Tigerflow Booster Pump Submittal.pdf

PDF 7 MB Posted Jun 10, 2026

Attached to: J045--Improve Water Pressure American Samoa | VA261-17-J-1328
Solicitation number: 36C26126R0044
Issued by: Department of Veterans Affairs Veterans Health Administration Veterans Integrated Service Network 21

About this file

Written by GovTribe AI · Jun 19, 2026

This is a technical proposal and product documentation package for the TIGERFLOW Standard Booster System, a variable-speed duplex pumping package designed for constant pressure water boosting applications.

The technical offer dated June 9, 2026, specifies a duplex booster system (Model TF-00-002) configured for 60 psi discharge pressure with 40 psi differential pressure and 80 US GPM flow at 208V/1Ф/60Hz. The mechanical scope includes two CDF15-2 centrifugal pumps rated at 5 HP (230/460V/3Ф/60Hz), grooved butterfly valves, wafer-style check valves, 304 stainless steel manifolds, flanges, and a thermal purge assembly option. The control system features a Tigerflow Mark V duplex controller with a 6-inch Schneider Human Machine Interface touchscreen, UL/C-UL 508 certification, ASHRAE 90.1 compliance, 10kA RMS short circuit rating, and comprehensive monitoring capabilities including PID tuning, pressure read-outs, event history logging, individual pump run indication, hand-off-automatic selectors, and multiple alarm functions. Communication capabilities include RS-232, RS-485, RS-422 ports, and options for BACnet IP/MS-TP or Modbus TCP/RTU protocols. Manufacturing requirements mandate ASME Section IX certified welders for pipe welding and AWS D1.1 certified welders for structural work. Deliverable documents include mechanical GA drawings, electrical schematics, installation and operations manuals, hydrostatic test reports, and run test reports. The system is ISO 9001 certified and includes a 24-month warranty against defects in material, design, and workmanship when installed and maintained per factory recommendations.

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TIGERFLOW STANDARD BOOSTER SYSTEM PLUMBING

Technical Offer

4034 Mint Way Dallas Texas 75237

214.337.8780 sales@tigerflow.com

Job Information Date: 2026/6/9

Project Number: -1 Project Name:

Address:

Representative: e-mail:

Station Condition Point Discharge Pressure: 60 psi

Differential Pressure: 40 psi Suction Type: Boost

Suction Pressure: 20 psig Rated / 30 psig Max Station Flow: 80 us.gpm

Station Voltage: 208v/1Ф/60Hz Scope of Supply

QTY DESCRIPTION P/N

Mechanical Duplex Booster (TF-00-002)

(4) Grooved Style Butterfly Valves, 2"

(2) Wafer Style Check Valves, 2" -Suction and Discharge Manifolds, 304SS, 3"

3200000513

2 PUMP, TIGERFLOW, CDF15-2-C0GD2B, 184TC, 5HP, 230/460V/3Ф/60Hz, TEFC 3300002958

1 Assembly, Tank Feed, 3"x1-1/2" (A03-01) 3200000264

4 Flange FLGxWN, 304SS, CLASS 300, 2" 3200007698

Mechanical Options 1 Thermal Purge ASSEMBLY, THERMAL PURGE, DUPLEX TP-2

Controls 1 Controls, Tigerflow Mark V, Duplex, 5HP, 208V-230V/1Ф/60Hz 3300000033

Features:

-6" Schneider Human Machine Interface (HMI) -UL/C-UL 508 control panel -ASHRAE 90.1 compliant control algorithm -Short Circuit Currrrent Rating (SCCR) 10kA RMS at 600 VAC -Individual motor disconnects with fused circuit protection -Power On Light -Alarm Horn -Common auxiliary alarm contacts -Solid State Micro Controller:

-Non-volatile Memory - no battery backup required -Multi level security passwords -Tuning (PID) pressure sequencing with read-out in psi -Suction and discharge pressure read-out in psi -Event history log -Individual pump run indication -Hand-off-automatic selectors -Elapsed time meter -Low suction alarm with on-off time delays -Low system with on-off time delays -High suction “energy savings” shutdown with on-off time delays, enable /disable -High system alarm with on-off time delays -Automatic alternation of equal sized pumps -RS-232, RS-485, RS-422 communication ports

TIGERFLOW Systems LLC is an ISO 9001 certified company 1 of 2

Technical Offer

4034 Mint Way Dallas Texas 75237

214.337.8780 sales@tigerflow.com

Scope of Supply

QTY DESCRIPTION P/N

-Variable Frequency Drives (VFDs) with PWM and panel mounted operator interfaces

1 Transducer, 0-300 PSI 3200023032 BAS Communication Protocol: None

Manufacturing Requirments All pipe welding to be performmed by ASME Sectoin IX certified welders All structural welding to be performmed by AWS D1.1 certified welders

NOTES:

Documents Mechanical GA drawings Electrical schematics

IO&M

Hydrostatic test report Run test report

TIGERFLOW Systems LLC is an ISO 9001 certified company 2 of 2

TF-00-002 - VMS, 3" X 2", DUPLEX, 10-20/22 SM

QUANTITY: XX

DETAIL A

TRANSDUCER ASSEMBLY

TYP. SUCTION/DISCHARGE

320000477660PRESSURE TRANSDUCER, GEMS 3500

B300PG02E000, 0-300 PSI, 4-20MA OUTPUT,

1/4" NPT, 3M CABLE

3200010726711-00500025HEX BUSHING, ASTM A351 CF8(304), CLASS

150, 1/2"x1/4"

3200018802925-002500PLUG, MNPT, ASTM A351 CF8(304SS), CLASS

150, 1/4"

3200010613707-0005000TEE, NPT, ASTM A351 CF8 (304), CLASS 150,

1/2"

3200012081825-0792520VALVE, TEST COCK, WATTS LFTC, 1/2"289

3100000485774-00500250NIPPLE, 304SS, S40, 1/2x2 1/2"488

32000224953200022495VALVE, CHECK, TIGERFLOW 871W, 2"287

32000217133200021713VALVE, BUTTERFLY, TIGERFLOW N-GD-381L,

LEVER, 2"

3200011416787-P1064PLATE, UNISTRUT P1064, 1-5/8"X1-5/8X1/4",

Ø1/2"

321161000Z20001301-5/8"x1-5/8",12GA, PRE GAL, 9/16"x1-1/8"

SLOT

200TAPE, DIRECTIONAL, GREEN W/ WHITE

ARROWS

3100000734787-369646STRUT ACCESORIES, BASE CONNECTOR,

HILTI MQP-1/1

321161000Z20001301-5/8"x1-5/8",12GA, PRE GAL, 9/16"x1-1/8"

SLOT

3200019498150LEVELING MOUNT, 5000LB, GRAINGER

5VN02, 5/8"-11

3200018958200GASKET, NSF-61216

SEE BOM60FLGxWN, 304SS, CLASS XXX, 2"415

320001307760COUPLING, RIGID, ANVIL 7401, 3"214

3200013073836-0390013514COUPLING, ANVIL 7401, EDPM, 2"813

3200000264160CAP,304SS,3GRV,A02-07112

3200000246A01-00MBASE, FORMED, DUPLEX, ORANGE, A01-00M111

32000004853200000485PANEL STAND, INTERNAL DRIVE, VMS, PS001110

3200000496150PIPE SUPPORT29

3200000693W01-02MANIFOLD, 3x2, DUPLEX, 304SS, 20", VMS28

SEE E-BOMSEE E-BOMCONTROLLER, TIGERFLOW MARK V,

INTERNAL DRIVES

PUMPPUMP_TIGERFL

OW_CD20-10

SEE CHART 121

PARTS LIST

SAP PNP/NDESCRIPTIONQTYSYM

3200004776PRESSURE TRANSDUCER, GEMS 3500 B300PG02E000, 0-300 PSI, 4-20MA

OUTPUT, 1/4" NPT, 3M CABLE

3200010726HEX BUSHING, ASTM A351 CF8(304), CLASS 150, 1/2"x1/4"492

3200018802PLUG, MNPT, ASTM A351 CF8(304SS), CLASS 150, 1/4"291

3200010613TEE, NPT, ASTM A351 CF8 (304), CLASS 150, 1/2"290

3200012081VALVE, TEST COCK, WATTS LFTC, 1/2"289

3100000485NIPPLE, 304SS, S40, 1/2x2 1/2"488

3200022495VALVE, CHECK, TIGERFLOW 871W, 2"287

3200021713VALVE, BUTTERFLY, TIGERFLOW N-GD-381L, LEVER, 2"486

3200011416PLATE, UNISTRUT P1064, 1-5/8"X1-5/8X1/4", Ø1/2"485

3211610001-5/8"x1-5/8",12GA, PRE GAL, 9/16"x1-1/8" SLOT284

3100000734STRUT ACCESORIES, BASE CONNECTOR, HILTI MQP-1/1222

3211610001-5/8"x1-5/8",12GA, PRE GAL, 9/16"x1-1/8" SLOT121

3200019498LEVELING MOUNT, 5000LB, GRAINGER 5VN02, 5/8"-11218

3200018958GASKET, NSF-61216

SEE BOMFLGxWN, 304SS, CLASS XXX, 2"415

3200013077COUPLING, RIGID, ANVIL 7401, 3"214

3200013073COUPLING, ANVIL 7401, EDPM, 2"813

3200000264CAP,304SS,3GRV,A02-07112

3200000246BASE, FORMED, DUPLEX, ORANGE, A01-00M111

3200000485PANEL STAND, INTERNAL DRIVE, VMS, PS001110

3200000496PIPE SUPPORT29

3200000693MANIFOLD, 3x2, DUPLEX, 304SS, 20", VMS28

SEE E-BOMCONTROLLER, TIGERFLOW MARK V, INTERNAL DRIVES15

PUMPSEE CHART 121

PARTS LIST

SAP PNDESCRIPTIONQTYSYM

\\DC01\Departments\Special Projects\R2014-001 Standard Booster\Standard Booster\VMS-4000\CAD Parts\Assy Standard\TF-00-002 - Booster VMS 10-20_22 SM Duplex\TF-00-002.idw

P1 P2

4034 MINT WAY

DALLAS, TX 75237

PHONE: 214.337.8780

WWW.TIGERFLOW.COM

DATE

ENGR

CHK

PART NUMBER / SAP NUMBER REV

THIS DOCUMENT CONTAINS INFORMATION

THAT IS CONFIDENTIAL AND PROPRIETARY

TO TIGERFLOW SYSTEMS, LLC.

("TIGERFLOW"). THIS DOCUMENT IS

FURNISHED WITH THE UNDERSTANDING

THAT THE DOCUMENT AND THE

INFORMATION IT CONTAINS WILL NOT BE

COPIED OR DISCLOSED TO OTHERS

EXCEPT WITH THE WRITTEN CONSENT OF

TIGERFLOW, WILL NOT BE USED EXCEPT

FOR THE BENEFIT OF TIGERFLOW AND

WILL BE RETURNED AND ALL FURTHER

USE DISCONTINUED UPON REQUEST FROM

TIGERFLOW.

1. DIMENSIONING PER ASME Y14.5-2009.

2. DO NOT SCALE DRAWING.

3. DO NOT USE FOR CONSTRUCTION

PURPOSES UNLESS CERTIFIED.

4. DIMENSIONS ARE IN INCHES

M. MARTINEZ 4/27/2017

B. ANTAL 8/1/2018

TF-00-002 / 3200000513

VMS, 3" X 2", DUPLEX, 10-20/22 SM

1 /1

DESCRIPTION

PAGE

TIGERFLOW®

1/4"

.X .1

.XX .05

(XX) INDICATES REFERENCE,

NON-TOLERANCED DIMENSIONS

FRACTIONAL

DECIMAL

BIGGEST PUMP SIZE SUPPORTED - CHART 1

BRAND MODEL STAGES HP

TIGERFLOW CDF 10 17 15

TIGERFLOW CDF 15 12 25

TIGERFLOW CDF 20 10 25

Goulds 10SV 12 10

Goulds 15SV 10 20

Goulds 22SV 10 25

Ebara EVM 10 12 10

Ebara EVM 18 8 20

Grundfos CR 10 12 10

Grundfos CR 15 10 20

Grundfos CR 20 8 20

NOTES:

1. MAXIMUM WORKING PRESSURE: 250 PSI (PUMPS WITH CLASS 150

FLANGES), 300 PSI (PUMPS WITH CLASS 300 FLANGES)

2. MAX WEIGHT: 871 LBS

3. ALL PIPE WELDING SHALL BE PERFORMED BY ASME SECTION 9

QUALIFIED WELDERS; ALL STRUCTURAL WELDING SHALL BE

PERFORMED BY AWS D1.1 QUALIFIED WELDERS.

4. 48" CLEARANCE (CLEAR TO GROUND) REQUIRED IN FRONT OF

CONTROL PANELS PER 2011 NEC TABLE 110-26(A)(1) CONDITION 3;

USER ASSUMES ALL RESPONSIBILITY FOR EVALUATION OF SITE

CONDITIONS AND NEC CODE COMPLIANCE IF INSTALLING PER

CONDITION 1 OR 2 CLEARANCES.

5. MANIFOLDS GROOVED BOTH END TO ALLOW FOR CONNECTION AT

EITHER END.

6. APPROXIMATE WIDTH WITH DISCHARGE MANIFOLD REMOVED.

7. PRESSURE TRANSDUCER WILL BE PROVIDED FOR BOOST

APPLICATIONS; LOOP SWITCH WILL BE PROVIDED FOR FLODDED

APPLICATIONS. REFER TO WORK ORDER FOR OPTION.

8. TANK FEED IS SUPPLIED BY DEFAULT WHEN AN ADJACENT

MOUNTED TANK IS ORDERED OR WHEN EXPLICITLY ORDERED. SEE

WORK ORDER OR PURCHASE TO CONFIRM.

9. SEE WORK ORDER FOR PAINT COLOR.

NOTES:

1. 48" CLEARANCE (CLEAR TO GROUND) REQUIRED IN FRONT OF CONTROL

PANELS PER 2011 NEC TABLE 110-26(A)(1) CONDITION 3; USER ASSUMES

ALL RESPONSIBILITY FOR EVALUATION OF SITE CONDITIONS AND NEC

CODE COMPLIANCE IF INSTALLING PER CONDITION 1 OR 2 CLEARANCES.

2. 30" CLEARANCE OR PANEL WIDTH MINIMUM REQUIRED FOR NEC

CLEARNACE.

3. UNLESS OTHERWISE INDICATED, ALLOW 12" CLEARANCE AROUND SYSTEM

FOR SERVICE.

4. ALL PIPE WELDING TO BE PERFORMED BY ASME SECTION IX CERTIFIED

WELDERS.

5. ALL STRUCTURAL WELDING TO BE PERFORMED BY AWS D1.1 CERTIFIED

WELDERS.

6. PRESSURE TRANSDUCER WILL BE PROVIDED FOR BOOST APPLICATIONS;

LOP SWITCH WILL BE PROVIDED FOR FLOODED APPLICATIONS. REFER TO

WORK ORDER FOR OPTION.

7. CONNECTION CENTERLINE DIMENSIONS ARE REFERENCE ONLY. AS-BUILT

MEASUREMENTS TO BE PROVIDED PRIOR TO SHIPMENT OF STATION UPON

REQUEST.

8. TANK FEED IS SUPPLIED WHEN EXPLICITLY ORDERED. SEE WORK ORDER

OR PURCHASE TO CONFIRM.

9. HYDROSTATIC TEST TO 250 PSI FOR 15 MINUTES. SEE WORK ORDER OR

PURCHASE TO CONFIRM.

10. SEE WORK ORDER FOR STANDARD PERFORMANCE TEST OR X-Y

PERFORMANCE TEST.

11. MAX. SHIPPING WEIGHT: 580 LBS.

12. SEE WORK ORDER FOR PAINT COLOR.

13. SEE WORK ORDER FOR THERMAL PURGE OPTION.

14. MANIFOLD GROOVED BOTH END FOR CONNECTION AT EITHER END.

15. APPROXIMATE WIDTH WITH DISCHARGE MANIFOLD REMOVED.

REV DESCRIPTION DATE APPROVED

PAGE(S)

1 UPDATE BILL AND HEADERS. 8/1/2018 B. ANTAL

CHANGED BUTTERFLY AND CHECK

VALVES

5/12/2020 A. LUCIANO

(33)(6) (1)

(19)

(40)

(47 3/4)

TANK FEED LENGTH

(36 3/4)

(20 1/2)

(46 3/4)

(61 1/4)

1 1/2" FNPT TANK

CONNECTION

SEE NOTE 8

SEE NOTE 1 & 2

BOLT-ON

PANEL STAND

3" GROOVED

DISCHARGE

CONNECTION

3" GROOVED

SUCTION

CONNECTION

(7)

(34 1/2)

SEE NOTE 15

X4 5/8

TigerFlow Pump Quotation System 23.2.0

0 15 30 45 60 75 90 105 120 Flow(us.gpm)

1.5

2.5

3.5

Po w er (H

He ad

(F t)

100 Efficiency (%

H( ft

Speed: 3500 rpmMCSF

Pump Performance Curve

Representative : Size : CD15-2 System flowrate : 80 US.gpm Customer : Stages : 2 Differential head / pressure, rated (requested) : 99.24 ft Item number : Speed, rated : 3500 rpm Differential head / pressure, rated (actual) : 107.28 ft Service : Based on curve number : CD15-2 Fluid density, rated / max : 1.00 / 1.00 SG Quantity : 1 Efficiency : 70% Viscosity : 1 cP Project number : Power, rated, maximum : 3.2 / 3.5 hp Cq/Ch/Ce/Cn [ANSI/HI 9.6.7-2010] : 1 / 1 / 1 / 1 Date last saved : 2026/6/9 NPSH required : 6.3 ft

TIGERFLOW Systems, LLC. · 4034 Mint Way · Dallas, TX 75237 phone: (214) 337-8780

VIEW A-A

A A

D:\INVENTOR\CD_Catalog\CD_PUMPS\PUMP_TIGERFLOW_CD10_CATALOG.idw

4034 MINT WAY

DALLAS, TX 75237

PHONE: 214.337.8780

WWW.TIGERFLOW.COM

THIS DOCUMENT CONTAINS INFORMATION

THAT IS CONFIDENTIAL AND PROPRIETARY

TO TIGERFLOW SYSTEMS, LLC.

("TIGERFLOW"). THIS DOCUMENT IS

FURNISHED WITH THE UNDERSTANDING

THAT THE DOCUMENT AND THE

INFORMATION IT CONTAINS WILL NOT BE

COPIED OR DISCLOSED TO OTHERS

EXCEPT WITH THE WRITTEN CONSENT OF

TIGERFLOW, WILL NOT BE USED EXCEPT

FOR THE BENEFIT OF TIGERFLOW AND

WILL BE RETURNED AND ALL FURTHER

USE DISCONTINUED UPON REQUEST FROM

TIGERFLOW.

1. DIMENSIONING PER ASME Y14.5-2009.

2. DO NOT SCALE DRAWING.

3. DO NOT USE FOR CONSTRUCTION

PURPOSES UNLESS CERTIFIED.

4. DIMENSIONS ARE IN INCHES

TIGERFLOW®

`1/4"

.X `.1

.XX `.05

(XX) INDICATES REFERENCE,

NON-TOLERANCED DIMENSIONS

FRACTIONAL

DECIMAL

5.12

[130]

7.56

[192]

11.42

[290]

8.74

[222] n.55

[n14]

11.81

[300]

3.54

[90]

BSP G1/2"

FILL/VENT

BSP G1/2"

DRAIN

M1 REF

CLASS 300

MOTOR CAN BE

ROTATED IN 90°

INCREMENTS

in[mm]

MODEL HP ENCLOSURE

L1 (IN) L2 (IN) D (IN) M1 (IN) M2 (IN) WEIGHT (LBS)

nD REF

M:\Inventor\_ASSEMBLIES\THERMAL PURGE\THERMAL_PURGE_DUPLEX\THERMAL_PURGE_DUPLEX.idw

3100000461NIPPLE, ASTM A312 TP304/L, S40, 1/4"x1"410 3100000482NIPPLE, ASTM A312 TP304/L, S40, 1/2"x2"29

3200010611TEE, NPT, ASTM A351 CF8(304), CLASS 150, 1/4"28

3200010613TEE, NPT, ASTM A351 CF8(304), CLASS 150, 1/2"27

3200010726HEX BUSHING, ASTM A351 CF8(304), CLASS 150, 1/2"x1/4"26 3200018693ADAPTER, STRAIGHT, COMPRESSION x NPT, BRASS, 1/4"45 3100000127TUBING, 316SS, 0.25"ODx.035"WALL14 3100000127TUBING, 316SS, 0.25"ODx.035"WALL13

3200018898VALVE, THERMAL PURGE, ECONO/HAT-RA M/ F S/S, 1/4"12

3200022875VALVE, BALL, TIGERFLOW, 8081-10-T, 1/4"21

PARTS LIST

SAP PNDESCRIPTIONQTYSYM

4034 MINT WAY

DALLAS, TX 75237

PHONE: 214.337.8780

WWW.TIGERFLOW.COM

DATE

ENGR

CHK

PART NUMBER / SAP NUMBER REV

THIS DOCUMENT CONTAINS INFORMATION

THAT IS CONFIDENTIAL AND PROPRIETARY

TO TIGERFLOW SYSTEMS, LLC.

("TIGERFLOW"). THIS DOCUMENT IS

FURNISHED WITH THE UNDERSTANDING

THAT THE DOCUMENT AND THE

INFORMATION IT CONTAINS WILL NOT BE

COPIED OR DISCLOSED TO OTHERS

EXCEPT WITH THE WRITTEN CONSENT OF

TIGERFLOW, WILL NOT BE USED EXCEPT

FOR THE BENEFIT OF TIGERFLOW AND

WILL BE RETURNED AND ALL FURTHER

USE DISCONTINUED UPON REQUEST FROM

TIGERFLOW.

1. DIMENSIONING PER ASME Y14.5-2009.

2. DO NOT SCALE DRAWING.

3. DO NOT USE FOR CONSTRUCTION

PURPOSES UNLESS CERTIFIED.

4. DIMENSIONS ARE IN INCHES

M. MARTINEZ 3/8/2023

j. YAMASHITA 3/8/2023

A05-01 / 3200026683

ASSY, THERMAL PURGE, DUPLEX

(A05-01)

1 /1

DESCRIPTION

PAGE

TIGERFLOW®

1/4" .X .1

.XX .05

(XX) INDICATES REFERENCE,

NON-TOLERANCED DIMENSIONS

FRACTIONAL

DECIMAL

VENT PLUG FROM PUMP (VMS SYSTEMS) OR

PLUG FROM DISCHARGE SPOOL (ES SYSTEMS)

1/4" FNPT PIPED TO

DRAIN BY OTHERS

SUCTION

MANIFOLD

ECONOHATRA

Rev: 5/24/17

1-877-379-8258 | www.ThermOmegaTech.com

ISO9001

CERTIFIED

ECONO/HAT-RA

PUMP THERMAL RELIEF VALVE

OPERATION

As the fluid temperature increases to within the operating range of the ECONO/HAT-RA, the thermal actuator modulates the valve open. If the fluid temperature is above the acceptable range, the valve will continue to modulate open allowing additional fluid discharge. As the outlet temperature falls slightly, the valve then modulates toward the closed position, reducing flow. This modulating action maintains a relatively constant fluid temperature even as operating conditions vary.

•• Protects pump and pump seals from over-temperature damage

•• Prevents potentially scalding water from being distributed to users

•• Totally self-operating, no power or signal required •• Completely mechanical thermal relief for booster pumps and cooling jackets.

•• Temperature response is unaffected by pressure variations •• Wrench flats for easy installation

•• Compact, low mass •• Corrosion resistant, long service life •• Ram-type plug for tight, reliable shutoff •• Narrow temperature band

The ECONO/HAT-RA valve is perfect for thermal relief of booster pumps; controlling cooling water outlet temperature; and controlling flow of cooling water, glycol or other cooling media in applications requiring economical removal of heat from equipment or a process. Since the ECONO/HAT-RA valves open on rising temperatures, they can be used in many other thermal relief valve applications.

BENEFITS

DESIGN FEATURES

APPLICATIONS

Because of continuous improvements, Therm-Omega-Tech, Inc. reserves the right to change the design and specifications without notice

ISO9001

CERTIFIED

Therm-Omega-Tech, Inc.

353 Ivyland Road 1-877-379-8258 Warminster, PA 18974 www.ThermOmegaTech.com

MADE IN

THE USA

ECONOHATRA

Rev: 5/24/17

ECONO/HAT-RA

PUMP THERMAL RELIEF VALVE

ITEM DESCRIPTION MATERIAL

1 VALVE BODY Brass or 300 Series SS

2 THERMAL ACTUATOR Brass or 300 Series SS

3 OPERATING SPRING 300 Series SS

4 RAM-TYPE PLUG 300 Series SS

5 SEAT FITTING Brass or 300 Series SS

6 SEAT SEAL PTFE

7 BODY SEAL BUNA (NSF-61 Certified)

8 CALIBRATION LOCKNUT 300 Series SS

9 SEAT RETAINER Brass or 300 Series SS

10 SEAT INSERT Brass or 300 Series SS

ORDERING

NOTES

SIZE

(NPT)

D L Weight

Maximum Operating Pressure

Maximum Temperaturein mm in mm Lb Kg

1/4” Brass

1.0 25 3.6 89 0.4 0.2 0.5

300 PSIG

(20.7 BAR) 250°F

(121°C)

1/4” SS 400 PSIG

(27.6 BAR)

Part Number Description

242 - 000000 - XXX 1/4” ECONO/HAT-RA M/F

242 - 010000 - XXX 1/4” ECONO/HAT-RA M/F SS

1. Full open temperatures “XXX” available: 040°F, 045°F, 050°F, 060°F, 070°F, 075°F, 085°F, 095°F, 100°F, 105°F, 110°F, 115°F, 120°F, 125°F, 130°F, 140°F, 150°F, 160°F, 170°F, 175°F, 180°F, 190°F, 200°F and 210°F.

a.	Note: Closing temperature is typically 10°F below opening temperature.
2.	A #20 mesh strainer is recommended.
3.	Warranty information disclosed at www.thermomegatech.com/terms-conditions/

PARTS & MATERIALS

DIMENSIONS & CAPACITIES

1 2 8 463 7 5

FLOW

9 10 chaz.ward Rectangle chaz.ward Rectangle chaz.ward Rectangle

MA (Hp)

Motor

FLA

(Amps)

(AWG)

(Amps)

1 4.6/4.2 40 12 20 1/2"

1.5 6.6/6 40 12 20 1/2"

2 7.5/6.8 40 10 30 1/2"

3 10.6/9.6 40 10 30 1/2"

5 16.7/15.2 80 6 60 3/4"

MA (Hp)

System FLA

(Amps) WA (AWG) MA (Hp)

System FLA

(Amps) WA (AWG)

2 Pumps 3 Pumps

1 33 10 1 46.8 8

1.5 33 10 1.5 46.8 8

2 47.5 8 2 67.6 4

3 56 6 3 80 4

5 80.75 4 5 115 2

VOLTS F11 F12

208 2 AMP 2 AMP

230 2 AMP 2 AMP

XXX XX X

THE INFORMATION, DATA AND DESIGN CONTAINED IN THIS

DRAWING ARE CONFIDENTIAL AND PROPRIETARY INFORMATION

TO TIGERFLOW SYSTEMS LLC DISCLOSURE OR USE WITHOUT THE

WRITTEN PERMISSION OF TIGERFLOW SYSTEMS LLC IS

PROHIBITED.

TIGERFLOW®

AutoCAD SHX Text

TITLE:

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4034 MINT WAY

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CONTROLS SCHEMATIC

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TITLE:

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PROJECT:

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DGN BY:

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REV:

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4034 MINT WAY

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DALLAS, TEXAS 75237

AutoCAD SHX Text 214-337-8780

AutoCAD SHX Text 800-783-6756

AutoCAD SHX Text www.tigerflow.com

AutoCAD SHX Text engineering@tigerflow.com

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DATE:

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DATE:

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CHK BY:

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JOB#:

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DATE:

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SHEET:

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MARK V - BOOSTER SYSTEM

AutoCAD SHX Text THIS DOCUMENT CONTAINS INFORMATION THAT IS CONFIDENTIAL AND PROPRIETARY TO TIGERFLOW SYSTEMS, LLC. ("TIGERFLOW"). THIS DOCUMENT IS FURNISHED WITH THE UNDERSTANDING THAT THE DOCUMENT AND THE INFORMATION IT CONTAINS WILL NOT BE COPIED OR DISCLOSED TO OTHERS EXCEPT WITH THE WRITTEN CONSENT OF TIGERFLOW, WILL NOT BE USED EXCEPT FOR THE BENEFIT OF TIGERFLOW AND WILL BE RETURNED AND ALL FURTHER USE DISCONTINUED UPON REQUEST FROM TIGERFLOW.

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6" HMI

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ETH TCP/IP

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RS-485 SER COM1

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PUR

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USB PGM PORT

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RJ45 ADAPTER

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CAT 5 CABLE

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TO PLC

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INSTRUMENTATION

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D IN 1

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COMMON

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COMMON

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A IN 1

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REL1 COM

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REL1 NO

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REL1 NC

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VFD 1 TERMINALS

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VFD 2 TERMINALS

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VFD 3 TERMINALS

AutoCAD SHX Text 0V

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PUR

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BLK

AutoCAD SHX Text 4-20 mA +

AutoCAD SHX Text 4-20 mA -

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DATA INDUSTRIAL FM-1

AutoCAD SHX Text Model 310

AutoCAD SHX Text D.I. Flow Meter

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ACOM

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PUR

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WHT

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BLK

AutoCAD SHX Text DISCHARGE PRESSURE PT-1 4-20 mA 0-250 PSI

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AutoCAD SHX Text SUCTION PRESSURE PT-2 4-20 mA 0-250 PSI

AutoCAD SHX Text FLOW METER FM-1 4-20 mA

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BRN

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BLU

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BRN

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BLU

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RED

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BLK

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SHD

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BLK

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SHLD

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SIGN -

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BLK

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SHLD

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SIGN -

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RED

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SIGN +

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RED

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SIGN +

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VFD 4 TERMINALS

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BRN

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BRN

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BLU

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BLU

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RED

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BLU

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AutoCAD SHX Text 0V

AutoCAD SHX Text 24V+

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CN7

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CN8

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PUR

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DO7

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DO6

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DO5

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DO3

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DO4

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PUR

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PUR

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PUR

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PUR

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PUR

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PUR

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PUMP 3 RUN RELAY

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PUMP 4 RUN RELAY

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COMMON 3/4

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COMMON 1

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PUMP 2 RUN RELAY

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PUMP 1 RUN RELAY

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24 VDC +

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24 VDC -

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ALARM HORN

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SPARE

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SPARE

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COMMON 5/6/7

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DI8

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CN4

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BLK

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BLK

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CN5

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DI3

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DI4

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DI5

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DI6

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GROUND

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5 VDC AI POWER

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24 VDC AI POWER

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AI SPARE

AutoCAD SHX Text DISCHARGE PRESSURE TRANSDUCER (4-20 Ma)

AutoCAD SHX Text SUCTION PRESSURE TRANSDUCER (4-20 Ma)

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PUMP 4 RUNNING FEEDBACK

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PUMP 3 RUNNING FEEDBACK

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SYSTEM DISABLE

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PHASE MONITOR

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LEVEL SWITCH

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AI1

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AI2

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AI3

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AI4

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AI5

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AI6

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AI7

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AI8

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GND

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BLK

AutoCAD SHX Text FLOW METER SIGNAL (4-20 Ma)

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PUR

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DI7

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FLOW SWITCH

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PUR

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PUR

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PUR

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PUR

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PUR

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PUR

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DI1

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CN3

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DI2

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PUMP 2 RUNNING FEEDBACK

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PUMP 1 RUNNING FEEDBACK

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PUR

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PUR

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AI SPARE

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AI SPARE

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AI SPARE

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AI SPARE

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CN2

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AO1

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AO2

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AO3

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AO4

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PUR

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PUR

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PUR

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PUR

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PUR

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PUR

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RJ45 ADAPTER

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M172P BOTTOM

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M172P TOP

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CN6

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GENERAL ALARM N.O.

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GENERAL ALARM N.C.

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COMMON 8

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CN9

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DO1

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DO2

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CN10

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VFD 1 SPEED REFERENCE

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VFD 2 SPEED REFERENCE

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VFD 4 SPEED REFERENCE

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VFD 3 SPEED REFERENCE

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CN19

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GND

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RS-485-1 (-)

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GROUND

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RS-485-1 (+)

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YEL

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YEL

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YEL

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PUR

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PUR

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PUR

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BLK

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BLK

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BLK

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BLK

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ACOM

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PUR

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PUR

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D IN 1

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COMMON

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COMMON

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A IN 1

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REL1 COM

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REL1 NO

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REL1 NC

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ACOM

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PUR

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WHT

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BLK

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ACOM

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PUR

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PUR

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D IN 1

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COMMON

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COMMON

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A IN 1

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REL1 COM

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REL1 NO

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REL1 NC

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ACOM

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PUR

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WHT

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BLK

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ACOM

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PUR

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PUR

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D IN 1

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COMMON

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COMMON

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A IN 1

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REL1 COM

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REL1 NO

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REL1 NC

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ACOM

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PUR

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WHT

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BLK

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ACOM

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PUR

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PUR

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CN1

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GND

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RS-485-2 (-)

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GROUND

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RS-485-2 (+)

AutoCAD SHX Text D+

AutoCAD SHX Text D-

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BLK

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WHT

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TO HMI

AutoCAD SHX Text 12/10/2018

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DVP

AutoCAD SHX Text 1.0

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AutoCAD SHX Text 12/10/2018

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TF-ESC-007

AutoCAD SHX Text 03/26/2019

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YEL

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YEL

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YEL

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PUR

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CN20

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ETHERNET CONTROL

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BACNET IP

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PUR

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COMMON 2

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MODBUS IP

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ACOM

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WHT

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ACOM

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GND

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GROUND

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COM

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DIG. OUTPUTS COMMON

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COM

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DIG. OUTPUTS COMMON

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AutoCAD SHX Text L1

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PUR

CONTROL POWER LIGHT

WIRE # SIZE TYPE COLOR TERM.

REQ.

TERM.

TYPE

101 14 AWG THHN RED - SCREW

102 14 AWG THHN RED 3 SCREW

103 14 AWG THHN BLK - SCREW

104 14 AWG THHN BLK - SCREW

130 16 AWG THHN YEL 1 SCREW

131 16 AWG THHN YEL 1 SCREW

132 16 AWG THHN YEL 1 SCREW

133 16 AWG THHN YEL 1 SCREW

200 14 AWG THHN WHT 3 SCREW

203 18 AWG THHN BLK 1 SCREW

204 18 AWG THHN BLK 1 SCREW

207 18 AWG THHN BLK 1 SCREW

WIRE # SIZE TYPE COLOR TERM.

REQ.

TERM.

TYPE

209 18 AWG THHN BLK 1 SCREW

210 18 AWG THHN RED 1 SCREW

251 18 AWG THHN BLK 1 SCREW

252 18 AWG THHN BLK 1 SCREW

253 18 AWG THHN BLK 1 SCREW

254 18 AWG THHN BLK 1 SCREW

ACOM 18 AWG THHN WHT 2 SCREW

290(A) D+ 18 AWG TWS PAIR BLK 1 SCREW

290(B) D- 18 AWG TWS PAIR WHT 1 SCREW

400 18 AWG THHN PUR/WHT 4 SCREW

401 18 AWG THHN PUR - SCREW

402 18 AWG THHN PUR 6 SCREW

WIRE # SIZE TYPE COLOR TERM.

REQ.

TERM.

TYPE

409 18 AWG THHN PUR - SCREW

411 18 AWG THHN PUR - SCREW

412 18 AWG THHN PUR 3 SCREW

413 18 AWG THHN PUR - SCREW

415 18 AWG THHN PUR - SCREW

420 18 AWG THHN PUR - SCREW

421 18 AWG THHN PUR - SCREW

422 18 AWG THHN PUR - SCREW

423 18 AWG THHN PUR - SCREW

424 18 AWG THHN PUR - SCREW

425 18 AWG THHN PUR 1 SCREW

426 18 AWG THHN PUR 1 SCREW

TIGERFLOW®

WIRE # SIZE TYPE COLOR TERM.

REQ. TERM. TYPE

427 18 AWG THHN PUR 1 SCREW

428 18 AWG THHN PUR 1 SCREW

920 18 AWG THHN YEL 1 SCREW

921 18 AWG THHN YEL 1 SCREW

922 18 AWG THHN YEL 1 SCREW

GND 18 AWG THHN GRN 6 SCREW

AutoCAD SHX Text

TITLE:

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4034 MINT WAY

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CONTROLS SCHEMATIC

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TITLE:

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PROJECT:

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DGN BY:

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REV:

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4034 MINT WAY

AutoCAD SHX Text

DALLAS, TEXAS 75237

AutoCAD SHX Text 214-337-8780

AutoCAD SHX Text 800-783-6756

AutoCAD SHX Text www.tigerflow.com

AutoCAD SHX Text engineering@tigerflow.com

AutoCAD SHX Text

DATE:

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DATE:

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CHK BY:

AutoCAD SHX Text

JOB#:

AutoCAD SHX Text

DATE:

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SHEET:

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MARK V - BOOSTER SYSTEM

AutoCAD SHX Text

GND

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GROUND

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GND

AutoCAD SHX Text R

AutoCAD SHX Text A2

AutoCAD SHX Text A1

AutoCAD SHX Text H1

AutoCAD SHX Text L

AutoCAD SHX Text H1

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AutoCAD SHX Text X2

AutoCAD SHX Text X1

AutoCAD SHX Text M

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AutoCAD SHX Text F

AutoCAD SHX Text H4

AutoCAD SHX Text H2

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RESISTOR

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CAPACITOR

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FLOW SWITCH

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FLOAT SWITCH

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INDICATING LIGHT

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RELAY

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AUDIBLE HORN

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FUSE

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CIRCUIT BREAKER

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MOTOR

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TRANSFORMER

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CONDUIT

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DISCONNECT SWITCH

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COOLING FAN

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CONNECTION POINT

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PLC TERMINAL

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PANEL TERMINAL

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VFD TERMINAL

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TERMINAL BLOCK 1

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TWISTED PAIR

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SHIELDED CABLE

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CONTROP PANEL

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WIRE

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LEGEND

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FIELD WIRE

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24+ VDC

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24+ VDC

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24+ VDC

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24+ VDC

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0 VDC

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0 VDC

AutoCAD SHX Text DISCHARGE PT A IN (4-20 mA)

AutoCAD SHX Text SUCTION PT A IN (4-20 mA)

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SYSTEM DISABLE D IN

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PHASE MONITOR D IN

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FLOW SWITCH D IN

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LEVEL SWITCH D IN

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24+ ANALOG INPUT VDC

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GND

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GROUND

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GND

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GND

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GROUND

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GND

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24+ VDC

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0 VDC

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GND

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120 VAC

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NEUTRAL

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GROUND

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BMS MODBUS/BACNET COMM. D+

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BMS MODBUS/BACNET COMM. D-

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GND

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120 VAC

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120 VAC

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GENERAL ALARM CONTACT (N.C.)

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GENERAL ALARM CONTACT (N.0.)

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GENERAL ALARM COMMON CONTACT

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NEUTRAL

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NEUTRAL

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24+ ANALOG INPUT VDC

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D.I. F.M. PULSE SIGNAL -

AutoCAD SHX Text FLOW METER A IN (4-20 mA)

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D.I. F.M. PULSE SIGNAL +

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CUSTOMER TERMNIALS

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VFD 1 SPEED REFERECE

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VFD 2 SPEED REFERENCE

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VFD 3 SPEED REFERENCE

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VFD 4 SPEED REFERENCE

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ACOM

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ACOM

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ACOM

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24+ ANALOG INPUT VDC

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GND

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GROUND

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GND

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24+ VDC

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AutoCAD SHX Text 12/10/2018

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DVP

AutoCAD SHX Text 1.0

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AutoCAD SHX Text 12/10/2018

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TF-ESC-007

AutoCAD SHX Text 03/26/2019

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GND

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GROUND

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GND

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ACOM

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ACOM

TIGERFLOW MARK V

Control Panel Manual

With Schneider M172P PLC & Magelis HMI

Built-in BACnet IP, Modbus TCP/IP and BACnet MS/TP or Modbus RTU

Communication

1 | 3 6

Contents

INTRODUCTION

ELECTRICAL

The PLC (Schneider M172P)

Power Supply

Digital Inputs

Digital Outputs

Analog Inputs

Analog Outputs

PLC/HMI Communication

BACnet IP

BACnet MS/TP or Modbus RTU

Programming Port

The HMI (Schneider Magelis HMISTU855)

Power Supply

PLC/HMI Communication

Modbus TCP

Programming Port

The Electrical Interface for the Standard MARK V

Overview

Pump Control Features

Manual Operation

Automatic Operation

Alarms

Tank Charge Mode

SYSTEM SETUP

Control Setup

Quick Setup

Alarm Setup

Pressure Related Alarms

2 | 3 6

Other Alarms

Pump Alternation

Bladder Tank Setup

SYSTEM STARTUP

Pump Speed Control

HMI OPERATING SCREEN

The MARK V User Interface Touchscreen (HMI)

The MARK V Local User Interface (LCD)

COMMUNICATION

BACnet /IP or MS/TP

Modbus TCP/IP

Modbus RTU

3 | 3 6

INTRODUCTION

The E-Series - Mark V is a variable speed booster system with a PLC based controller. This system is capable of controlling up to a four pump package system. The controller employs a user-friendly color touchscreen HMI (Human Machine Interface) to monitor the system conditions, and adjust the system settings.

This system monitors the system discharge pressure via a 4-20 mA signal pressure transducer. This provides a precise pressure control and user flexibility. In addition to this sensor, a suction pressure transducer and/or a flow meter can be added to extend the control and flexibility of the system.

The main objective of this pumping package is to maintain a constant pressure by adjusting the speed and the number of pumps to run according to the building’s demand.

The system is capable of staging pumps on and off based on pressure and/or flow, while alternating pumps to keep the run times balanced between them.

Keeping the energy savings in mind, the pumps will only run when are needed, and while the pressure will be maintained the energy used is kept to a minimum.

The MARK V M172P Control Panel uses the Schneider M172P PLC as the controller and the Magelis

HMIS5T HMI as the Human-Machine Interface. This system can communicate with a SCADA computer via BACnet IP, Modbus TCP/IP and BACnet MS/TP or Modbus RTU simultaneously.

4 | 3 6

ELECTRICAL

The PLC (Schneider M172P)

Power Supply

• 24 VDC at CN10 “+” and “-“

Digital Inputs

• 8 digital inputs (24 VDC)

• CN3 – DI1 and DI2

• CN4 – DI3 ~ DI8

Digital Outputs

• 8 dry contacts

• CN9 – isolated N.O. contacts DO1 and DO2

• CN8 – non-isolated N.O.

contacts DO3 and DO4

• CN7 – non- isolated N.O.

contacts DO5, DO6 and DO7

• CN6 – SPDT contacts DO8+ and

DO8-

Analog Inputs

• CN5 – 8 analog inputs configured as 4~20 mA signals.

Analog Outputs

• CN2 – 4 analog outputs configured as 0~10 VDC signals.

PLC/HMI Communication

• CN19 – RS485-1 (Modbus RTU) connects to the HMI COM port (RJ45)

HMI

COM Port

PLC

RS485-1

Comment

Pin 4 + D+

Pin 5 - D-

Pin 8 GND COM

5 | 3 6

BACnet IP

• Ethernet port located on the upper left top of the M172P controller

BACnet MS/TP or Modbus RTU

• CN19 – RS485-1 can be used as

BACnet MS/TP or Modbus RTU (field selectable via the HMI)

6 | 3 6

The HMI (Schneider Magelis HMISTU855)

Power Supply

• 24 VDC (See item #3 of the HMI graphic above)

PLC/HMI Communication

• The HMI COM port (RJ45) connects to the M172P CN19 – RS485-1 (Modbus RTU). (See item #4 of the HMI graphic above)

Modbus TCP

• Ethernet port. (See item #7 of the HMI graphic above)

Programming Port

• USB mini-B port. (See item #6 of the HMI graphic above)

7 | 3 6

The Electrical Interface for the Standard MARK V

USB

mini-B

CN19

Title:

Project:

Dgn by:

Rev:

Date: Date:

Date:

Chk by:

PN: Sheet of

4034 Mint Way Dallas, Texas 75237

214-337-8780 800-783-6756 www.tigerflow.com engineering@tigerflow.com

PLC and HMI Comms

2 5

The information, data and design contained in this drawing are confidential and proprietary information to TIGERFLOW Systems, Inc. Disclosure or use without the written permission of TIGERFLOW Systems, Inc is prohibited.

NOTE: All wire and conduit sizes shown are minimum required. Larger sizes may be substituted. Use 90 degree C wire for motor wire runs. Include tag reading “MOTOR WIRE TO BE NO LESS THAN 90 C RATED.” Control interface wiring includes tag reading “TORQUE SCREWS TO 6-14 IN-LBS, USE COPPER WIRE ONLY.”

A B C D E F G H I J

M172P

CN10

GND

CN1

GND

RJ45 Adapter

8Magelis HMI COM port (RJ45)

24 VDC

Power Supply

RS485-1

RS485-2

BACnet or Modbus

MS/TP

Cable

RS485

D+

D-

SCADA

RS485 Port

Ethernet

BACnet IP

SCADA

Ethernet Port

ProgramPC or Laptop

402 400

POWER SUPPLY

24 VDC

102 200

CB1 3 Amp CB2 5 Amp

Wht

PUR

W/P

PUR

W/P

Yel

Standard Schneider Mark V CTO

Parsa Tahamzadeh 11/26/2018

8 | 3 6

Level Switch

Flow Switch

P2 Running

P1 Running

CN4

Title:

Project:

Dgn by:

Rev:

Date: Date:

Date:

Chk by:

PN: Sheet of

4034 Mint Way Dallas, Texas 75237

214-337-8780 800-783-6756 www.tigerflow.com engineering@tigerflow.com

Schneider Digital I/O

3 5

A B C D E F G H I J

M172P

CN3

DI1

DI2

DI5

DI6

DI7

Digital Inputs

COM

DI3

DI4

Digital Inputs

COM

DI8

402 400

System Disable (Optional)

System Disable

Flow Switch (Optional)

Level Switch (Optional)

PUR

Pump 1 Running

Pump 2 Running

PUR

P/W

PUR

P/W

Horn

Run Pump 2

Run Pump 1

M172P

CN9

DO2

DO1

C1 Digital

Outputs

R1 A1A2

CN8

C34

DO3

DO4

Digital Outputs

402 400

CN7

DO7

DO5

DO6

Digital Outputs

C567

Horn

CN6

DO8+

DO8-

Digital Outputs

Pur

P/W

Pur

Wht

Pur

VFD-1

RUN SC

VFD-2

RUN SC

S1 R2

Blk231

Wht

Blk233

Wht

Run Pump 3 R3

Run Pump 4 R4

R1 11 14

11 14

System Alarm

N.O.

N.C.

CommonSC S1

Blk235

Wht

Blk237

Wht

R3 11 14

11 14

VFD-3

RUN

VFD-4

RUN

PUR

P3 Running

01 02

P4 Running 01 02

Pump 3 Running

Pump 4 Running

A1A2

A2 A1

9 | 3 6

Suction

System

Title:

Project:

Dgn by:

Rev:

Date: Date:

Date:

Chk by:

PN: Sheet of

4034 Mint Way Dallas, Texas 75237

214-337-8780 800-783-6756 www.tigerflow.com engineering@tigerflow.com

Schneider Analog I/O

4 5

A B C D E F G H I J

M172P

CN5

AI1

AI2

Analog Inputs

M172P

CN2

GND

AO1

AO2

Analog Outputs

AI3

AI4

AI5

AI6

AI7

AI8

GND

5Vdc

24Vdc

Flow

4~20mA Transducer

Pwr Sig

4~20mA Signals

0~10 Vdc Signals

AO3

AO4

VFD-1

Ref AC

A1 0~10 Vdc

VFD-2

Ref AC

0~10 Vdc Blk

Blk

Pur

GND

0~10 Vdc

Blk 253253

0~10 Vdc

VFD-3

Ref

VFD-4

Ref

254 Blk

10 | 3 6

SEQUENCE OF OPERATION

Overview The system is capable of controlling up to four variable speed pumps, controlling the run commands and speed of each pump. The controller consists of an Eaton PLC and a color touchscreen HMI. All System settings can be adjusted via the HMI and includes the following:

• HOA switches for all pumps

• Pump run times

• Pump run status and speed

• Flow (optional)

• Discharge pressure

• Suction pressure (Optional)

• Alarms and status

• Events history

Pump Control Features Each pump has an HOA switch on the main display of the touch screen HMI. Touching an HOA switch toggles the switch between Hand-Off-Auto-Off positions.

In the HAND position the pump runs a fixed user defined speed, the pump is shutdown in OFF position and in the AUTO position the pump is available for automatic operation, in case the pump does not have an active failure alarm.

Auto pump speed is control based on the pressure error (difference between setpoint and current pressure).

Manual Operation To set a pump in the HAND position, touch a pump HOA switch on the left side to select the mode. The pump will start after a 2 second delay. This delay prevents a pump from attempting to start while the

HOA switch passes through the Hand position to reach other modes. The pump will run at the preset manual speed setting located in the lower right corner of the main operating screen. To change the speed, select the Manual Speed value, enter the desired % speed and touch ENTER. Pumps running in

Hand will accelerate or decelerate to the new speed setting.

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Only the Low Suction Alarm shuts down a pump running in Hand mode. If the pump does not start after the delay, touch Menu and then System Status. If the Low Suction alarm is active, touch Alarm Reset button to deactivate the alarm.

CAUTION: Running pumps in hand position overrides all system safeties and alarm shutdown features with except of low suction.

NOTE: % speed is a percentage of 60 Hz. A pump running at 30 Hz is running at 50% speed. This percentage also relates the 0-10 V DC speed signal being transmitted to a drive.75% speed equates to a 7.5 V DC speed reference signal to the drive. 100% speed equates to a 10.0 V DC speed reference signal to the drive.

Automatic Operation

WARNING: Do not run pumps in automatic prior to proper system setup. Failure to do so could over pressurize building piping.

The automatic operation begins when one or all pumps HOA switches are in the AUTO position. The user defines the pressure that is needed to maintain, as well as the setpoints at which the pumps will stage on and off. When the pumps are in the auto position, they will be commanded to start after an on-time delay (field adjustable) and increase the speed until the minimum required pressure is achieved. The lead pump will always start the operation.

When starting automatically, the lead pump will ramp immediately to the Lead Pump Starting Speed setting. After starting speed is reached, the speed will automatically increase and decrease as necessary to satisfy the system pressure demand. However, the pump speed will NEVER run slower than the minimum pump speed setting.

CAUTION: Pump speed will NEVER be lower than the minimum auto speed setting. This setting is intended to be the speed required to produce the desired boost under no-flow conditions. Failure to take into account the maximum suction pressure conditions while adjusting this setting will result in high pressure alarms. When in doubt set minimum speed 15-20% below the expected no flow speed.

Speed control is equipped with a slowdown routine that slowly ramps the pump to a minimum speed

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Additional pumps are started based on the pressure error or flow. If one pump is running at full speed and the pressure is still below lag start setpoint (adjustable), the lag pump will be commanded to start.

The on and off time delays, and the setpoints for starting and stopping each lag pumps can be adjusted to meet the demand.

Lag pumps can also start on flow to protect pumps from running at the end of the pump curve. The Lag pumps start on flow setpoints are user defined via the HMI. When the flow reaches the Lag start setpoint for the on-time delay, the pump will start and ramp up to the Lead pump speed.

A special condition where the load is stable at a point that causes the motor to exceed the motor FLA, the controller will add a lag pump after a time delay to protect the motor.

Pump operation is monitored via a VFD run contact on each drive. When commanded to run, a drive is given 30 seconds to close the run contact, in case this fails to happen the VFD / pump is considered to be failed and the next Auto available pump will start. All time delays are field adjustable.

Pump alternation is provided between auto available pumps. Alternation options include auto, manual and timed alternation. The auto alternation will occur each time all pumps are off (pressure above the setpoint), the manual alternation is operator initiated and the timed alternation allows pumps to be alternated either daily, weekly or monthly on a specified day and time.

The alternation rotates the lead pump from one to the other, being this one the one that will start operation first and stop last.

Pump Stop:

Lag pump stops after the lag stop pressure is achieved, the flow rate is lower than the flow start setting for the off-delay time period and the pump auto speed is no longer at 100%. If Allow Lead Pump Stop is selected, lead pump will stop when stop pressure is satisfied AND the pump has ran at the Minimum

Auto Speed setting, for the off-time delay.

Recommendation: Many customers are accustomed to setting long lead pump off-time delays. This is not recommended for the E-Series Mark V. When the minimum auto speed setting is set properly the lead pump will only shutdown during low / no flow conditions. A short lead pump off-time delay setting of 10-30 seconds is recommended to take full advantage of the energy savings and increase pump seal life. A longer off-delay may be useful in a system with a hydro-pneumatic tank to charge.

under no flow conditions. Therefore, even a 0% minimum speed setting is permissible and will allow lead pump shutdown.

13 | 3 6

To better facilitate lead pump shutdown with minimum user setup time, the Mark V is equipped with an auto slow down routine. If only the lead pump is running, pump stop pressure is satisfied, and no automatic speed changes have been made for a time period equal to the lead pump OFF-delay setting, then pump speed is reduced 1% each response time cycle until either the minimum pump speed is achieved or an automatic speed change is made. When minimum pump speed is reached and maintained with the system pressure satisfied for the lead off-delay time, the lead pump stops.

If Never Stop Lead Pump [found on the Speed Control & System Settings menu screen] is selected, the lead pump only stops when pumps alternate.

Alarms The E-Series Mark V controller includes monitoring and alarming when the pressure goes outside the ideal operation conditions, these alarms are the following:

• Low Suction Pressure

• Low System (Discharge pressure)

• High System (Discharge pressure) Each alarm has independent settings and time delays, as well as the manual or automatic reset option setting.

Tank Charge Mode In case that pressure tanks are used, the tanks are shipped pre-charged to 100 psig pressure. Before water is applied to the tank, the pressure should be adjusted to 5 psi below desired system pressure. Set the lead pump stop pressure to be the desired tank charge pressure. This pressure is typically 5 psi above the required building pressure. Set lag pump stop pressure to the required building pressure. A typical setup for a 75 psi system would be as follows:

Start Pressure

(psi)

Stop Pressure

(psi)

ON-Delay

(sec)

OFF-Delay

(sec)

Lead Pump 70 80 1 120

Lag Pump 65 75 10 300

Lag2 Pump 60 75 10 120

By setting the parameters in this manner, it’s ensured that the system will be in a low or no flow state, prior to shut down, and prevents pump short cycling. When the pumps shutdown the tank will supply low/leak flow demand, until the pressure drops below the start pump setting.

14 | 3 6

SYSTEM SETUP

Control Setup

IMPORTANT: Before powering up control panel verify incoming power meets system design requirements. These requirements can be found inside the control panel door in the lower left corner. Starting system with other than the design power could result in damage to controls and motors. This damage VOIDS the TIGERFLOW warranty.

Once proper power feed has been verified, turn ON control power and drive disconnects. After the

HMI has powered up, the screen will show the menu screen.

Quick Setup

For all the systems built and tested at TIGERFLOW, it is fairly simple to set up the pumps for running in the automatic mode:

Quick Setup

From the MAIN screen:

• Put all the pump H-O-A’s to the OFF positions

• Touch the MENU button

From the MENU screen:

Touch the LOG ON button

15 | 3 6

• Enter the correct user name and password to log in:

User Name: L5

Password: 4034

• Return to the MENU screen

• Enter the desired values for all the parameters to control the Lead and Lag pumps, OR

• Touch the “START AUTO SETUP” to allow the controller to calculate the values based on the desired system discharge pressure

• Touch the “SYSTEM SETPOINT” button and enter the desired value

• If a flow meter is available, enter the “PUMP GPM”

• Touch the “AUTO SETUP” button to allow the controller to calculate all pump start/stop values

• Touch the “SAVE” button to save the data

• Touch the “BACK” button to return to the previous screen

Notes: Do not change any parameter here.

This is the start of the file's text. The full file is on GovTribe.

File details come from the government source that posted it. Updated Jun 19, 2026.