36C25622R0094 232500 HVAC WATER TREATMENT .docx
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- Z2DA--Project #502-19-107 - Replace AHU-104 - Construction - 36C25622R0094 Federal contract opportunity
- Solicitation number
- 502-19-107
About this file
This document is a technical specification for HVAC water treatment services required for a project to replace an air handling unit at the Department of Veterans Affairs Health Care System in Alexandria, Louisiana. The specification requires cleaning and treatment of circulating HVAC water systems, including provision of cleaning compounds, chemical treatment for closed loop heat transfer systems, and materials for a glycol-water heat transfer system. It provides detailed requirements for the qualifications and responsibilities of the water treatment contractor, submittals, testing protocols, installation procedures, and training of VA personnel. The related federal contract opportunity is a solicitation for project #502-19-107 to replace AHU-104 and conduct the required HVAC water treatment work.
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REPLACE AHU #104 AND DUCTWORK BLDG. 7
DEPARTMENT OF VETERANS AFFAIRS HEALTH CARE SYSTEM-ALEXANDRIA, LA
PROJECT NO.: 502-19-107
SECTION 23 25 00
HVAC WATER TREATMENT
PART 1 GENERAL
1.1 DESCRIPTION
| A. | This section specifies cleaning and treatment of circulating HVAC water systems, including the following. |
| 1. | Cleaning compounds. |
| 2. | Chemical treatment for closed loop heat transfer systems. |
| 3. | Glycolwater heat transfer systems. |
1.2 RELATED WORK
| A. | Section 01 00 00, GENERAL REQUIREMENTS. |
| B. | Section 01 33 23, SHOP DRAWINGS, PRODUCT DATA, and SAMPLES. |
| C. | Section 23 05 11, COMMON WORK RESULTS FOR HVAC. |
| D. | Section 23 09 23, DIRECT-DIGITAL CONTROL SYSTEM FOR HVAC. |
| E. | Section 23 21 13, HYDRONIC PIPING. |
1.3 QUALITY ASSURANCE
| A. | Refer to paragraph, QUALITY ASSURANCE in Section 23 05 11, COMMON WORK RESULTS FOR HVAC. |
| B. | Technical Services: Provide the services of an experienced water treatment chemical engineer or technical representative to direct flushing, cleaning, pre-treatment, training, debugging, and acceptance testing operations; direct and perform chemical limit control during construction period and monitor systems for a period of 12 months after acceptance, including not less than 6 service calls and written status reports. Emergency calls are not included. Minimum service during construction/start-up shall be 6 hours. |
| C. | Field Quality Control and Certified Laboratory Reports: During the one-year guarantee period, the water treatment laboratory shall provide not less than 12 reports based on onsite periodic visits, as stated in paragraph 1.3.B, sample taking and testing, and review with VA personnel, of water treatment control for the previous period. In addition to field tests, the water treatment laboratory shall provide certified laboratory test reports. These monitoring reports shall assess chemical treatment accuracy, scale formation, fouling and corrosion control, and shall contain instructions for the correction of any outofcontrol condition. |
| D. | Log Forms: Provide one year supply of preprinted water treatment test log forms. |
| E. | Chemicals: Chemicals shall be non-toxic approved by local authorities and meeting applicable EPA requirements. |
1.4 SUBMITTALS
| A. | Submit in accordance with Section 01 33 23, SHOP DRAWINGS, PRODUCT DATA, and SAMPLES. |
| B. | Manufacturer's Literature and Data including: |
| 1. | Cleaning compounds and recommended procedures for their use. |
| 2. | Chemical treatment for closed systems, including installation and operating instructions. |
| 3. | Glycolwater system materials, equipment, and installation. |
| C. | Water analysis verification. |
| D. | Materials Safety Data Sheet for all proposed chemical compounds, based on U.S. Department of Labor Form No. L5B0054. |
| E. | Maintenance and operating instructions in accordance with Section 01 00 00, GENERAL REQUIREMENTS. |
1.5 APPLICABLE PUBLICATIONS
| A. | The publication listed below form a part of this specification to the extent referenced. The publications are referenced in the text by the basic designation only. |
| B. | National Fire Protection Association (NFPA): |
| 70-2017 | National Electric Code (NEC) |
| C. | American Society for Testing and Materials (ASTM): |
| F441/F441M-02-2018 | Standard Specification for Chlorinated Poly (Vinyl Chloride) (CPVC) Plastic Pipe, Schedules 40 and 80 |
PART 2 PRODUCTS
2.1 CLEANING COMPOUNDS
| A. | Alkaline phosphate or non-phosphate detergent/surfactant/specific to remove organic soil, hydrocarbons, flux, pipe mill varnish, pipe compounds, iron oxide, and like deleterious substances, with or without inhibitor, suitable for system wetted metals without deleterious effects. |
| B. | All chemicals to be acceptable for discharge to sanitary sewer. |
| C. | Refer to Section 23 21 13, HYDRONIC PIPING and Section 23 22 13, STEAM and CONDENSATE HEATING PIPING, PART 3, for flushing and cleaning procedures. |
2.2 CHEMICAL TREATMENT FOR CLOSED LOOP SYSTEMS
| A. | Inhibitor: Provide sodium nitrite/borate, molybdate-based inhibitors or other approved compound suitable for makeup quality and makeup rate and which will cause or enhance bacteria/corrosion problems or mechanical seal failure due to excessive total dissolved solids. Shot feed manually. Maintain inhibitor residual as determined by water treatment laboratory, taking into consideration residual and temperature effect on pump mechanical seals. |
| B. | pH Control: Inhibitor formulation shall include adequate buffer to maintain pH range of 8.0 to 10.5. |
| C. | Performance: Protect various wetted, coupled, materials of construction including ferrous, and red and yellow metals. Maintain system essentially free of scale, corrosion, and fouling. Corrosion rate of following metals shall not exceed specified mills per year penetration; ferrous, 0-2; brass, 0-1; copper, 0-1. Inhibitor shall be stable at equipment skin surface temperatures and bulk water temperatures of not less than 121 degrees C (250 degrees F) and 52 degrees C (125 degrees Fahrenheit) respectively. Heat exchanger fouling and capacity reduction shall not exceed that allowed by fouling factor 0.0005. |
| D. | Pot Feeder: Bypass type, complete with necessary shut off valves, drain and air release valves, and system connections, for introducing chemicals into system, cast iron or steel tank with funnel or large opening on top for easy chemical addition. Feeders shall be 18.9 L (five gallon) minimum capacity at 860 kPa (125 psig) minimum working pressure. |
2.3 GLYCOLWATER SYSTEM
| A. | Propylene glycol shall be inhibited with 1.75 percent dipotassium phosphate. Do not use automotive antifreeze because the inhibitors used are not needed and can cause sludge precipitate that interferes with heat transfer. |
| B. | Provide required amount of glycol to obtain the percent by volume as scheduled. |
| C. | Pot Feeder Makeup Unit: Bypass type for chemical treatment, schedule 3.5 mm (10 gauge) heads, 20 mm (3/4inch) system connections and large neck opening for chemical addition. Feeders shall be 19 Liters (5 gallon) minimum size. |
2.4 EQUIPMENT AND MATERIALS IDENTIFICATION
Refer to Section 23 05 11, COMMON WORK RESULTS FOR HVAC.
PART 3 EXECUTION
3.1 INSTALLATION
| A. | Delivery and Storage: Deliver all chemicals in manufacturer's sealed shipping containers. Store in designated space and protect from deleterious exposure and hazardous spills. |
| B. | Install equipment furnished by the chemical treatment supplier and charge systems according to the manufacturer's instructions and as directed by the Technical Representative. |
| C. | Refer to Section 23 21 13 HYDRONIC PIPING for chemical treatment piping, installed as follows: |
| 1. | Provide a by-pass line around water meters and bleed off piping assembly. Provide ball valves to allow for bypassing, isolation, and servicing of components. |
| 2. | Bleed off water piping with bleed off piping assembly shall be piped from pressure side of circulating water piping to a convenient drain. Bleed off connection to main circulating water piping shall be upstream of chemical injection nozzles. |
3. Provide piping for the flow assembly piping to the main control panel and accessories.
| a. | The inlet piping shall connect to the discharge side of the circulating water pump. |
| b. | The outlet piping shall connect to the water piping serving the cooling tower downstream of the heat source. |
| c. | Provide inlet Y-strainer and ball valves to isolate and service main control panel and accessories. |
| 4. | Install injection nozzles with corporation stops in the water piping serving the cooling tower downstream of the heat source. |
| 5. | Provide piping for corrosion monitor rack per manufacturer’s installation instructions. Provide ball valves to isolate and service rack. |
| 6. | Provide piping for erosion chemical feeder per manufacturer’s installation instructions. Provide ball valves to isolate and service feeder. |
| 7. | Provide installation supervision, start-up, and operating instruction by manufacturer's technical representative. |
| D. | Before adding cleaning chemical to the closed system, all air handling coils, and fan coil units should be isolated by closing the inlet and outlet valves and opening the bypass valves. This is done to prevent dirt and solids from lodging the coils. |
| E. | Do not valve in or operate system pumps until after system has been cleaned. |
| F. | After chemical cleaning is satisfactorily completed, open the inlet and outlet valves to each coil and close the by-pass valves. Also, clean all strainers. |
| G. | Perform tests and report results in accordance with Section 01 00 00, GENERAL REQUIREMENTS. |
| H. | After cleaning is complete, and water PH is acceptable to manufacturer of water treatment chemical, add manufacturer-recommended amount of chemicals to systems. |
| I. | Instruct VA personnel in system maintenance and operation in accordance with Section 01 00 00, GENERAL REQUIREMENTS. |
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23 25 00 - 1
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