539-60-12 24K TiltElect Brk Rev2020Dec.docx

Specification No.539-60-12 Specification No. 539-60-12

Questionnaire for Tandem Axle, Tilt-Bed, Tag Trailer

-60-06 State of Illinois Department of Transportation Bureau of Business Services

Specifications and Questionnaire for a Tilt–Deck, Tandem axle, Tag Trailer with Electric Brakes Load capacity of 24,000 Lbs.

December 2020

This specification is designed to aid the Department of Transportation in the purchase of an efficient and dependable 24,000 lbs. capacity, tilt-deck, tandem axle, tag trailer for maintenance operations.

All bidders are expected to quote upon a manufacturer's latest standard conventional model complete with all standard equipment plus any optional or special equipment required meeting the following specifications. Deviations from these requirements in efforts to obtain extremely low prices will not be acceptable.

Each bidder shall submit with his bid two sets of descriptive literature and specifications describing all the equipment and options proposed. This information shall be clearly marked to indicate the make, model, and accessories proposed to be furnished.

Bidders quoting on equipment must submit with their bid written proof of the following:

1. The manufacturer of the equipment proposed has been actively involved in the manufacture of the equipment called for in the Proposal for a period of not less than 5 years.

2. Parts and service for the equipment proposed are readily available within the State of Illinois.

It is the responsibility of each bidder to complete and return this questionnaire with the bid.

Unless otherwise specified, the proposed equipment shall be complete in all parts and ready for immediate use upon delivery.

Bidders are advised to carefully read these specifications as changes have been made since the last solicitation issue.

Proposed With This Bid:

The Illinois Department of Transportation reserves the right to waive minor informalities, deficiencies or technical variances which by their nature are restrictive to a given manufacturer, if in its’ judgement, it would be in the best interest of the State to do so and it would not prejudice the rights of other bidders.

Serviceability will be a factor in award. Successful bidder shall either be able to provide service after purchase or shall indicate other qualified service facilities able to service equipment, within a reasonable period of time at agency locations. Bidder shall provide documentation and enumerating service locations. A Review of the bidder's ability to provide prompt parts and service to the State of Illinois and in particular to the delivery location, will be considered in determining award.

Bids will only be accepted from established manufacturers or their authorized dealers. Any dealer submitting a bid hereby guarantees that it is an authorized dealer of the manufacturer and that the manufacturer has agreed to supply the dealer with all quantities of products required by the dealer in fulfillment of its obligations under any resultant contract with the State. Bidder must submit authorized dealer letter upon request.

Warranty:

Manufacturers’ standard warranty shall be provided. Bidder shall attach copies of warranty with bid. Warranty shall commence at the Illinois Department of Transportation in-service date. If any equipment fails to conform to the warranties during the applicable warranty period, the Vendor or Manufacturer will adjust, repair or replace the equipment at no charge to the Department as soon as possible upon notice from the Department. Equipment shall be repaired on-site and will be performed at no additional cost to the Department.

The Vendor may provide or perform warranty service at a dealer location within the Districts geographic region if on-site repair is not possible. Vendor shall facilitate pickup and delivery of equipment at Vendor's cost if warranty repair(s) are made off-site during the warranty period. The contract Vendor is responsible for any failure of their allied or sub-contractors’ fulfillment of said warranties. Failure to provide this service shall result in a “Complaint to Vendor” that could affect future bid awards.

Delivery:

It will be the responsibility of the successful vendor to guarantee delivery within the quoted time and to require allied manufacturers or suppliers to complete the installation of auxiliary equipment in accordance with the quoted delivery time.

Failure to comply with the quoted delivery time because of delays resulting from the inability of suppliers of allied equipment such as bodies, snowplows, spreaders, etc., may be reason to refuse to consider similar items from those suppliers on future bids.

All equipment provided by the Vendor and the sub-contractor(s) shall be fully operational when delivery is made. Any noted defects at the time of delivery shall be addressed by Vendor in the first 30 days of in-service.

Bidder/Vendor acknowledges the requirements above. Yes |_| No |_|

Note: If the equipment proposed exceeds the minimums called for in the specification please do not mark NO. Mark YES and explain with a short comment on how it exceeds.

Trailer Type:

Tag style, Tandem axle, tandem wheel (8 wheels on the ground), tilt–bed trailer.

Complies: Yes |_| No |_| Capacity:

24,000 lbs. minimum payload capacity at a highway speed of 55 M.P.H.

Complies: Yes |_| No |_|

Frame:

Main beams shall be wide flange beams pierced to allow full through crossmember installation or tubular steel stacked on top with gussets capable of supporting in excess of the rated trailer capacity.

Complies: Yes |_| No |_| All frame members shall be 50,000 psi. minimum, steel main-rails from front to drawbar to rear of trailer.

Main beams on chassis 14" X 26 lbs. /ft. wide flange beam or equivalent.

Main beams on tilt platform 8” X 15 lbs. /ft. wide flange beam or equivalent.

Crossmembers shall be designed, sized and spaced to meet trailer GVW specifications. The manufacturer shall use the shaped member to meet or exceed the specified

centers

Side rails shall be approximately 7" structural channel of 9.8 lbs. /ft

Trailer Deck:

Type – The overall deck length shall be 29’. The trailer shall have a 60” stationary deck with 24’-0” tilt portion equipped with a lock and release.

Complies: Yes |_| No |_| Maximum width - 102"

Length - 29' minimum.

Deck height dimension is critical. Trailers considered must have loaded deck height not exceeding 37”.

The deck shall be full 2" thick hardwood, must be Oak, Apitong, or equal over steel frame with steel reinforced wheel covers. The rear of the tilt deck shall have a tapered approach angle and grousers or angle cleats for traction. This approach plate shall also fold down and serve as an under-ride guard.

Complies: Yes |_| No |_|

The tilt deck portion of the trailer shall have cushioning cylinder(s) rated for maximum load capacity.

A single step shall be placed on each side of the trailer to allow easy access to the trailer deck.

Tongue:

Shall extend approximately 7-'0" ahead of the deck.

The tongue shall be an “A”-frame, designed with ample safety factor to withstand a minimum 20 percent of the rated gross vehicle weight of the trailer. The tongue shall be equipped with an expanded metal tray and lockable tool box lid for storage.

Load Transfer:

The trailer shall be capable of transferring a minimum of 15 percent and a maximum of 20 percent of its load to the towing vehicle.

Complies: Yes |_| No |_|

The trailer shall be clearly marked, visible on both sides, where 15 percent and 20 percent of the load transfer occurs.

Deck Accessories:

Tie Down Eyes – Minimum of 6 “D” rings equally spaced on each side of trailer on the tilt deck and 2 each side on the stationary deck.

Complies: Yes |_| No |_| The tie down eyes or “D” rings shall have a rated capacity of 40,000 lbs. each.

Snatch Point – Heavy duty eyelet or “D” ring located front center of tilt portion of the deck with load capacity equal to trailer.

Headboard – Full width across front of deck

Two (2) tool boxes, constructed of heavy duty aluminum tread plate, 2' x 4' Bolted to floor on each side of stationary deck at the front. The door shall be on top with 2 hydraulic struts to maintain open position both shall be lockable with an extra key.

Complies: Yes |_| No |_| Brakes - Electric:

Type - All wheels brakes, the electric brake system shall be installed on both axles. All components shall be rated to perform to all safety standards for the GAWR and the capacity of the trailer specified.

Brake Connections:

A brake controller and cable shall be provided for mounting in the truck cab. Mounting of the brake controller and cable to be performed by others.

Complies: Yes |_| No |_|

Breakaway System:

The electric brake system shall include a sealed breakaway safety system.

Complies: Yes |_| No |_|

Axles:

Type – Two each 12,000 lbs. axle capacity minimum with oil bath hubs. Capacity at Ground 24,000 lbs. minimum.

Complies: Yes |_| No |_| Component:

Suspension:

Type – Hutch 9700 or equal adjustable suspension as required and recommended for tandem axle configuration.

Total Capacity at Ground - 24,000 lbs. minimum

Component:

Wheels:

Type - Dual, cast spoke or modular steel disc Rim Size - 17.5 X 6.75 HC minimum Wheel Seals - Oil type Complies: Yes |_| No |_| Component:

One of the right wheels shall also be equipped with a hub-odometer, designed for the size of wheel and tire proposed to be furnished. The hub-odometer hub assembly shall also allow easy oil level checking.

Component:

Tires:

Type – New first run quality, tubeless, radial, trailer, designed primarily for on highway use.

Size - as needed to meet GVWR Component:

Mud flaps:

Type – Anti sail with brackets mounted behind rear wheels. Black in color, no logo.

Complies: Yes |_| No |_| Hitch:

Type - Pintle eye for use with Premier Model 2200 latching hook.

Capacity – Minimum 60,000 lbs. Gross trailer weight. Minimum 15,000 lbs. Tongue weight Height – The usual pintle hook height on IDOT dump trucks is approximately 25” from level ground. The hitch provided must include the ability to pull the trailer level. The hitch shall also provide the capability to position the eye in multiple mounting locations. The pintle mounting plate shall be approximately 19” high, with multiple mounting holes for the eye.

Complies: Yes |_| No |_| Component:

Safety Chains:

Type - 1/2" steel chain, Grade 70, with matching rated hooks Location - Outside of hitch frame.

Complies: Yes |_| No |_| Landing Stand:

Type – Dual, 12,000 lbs. capacity, 2 speed, bolt on jacks.

Complies: Yes |_| No |_| Component:

Electrical System:

Type - 12 volt Complies: Yes |_| No |_| Lights (LED):

Combination Rear Tail, Turn and Stop Signal:

Type - Dual combination Class A, sealed, shock mounted, LED 4” minimum Truck Lite Super 44 or equal.

Location - Rear of trailer, recessed for protection Lens Color - Red Complies: Yes |_| No |_| License Plate Lamp:

Type - Sealed LED Truck-Lite Model 15 series or equal.

Lens Color - Clear Complies: Yes |_| No |_| Rear Identification Lights (3-Bar):

Type -Shock mounted LED Model 15 or 35 Truck-Lite ID bar series or equal.

Location - Rear of trailer, recessed for protection Lens Color - Red Complies: Yes |_| No |_| Clearance Lights:

Type - LED Truck-Lite Model 15, 18 or 21 series or equal Location - As required Complies: Yes |_| No |_| Lights and Reflectors:

Must meet all federal and SAE regulations and comply with the Illinois Law and Vehicle Code in effect at the time of manufacture.

Complies: Yes |_| No |_|

Wiring:

Wiring shall be complete 12 volt with sealed modular wiring harness. All connections shall be in a weatherproof junction box. Quick-disconnected splices, soldered and covered with shrink-wrap are not acceptable.

All lights, wiring, and junction boxes shall combine to form a sealed waterproof system similar to Truck-Lite's 50800 series or equal for commercial vehicles utilizing standard production wiring harnesses where practical.

Component:

All lamp connections and all junction box post connections shall be treated with a corrosion inhibitor.

All wiring passing through metal shall be protected by formed rubber grommets.

Complies: Yes |_| No |_| Note: Use of garden or other styles of hose as grommeting is not acceptable.

All wiring shall be secured utilizing rubber coated clamps bolted to the frame at 18" minimum spacing.

Complies: Yes |_| No |_|

Truck Connection for Lighting and Electrical:

Type – Heavy all-weather cord with 7-way connector, utilizing round pins and sockets, SAE/ATA approved, plug portion installed on trailer with lead long enough to allow for turning movements of the trailer. The pin portion or socket is provided with the truck installation. (See diagram on last page).

Complies: Yes |_| No |_| Paint/Finish:

All parts normally painted shall be cleaned, prepped, painted or powder coated manufacturer’s standard color.

Complies: Yes |_| No |_| All under carriage not painted or powder coated shall be coated with an automotive type corrosion prohibitor.

Complies: Yes |_| No |_|

Additional Accessories:

The following optional equipment shall be furnished or bid separately only when specifically called for in the “Bid Proposal”.

Winch: |_| The trailer shall be equipped with an electric 12 volt winch with automatic load-holding brake.

Size to be called for in bid.

Minimum 15,000lbs. capacity |_| Minimum 24,000lbs. capacity |_| Complies: Yes |_| No |_| Component:

Power for winch shall be supplied utilizing removable 15 ft. battery cables and connectors. The cables and connectors shall be heavy enough to withstand 125% of the amperage rating of the winch.

Controls for the winch shall include minimum 12 ft. removable remote control switch.

Complies: Yes |_| No |_|

The winch shall be located at the front center of the trailer deck headboard mounted on a pedestal to elevate the winch so the cable is above deck level when the deck is fully tilted. The mounting shall be designed and constructed to withstand the stress of loading equipment within the rated capacity of the winch.

Complies: Yes |_| No |_| The winch shall include a 4-roller fair lead.

Complies: Yes |_| No |_| The winch shall be equipped with minimum 100' of synthetic or wire rope rated above winch capacity. A pulley block with swivel hook including safety latch, rated for the capacity of the winch and cable furnished.

Complies: Yes |_| No |_|

Bucket Carrier/Platform: |_| This option shall allow for clear deck space on the stationary portion of trailer. The platform shall be constructed to allow the transport of an additional bucket. The platform shall consist of a tubular frame, open grate flooring with supports, headboard with side rails, and a minimum of four (4) tie down rings. Approximate dimensions 48”L x 102”W x 36”H. All metal parts and pieces to be painted/coated the same color and process as the trailer Complies: Yes |_| No |_| The platform shall be constructed to allow removal from the trailer.

Complies: Yes |_| No |_| Note: The awarded vendor shall discuss dimensions and provide rendering of proposed platform to the District(s) before fabricating.

Spare tire/wheel: |_| This option shall include a complete spare tire and wheel assembly mounted to a carrier on the trailer. The tire and wheel shall be identical to those furnished with the trailer.

Complies: Yes |_| No |_| Manuals:

One copy of “Service or Shop” manual shall be provided to each delivery location.

Complies: Yes |_| No |_| Three copies of all operators’ manuals, parts lists, and warranty information shall be provided at time of delivery to each district receiving one or more units.

Complies: Yes |_| No |_| Note: The manuals, parts lists, and service or shop manuals listed above may be furnished on flash drive in lieu of paper.

Requirements Covering Items Detailed Above:

The trailer shall be furnished complete with all safety components that are required by the current Federal Safety Standards for the size trailer proposed.

Complies: Yes |_| No |_| All equipment cataloged as standard or safety related shall be furnished and in place and shall be included in the purchase price of the unit. Any parts, tools, and/or accessories not specifically called for but required for proper operation shall be provided.

Complies: Yes |_| No |_| The component parts of the unit shall be of proper size and design to safely withstand maximum stresses imposed by a capacity load, and the manufacturers rated loads for chains and bearings shall not be exceeded when the unit is loaded with such loads.

Complies: Yes |_| No |_|

Standard tool kits shall be supplied if required.

Complies: Yes |_| No |_| |_| Not required

Full coverage warranty for a minimum 12 months shall be provided. Bidder shall attach copy of warranty with bid.

Since the continuous operation of this equipment is of the utmost importance and sometimes of an emergency nature, it is necessary that the successful bidder be in a position to render prompt parts and service. Review of the bidder's ability to provide prompt parts and service within the State of Illinois will be considered.

The vendor or manufacturer of the unit which is considered for award shall, at the request of the State of Illinois, demonstrate this equipment within the receiving District in the State of Illinois in the presence of authorized state personnel to prove out any features which may be in question.

Delivery:

This equipment is to be delivered in first-class operating condition with acceptance subject to Department of Transportation inspection and approval.

Complies: Yes |_| No |_| The trailer shall be delivered oiled, greased, serviced and ready for operation.

Complies: Yes |_| No |_| Bid Package:

If not quoting in BidBuy, bidders will need to send two copies of each of the following with their bid response.

a) Specification Questionnaire

b) Descriptive Literature

Note: Navistar uses a Dark Green Wire for their ABS pin instead of the blue shown.

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