261116 - Secondary Unit Substation.pdf

Upgrade Chiller Plant @JLM: Project 1 JLM Memorial Veterans Hospital

598-19-101 01-01-18

Construction Documents 2020.12.30

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SECTION 26 11 16

SECONDARY UNIT SUBSTATIONS

PART 1 - GENERAL

1.1 DESCRIPTION

A. This section specifies the furnishing, installation, connection, and testing of the secondary unit substations, referred to as substation(s) in this section.

1.2 RELATED WORK

A. Section 26 05 11, REQUIREMENTS FOR ELECTRICAL INSTALLATIONS:

Requirements that apply to all sections of Division 26.

B. Section 26 05 13, MEDIUM-VOLTAGE CABLES: Medium-voltage cables.

C. Section 26 05 19, LOW-VOLTAGE ELECTRICAL POWER CONDUCTORS AND CABLES:

Low-voltage conductors.

D. Section 26 05 26, GROUNDING AND BONDING FOR ELECTRICAL SYSTEMS:

Requirements for personnel safety and to provide a low impedance path for possible ground fault currents.

E. Section 26 05 33, RACEWAY AND BOXES FOR ELECTRICAL SYSTEMS: Conduits.

F. Section 26 05 73, OVERCURRENT PROTECTIVE DEVICE COORDINATION STUDY:

Short circuit, coordination and arc-flash study, and requirements for a coordinated electrical system.

G. Section 26 13 16, MEDIUM-VOLTAGE FUSIBLE INTERRUPTER SWITCHES: Medium-voltage fusible interrupter switches for use in secondary unit substations.

H. Section 26 23 00, LOW-VOLTAGE SWITCHGEAR: Switchgear for use in secondary unit substations.

I. Section 26 24 13, DISTRIBUTION SWITCHBOARDS: Distribution switchboards for use in secondary unit substations.

1.3 QUALITY ASSURANCE

A. Quality Assurance shall be in accordance with Paragraph, QUALIFICATIONS

(PRODUCTS AND SERVICES) in Section 26 05 11, REQUIREMENTS FOR

ELECTRICAL INSTALLATIONS.

1.4 FACTORY TESTS

A. Factory Tests shall be required.

B. Factory Tests shall be in accordance with Paragraph, MANUFACTURED

PRODUCTS in Section 26 05 11, REQUIREMENTS FOR ELECTRICAL

INSTALLATIONS, and the following requirement:

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1. Substation components shall be thoroughly tested at the factory to assure that there are no electrical or mechanical defects. Tests shall be conducted per UL and ANSI Standards. Factory tests shall be certified. The following tests shall be performed:

a. Medium-Voltage Section: Refer to Section 26 13 16, MEDIUM-VOLTAGE

FUSIBLE INTERRUPTER SWITCHES.

b. Transformer Section:

1) Perform insulation-resistance tests winding-to-winding and each winding-to-ground.

2) Perform turns-ratio tests at all tap positions.

c. Low-Voltage Section: Refer Section 26 24 13, DISTRIBUTION

SWITCHBOARDS.

1.5 SUBMITTALS

A. Submit in accordance with Paragraph, SUBMITTALS in Section 26 05 11, REQUIREMENTS FOR ELECTRICAL INSTALLATIONS, and the following requirements:

1. Shop Drawings:

a. Submit sufficient information to demonstrate compliance with drawings and specifications.

b. Prior to fabrication of substations, submit the following data for approval:

1) Complete electrical ratings, including primary and secondary voltage, decibel rating, temperature rise, nominal impedance, voltage regulation, and no load and full load losses.

2) Nameplate data.

3) Elementary and interconnection wiring diagrams.

4) Technical data for each component.

5) Dimensioned exterior views of the substations.

6) Dimensioned section views of the substations.

7) Floor plan of the substations.

8) Foundation plan for the substations.

9) Provisions and required locations for external conduit and wiring entrances.

10) Approximate design weights.

2. Manuals:

a. Submit, simultaneously with the shop drawings, complete maintenance and operating manuals, including technical data

26 11 16 - 3 sheets, wiring diagrams, and information for ordering replacement parts.

1) Include three-line diagrams showing device terminal numbers.

2) Include schematic signal and control diagrams, with all terminals identified, matching terminal identification in the substation.

3) Include information for testing, repair, troubleshooting, assembly, and disassembly.

b. If changes have been made to the maintenance and operating manuals originally submitted, submit updated maintenance and operating manuals two weeks prior to the final inspection.

3. Test Reports:

a. Submit certified factory design and production test reports for approval.

b. Two weeks prior to the final inspection, submit certified field test reports.

4. Certifications: Two weeks prior to final inspection, submit the following:

a. Certification by the manufacturer that substations conform to the requirements of the drawings and specifications.

b. Certification by the Contractor that substations have been properly installed, adjusted, and tested.

1.6 APPLICABLE PUBLICATIONS

A. Publications listed below (including amendments, addenda, revisions, supplements, and errata), form a part of this specification to the extent referenced. Publications are referenced in the text by basic designation only.

B. American Concrete Institute (ACI):

ACI 318-14..............Building Code Requirements for Structural

Concrete.

C. American Society for Testing and Materials (ASTM):

D 117-10................Standard Guide for Sampling, Test Methods, and

Specifications for Electrical Insulating Oils of Petroleum Origin

D 3487-16...............Standard Specification for Mineral Insulating

Oil Used in Electrical Apparatus.

D. International Code Council (ICC):

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IBC-15..................International Building Code

E. Institute of Electrical and Electronic Engineers (IEEE):

C37.121-12 .............Guide for Switchgear - Unit Substations —

Requirements

C57.12.00-15............General Requirements for Liquid-Immersed

Distribution, Power, and Regulating

Transformers

C57.12.01-15............General Requirements for Dry-Type Distribution and Power Transformers

C62.11-12...............Metal Oxide Surge Arresters for AC Power

Circuits (> 1kV)

C62.41-91...............Recommended Practice on Surge Voltage in Low

Voltage AC Power Circuits

F. National Electrical Manufacturers Association (NEMA):

TR 1-13.................Transformers, Step Voltage Regulators and

Reactors

G. National Fire Protection Association (NFPA):

70-17...................National Electrical Code (NEC)

H. United States Department of Energy

10 CFR Part 431.........Energy Efficiency Program for Certain

Commercial and Industrial Equipment

PART 2 - PRODUCTS

2.1 GENERAL REQUIREMENTS

A. Unless otherwise specified, substations shall be in accordance with

ANSI, ASTM, IEEE, NFPA, UL, 10 CFR Part 431, and as shown on the drawings.

B. Substations shall be modular assemblies, complete, grounded, continuous-duty, metal-clad, dead-front, dead-rear, with dry-type transformer.

C. Substations shall be designed, manufactured, and rated for indoor installation and service, with ventilation openings.

D. Substation ratings shall be not less than required by the NEC, and not less than shown on the drawings. Short circuit current ratings shall be not less than the available maximum short circuit currents as calculated in the Coordination Study.

E. Substations shall conform to the arrangements and details shown on the drawings, and to the space designated for installation.

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F. Substations shall be assembled and prewired by the manufacturer at the factory. Substations shall be sub-assembled and shipped in complete sections ready for connection at the site. Where practical, a substation shall be shipped as one unit.

G. Substations shall be thoroughly cleaned, phosphate treated, and painted at the factory with light gray rust-inhibiting paint or baked enamel.

2.2 MEDIUM-VOLTAGE SECTION

A. Medium-Voltage Fused Switch(es): Refer to Section 26 13 16, MEDIUM

VOLTAGE FUSIBLE INTERRUPTER SWITCHES.

B. Interrupting ratings shall be not less than the maximum short circuit current available, as shown on the drawings.

2.4 DRY-TYPE TRANSFORMERS

A. Shall comply with IEEE C57.12.01, and IEEE C57.12.50 for dry-type transformers rated up to 500 kVA, and IEEE C57.12.51 for dry-type transformers rated 501 kVA and larger.

B. Provide a cast coil type transformer, PowerCast by SquareD, with primary and secondary windings individually cast in epoxy. Transformer shall have an insulation system rated 185 degrees C, with an 80 degree

C average winding temperature rise above a 40 degrees C maximum ambient.

C. Transformer shall be rated as shown on the drawings minimum 90kV BIL primary and 10 kV BIL secondary: 3000kVA AA and 4000kVA FF 133%.

D. Primary and secondary windings:

1. Windings shall be copper.

2. Primary windings shall be delta-connected.

3. Secondary windings shall be wye-connected except where otherwise shown on the drawings.

4. Secondary windings shall have neutral bushings for transformers with wye-connected secondary windings.

5. Terminals shall be the most suitable clamp or blade type as required for the circuit connections.

E. Provide four 2-1/2 percent full capacity taps, two above and two below rated primary voltage. Locate tap adjustments on the face of the medium voltage coil. Adjustments shall be accessible by removing the front panel and shall be made when the transformer is de-energized.

F. Features and accessories shall include the following:

1. Winding temperature indicator.

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G. Transformer energy efficiency shall comply with the United States

Department of Energy’s 10 CFR Part 431.

2.5 LOW VOLTAGE SECTION

A. Refer to Section 26 24 13, DISTRIBUTION SWITCHBOARDS.

PART 3 – EXECUTION

3.1 INSTALLATION

A. Install substations in accordance with the NEC, as shown on the drawings, and as recommended by the manufacturer.

B. Coordinate the components of the substations and their arrangements electrically and mechanically. Coordinate all circuit entrances into the substations, including methods of entrance and connections.

C. Anchor substations with rustproof bolts, nuts, and washers not less than 13 mm (1/2 inch) diameter, in accordance with manufacturer’s

D. Interior Location. Mount substations on concrete slab per requirements on structural drawings and specifications.

E. Substation Grounding:

1. Reconnect to existing ground provisions per code.

3.2 ACCEPTANCE CHECKS AND TESTS

A. Perform tests in accordance with the manufacturer's recommendations.

In addition, include the following:

1. Medium-Voltage Section Tests:

a. Refer to Section 26 13 16, MEDIUM-VOLTAGE FUSIBLE INTERRUPTER

SWITCHES.

2. Transformer Inspection and Tests:

a. Compare equipment nameplate data with specifications and approved shop drawings.

b. Inspect all field-installed bolted electrical connections, verifying tightness of accessible bolted electrical connections by calibrated torque-wrench method, or performing thermographic survey after energization under load.

c. Verify that the tap-changer is set at specified ratio.

d. Verify proper secondary voltage phase-to-phase and phase-to-neutral, after energization and prior to loading.

3. Low-Voltage Section Tests:

a. Refer to Section 26 24 13, DISTRIBUTION SWITCHBOARDS.

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3.3 FOLLOW-UP VERIFICATION

A. Upon completion of acceptance checks, settings, and tests, the

Contractor shall demonstrate that the substations are in good operating condition and properly performing the intended function.

3.6 INSTRUCTION

A. Furnish the services of a factory-trained technician for one 4-hour training period for instructing personnel in the maintenance and operation of the substations, on the dates requested by the COR.

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