10-Electrical 42 lab 1.pdf

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Attached to
657A5-26-111, Triennial Electrical Testing
Solicitation number
36C25526R0186
Issued by

About this file

These are bid documents consisting of electrical distribution diagrams for an expansion and upgrade project to Building 42 for laboratory use located in Marion, Illinois. The documents include a Building 42 Distribution Diagram (Drawing E602) and a Primary Single Line Diagram (Drawing E604), prepared by Heapy Engineering for the Office of Facilities Management.

The Building 42 Distribution Diagram details the electrical distribution system redesign, including multiple distribution panels, transformers, and circuit breakers. Key components include: a 1500 KVA primary transformer (12,470V to 480Y/277V), a 300 KVA secondary transformer (12,470V to 208V), a 625 KVA building generator (800A), and numerous distribution panels serving life safety, critical, and equipment branches. The work involves removing and replacing a 200A three-phase breaker with a 600A three-phase GFP breaker, installing new 480V and 208V circuit breakers, running electrical feeders with specific wire gauges and conduit sizes, and providing new equipment transformers including 30 KVA and 112.5 KVA units for lab addition loads. Construction sequencing requires panel de-energization for no more than four hours during cutover to new panel 42-DP1-2-1. The Primary Single Line Diagram shows 15 KV feeder routes serving multiple buildings (38, 42, 43, 49, 81, 82, 83, 8, 14, and 15) through existing and new underground concrete-encased duct banks and junction boxes. Work includes removal and replacement of 15 KV feeders, installation of new concrete-encased duct banks and manhole, splicing operations using dead break junctions, and feeder re-routing. The project requires coordination with campus power systems to maintain operations during extended outages and involves Basler relay protection systems throughout the distribution network.

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EN EN EN EN EN

G

G F

P GFP GFP GFP GFP GFP GFP GFPGFP

SWBD

METERING

G F

P

SWBD

METERING

GFP GFP GFP GFP GFP GFPGFP

DISTRIBUTION PANEL "USUB-A"

"CATH-1A"

(ABANDON)

"CATH-1"

(ABANDON)

X-RAY

SCAN

"42-1" "42-3" "42-7" "42-5" "RC120 X-RAY"

DISTRIBUTION PANEL "42-DP1" DISTRIBUTION PANEL "USUB-B/42-DP-2"

"42-8" "42-A" "42-6" "42-6A" "42-4" "42-4A" "42-2"

"42-2A""42-8B"

"42-EC-3"

DISTRIBUTION PANEL "42-EMDP-EC-1"

"42-EL-3"

DISTRIBUTION PANEL "42-EMDP-EL-1"

"42-EQ-1" "42-EQ-3" "42-EQ-9"

DISTRIBUTION PANEL "42-EMDP-EQ-1"

"42-EQ-5" "42-EQ-7"

"42-EL-1" "42-EL-5" "42-EL-7"

"42-EMCP-EL-1"

"42-EC-1" "42-EC-5" "42-EC-7"

"42-EC-2"

DIST. PANEL "42-EMDP-EC-2"

"42-EC-4" "42-EC-4A" "42-EC-6"

"42-EC-6A"

"42-EC-8"

"42-EC-8A"

42-ATS-EQ 42-ATS-EL 42-ATS-CATH-1A

(ABANDON)

42-ATS-CATH-1

(ABANDON)

42-ATS-EC

480Y/277V-3PH-4W

600A 200A 250A 250A 225AT 250A 800A

200A 200A 200A 200A 200A 250A 200A150A 200A 200A 200A 200A 150A

100A 100A 100A 100A 200A100A 100A 50A 100A 100A

125A

200A

600A

480Y/277V-3PH-4W

208Y/120V-3PH-4W

480Y/277V-3PH-4W 480Y/277V-3PH-4W

225A

100A 100A

400A

EXIST.

TX-42032 42-T-EC

150 KVA

200A

480Y/277V-3PH-4W 208Y/120V-3PH-4W

BLDG 42 GEN

625 KVA

800A

600A 200A 100A 225A 225A

PANEL "42-EMPD-1"

480Y/277V-3PH-4W

100A 100A

SPARE SPARE

200A 200A 200A 200A 200A 200A

100A

SPARE

100A MB

"42-EL-4"

-E

L-

-E

L-

-E

L-

30 KVA

200A 200A 200A 200A 200A 200A 150A 150A 150A

ELEV. XRAY

BC131

CT

C-138

SPARE SPARE

"42-EC-10A""42-EC-10"

LAB ADDITION

(CRITICAL BRANCH)

AHU1

LAB ADDITION

EQUIPMENT BRANCH

AHU2EQ-11-A

30KVA

"42 -EQ-11"

DISTRIBUTION PANEL "42-EMDP-EQ-2"

208Y/120V-3PH-4W

112.5 KVA

145 KVAD (175 AMPS) PER METER

+ 55 KVAD NEW (LAB)

+ 89 KVAD (CU-1)

= 289 KVAD (347 AMPS) NEW

(LAB ADDITION

EM LTG)

36 KVAD (44 AMPS) PER METER

225A

50 KVAD (60 AMPS) PER METER

+ 67 KVAD NEW

= 117 KVAD (140 AMPS)

42-9

(LAB ADDITION

277V LTG)

SPARESPARESPARE

789 KVAD (949 AMPS DEMAND) PER METER

2000A

1500 KVA

12,470 V

480V 5.72%

100 E

96 KVAD (268 AMPS DEMAND) PER METER

+ 57 KVAD NEW

= 153 KVAD (425 AMPS)

1000A

300 KVA

12,470 V

208V 5.72%

100 E

100 E 100 E MINERAL OIL

FILLED XFMR

"42-10"

200A 200A 200A

DISTRIBUTION PANEL "42-DP-2-1"

"42-10A"

LAB ADDITION

(NORMAL RECEPTACLES)

MINERAL OIL

FILLED XFMR

600A F

E E

D E

R

F E

E D

E R

225A

200A 200A 200A 200A 200A 200A

"42-EQ-2" "42-EQ-4" "42-EQ-6" "42-EQ-6"

SPARE SPARE

100A

SPARE

LIFE SAFETY BRANCH CRITICAL BRANCH

CRITICAL BRANCH

EQUIPMENT BRANCH

EQUIPMENT BRANCH

T-EQ-11-A

100A M.B.

200A

SPARE

"42-10B"

"42-EC-10B" "42-EC-10C"

"42-10C"

2 2

100A

SPARE

125A

CU-1

(LAB ADD'N

ROOF)

Drawing Title Project T itle

Date

Location

Checked

Building Number

Project Number

Drawing Number

Drawn

Revisions: Date

CONSULTANTS: ARCHITECT/ENGINEERS:

42-AdditionApproved: Associate Director

Approved: Chief of Staff

Approved: Chief Engineer

Approved: Infection Control

Approved: Safety Officer

Approved: Chief, Police & Security o n e e ig h th in c h o n e fo o t 1

BBBB

AAAA

CCCC

DDDD

EEEE

FFFF

th re e in c h e s o n e fo o t o n e a n d o n e h a lf in c h e s o n e fo o t o n e in c h o n e fo o t th re e q u a rt e rs in c h o n e fo o t o n e h a lf in c h o n e fo o t th re e e ig h th s in c h o n e fo o t o n e q u a rt e r in c h o n e fo o t

VA FORM 08-6231, OCT 1978

1111 2222 3333 4444 5555 6666 88887777 9999

FFFF

EEEE

DDDD

CCCC

BBBB

AAAA

99997777 8888666655554444333322221111

1 Memorial Dr. STE 1800 Saint Louis, MO 63102

Tel Fax

314.621.4343 314.621.0261

220 N College Ave Indianapolis, IN 46202

Tel Fax

317.464.9090 317.464.9393

Office of Facilities

ManagementMcComas Engineers 1717 E 116th Street Carmel, IN 46032

Tel Fax

317.580.0402 317.582.0766

Structural

Asaturian Eaton & Assoc.

1440 O ld West Main Carbondale, IL 62901

Tel Fax

618.529.3414 618.529.3423

Civil

John A Jurgiel & Assoc.

123 N. Main Street St. Charles, MO 63301

Tel Fax

636.757.3060 636.757.3064

Industrial Hygenist

Holcomb Foundation 393 Wood Road Carbondale, IL 62901

Tel Fax

618.529.5262 618.457.8991

Geotechnical

Heapy Project No.: 2017-05045 Firm License No. 01528

5/28/2020 9:31:56 AM

/2

/2

:3 :5

A

M

BLDG 42 - DISTRIBUTION

DIAGRAM

Expand & Upgrade Building 42 for Laboratory

E602

657-502

MARION, ILLINOIS

11/08/2019

BID DOCUMENTS

MSG CLM

1. REMOVE 200A /3P BREAKER AND REPLACE W ITH 600A/3P GFP BREAKER (SET TRIP

AT 600A).

2. UTILIZE SPARE BREAKER FOR NEW PANEL FEEDER.

3. REFER TO PRIMARY SINGLE LINE DIAGRAM FOR REMOVALS / NEW W ORK.

4. RUN 4-#2, #8 GRD. IN 1.25"C.

5. PROVIDE NEW 480V-100A/3P CIRCUIT BREAKER IN EXISTING PANEL.

6. RUN 4-#3/0, #6 GRD. IN 2"C.

7. RUN 3-#4, #10 GRD. IN 1"C.

8. RUN 4-#2, #8 G.E.C. IN 1.25"C.

9. RUN TW O SETS OF (4-350 KCMIL, #1 GRD. IN 3"C.).

10. REMOVE FEEDER DURING CUTOVER TO NEW 42-DP1-2-1. PANEL SHALL BE

DEENERGIZED NO MORE THAN 4 HOURS.

11. PROVIDE NEW 480V-125A/3P CIRCUIT BREAKER IN EXISTING PANEL. RUN 3-#1/0, #6

GRD., IN 1.5"C. UNDER DEDUCT ALTERNATE, DELETE THIS W ORK.

NOTES

EN EN EN EN EN

DIST. PANEL "B8P"

"B8P1" "B8P2" "B8P3"

100A 100A 100A

400A

208Y/120V-3PH-4W

BLDG 8 "OUTDOOR SWGR"

1200AF

250AT

2500AF

1200AT

480Y/277V-3PH-4W

B-8-T

150KVA

Z=2.35%

TX-0800

150 KVA

480Y/277V

002 PRIMARY GEAR B

2-2 FDR1 RELAY

BASLER

BE1-50/51B

2-2 FDR1 G RELAY

BASLER

BE1-50/51B

2-3 FDR2 RELAY

BASLER

BE1-50/51B

2-3 FDR2 G RELAY

BASLER

BE1-50/51B

2-4 FDR3 RELAY

BASLER

BE1-50/51B

2-4 FDR3 G RELAY

BASLER

BE1-50/51B

2-2 FDR1 RELAY

BASLER

BE1-50/51B

2-2 FDR1 G RELAY

BASLER

BE1-50/51B

GE 225 KVA

12.47 KV, DELTA

208Y/120V

600AS

600AF

BLDG 15 BLDG 14

EMH #4

MH #9

R.T.F. 225 KVA

12.47 KV, DELTA

Z=4.2%

600AS

600AF

BLDG 43

CLC

MH #4BB

MH #4A

BLDG 42

MH #3AA MH #4AA

EMH #2 EMH #3EMH #1

MH #4B

112.5 KVA

12.47 KV, DELTA

208Y/120V

600AS

600AF

PANEL

"B13"

MDP

EMH #2AA

BLDG 38

MH #6BB

EMH #6B

PULL BOX

1500 /

2000 KVA

12.47 KV,

480Y/277V

1500 /

2000 KVA

12.47 KV,

480Y/277V

MH #10

1500 KVA,

DELTA

480Y/277V

BLDG 49

CHILLER

PANEL

CS-3

100E

BLDG 38

UNIT SUB

MH #1AA

UNIT SUB

B

UNIT SUB

A

100E

BLDG 38

UNIT SUB

PM1 PM2

FEEDER #3

25E

EMH #5 EMH #6

MH #5AA MH #6AA

SPLICE (TYP.)

FEEDER #2

FEEDER #3

FEEDER #3

FEEDER #2

FEEDER #3

FEEDER #23-1/C #2/0 AW G EPR 15KV(EA.)

1200 AF

200 AT

1200 AF

200 AT

1200 AF

200 AT

1200 AF

200 AT

N.C.N.O.

FEEDER #1

FEEDER #2

FEEDER #1

FEEDER #3

FEEDER #2

FEEDER #1

FEEDER #3

FEEDER #1

NEW M.H. #4CC

LOAD INTERRUPTER

SW ITCH IN XFMR

LOAD INTERRUPTER

SW ITCH IN XFMR

1500 KVA 300 KVA

E604

9 4

BLDG 81 BLDG 82

TX-083

500 KVA

480Y/277V

BLDG 83

Drawing Title Project T itle

Date

Location

Checked

Building Number

Project Number

Drawing Number

Drawn

Revisions: Date

CONSULTANTS: ARCHITECT/ENGINEERS:

42-AdditionApproved: Associate Director

Approved: Chief of Staff

Approved: Chief Engineer

Approved: Infection Control

Approved: Safety Officer

Approved: Chief, Police & Security o n e e ig h th in c h o n e fo o t 1

BBBB

AAAA

CCCC

DDDD

EEEE

FFFF

th re e in c h e s o n e fo o t o n e a n d o n e h a lf in c h e s o n e fo o t o n e in c h o n e fo o t th re e q u a rt e rs in c h o n e fo o t o n e h a lf in c h o n e fo o t th re e e ig h th s in c h o n e fo o t o n e q u a rt e r in c h o n e fo o t

VA FORM 08-6231, OCT 1978

1111 2222 3333 4444 5555 6666 88887777 9999

FFFF

EEEE

DDDD

CCCC

BBBB

AAAA

99997777 8888666655554444333322221111

1 Memorial Dr. STE 1800 Saint Louis, MO 63102

Tel Fax

314.621.4343 314.621.0261

220 N College Ave Indianapolis, IN 46202

Tel Fax

317.464.9090 317.464.9393

Office of Facilities

ManagementMcComas Engineers 1717 E 116th Street Carmel, IN 46032

Tel Fax

317.580.0402 317.582.0766

Structural

Asaturian Eaton & Assoc.

1440 O ld West Main Carbondale, IL 62901

Tel Fax

618.529.3414 618.529.3423

Civil

John A Jurgiel & Assoc.

123 N. Main Street St. Charles, MO 63301

Tel Fax

636.757.3060 636.757.3064

Industrial Hygenist

Holcomb Foundation 393 Wood Road Carbondale, IL 62901

Tel Fax

618.529.5262 618.457.8991

Geotechnical

Heapy Project No.: 2017-05045 Firm License No. 01528

5/28/2020 9:32:05 AM

/2

/2

:3 :0

A

M

PRIMARY SINGLE LINE

DIAGRAM

Expand & Upgrade Building 42 for Laboratory

E603

657-502

MARION, ILLINOIS

11/08/2019

BID DOCUMENTS

MSG CLM

NOTES

1. REMOVE 15KV, 3-1/C #2/0, #1 GRD (600V) AND EXISTING CONCRETE ENCASED DUCT BANK.

2. RUN 15KV, 3-1/C #2/0, #1 GRD (600V) IN NEW CONCRETE ENCASED DUCT BANK.

3. PROVIDE NEW CONCRETE MANHOLE. REFER TO DETAILS. NAME PER COR DIRECTION.

4. SPLICE NEW FEEDERS IN EXISTING MANHOLE UTILIZING DEAD BREAK JUNCTIONS.

5. DISCONNECT FEEDERS SERVING M.H. #4A & #4B TO PERMIT FEEDER RE-ROUTE. RE-

ENERGIZE IMMEDIATELY AFTER SO CAMPUS POW ER CAN REMAIN ON DURING RE-ROUTE

W ORK. REFER TO SEQUENCE OF CONSTRUCTION.

6. TO DE-ENERGIZE M.H. #4A, MAIN BREAKER TO CAMPUS MUST BE OPENED. REFER TO

SEQUENCE OF CONSTRUCTION NOTES.

7. PROVIDE NEW 4-W AY (ONE SPARE) 15KV JUNCTION BAR W ITH 200A DEAD BREAK

JUNCTIONS INTERCEPT AND SPLICE EXISTING FEEDER. PROVIDE NEW TERMINATIONS.

8. PROVIDE NEW 5-W AY (ONE SPARE) 15KV JUNCTION BAR W ITH 200A DEAD BREAK

JUNCTIONS INTERCEPT AND SPLICE EXISTING FEEDER. PROVIDE NEW TERMINATIONS.

9. REMOVE AND REPLACE FEEDER IN EXISTING CONDUIT. RUN 15 KV, 3-A/C #2/0, #1 GRD

(600V).

10. BUILDING / LOADS AFFECTED BY EXTENDED OUTAGE TO RE-ROUTE FEEDERS #1 & #3.

REFER TO SEQUENCE OF CONSTRUCTION NOTES.

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