Hampton - Resubmittal of Generator - NE.pdf

Building Two – 2nd Floor 1010 Kings Highway South Cherry Hill, NJ 08034

Tel: 856-429-4000 Fax: 856-429-5002 Email: MR-CA@miller-remick.com www.miller-remick.com

THIS SUBMITTAL REVIEW IS RECOMMENDATION OF ACTION, AS IT RELATES TO COMPLIANCE WITH

THE CONTRACT DOCUMENTS, TO THE VA. THE VA HAS FINAL REVIEW AUTHORITY. THE

CONTRACTOR SHALL NOT TAKE ANY ACTION PER THIS SUBMITTAL WITHOUT THE VA’S REVIEW.

Submittal Transmittal

DATE: 6/29/2021 M-R PROJECT #: 0500-0006

CLIENT NAME: Hampton VAMC SUBMITTAL ID: 26 32 13-002-0

CLIENT PROJECT #: 590-604 SPECIFICATION #: 26 32 13

PROJECT NAME: Hampton - Replace Building 71 DESCRIPTION: Resubmittal of Generator ENGINEER’S review is only to determine general conformance with the design concept of the project and general compliance with information given in the Contract Documents. This review is not to determine accuracy or completeness of details, such as dimensions and quantities. Corrections or comments made during this review do not relieve CONTRACTOR from compliance with the requirements of plans and/or specifications. Review of a specific item shall not include review of an assembly of which the item is a component. CONTRACTOR is and ENGINEER is NOT responsible for: dimensions to be confirmed and correlated at the jobsite; all matters relating to means, methods, techniques, coordination, fabrication, shipping, handling, storage, assembly, installation, construction (including all safety aspects of performing the Work); and satisfactory performance of the Work.

ACTION: No Exceptions Taken

REMARKS:

Response from Jeff Haley (Miller-Remick LLC):

No remarks.

Response from Layne Bilbrough (Miller-Remick LLC):

No remarks.

MATERIAL APPROVAL SUBMITTAL Form Approved OMB No 9000-0062

(See Instructions on reverse) Expires Apr 30, 1993 Public reporting burden for this collection of information is estimated to average 20 minutes per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Sent comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing this burden to the Department of Defense, Washington Headquarters Services, Directorate for Information Operations and Reports, 1215 Jefferson Davis Highway, Suite 1204, Arlington VA 22202-4302, and to the Office of Management and Budget, Paperwork Reduction Project OMB No. 9000-0062, Washington DC 20503.

Please DO NOT RETURN your form to either of these addresses. Send your completed form to: SAF/AQCO, Pentagon, Washington DC 20330-1000.

DATE FROM: (Contractor) SAW Contracting, Inc.

2876 Guardian Lane, Suite 200 Virginia Beach, VA 23452

TO: (Contracting Officer)

SUBMISSION NUMBER SUBMITTAL CONTRACT NUMBER

NEW RESUBMITTAL

PREVIOUS SUBMISSION NUMBER PROJECT NUMBER

TO BE COMPLETED BY CONTRACTOR FOR GOVERNMENT USE ONLY

ITEM SPECIFICATION SECTION/ DESCRIPTION OF MATERIAL AP- DISAP- SEE

NO. PARA NO./DRAWING NO. (Include Type, Model Number, Catalog Number, Mfg., etc.) PROVED PROVED REVERSE INITIAL

GC Note(s):

BY COMPLETING THIS FORM, THE UNDERSIGNED CONTRACTOR CERTIFIES THAT

THE MATERIAL COMPLIES WITH ALL SPECIFICATIONS OF SUBJECT CONTRACT.

DATE SIGNATURE TYPE OR PRINT NAME AND TITLE

FOR GOVERNMENT USE ONLY

TO: (Architect Engineering Office)

ATTN: SUSPENSE:

For Evaluation and Action

DATE TYPE OR PRINT NAME AND GRADE SIGNATURE

TO: (Facilities)

Engineering Department

ATTN: SUSPENSE:

RECOMMEND APPROVAL DISAPPROVAL AS INDICATED ABOVE AND SUBJECT TO ANY APPLICABLE COMMENTS ON THE REVERSE

DATE SIGNATURE TYPE OR PRINT NAME AND GRADE

TO: (Contracting Office)

APPROVED

DISPROVED AS INDICATED ABOVE AND SUBJECT TO ANY APPLICABLE COMMENTS ON THE REVERSE. REQUEST

RESUBMITTAL ON DISPROVED ITEMS WITHIN Ten (10) DAYS OF DATE SHOWN BELOW.

DATE SIGNATURE TYPE OR PRINT NAME AND GRADE

AF FORM 3000, SEP 91 (EF) PREVIOUS EDITION IS OBSOLETE.

6/22/2021

6/22/2021

6/22/2021

263213 -002-0

263213 Resubmittal of Generator

Due to lead time on previously approved generator, sub has submitted a larger capacity generator with a shorter lead time at no cost to the VA

Hampton VAMC 100 Emancipation drive Hampton , VA 23667

Jennifer Stone

Jennifer Stone

Jennifer StoneProject Manager

263213-002-0

36C24619C0056

201A Dexter Street West Suite 108

Chesapeake, VA 23324 Phone: (757) 452-3118

Fax: (757) 961-6630

SUBMITTAL DATA

Project: Replace Building 71

Architect: Penza Bailey Architects

Project Location: Hampton, Virginia Engineer: Miller-Remick LLC

Prime Contractor: SAW Contracting Electrical Contractor: Brite Electrical Systems

2876 Guardian Lane, Suite 200 201A Dexter Street West, Suite 108

Virginia Beach, VA 23452 Chesapeake, VA 23324

Project No: 590-604 BES Project No: 2019-006

Date: 6/22/2021 Manufacturer(s): Kholer

Division: 26 32 13

Description: Engine Generators

Submittal No. 2

Submitted: As Specified

It is hereby certified that the submittal data including catalog cutsheet(s), shop drawing(s), sample(s), manufacturer(s) instructions, ect., transmitted herewithin has been reviewed for compliance with the contract drawings and specifications.

The equipment, material(s), and/or method(s) submitted herewithin is proposed to be incorporated into this Project, and are deemed to be in compliance with the Contract documents unless noted otherwise.

Reviewer Signature: Manny Gonzalez Date: 6/22/2021

Name and Title: Manny Gonzalez; Project Engineer

REMARKS:

SUBMITTAL

FOR

(1) KOHLER MODEL 80REOZJF

(1) KOHLER AUTOMATIC TRANSFER SWITCH

SUPPLIED BY

FIDELITY POWER SYSTEMS

TO

BRITE ELECTRICAL SYSTEMS, INC.

FOR

VETERANS AFFAIRS REPLACE BLDG 71

Project Contacts

Main Point of Contact – Project Manager

Kevin Bachman

Email: kevinb@fidelityengineering.com

Phone: 804‐749‐8600 x. 205

Sales Engineer

Steve Eckard

Email: seckard@fidelityengineering.com

Phone: 757-435-5031

Shipping

Kim Schnell

Email: kschnell@fidelityengineering.com

Phone: 410‐891‐1593

Accounting

Barb Bannon

Email: barbaras@fidelityengineering.com

Phone: 410‐891‐1563

TABLE OF CONTENTS

SECTION A – GENERATOR SET

SECTION B – ACCESSORIES

SECTION C – TRANSFER SWITCH

SECTION D – INSTALLATION DRAWINGS

SECTION E – WARRANTY

SECTION A

Customer: Brite Electric

Project: Veterans Affairs: Replace Building 71

KOHLER POWER SYSTEMS

Phase: 3 Wire: 4 Hertz: 60 Model: 80REOZK

Fuel: Diesel kW: 80 Voltage: 277/480

Cooling: Radiator Configuration: Outdoor

Bill of Materials

(1) Generator configured as follows:

Certifications:

• UL2200

Options Installed on Generator:

Controller:

• APM402 Digital Generator Set Controller with digital display of voltage, amperes, frequency, accumulated run time, oil pressure and water pressure, rotary/push button selection, integral voltage regulation with +/-0.5% regulation, integral generator protection & Modbus communication.

o Controller options:

▪ Dry Contacts I/O module

Enclosure:

• Kohler factory Sound Attenuated outdoor weather housing, with internally mounted critical silencer designed to reduce ambient noise level to approximately 80 dBA at 23.00 Feet.

Fuel Tank:

• 816 gallon capacity, -gallon sub-base fuel tank UL 142 Listed double-wall construction equipped with fuel level gauge, low level alarm, and fuel-in-rupture-basin-alarm. Sized to run for 96 hours at 100% load.

Engine Options:

• Electronic Governor

• Steel skid base with end caps and lube oil drain extension

• Initial fill of Lube Oil and Anti-Freeze

• (1) Battery Set with Cables

• Kohler Battery Charger

• Block Heater watts volts

• Blocked Air Filter Indication

Circuit Breaker

• (1) Square D, frame, 125 amp circuit breaker o trip o shunt trip o auxiliary contact

Ship Loose Items:

• (1) Remote Emergency Stop

• (1) Remote Annunciator, Gen Only

• (1) Operations and Maintenance Manual (electronic copies available)

• Miscellaneous:

Factory 6-hour extended resistive load test

FEC 125 package (lights and outlets only)

Rodent guards

Spare parts

4-hour training session

Testing and Warranty:

• Certified Factory Test Report

• Factory 0.8 Power Factor Test

• Job Site Delivery - Off loading by Others o Each generator to be delivered in 1 Piece o Unit overall Dimensions: L 159” X W 43” X H 90” o Overall weight 4,600lbs.

• Initial Startup and Customer Demonstration

• Warranty: 2 Year

Transfer Switch:

• (1) Kohler Bypass/Isolation Transfer Switch

150 amps, 480V, 4 pole, 4 wire

Mechanism: Bypass/Isolation Transition: Open

ATS Warranty: 2 years

PLEASE REFER TO THIS BILL OF MATERIALS FOR SPECIFIC

RATINGS, VOLTAGE AND ACCESSORIES

Note: Fidelity Engineering reserves the right to re-submit on substitute accessory items of equal or greater quality than those submitted on in cases of extended delivery times.

Standard Features

• Kohler Co. provides one-source responsibility for the generating system and accessories.

• The generator set and its components are prototype-tested, factory-built, and production-tested.

• The 60 Hz generator set offers a UL 2200 listing.

• The generator set accepts rated load in one step.

• The 60 Hz generator set meets NFPA 110, Level 1, when equipped with the necessary accessories and installed per NFPA standards.

• A one-year limited warranty covers all systems and components.

Two-, five-, and ten-year extended warranties are also available.

• Tier 3 EPA-certified for Stationary Emergency Applications

• Alternator Protection

• Battery Rack and Cables

• Local Emergency Stop Switch

• Oil Drain Extension

• Operation and Installation Literature

Alternator Features

• The unique Fast-Response X excitation system delivers excellent voltage response and short circuit capability using a rare-earth, permanent magnet (PM)-excited alternator.

Other Features

• Kohler designed controllers for one-source system integration and remote communication.

• The low coolant level shutdown prevents overheating (standard on radiator models only).

• Integral vibration isolation eliminates the need for under-unit vibration spring isolators.

• Mount up to three circuit breakers to allow circuit protection of selected priority loads. (maximum two circuit breakers with the 4P10X alternator).

Generator Set Ratings Standby 130C Rise Ratings

Alternator Voltage Ph Hz Peak kVA kW/kVA Amps 4P10X 277/480 3 60 275 81 / 101 122

RATINGS: All three-phase units are rated at 0.8 power factor. All single-phase units are rated at 1.0 power factor.

Standby Ratings: The standby rating is applicable to varying loads for the duration of a power outage. There is no overload capability for this rating.

Prime Power Ratings: At varying load, the number of generator set operating hours is unlimited. A 10% overload capacity is available for one hour in twelve.

Ratings are in accordance with ISO-8528-1 and ISO-3046-1. For limited running time and continuous ratings, consult the factory.

Obtain technical information bulletin (TIB-101) for ratings guidelines, complete ratings definitions, and site condition derates.

The generator set manufacturer reserves the right to change the design or specifications without notice and without any obligation or liability whatsoever.

80REOZJF

Diesel

Alternator Specifications Specifications Alternator Alternator manufacturer Kohler Type 4-Pole, Rotating-Field Exciter type Brushless, Rare-Earth Permanent-Magnet Leads, quantity 12, Reconnectable Voltage regulator Solid State, Volts/Hz Insulation NEMA MG1 Insulation: Material Class H Insulation: Temperature Rise 130°C, Standby Bearing: quantity, type 1, Sealed Coupling Flexible disc Amortisseur windings Full Voltage regulation, no-load to full-load RMS Controller Dependent One-Step Load Acceptance 100% of rating Unbalanced load capability 100% of Rated Standby Current

• NEMA MG1, IEEE, and ANSI standards compliance for temperature rise and motor starting.

• Sustained short-circuit current of up to 300% of the rated current for up to 10 seconds.

• Sustained short-circuit current enabling down stream circuit breakers to trip without collapsing the alternator field.

• Self-ventilated and dripproof construction.

• Vacuum-impregnated windings with fungus-resistant epoxy varnish for dependability and long life.

• Superior voltage waveform from a two-thirds pitch stator and skewed rotor.

Engine Engine Specification Engine Manufacturer John Deere Engine Model 4045HF285H Engine: type 4-Cycle, Turbocharged, Charge Air-Cooled Cylinder arrangement 4 Inline Displacement, L (cu. in.) 4.5 (276) Bore and stroke, mm (in.) 106 x 127 (4.19 x 5.00) Compression ratio 19:01 Piston speed, m/min. (ft./min.) 457 (1500) Main bearings: quantity, type 5, Replaceable Insert Rated rpm 1800 Max. power at rated rpm, kWm (BHP) 99 (133) Cylinder head material Cast Iron Crankshaft material Forged Steel Valve (exhaust) material Intake Chromium-Silicon Steel Valve (exhaust) material Stainless Steel Governor: type, make/model JDEC Electronic L16 Denso HP3 Frequency regulation, no-load to-full load Isochronous Frequency regulation, steady state ±0.25% Frequency Fixed Air cleaner type, all models Dry

Model: 80REOZJF, continued

Exhaust Exhaust System Exhaust Manifold Type Dry Exhaust flow at rated kW, m3/min. (cfm) 19.2 (679) Exhaust temperature at rated kW, dry exhaust, °C (°F) 579 (1074) Maximum allowable back pressure, kPa (in. Hg) 7.5 (2.2) Exh. outlet size at eng. hookup, mm (in.) 98 (3.86)

Engine Electrical Engine Electrical System Battery charging alternator 12 Volt Battery charging alternator: Ground (negative/positive) Negative Battery charging alternator: Volts (DC) 12 Battery charging alternator: Ampere rating 65 Starter motor rated voltage (DC) 12 Battery, recommended cold cranking amps (CCA): Qty., CCA rating each

One, 640

Battery voltage (DC) 12

Fuel Fuel System Fuel type Diesel Fuel supply line, min. ID, mm (in.) 11.0 (0.44) Fuel return line, min. ID, mm (in.) 6.0 (0.25) Max. lift, fuel pump: type, m (ft.) Engine-Driven, 1.8 (6.0) Max. fuel flow, Lph (gph) 62.5 (16.5) Max. return line restriction, kPa (in. Hg) 20 (5.9) Fuel prime pump Manual Fuel Filter Secondary 2 Microns@ 98% Efficiency Fuel Filter Primary 30 Microns Fuel Filter Water Separator Yes Recommended fuel #2 Diesel

Lubrication Lubrication System Type Full Pressure Oil pan capacity, L (qt.) 14.7 (15.5) Oil pan capacity with filter, L (qt.) 15.6 (16.5) Oil filter: quantity, type 1, Cartridge Oil cooler Water-Cooled

Full Pressure

14.7 (15.5)

15.6 (16.5) 1, Cartridge Water-Cooled

Cooling Radiator System Ambient temperature, °C (°F) 50 (122) Engine jacket water capacity, L (gal.) 8.5 (2.25) Radiator system capacity, including engine, L (gal.) 20.1 (5.3) Engine jacket water flow, Lpm (gpm) 155 (41) Heat rejected to cooling water at rated kW, dry exhaust, kW (Btu/min.) 54.4 (3096) Heat rejected to air charge cooler at rated kW, dry exhaust, kW (Btu/ min.)

13.5 (768)

Water pump type Centrifugal Fan diameter, including blades, mm (in.) 600 (23.6) Fan, kWm (HP) 6.6 (8.8) Max. restriction of cooling air, intake and discharge side of radiator, kPA (in. H20)

0.125 (0.5)

* Enclosure with internal silencer reduces ambient temperature capability by 5°C (9°F).

Operation Requirements Air Requirements Radiator-cooled cooling air, m3/min. (scfm) * 142 (5000) Combustion air, m3/min. (cfm) 6.9 (244) Heat rejected to ambient air: Engine, kW (Btu/min.) 22.9 (1300) Heat rejected to ambient air: Alternator, kW (Btu/min.) 9.8 (560)

*Air density = 1.20 kg/m3 (0.075 lbm/ft3)

Fuel Consumption Diesel, Lph (gph), at % load Rating Standby Fuel Consumption at 100% load 26.1 Lph (6.9 gph) Standby Fuel Consumption at 75% load 21.2 Lph (5.6 gph) Standby Fuel Consumption at 50% load 15.5 Lph (4.1 gph) Standby Fuel Consumption at 25% load 8.3 Lph (2.2 gph) Prime Fuel Consumption at 100% load 23.8 Lph (6.3 gph) Prime Fuel Consumption at 75% load 19.3 Lph (5.1 gph) Prime Fuel Consumption at 50% load 14.4 Lph (3.8 gph) Prime Fuel Consumption at 25% load 7.9 Lph (2.1 gph)

Dimensions and Weights Dim Weight Spec Dim Weight Value Fuel Diesel Engine Manufacturer Diesel Overall Size, L x W x H, mm (in.): Wide Skid See Enclosure ADV Drawing Overall Size, L x W x H, mm (in.): Narrow Skid 2334 x 864 x 1216 (91.89 x 34.02 x 47.90) Weight (radiator model), wet, kg (lb.): 1125 (2480)

NOTE: This drawing is provided for reference only and should not be used for planning installation. Contact your local distributor for more detailed information.

Model: John Deere, 4045HF285H Bore: 106mm (4.19 in.)

Nameplate BHP @ 1800 RPM: 133 Stroke: 127mm (5.0 in.)

Type: 4-Cycle, 4 Cylinder, Inline Displacement: 4.5 L (276 cu. in.)

Aspiration: Turbocharged, Charge Air-Cooled

Compression Ratio 19.0:1 EPA Family: MJDXL04.5119

EPA Certificate: MJDXL04.5119-003

PERFORMANCE DATA:

1/4

Standby 1/2

Standby 3/4

Standby Full

Standby Engine bkW @ Stated Load 25 50 74 99

Fuel Consumption (g/kWh) 286 265 242 225

Exhaust Gas Flow (m3/min) 19

Exhaust Temperature (°C) 579

EXHAUST EMISSION DATA:

HC (Total Unburned Hydrocarbons)

NOx (Oxides of Nitrogen as NO2)

CO (Carbon Monoxide)

PM (Particulate Matter)

Data and specifications subject to change without notice.

TEST METHODS AND CONDITIONS

The emission data listed is measured from a laboratory test engine according to the test procedures of 40 CFR 89 or 40 CFR 1039, as applicable. The test engine is intended to represent nominal production hardware, and there is no guarantee that every production engine will have identical test results. The family parent data represents multiple ratings and this data may have been collected at a different engine speed and load. Emission results may vary due to engine manufacturing tolerances, engine operating conditions, fuels used, alternate test methods, or other conditions.

EPA D2 Cycle 5-mode weighted

0.15

3.36

1.3

0.17

Values are in g/kWh unless otherwise noted

Table 2

80REOZJF

60 HZ. DIESEL INDUSTRIAL GENERATOR SET

EMISSION DATA SHEET

ENGINE INFORMATION

Table 1

UNITED STATES ENVIRONMENTAL PROTECTION AGENCY

2021 MODEL YEAR

CERTIFICATE OF CONFORMITY

WITH THE CLEAN AIR ACT

OFFICE OF TRANSPORTATION

AND AIR QUALITY

ANN ARBOR, MICHIGAN 48105

Certificate Issued To: Deere & Company (U.S. Manufacturer or Importer)

Certificate Number: MJDXL04.5119-003

Effective Date:

07/01/2020

Expiration Date:

12/31/2021

Byron J. Bunker, Division Director

Compliance Division

Issue Date:

07/01/2020

Revision Date:

N/A

Model Year: 2021 Manufacturer Type: Original Engine Manufacturer Engine Family: MJDXL04.5119

Mobile/Stationary Indicator: Stationary Emissions Power Category: 75<=kW<130 Fuel Type: Diesel After Treatment Devices: No After Treatment Devices Installed Non-after Treatment Devices: Electronic Control, Smoke Puff Limiter, Non-standard Non-After Treatment Device Installed, Engine Design Modification

Pursuant to Section 111 and Section 213 of the Clean Air Act (42 U.S.C. sections 7411 and 7547) and 40 CFR Part 60, and subject to the terms and conditions prescribed in those provisions, this certificate of conformity is hereby issued with respect to the test engines which have been found to conform to applicable requirements and which represent the following engines, by engine family, more fully described in the documentation required by 40 CFR Part 60 and produced in the stated model year.

This certificate of conformity covers only those new compression-ignition engines which conform in all material respects to the design specifications that applied to those engines described in the documentation required by 40 CFR Part 60 and which are produced during the model year stated on this certificate of the said manufacturer, as defined in 40 CFR Part 60.

It is a term of this certificate that the manufacturer shall consent to all inspections described in 40 CFR 1068 and authorized in a warrant or court order. Failure to comply with the requirements of such a warrant or court order may lead to revocation or suspension of this certificate for reasons specified in 40 CFR Part 60. It is also a term of this certificate that this certificate may be revoked or suspended or rendered void ab initio for other reasons specified in 40 CFR Part 60.

This certificate does not cover engines sold, offered for sale, or introduced, or delivered for introduction, into commerce in the U.S. prior to the effective date of the certificate.

SECTION B

Generator Set Controller

Kohlerr APM402 Controller General Description and Function The APM402 generator set controller provides advanced control, system monitoring, and system diagnostics for optimum performance.

The APM402 controller meets NFPA 110, Level 1 when equipped with the necessary accessories and installed per NFPA standards.

The APM402 controller uses a patented hybrid voltage regulator and unique software logic to manage alternator thermal overload protection features normally requiring additional hardware.

Additional features include:

D A digital display and pushbutton/rotary selector dial provide easy local access to data.

D Measurements selectable in metric or English units.

D The controller can communicate directly with a personal computer via a network or serial configuration using SiteTecht or Monitor III software.

D The controller supports Modbusr protocol. Use with serial bus or Ethernet networks. (Ethernet requires an external Modbusr/Ethernet converter module.)

D Scrolling display shows critical data at a glance.

D Digital display of power metering (kW and kVA).

D Integrated hybrid voltage regulator providing 0.5% regulation.

D Built-in alternator thermal overload protection.

Modbusr is a registered trademark of Schneider Electric.

Industrial Generator Set Accessories

APM402

G6-161 4/18b Page 1

G6-161 4/18b Page 2

FAULT

OFF/RESET AUTO RUN ALARM SILENCE/

LAMP TEST

Volts L1‐L2:

480.0 V

Emergency Stop Switch

Digital Display

Master Control Buttons Off- Reset/Auto/Run with Lights

Pushbutton/Rotary Selector Dial

Alarm Silence/Lamp Test Button with Light

Annunciator Fault Light Red- Shutdown, Yellow-Warning

USB Communication Connection

Alarm Horn (located inside the controller)

User Interface Controls and Components D Emergency stop switch D Backlit LCD digital display with two lines of 12 characters

(see User Interface Displays for menus) D Alarm horn indicates generator set shutdown and warning faults D Environmentally sealed membrane keypad with three master control buttons with lights d Off/Reset (red) d Auto (green) d Run (yellow)

D Pushbutton/rotary selector dial for menu navigation d Rotate dial to access main menus d Push dial and rotate to access sub menus d Press dial for 3 seconds to return to top of main menu

D Annunciator fault light d System shutdown (red) d System warning (yellow)

D Alarm silence/lamp test button d Alarm silence d Lamp test

D USB and RS-485 connections d Allows software upgrades d Provides access for diagnostics d PC communication using SiteTecht or Monitor III software

D Dedicated user inputs d Remote emergency stop switch d Remote 2-wire start for transfer switch d Auxiliary shutdown

D Integrated hybrid voltage regulator D Auto-resettable circuit protection mounted on circuit board.

D One relay output standard. Optional five relay output available.

D One analog and three digital inputs standard. Optional two inputs available.

NFPA 110 Requirements

In order to meet NFPA 110, Level 1 requirements, the generator set controller monitors the engine/generator functions/faults shown below.

D Engine functions:

d Overcrank d Low coolant temperature warning d High coolant temperature warning d High coolant temperature shutdown d Low oil pressure shutdown d Low oil pressure warning d High engine speed d Low fuel (level or pressure) * d Low coolant level d EPS supplying load d High battery voltage d Low battery voltage

D General functions:

d Master switch not in auto d Battery charger fault * d Lamp test d Contacts for local and remote common alarm d Audible alarm silence button d Remote emergency stop *

* Function requiresoptional input sensors or kits and is enginedependent, see Controller Displays as Provided by the Engine ECM.

User Interface Displays The listing below has D denoting main menus and d denoting sub-menus.

D Overview d Software version d Active shutdowns and warnings (if any are present) d Engine run time, total hours d Average voltage line-to-line d Frequency d Average current d Coolant temperature d Fuel level or pressure * d Oil pressure d Battery voltage

D Engine Metering d Engine speed d Oil pressure d Coolant temperature d Battery voltage

D Generator Metering d Total power, VA d Total power, W d Rated power, % d Voltage, L- L and L- N for all phases d Current, L1, L2, L3 d Frequency

D GenSet Information d Generator set model number d Generator set serial number d Controller serial number

D GenSet Run Time d Engine run time, total hours d Engine loaded, hours d Number of engine starts d Total energy, kWh

D GenSet System d System voltage d System frequency, 50 or 60 Hz d System phase, single or three (wye or delta) d Power rating, kW d Amp rating d Power type, standby or prime d Measurement units, metric or English (user selectable) d Alarm silence, always or auto only (NFPA 110) d Manual speed adjust *

D GenSet Calibration d Voltage, L- L and L- N for all phases d Current, L1, L2, L3 d Reset calibration

D Voltage Regulation d Adjust voltage, 10%

D Digital Inputs d Input settings and status

D Digital Outputs d Output settings and status

D Analog Inputs d Input settings and status

D Event Log d Event history (stores up to 1000 system events)

D Selector Switch (requires initial activation by SiteTecht)

G6-161 4/18b Page 3

Controller Features

D AC Output Voltage Regulator Adjustment. The voltage adjustment provides a maximum of 10% of the system voltage.

D Alarm Silence. The controller can be set up to silence the alarm horn only when in the AUTO mode for NFPA-110 application or Always for user convenience.

D Alternator Protection. The controller provides generator set overload and short circuit protection matched to each alternator for the particular voltage/phase configuration.

D Automatic Restart. The controller automatic restart feature initiates the start routine and recrank after a failed start attempt.

D Common Failure Relay. This relay is integrated on the controller circuit board. Contacts are rated 2 amps at 32 VDC or 0.5 amp at

120 VAC.

D Communication. Controller communication is available.

D Cyclic Cranking. The controller has programmable cyclic cranking.

D ECM Diagnostics. The controller displays engine ECM fault code descriptions to help in engine troubleshooting.

D Engine Start Aid. The starting aid feature provides control for an optional engine starting aid.

D Event Logging. The controller keeps a record (up to 1000 entries) for warning and shutdown faults. This fault information becomes a stored record of system events and can be reset.

D Historical Data Logging. Total number of generator set successful starts is recorded and displayed.

D Integrated Hybrid Voltage Regulator. The voltage regulator provides 0.5% no-load to full-load regulation with three-phase sensing.

D Lamp Test. Press the alarm silence/lamp test button to verify functionality of the indicator lights.

D LCD Display. Adjustable contrast for improving visibility.

D Measurement Units. The controller provides selection of English or metric displays.

D Power Metering. Controller digital display provides kW and kVA.

D Programming Access (USB). Provides software upgrades and diagnostics.

D Remote Reset. The remote reset function resets faults and allows restarting of the generator set without going to the master control switch off/reset position.

D Remote Monitoring Panel. The controller is compatible with the Kohlerr Remote Serial Annunciator.

D Run Time Hourmeter. The generator set run time is displayed.

D Time Delay Engine Cooldown (TDEC). The TDEC provides a time delay before the generator set shuts down.

D Time Delay Engine Start (TDES). The TDES provides a time delay before the generator set starts.

D Voltage Selection Menu. This menu provides the capability of quickly switching controller voltage calibrations. Requires initial activation using SiteTecht software. NOTE: Generator set output leads require voltage reconnection.

Controller Functions The following chart shows which functions cause a warning or shutdown.

All functions are available as relay outputs.

Warning causes the fault light to show yellow and sounds the alarm horn signaling an impending problem.

Shutdown causes the fault light to show red, sounds the alarm horn, and stops the generator set.

Warning Function

Shutdown Function

Engine Functions Critically high fuel level * d

ECM communication loss D

ECM diagnostics D D

Engine over speed D[

Engine start aid active Engine under speed D

Fuel tank leak * d d

High battery voltage D

High coolant temperature D D[

High fuel level * d

Low battery voltage D

Low coolant level D

Low coolant temperature D

Low cranking voltage D

Low engine oil level * d d

Low fuel level (diesel models) * d d

Low fuel pressure (gas models) * d

Low oil pressure D D[

No coolant temperature signal D

No oil pressure signal D

Overcrank D[

Speed sensor fault D

General Functions Alarm horn silenced Analog inputs d d

Battery charger fault * D

Chicago code active * Common fault (includes [) D

Common warning D

Digital inputs d d

Emergency stop D[

Engine cooldown (delay) active Engine start delay active Engine started Engine stopped EPS supplying load

Generator running Input/output communication loss D

Internal failure D

Master switch not in auto D

NFPA 110 alarm active

Remote start System ready

Generator Functions AC sensing loss D D

Alternator protection D

Ground fault input * D kW overload D

Locked rotor D

Overfrequency D

Overvoltage (each phase) D

Underfrequency D

Undervoltage (each phase) D

D Standard function d Available user function

* Function requires optional input sensors or kits and is enginedependent;

see Controller Displays as Provided by the Engine ECM.

[ Items included with common fault shutdown

2018 by Kohler Co., All rights reserved.

DISTRIBUTED BY:

G6-161 4/18b Page 4

Controller Displays as Provided by the

Engine ECM

Engine Manufacturer and Model

Kohler Diesel

(KDI M, TM*)

Kohler Diesel

(KDI TCR)

Kohler Gas

(KG2204,

KG2204T)

GM/PSI and Kohler Gas

(KG6208,

KG6208T) DD/MTU Doosan

John Deere Volvo

Intake air pressure S/D D Intake air Temperature D D S/D D D D Coolant level D D D D D D Coolant temperature D C/S/D C/S/D C/S/D C/S/D C/S/D C/S/D Crankcase pressure D ECM battery voltage S S/D S S S Engine model number S S S S S S S Engine serial number S S S S S S S Engine speed C/S/D C/S/D C/S/D C/S/D C/S/D C/S/D C/S/D C/S/D Fuel pressure D C/S/D C/S C/S/D C/S[ C/S/D Fuel rate S S S S S Fuel temperature D S S/D S Oil level S[ S/D[ S[ S[ S[ Oil pressure C/S/D D C/S/D C/S/D C/S/D C/S/D C/S/D Oil temperature S D SD C = Value displayed on controller, S = Value displayed in Site Tech, D = ECU diagnostic is supported

* Electronic governor and ECM are optional on KDI M and TM engines.

[ Controller uses local analog input to obtain this information.

NOTE: REOZMD/ROZMC (Mitsubishi engines) have an ECM but do not send signals to the generator set controller.

NOTE: See the generator set specification sheet for engine model identification.

Controller Specifications D Power source with circuit protection: 12- or 24-volt DC D Power drain: 200 milliamps at 12 VDC or 100 milliamps at 24 VDC D Humidity range: 5% to 95% noncondensing D Operating temperature range: - 40C to +70C (- 40F to +158F) D Storage temperature range: - 40C to +85C (- 40F to +185F) D Standards:

d CE Directive d NFPA 99 d NFPA 110, Level 1 d CSA 282-09 d UL 508 d ASTM B117 (salt spray test)

D Panel dimensions—W x H, 229 x 160 mm (9.0 x 6.3 in.)

Modbusr is a registered trademark of Schneider Electric.

Windowsr is a registered trademark of Microsoft Corporation.

Availability is subject to change without notice. Kohler Co. reserves the right to change the design or specificationswithout notice andwithout any obligation or liability whatsoever. Contact your local Kohlerr generator set distributor for availability.

KOHLER CO., Kohler, Wisconsin 53044 USA Phone 920-457-4441, Fax 920-459-1646 For the nearest sales and service outlet in the US and Canada, phone 1-800-544-2444 KOHLERPower.com

Integral Voltage Regulator with Kohler® APM402/ Decision-Maker® 3000 and Menu-Driven Selections (15-1000 kW Generator Set Models)

The voltage regulator is integral to the controller and uses patented hybrid voltae regulator design providing ±0.5% no-load to full-load regulation using root-mean-square (RMS) voltage sensing. The voltage regulator features three-phase sensing and is available for 12- or 24-volt engine electrical systems.

Voltage Regulators

The following information provides general features, specifications, and functions of available voltage regulators.

This information generally applies to a single generator set and multiple generator sets with paralleling applications. Refer to the respective generator set specification sheet and see your authorized distributor for information regarding specific voltage regulator applications and availability.

Integral Voltage Regulators with APM402/Decision-Maker® 3000 Controllers

Calibration Digital Display Range Settings Default Selection

Voltage Adjustment Volt Adj ±10% of System Voltage System Voltage

Underfrequency Unload or Frequency Setpoint

Frequency Setpoint 42 to 62 Hz 2.5 Hz Below Nominal Frequency

Underfrequency Unload Scope Slope 0-10% of System Voltage (Volts per Cycle)

5% of System Voltage

Industrial Generator Set Accessories Voltage Regulators

Specification/Feature Integral with APM402/Decision-

Maker® 3000

Generator Set Availability 15-1000 kW

Type Patented Hybrid Design

Status and Shutdown Indicators LEDs and Text LCD Display

Operating Temperature -40°C to 70°C (-40°F to 158°F)

Storage Temperature -40°C to 85°C (-40°F to 185°F)

Humidity 5-95% Non-Condensing

Circuit Protection Solid-State, Redundant Software and Fuses

Sensing, Nominal 100-240 Volts (L-L), 50-60 Hz

Sensing Mode RMS, Single- or 3-Phase

Input Requirements 8-36 VDC

Continuous Output 5 VDC @ 100mA max.

5.0 ADC with GM88453

Activator Board

Maximum Output 5 VDC @ 100mA max.

7.8 ADC with GM88453

Activator Board

Transition Frequency 42.0-62.0Hz

Exciter Field Resistance 4-30 Ohms with GM88453 Activator Board

No-Load to Full-Load Voltage Regulation

±0.5%

Thermal Drift <0.5% (-40°C to 70°C) [-40°F to 158°F] Range

Response Time Less than 5µS

System Voltage Adjust. ±10%

Voltage Adjustment Controller Menu Knob

Remote Voltage Adjustment not available

Paralleling Capability not available

VAR/PF Control Input not available

Integral Voltage Regulator with APM402/Decision- Maker® 3000 Controller

• The APM402/Decision-Maker® 3000 digital display and pushbutton/ rotary dial provide access to data. A two-line LCD display provides complete and concise information. A two-line vacuum fluorescent display provides complete and concise information.

• The Decision-Maker® 3000 graphical display and pushbutton/rotary dial provide access to data. A five-line, 35-characters per line LCD display provides complete and concise information include gain, ramp rate, reactive droop, VAR control (P, I, D gains) and PF control (P, I, D gains).

• The controllers provide ISO 8528-5, Class G3, compliance for transient response on some 20-300 kW generator set models. Both controllers support Modbus®.

• These controllers can control Fast ResponseTM II, Fast ResponseTM

X, and wound field alternators using the GM88453 activator board.

Voltage Regulator Menu

• Voltage adjustment, ±10% of system voltage

• V/Hz cut-in, 42-62 Hz

• Underfrequency unload slope, 0-10% of system voltage

Generator Set Calibration Menu (APM402/DEC 3000)

• L1-L2 volts

• L2-L3 volts (3-phase)

• L3-L1 volts (3-phase)

• L1-N volts

• L2-N volts

• L3-N volts (3-phase)

Activator Board GM88453

• Interfaces between the controller and alternator assembly using rotor field leads, auxiliary power windings, and optic board leads.

• Allows the Decision-Maker® controllers the ability to control a wound-field alternator using the same control signal as Fast ResponseTM alternator.

• Permits the generator set controller to control the current to the exciter field of a wound-field excited alternator.

• Contains two isolated relay driver outputs (RDO) rated at 250 mA.

Provides RDO outputs indicating a field over-excitation condition and that the alternator is supplying voltage to the activator.

Modbus® is a registered trademark of Schneider Electric.

D

Remote Serial Annunciator III (RSA III) for Kohlerr Controllers D Monitors the generator set equipped with one of the following controllers:

APM402 Decision-Makerr 3000 APM603 Decision-Makerr 3500 APM802 Decision-Makerr 6000 Decision-Makerr 3+ Decision-Makerr 8000 Decision-Makerr 550 KPC 1000

D Allows monitoring of the common alarm, remote testing of the automatic transfer switch, and monitoring of the normal/ emergency source for up to four ATS with any of the following controllers:

Decision-Makerr MPACr 750, 1200, and 1500 MPACr 1000 and 1500

D Configuration via a personal computer (PC) software.

D Writable surfaces (white boxes in illustrations) for user-defined selections.

D Uses Modbusr RTU protocol.

D Controller connections:

RS-485 for serial bus network USB port. Connect a personal computer and use Kohlerr SiteTecht software to view events and adjust settings. * 12-/24-volt DC power supply 120/208 VAC power supply (available accessory)

D Meets the National Fire Protection Association Standard NFPA 110, Level 1.

Dimensions D Dimensions—W x H x D, mm (in.).

Surface Mounted:

203 x 203 x 83 (8.0 x 8.0 x 3.3) Flush Mounted (Inside Wall):

203 x 203 x 76 (8.0 x 8.0 x 3.0) Flush mounting plate W1: 254 (10.0)

* SiteTecht software is available to Kohler authorized distributors and dealers.

Modbusr is a registered trademark of Schneider Electric.

Industrial Generator Set Accessories

Remote Serial Annunciator III (RSA III)

Surface Mounted Flush Mounted

W W

W1D

H

H

RSA III with a Single ATS Control

G6-139 4/19c

Fault and Status Conditions Fault LEDs Fault Horn System

Ready LED Generator

Running LED Communication Status LED

Overcrank Shutdown Red On Red Off Green High Engine Temperature Warning * Yellow On Red Green Green High Engine Temperature Shutdown Red On Red Off Green Low Oil Pressure Warning * Yellow On Red Green Green Low Oil Pressure Shutdown Red On Red Off Green Overspeed Shutdown Red On Red Off Green Emergency Stop * Red On Red Off Green Low Coolant Level/Aux. Shutdown Red On Red Off Green Low Coolant Temperature * Yellow On Red Off Green Low Cranking Voltage Yellow On Red Off Green Low Fuel—Level or Pressure * Yellow On Red Green or Off Green Not-In-Auto Red On Red Green or Off Green Common Fault Red On Green Green or Off Green Battery Charger Fault (1) * Yellow On Red Green or Off Green Battery Charger Fault (2) * Yellow On Green Green or Off Green High Battery Voltage * Yellow Off Green Green or Off Green Low Battery Voltage * Yellow Off Green Green or Off Green User Input #1 (Warning) Yellow Off Green Green or Off Green User Input #1 (Shutdown) Red On Green Off Green User Input #2 (Warning) Yellow Off Green Green or Off Green User Input #2 (Shutdown) Red On Green Off Green User Input #3 (Warning) (1) [ Yellow Off Green Green or Off Green User Input #3 (Shutdown) (1) [ Red On Green Off Green User Input #4 (Warning) (1) Yellow Off Green Green or Off Green User Input #4 (Shutdown) (1) Red On Green Off Green User Input #5 (Warning) (1) Yellow Off Green Green or Off Green User Input #5 (Shutdown) (1) Red On Green Off Green EPS Supplying Load Yellow Off Green Green Green Communications Status (Fault mode) — Off Green or Red Green or Off Red ATS Fault (RSA III with ATS Controls only) Red On Red or Yellow Green or Off Green Green LEDs appear as steady on when activated.

Yellow LEDs slow flash when activated except steady on with EPS supplying load and high battery voltage.

Red LEDs slow flash when activated except fast flash with loss of communication and not-in-auto.

Specifications D LED indicating lights for status, warning, and/or shutdown.

D Power source with circuit protection: 12- or 24-volt DC D Power source with120/208 VAC, 50/60 Hz adapter (option) D Power draw: 200 mA D Humidity range: 0% to 95% noncondensing D Operating temperature range: - 20C to +70C

(- 4F to +158F) D Storage temperature range: - 40C to +85C

(- 40F to +185F) D Standards:

d NFPA 110, level 1 d UL 508 recognized d CE directive d NFPA 99 d ENS 61000- 4- 4 d EN6II-4-4 fast transient immunity

D RS-485 Modbusr isolated port @ 9.6/19.2/38.4/57.6 kbps (default is 19.2 kbps)

D USB device port D NEMA 1 enclosure

(1) All generator set controllers except Decision-Makerr 3+ controller.

(2) Decision-Makerr 3+ controller only.

* May require optional kit or user-provided device to enable function and LED indication.

[ Digital input #3 is factory-set for high battery voltage on the Decision-Makerr 3+ controller.

Modbusr is a registered trademark of Schneider Electric.

ATS Controls (RSA III with ATS controls only)

D ATS position LED (normal or emergency) D Power source indicator LED (normal or emergency) D ATS fault LED D Key-operated lock/unlock switch for Test feature D Test pushbutton

NFPA Requirements D NFPA 110 compliant D Engine functions:

d High battery voltage warning * d High engine temperature shutdown d High engine temperature warning * d Low battery voltage warning * d Low coolant level/aux. shutdown d Low coolant temperature warning * d Low cranking voltage d Low fuel warning (level or pressure) * d Low oil pressure shutdown d Low oil pressure warning * d Overcrank shutdown d Overspeed shutdown

D General functions:

d Audible alarm silence d Battery charger fault * d Lamp test d Master switch not-in-auto

Fault and Status LEDs and Lamp Test Switch Alarm Horn. Horn sounds giving a minimum 90 dB at 0.1 m (0.3 ft.) audible alarm when a warning or shutdown fault condition exists except on high/low battery voltage or EPS supplying load.

Alarm Silenced. Red LED on lamp test switch lights when alarm horn is deactivated by alarm silence switch.

Alarm Silence Switch. Lamp test switch quiets the alarm during servicing. The horn will reactivate upon additional faults.

ATS Fault. Red LED lights when ATS fails to transfer.

Battery Charger Fail. LED lights if battery charger malfunctions. Requires battery charger with alarm contact.

Battery Voltage Hi/Lo. LED flashes if battery or charging voltage drops below preset level. LED lights steady if battery voltage exceeds preset level.

Common Fault. LED lights when a single or multiple common faults occur.

Communication Status. Green LED lights indicating annunciator communications functional. Red LED indicates communication fault.

EPS Supplying Load. LED lights when the Emergency Power System (EPS) generator set is supplying the load (APM402, APM603, APM802, and Decision-Makerr 550, 3000, 3500, 6000, and 8000 controllers) or when transfer switch is in the emergency position (Decision-Makerr 3+ controller).

Emergency Stop. LED lights and engine stops when emergency stop is made. May require a local emergency stop switch on some Decision-Makerr 3+ controllers.

Generator Running. LED lights when generator set is in operation.

High Engine Temperature. Red LED lights if engine has shut down because of high engine coolant temperature. Yellow LED lights if engine coolant temperature approaches shutdown range. Requires warning sender on some models.

Lamp Test (Switch). Switch tests all the annunciator indicator LEDs and horn.

Low Coolant Level/Aux. LED lights when engine coolant level is below acceptable range on radiator-mounted generator sets only. When used with a Decision-Makerr 3+ controller, the LED indicates low coolant level or an auxiliary fault shutdown.

Requires user-supplied low coolant level switch on remote radiator models.

Low Coolant Temperature. LED lights if optional engine block heater malfunctions and/or engine coolant temperature is too low. Requires prealarm sender on some models.

Low Cranking Voltage. LED lights if battery voltage drops below preset level during engine cranking.

Low Fuel (Level or Pressure). LED lights if fuel level in tank approaches empty with diesel models or fuel pressure is low on gas models. Requires customer-supplied switch.

Low Oil Pressure. Red LED lights if generator set shuts down because of insufficient oil pressure. Yellow LED lights if engine oil pressure approaches shutdown range. Requires warning sender on some models.

Not In Auto. LED lights when the generator set controller is not set to automatic mode.

Overcrank. LED lights and cranking stops if engine does not start in either continuous cranking or cyclic cranking modes.

Overspeed. LED lights if generator set shuts down because of overspeed condition.

System Ready. Green LED lights when generator set master switch is in AUTO position and the system senses no faults.

Red LED indicates system fault.

User-Defined Digital Inputs #1- #5. Monitors five digital auxiliary inputs (can be configured as warnings or shutdowns).

User-defined digital inputs are selected via the RSA III master for local or remote (generator set or ATS). The user-defined digital input can be assigned via PC using SiteTecht setup software.

TT-1736 4/18

INSTALLATION INSTRUCTIONS

Original Issue Date: 4/18 Model: Generator Sets Market: Industrial and Residential/Commercial Subject: Emergency Stop Kit GM103279-KP1 and GM103743

Introduction The emergency stop (E-stop) kit allows immediate shutdown of the generator set from a remote location.

The E-stop assembly includes a shroud that allows the installation of a lockout/ tagout device to lock the switch in the stop position. See Figure 1. Mount the emergency stop switch(es) in accordance with NEC requirements. For generator sets rated 15 kWor higher, the emergency stop kit must be mounted outside of the generator set enclosure.

Wiring can be routed through conduit or through the cable entry fitting. If conduit is not used, round multiconductor cable with 5--12 mm (0.2--0.5 in.) outer diameter is required for the cable entry fitting.

When the emergency stop switch is activated, contacts in the switch open to shut down the generator set.

Connectasmanyemergencystopswitchesas required.

Connect multiple switches in series to ensure that activating any one of the stop switches will stop the generator set.

GM103743

1. Threaded conduit entry knockout, 1/2 in. NPT

2. Cable entry fitting for 5--12 mm (0.2--0.5 in.) round cable

3. Two openings in the shroud for customer-provided lockout/ tagout device

4. Stop button

Figure 1 Emergency Stop Switch GM103743-1

Tools and Equipment Required The following items are needed:

D Crescent wrench, 24 mm, or adjustable wrench with minimum 1 inch span

D Crimp tool and wire stripper D Drill with #21 bit D Flat-blade screwdriver D Label (if mounted in a remote location) D Lock for E-stop switch lockout/ tagout D Conduit and threaded fitting, 1/2 in. NPT (if used) D Wire, #18--22 AWG. If conduit is not used, round multiconductor cable with stranded #18--22 AWG conductors and 5--12 mm (0.2--0.5 in.) outer diameter is required.

If the kit will be installed on a concrete or masonry surface, appropriate tools and customer-provided hardware will be required.

Read all safety precautions and the entire installation procedure before starting the installation. Perform the steps in the order shown.

Safety Precautions Observe the following safety precautions while performing this procedure.

Accidental starting.

Can cause severe injury or death.

Disconnect the battery cables before working on the generator set.

Remove the negative (--) lead first when disconnecting the battery.

Reconnect the negative (--) lead last when reconnecting the battery.

WARNING

2 TT-1736 4/18

Disabling the generator set. Accidental starting can cause severe injury or death. Before working on the generator set or equipment connected to the set, disable the generator set as follows: (1) Move the generator set master switch to the OFF position. (2) Disconnect the power to the battery charger. (3) Remove the battery cables, negative (--) lead first. Reconnect the negative (--) lead last when reconnecting the battery. Follow these precautions to prevent starting of the generator set by an automatic transfer switch, remote start/stop switch, or engine start command from a remote computer.

(Decision-Makerr 3+ and 550 Controller)

Disabling the generator set. Accidental starting can cause severe injury or death. Before working on the generator set or equipment connected to the set, disable the generator set as follows: (1) Press the generator set off/reset button to shut down the generator set. (2) Disconnect the power to the battery charger, if equipped. (3) Remove the battery cables, negative (--) lead first. Reconnect the negative (--) lead last when reconnecting the battery. Follow these precautions to prevent the starting of the generator set by the remote start/stop switch.

(RDC, DC, RDC2, DC2, Decision-Makerr 3000, 3500, and 6000 Controllers)

Disabling the generator set. Accidental starting can cause severe injury or death. Before working on the generator set or equipment connected to the set, disable the generator set as follows: (1) If the controller is not already in the MAN (manual) mode, press the Controller Mode button and then press the MAN mode button. (2) If the generator set is running, press and hold the Manual--Stop button for at least 2 seconds to stop the generator set. (3) Press the Controller Mode button and then press the controller Off mode button.

(4) Disconnect the power to the battery charger, if equipped.

(5) Remove the battery cables, negative (--) lead first.

Reconnect the negative (--) lead last when reconnecting the battery. Follow these precautions to prevent the starting of the generator set by the remote start/stop switch.

(Decision-Makerr 8000 Controller)

Disabling the generator set. Accidental starting can cause severe injury or death. Before working on the generator set or equipment connected to the set, disable the generator set as follows: (1) Shut down the generator set. (2) Place the controller in Out of Service mode. (3) Press the emergency stop button. (4) Disconnect the power to the battery charger, if equipped. (5) Remove the battery cables, negative (--) lead first. Reconnect the negative (--) lead last when reconnecting the battery. Follow these precautions to prevent the starting of the generator set by the remote start/stop switch.

(APM802 Controller)

Procedure Note: Read and follow all safety precautions at the beginning of this publication before…