VF-21SB, Filter Cartridge P/N: CF-609-2PLO, CF-609-5PLOFilter Cartridge (as received) in housing or container of sufficient size.37121Soak→ Visual inspection for physical changes or disintegration of the end caps, sealing adhesive or media. → Dimensional (circumference, length, pleat thickness)None.PAFI-MTP-002
Soak Fuel Filter→ Retain Fluid→ Water ReactionD1094PAFI-MTP-002
Soak Fuel Filter→ Retain Fluid→ Surface TensionD1331PAFI-MTP-002
Soak Fuel Filter→ Retain Fluid→ Media MigrationsD2276PAFI-MTP-002
Paper Pleated Fuel Filter for Velcon VF-61 Housing, P/N; FO512PL-05Filter Cartridge (as received) in housing or container of sufficient size.37121Soak→ Visual inspection for physical changes or disintegration of the end caps, sealing adhesive or media. → Dimensional (circumference, length, pleat thickness)None.PAFI-MTP-002
Soak Fuel Filter→ Retain Fluid→ Water ReactionD1094PAFI-MTP-002
Soak Fuel Filter→ Retain Fluid→ Surface TensionD1331PAFI-MTP-002
Soak Fuel Filter→ Retain Fluid→ Media MigrationsD2276PAFI-MTP-002
Coalescer/ Separator Cartridge, Facet Fuel Guard, VF-21SB, P/N: CC-21-7Coalescer/ Separator Cartridge (as received) in housing or container of sufficient size.37121Soak→ Visual inspection for physical changes or disintegration of the end caps, sealing adhesive or media. → Dimensional (circumference, length, pleat thickness)None.PAFI-MTP-002
Soak Coalescer/ Separator→ Retain Fluid→ Water ReactionD1094PAFI-MTP-002
Soak Coalescer/ Separator→ Retain Fluid→ Surface TensionD1331PAFI-MTP-002
Soak Coalescer/ Separator→ Retain Fluid→ Media MigrationsD2276PAFI-MTP-002
Coalescer/ Separator Cartridge, Velcon, P/N: OS-51288Coalescer/ Separator Cartridge (as received) in housing or container of sufficient size.37121Soak→ Visual inspection for physical changes or disintegration of the end caps, sealing adhesive or media. → Dimensional (circumference, length, pleat thickness)None.PAFI-MTP-002
Soak Coalescer/ Separator→ Retain Fluid→ Water ReactionD1094PAFI-MTP-002
Soak Coalescer/ Separator→ Retain Fluid→ Surface TensionD1331PAFI-MTP-002
Soak Coalescer/ Separator→ Retain Fluid→ Media MigrationsD2276PAFI-MTP-002
Housing, Velcon, P/N: VF-61Housing in container of sufficient size.27121Soak→ Visual inspection for physical changes (staining, corrosion or damage of the housing and inspection of seals.)None.PAFI-MTP-002
Housing, Facet Fuel Gard SeriesHousing in container of sufficient size.27121Soak→ Visual inspection for physical changes (staining, corrosion or damage of the housing and inspection of seals.)None.PAFI-MTP-002
CLIN's 12 & 12A: Fuel Bladders
Meggitt Bladder12" X 12" (dependent on rig size), with airworthy patch/ repair16042Simulated Stand Test (Test Panel) → Visual inspection every 14 daysTSO-C80, ¶ 8.0 (Modified)- Bladder material in panel form instead of fuel cube, NonePAFI-MTP-002
Simulated Stand Test (Test Panel) → Non-Volatile Gum Residue→ Stoved Gum ResidueTSO-C80, ¶ 8.0 (Modified)- Bladder material in panel form instead of fuel cube, D381, TSO-C80, ¶ 12.0PAFI-MTP-002
1" X 2"5253Volume Swell/ dimensional changeTSO-C80, ¶ 8.0 (Modified)- Bladder material in panel form instead of fuel cube, D471PAFI-MTP-002
Eagle Fuel Cell12" X 12" (dependent on rig size), with airworthy patch/repair16042Simulated Stand Test (Test Panel) → Visual inspection every 14 daysTSO-C80, ¶ 8.0 (Modified)- Bladder material in panel form instead of fuel cube, NonePAFI-MTP-002
Simulated Stand Test (Test Panel) → Non-Volatile Gum Residue→ Stoved Gum ResidueTSO-C80, ¶ 8.0 (Modified)- Bladder material in panel form instead of fuel cube, D381, TSO-C80, ¶ 12.0PAFI-MTP-002
1" X 2"5253Volume Swell/ dimensional changeTSO-C80, ¶ 8.0 (Modified)- Bladder material in panel form instead of fuel cube, D471PAFI-MTP-002
CLIN's 13 & 13A: Resin Pre-Screening
Bis A Epoxy with Slow Cure - EZ-Poxy EZ10A resin with EZ87B curative without fiberSized appropriately for the test equipment used5605Soak→ WeightPAFI-MTP-002, Section 19.1PAFI-MTP-002
Soak→ Density ChangeD471PAFI-MTP-002
Soak→ Glass Transition Temperature (Tg)PAFI-MTP-002, Section 19.1PAFI-MTP-002
Bis A Epoxy with Slow Cure - PTM&W Aeropoxy PR 2032 resin with PH3660 curative without fiberSized appropriately for the test equipment used5605Soak→ WeightPAFI-MTP-002, Section 19.1PAFI-MTP-002
Soak→ Density ChangeD471PAFI-MTP-002
Soak→ Glass Transition Temperature (Tg)PAFI-MTP-002, Section 19.1PAFI-MTP-002
*Bis A Epoxy with fast cure – Hexion MGS 285 with cycloaliphatic amine H287 curative without fiberSized appropriately for the test equipment used5605Soak→ WeightPAFI-MTP-002, Section 19.1PAFI-MTP-002
Soak→ Density ChangeD471PAFI-MTP-002
Soak→ Glass Transition Temperature (Tg)PAFI-MTP-002, Section 19.1PAFI-MTP-002
*Bis A Epoxy with slow cure - Hexion MGS 285 with cycloaliphatic amine H285 curative without fiberSized appropriately for the test equipment used5605Soak→ WeightPAFI-MTP-002, Section 19.1PAFI-MTP-002
Soak→ Density ChangeD471PAFI-MTP-002
Soak→ Glass Transition Temperature (Tg)PAFI-MTP-002, Section 19.1PAFI-MTP-002
Bis A Epoxy with slow cure - Hexion L 335 with cycloaliphatic amine H338 or H340 curative without fiberSized appropriately for the test equipment used5605Soak→ WeightPAFI-MTP-002, Section 19.1PAFI-MTP-002
Soak→ Density ChangeD471PAFI-MTP-002
Soak→ Glass Transition Temperature (Tg)PAFI-MTP-002, Section 19.1PAFI-MTP-002
Bis A Epoxy with slow cure- LAM-125 with LAM-229 curative without fiberSized appropriately for the test equipment used5605Soak→ WeightPAFI-MTP-002, Section 19.1PAFI-MTP-002
Soak→ Density ChangeD471PAFI-MTP-002
Soak→ Glass Transition Temperature (Tg)PAFI-MTP-002, Section 19.1PAFI-MTP-002

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