5) AL-1778-9923_SR Scraper ACL.pdf

Advanced Light Source Upgrade Project Lawrence Berkeley National Laboratory

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Printed hard copies of this document are for reference only.

SR Scraper ACL

Thomas GAUCHER

Release Date: Nov 12 2024 5:12:06 PM PST

Document Number: AL-1778-9923 Revision: A

Document Status: Released

Document Type: ACCEPTANCE CRITERIA LIST (ACL)

Category Code: AL7531

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TABLE OF CONTENTS

1 Revision History

2 Approvals

3 Abbreviations and Acronyms

4 Authorizing Document

5 Scope

6 Acceptance Criteria Listing Form

6.1 Visual Inspection

6.1 Magnetic permeability Inspection

6.2 CMM Measurement

6.3 Water pressure test

6.4 Mechanical Inspection

6.5 Vacuum Inspection

6.6 Shipping inspection

6.7 Documentations

6.8 Observations / Comments

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1 REVISION HISTORY

Rev. CM Number Description of Change A Baseline

2 APPROVALS

The following individual(s) shall approve this document:

Approver Project Role Ken Chow Chief Engineer and System Engineer Olusola Omolayo Vacuum CAM Windchill Approved / Concurred By KPChow,oomolayo ci al ly R el ea se d to th e

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3 ABBREVIATIONS AND ACRONYMS

ALS-U Advanced Light Source Upgrade SR Storage Ring HE Helium HPN2 High purity Nitrogen QA Quality Assurance

4 AUTHORIZING DOCUMENT

LBNL QA Plan PUB 3111: https://commons.lbl.gov/display/rpm2/Quality+Assurance+Policy

LBNL ALS-U Quality Assurance Plan, AL-1024-3173, https://dcc.lbl.gov/download.php?filename=AL-1024-3173A.pdf

5 SCOPE

This document describes the acceptance criteria for SR Scraper. This document shall be filled out for each Scraper.

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6 ACCEPTANCE CRITERIA LISTING FORM

Level of Care : ☐ Very High ☐ High ☐ Medium ☐ Low

Prepared by: Group:

Email: Location:

Phone: Date:

Part Name: Quantity:

Part Number: S/N (if applicable)

NCR Reviewers

Additional Remarks:

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6.1 Visual Inspection

Verification and Testing Requirements

ITEM

NO.

REQ ID /

DCC doc #

CHARACTERISTIC OR TEST TO BE

CONDUCTED, VERIFIED or

WITNESSED

VERIFYING

VENDOR

ENTITY

NonConformance

Report # if NCR exists

PASS / FAIL

DATE

VERIFICATION REPORT/

INSPECTION DATA

1.

AL-1758-

9513_SR

Scraper ESD

No visual damage on the outside of the

Scraper

NCR #:

PASS ☐ FAIL ☐

N/A ☐

INITIALS DATE

2.

AL-1758-

9513_SR

Scraper ESD

LBNL Part and serial number are inscribed on Scraper

NCR #:

3.

9513_SR

Scraper ESD

Flange knife-edges are completely smooth and interruption-free when examined by lightly running an ethanol-wetted rubber cleanroom gloved finger around them.

NCR #:

4.

9513_SR

Scraper ESD

Cleanroom wipes wetted with electronic grade ethanol do not yield debris or particles, or discoloration of the wipes

NCR #:

5.

9513_SR

Scraper ESD

Presence of all fitting for cooling channel on the Scraper

NCR #:

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ITEM

NO.

REQ ID /

DCC doc #

CHARACTERISTIC OR TEST TO BE

CONDUCTED, VERIFIED or

WITNESSED

VERIFYING

VENDOR

ENTITY

NonConformance

Report # if NCR exists

PASS / FAIL

DATE

VERIFICATION REPORT/

INSPECTION DATA

6.

AL-1758-

9513_SR

Scraper ESD

Threaded holes inspected with an electronic grade alcohol-soaked cleanroom swab do not yield particles or discoloration.

NCR #: PASS ☐ FAIL ☐

7.

9513_SR

Scraper ESD

Presence of fiducial nests on the Scraper

8.

9513_SR

Scraper ESD

Verify that the blades show no play when actuated manually

9.

9513_SR

Scraper ESD

Verify that all retaining rings are installed according to the specifications outlined in the drawing.

10.

9513_SR

Scraper ESD

Ensure that all bolts within the device are securely tightened

NCR #:

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ITEM

NO.

REQ ID /

DCC doc #

CHARACTERISTIC OR TEST TO BE

CONDUCTED, VERIFIED or

WITNESSED

VERIFYING

VENDOR

ENTITY

NonConformance

Report # if NCR exists

PASS / FAIL

DATE

VERIFICATION REPORT/

INSPECTION DATA

11.

AL-1758-

9513_SR

Scraper ESD

Check that the blade can be actuated manually without any friction in the mechanism

NCR #:

12.

9513_SR

Scraper ESD

Check that the BeCu shield located on the blade maintains contact during both upward and downward actuation

NCR #:

13.

9513_SR

Scraper ESD

Report and pictures from the visual inspection have been provided

NCR #:

6.1 Magnetic permeability Inspection

ITEM

NO.

REQ ID /

DCC doc #

CHARACTERISTIC OR TEST TO BE

CONDUCTED, VERIFIED or

WITNESSED

VERIFYING

VENDOR

ENTITY

NonConformance

Report # if NCR exists

PASS / FAIL

DATE

VERIFICATION REPORT/

INSPECTION DATA

14.

AL-1758-

9513_SR

Scraper ESD

Magnetic permeability:

• Base material < 1.01

• Weld joint < 1.04 ci al ly R el ea se d to th e

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6.2 CMM Measurement

ITEM

NO.

REQ ID /

DCC doc #

CHARACTERISTIC OR TEST TO BE

CONDUCTED, VERIFIED or

WITNESSED

VERIFYING

VENDOR

ENTITY

NonConformance

Report # if NCR exists

PASS / FAIL

DATE

VERIFICATION REPORT/

INSPECTION DATA

15.

AL-1758-

9513_SR

Scraper ESD

CMM measurement verification:

• Tolerancing of agreed dimension are verified.

6.3 Water pressure test

ITEM

NO.

REQ ID /

DCC doc #

CHARACTERISTIC OR TEST TO BE

CONDUCTED, VERIFIED or

WITNESSED

VERIFYING

VENDOR

ENTITY

NonConformance

Report # if NCR exists

PASS / FAIL

DATE

VERIFICATION REPORT/

INSPECTION DATA

16.

AL-1758-

9513_SR

Scraper ESD

Pressure test:

• Pressure: 120 Psi

• Duration: 10 min ci al ly R el ea se d to th e

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6.4 Mechanical Inspection

ITEM

NO.

REQ ID /

DCC doc #

CHARACTERISTIC OR TEST TO BE

CONDUCTED, VERIFIED or

WITNESSED

VERIFYING

VENDOR

ENTITY

NonConformance

Report # if NCR exists

PASS / FAIL

DATE

VERIFICATION REPORT/

INSPECTION DATA

17.

AL-1758-

9513_SR

Scraper ESD

• Upper and lower hard stop set

18.

9513_SR

Scraper ESD

• Motion test in open loop done in both direction

19.

9513_SR

Scraper ESD

• Upper and lower switch limit tested with a motion test in close loop

20.

9513_SR

Scraper ESD

Switch limit

• Upper switch limit set

• Lower switch limit set ci al ly R el ea se d to th e

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6.5 Vacuum Inspection

ITEM

NO.

REQ ID /

DCC doc #

CHARACTERISTIC OR TEST TO BE

CONDUCTED, VERIFIED or

WITNESSED

VERIFYING

VENDOR

ENTITY

NonConformance

Report # if NCR exists

PASS / FAIL

DATE

VERIFICATION REPORT/

INSPECTION DATA

21.

AL-1758-

9513_SR

Scraper ESD

RGA scan:

• Check all RGA scans reach the required criteria:

o With the Scraper baked and at room temperature, the Sum of all peaks higher than Mass 44 shall be lower than 1/1,000th of total pressure o Partial pressure of Mass 18 shall be less than Mass 2 o Partial pressure of Mass 69 shall be less than 1/2,000th of total pressure o Partial pressure of Mass 14 shall be less than Mass 18.

NCR #:

22.

9513_SR

Scraper ESD

Final He Leak Test:

• The Scraper was pumped down below 1.0x10-4 Torr before leak checking

• Verify that the maximum leak rate is below 1x10-10 torr-liters/sec

NCR #:

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6.6 Shipping inspection

ITEM

NO.

REQ ID /

DCC doc #

CHARACTERISTIC OR TEST TO BE

CONDUCTED, VERIFIED or

WITNESSED

VERIFYING

VENDOR

ENTITY

NonConformance

Report # if NCR exists

PASS / FAIL

DATE

VERIFICATION REPORT/

INSPECTION DATA

23.

AL-1758-

9513_SR

Scraper ESD

HPN2 backfill:

• The Scraper shall be filled with

HPN2 at or near atmospheric pressure

• The Scraper is shipped in sealed condition

NCR #:

6.7 Documentations

ITE

M

NO.

REQ ID /

DCC doc #

CHARACTERISTIC OR TEST TO BE

CONDUCTED, VERIFIED or

WITNESSED

VERIFYING

VENDOR

ENTITY

NonConformance

Report # if NCR exists

PASS / FAIL

DATE

VERIFICATION REPORT/

INSPECTION DATA

25.

AL-1758-

9513_SR

Scraper ESD

Documentations:

All documentation related to the vacuum Scraper are provided such as :

• He leak test report

• CMM measurement report

• Certification of conformance

• Etc…

NCR #:

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6.8 Observations / Comments

Use the following table to make observations on the previous tests conducted if needed.

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