S02 - Att 1 BAS BID Project Manual 676-21-007.pdf

Contract No. 36C25223D0051007 Tomah VA Medical Center

Replace Building Automation System

Tomah, Wisconsin

Project Manual

For

REPLACE BUILDING AUTOMATION

SYSTEM (METASYS) DESIGN

PROJECT NO. 676‐21‐007

TOMAH VA MEDICAL CENTER

TOMAH, WISCONSIN

100% BID DOCUMENTS

October 16, 2023

(LEFT INTENTIONALLY BLANK)

TABLE OF CONTENTS

1. Basis of Design

2. Project Schedule

3. Cost Estimate

4. Calculations

5. Equipment Cut Sheets

6. AE Design Review Checklists

7. AE List of Devices for Review

SECTION 1

BASIS OF DESIGN

Tomah, Wisconsin

Basis of Design

Project Number: 676-21-007

Project Name: Tomah VA Medical Center – Replace Building Automation

Project Start Date: May 1, 2023

Project Location: Tomah, Wisconsin

VA Contract Officer Technical Representative: Ethan Flock

VA Contract Officer: Lizbeth Bradett

Contract/Project Management: Penn Construction Group

Architectural: Penn Construction Group

Mechanical, Electrical, Plumbing: Penn Construction Group

Design Software to be utilized: AutoCAD Deliverables

Specification Format: VHA Master Specifications

Project Team and Area of Responsibility:

Name Discipline Responsibility

BJ Penn Managing Principal Coordinate Contract

Mike Luessi Program Manager Coordinate AE Services

Hussein Badani Project Manager Coordinate AE Services, Review of Documents

Kyle Brush Architectural Architectural Design, Drafting, Specifications

James Delain Mechanical HVAC Design, Drafting, Specifications

Steve Schumacher Electrical Electrical Design, Drafting, Specifications

Daphne Wilson Telecomm Telecomm and IT Design, Drafting, Specifications

The Basis of Design, as documented by PCG, is to be considered a living document that shall be revised as the project evolves through completion of the Scope of Work. It is the responsibility of the Design Team to update as required to maintain currency of this document.

Tomah, Wisconsin

TABLE OF CONTENTS

Contents

Scope of Work:

Owner’s Project Requirements:

Phasing Narrative:

Basis of Design – Hazardous Materials:

Applicable Codes and Guidelines:

Proposed Asbestos and Lead Paint Abatement Description:

Basis of Design - Architectural:

Applicable Codes and Guidelines:

General/Existing Conditions:

Proposed Architectural Description:

Basis of Design – Fire Protection:

Applicable Codes and Guidelines:

Proposed Life Safety Description:

Basis of Design – Plumbing:

Applicable Codes and Guidelines:

General/Existing Conditions Plumbing:

Proposed Plumbing System Descriptions:

Basis of Design - Mechanical:

Applicable Codes and Guidelines:

Proposed Mechanical System Descriptions:

Basis of Design – Electrical, Telecommunications & Special Systems:

Applicable Codes and Guidelines:

General/Existing Conditions:

Electrical System Descriptions

Tomah, Wisconsin

Scope of Work:

The Tomah VAMC is using an out-of-date building automation system (BAS). The Engineering Control

Center (ECC) located in Building 40 is currently operating on Windows 7 and XP systems. The Replace

Building Automation System Project will survey the entire Tomah campus existing BAS network, document the building and field controllers, existing HVAC equipment and devices serving the campus, and identify deficiencies in the existing equipment and cabling that prevents compatibility to operating with Windows 10.

The existing BAS systems used on campus are Johnson Controls (JCI) Metasys and Siemens Automation

(Siemens). The main ECC (operator interface) uses a common PC that can switch from one system to the other. Both operate through existing cabling through the IT Hub and existing server in Building 32.

From B32 the systems connect to local building controllers that are central hubs. Each building’s controller(s) are connected to multiple field controllers. Field controllers are then connected to equipment and end use devices. The two existing BAS programs are similar in what they do and provide, but are not compatible.

The cabling lines connecting the ECC, B32, and to each building controller should be ethernet cabling, generally Cat 5e. Some of the existing cabling is out-of-date must be removed and replaced with Cat 5e cabling. This includes some of the cabling from each building controller to the field controllers, and to the equipment and devices. The cables vary from MSTP, N2, Modbus and BACnet/IP. Of these, the MSTP cabling is Windows 10 compatible and may remain in use.

Owner’s Project Requirements:

Financial Objectives – Cost effective solution with no change orders.

Schedule objectives – Develop a construction schedule that is reasonable with construction to be completed in 2024.

Key Tasks and Goals –

• Replace all N2 type field controllers identified in the previous BAS survey report.

• Replace all Siemens building controllers identified in the previous BAS survey report.

• Replace all NCM building and field controllers in B400 as identified in the previous BAS survey report.

• All new design building controllers, field controllers, equipment, devices and cabling must be compliant with the Federal Information Processing Standard (FIPS).

Federal Information Processing Standards (FIPS):

FIPS Definition from the National Institute of Standards and Technology NIST, U.S. Department of Commerce – FIPS specifies the security requirements that must be satisfied by a cryptographic module, providing four increasing, qualitative levels intended to cover a wide range of potential applications and environments. The areas covered, related to the secure design and implementation of a cryptographic module, include specification; ports and interfaces; roles; services; and authentication;

finite state model; physical security; operational environment; cryptographic key management;

Tomah, Wisconsin electromagnetic interface/electromagnetic compatibility (EMI/EMC); self-tests; design assurance; and mitigation of other attacks.

FIPS Features for all BAS software and hardware:

Non-compliance issues –

Environmental Failure Protection/Testing (FIPS) - Deliberate or accidental excursions outside the specified normal operating ranges of voltage and temperature can cause erratic operation or failure of the electronic devices or circuitry that can compromise the security of the cryptographic module. Reasonable assurance that the security of a cryptographic module cannot be compromised by extreme environmental conditions can be provided by having the module employ environmental failure protection (EFP) features or undergo environmental failure testing (EFT).

At Metasys Release 11.0 and later, the encryption methods used for communication between the NAE and the Metasys Server have been updated to meet FIPS 140-2. FIPS 140-2 is based

Operational Environment (FIPS) - The operational environment of a cryptographic module refers to the management of the software, firmware, and/or hardware components required for the module to operate.

The operational environment can be non-modifiable (e.g., firmware contained in ROM, or software contained in a computer with I/O devices disabled), or modifiable (e.g., firmware contained in RAM or software executed by a general-purpose computer). An operating system is an important component of the operating environment of a cryptographic module.

Design Assurance (FIPS) - Design assurance refers to the use of best practices by the vendor of a cryptographic module during the design, deployment, and operation of a cryptographic module, providing assurance that the module is properly tested, configured, delivered, installed, and developed, and that the proper operator guidance documentation is provided. Security requirements are specified for configuration management, delivery and operation, development, and guidance documents.

Asbestos and Lead on Campus:

Environmental Safety Issues - Environmental safety issues encountered during field investigation and construction services including asbestos containing materials (ACM) and lead paint at the walls will be noted on the plans for removal. The contractor will be required to wear PPE appropriate for the conditions encountered in each space. Only required personnel will be allowed into the workspace.

JCI Metasys (website information on FIPS):

FIPS and non-FIPS compliance – At Metasys Release 11.0 and later, the encryption methods used for communication between the NAE and the Metasys Server have been updated to meet FIPS 140-2. FIPS

140-2 is based on the Federal Information Processing Standard (FIPS) Publication 140-2, a U.S.

government computer security standard used to approve cryptographic modules.

Tomah, Wisconsin

FIPS 140-2 compliance is a standard feature on all NAE engines at Release 11.0 and later, and an optional, licensed feature for the Metasys Server and NAE85/LCS85 software engines. After you update an NAE to Release 11.0 or later, the only method for removing FIPS 140-2 compliance is to reimage the engine to an earlier release. Also, there is no attribute in the user interface to indicate that a particular network engine is FIPS compliant. All NAE engines that run Release 11.0 and later firmware are FIPS compliant; all engines at any earlier release are not FIPS compliant.

For the Metasys Server at Release 11.0 or later, FIPS 140-2 compliance is a purchased and licensed feature. The attribute called FIPS Compliance Status, located under the Engineering Values section of the

ADS device object, indicates the current FIPS status of the server. The value is either Compliant

(Licensed) or Non-Compliant (Unlicensed). This read-only attribute is set to Compliant (Licensed) after you license FIPS compliance and install the FIPS compliance software on the Metasys Server. After you license the server for FIPS compliance, the server communicates only with other network engines that are also FIPS compliant. This restriction is necessary for a facility to be fully FIPS compliant.

Refer to the following table for an overview of how communication between the Site Director and network engines is affected using various security settings. As indicated in Table 1, a Site Director at an earlier release cannot communicate to a network engine that is at a later release, regardless of security settings.

Table 1. Network Engine security overview (NOTE: Partial copy – Servers removed)

Site Director with release

Site Director

Advanced

Security

Server FIPS

Compliance

Network Engine communication to Site Director

Rel. 9.0 or earlier

Rel. 10.0 or

10.1

Rel. 11.0 or later

Network

Engine

Rel. 9.0 or earlier

<na> <na> ALLOWED BLOCKED BLOCKED

Network

Engine

Rel. 10.0 or

10.1

FALSE <na> ALLOWED ALLOWED ALLOWED

TRUE <na> BLOCKED ALLOWED BLOCKED

Tomah, Wisconsin

Table 1. Network Engine security overview (NOTE: Partial copy – Servers removed)

Site Director with release

Site Director

Advanced

Security

Server FIPS

Compliance

Network Engine communication to Site Director

Rel. 9.0 or earlier

Rel. 10.0 or

10.1

Rel. 11.0 or later

Network

Engine

Rel. 11.0 or later

TRUE or

FALSE

Always

Licensed

BLOCKED BLOCKED ALLOWED

Tomah, Wisconsin

Phasing Narrative:

The project addresses the existing Metasys System and the existing Siemens Systems. As discussed during the Kick-off Meeting held on May 1, 2023, and further defined in design progress meetings, any equipment or device associated with either existing system and is obsolete will be removed and replaced to a Windows 10 compatible device or equipment. Existing cabling will be removed but any that is not readily accessible will remain in place. New cable will be laid and connections made to the existing and new devices, field controllers or building controllers before any device is taken off-line. Reconnection to the new cabling at the equipment or device should take place within a few seconds.

Any system or device currently available to the operators at the existing ECC will be available on the upgraded system. Existing devices not on either existing system will not be added. Additional thermostats, humidistats, pneumatic devices, or equipment otherwise not on the existing control systems is not added to the new system.

Methods and instructions for the contractors shall be located on plans, details and diagrams so that no area or building is left without environmental conditioning.

Tomah, Wisconsin

Basis of Design – Hazardous Materials:

Applicable Codes and Guidelines:

Asbestos and Lead Abatement Requirements:

• Occupational Safety and Health Administration

1. Title 29 CFR 1926.1101 - Construction Standard for Asbestos

2. Title 29 CFR 1910 Subpart I - Personal Protective Equipment

3. Title 29 CFR 1910.134 - Respiratory Protection

4. Title 29 CFR 1926 - Construction Industry Standards

5. Title 29 CFR 1910.1020 - Access to Employee Exposure and Medical Records

6. Title 29 CFR 1910.1200 - Hazard Communication

7. Title 29 CFR 1910 Subpart K - Medical and First Aid

8. Title 29 CFR 1926.62 Lead in Construction Action Level

• Environmental Protection Agency (EPA):

1. 40 CFR 61 Subpart A and M (Revised Subpart B) - National Emission Standard for

Hazardous Air Pollutants - Asbestos.

2. 40 CFR 763.80 - Asbestos Hazard Emergency Response Act (AHERA)

• Department of Transportation (DOT)

Title 49 CFR 100 - 185 – Transportation

Proposed Asbestos and Lead Paint Abatement Description:

PCG has secured the services of a third-party abatement company to survey all the buildings as PCG performs their field work. The abatement company representative will perform a visual survey, take samples of suspected hazardous materials, and assess the samples tested. The survey includes verification for lead-based paint and caulking, and asbestos containing materials (ACM).

The ACM – Lead-Based Paint Report is included in the specifications. All contractors should read the report. Hazard Drawings are included in the drawing set for contractors use. Additional note(s) were added to the drawings to make all contractors aware of the locations considered “hot’ for ACM and were lead-based paint was found.

Tomah, Wisconsin

Basis of Design - Architectural:

Applicable Codes and Guidelines:

• U.S. Department of Veterans Affairs – Infrastructure Standard for Telecommunications Spaces, Version 3.1, July 1, 2021.

• U.S Department of Veterans Affairs – Physical Security and Resiliency Design Manual, Revised

April 1, 2021

• U.S. Department of Veterans Affairs – Fire Protection Design Manual, 8th Edition, June 2021.

• U.S. Department of Veterans Affairs – Room Finishes, Door, & Hardware Schedule Program

Guide PG 18-14, Revised December 2018.

• Architectural Barriers Act Accessibility Standards (ABAAS) 2015

• U.S Department of Veterans Affairs – VA Barrier Free Design Standard, November 2018

• U.S Department of Veterans Affairs - Physical Security Design Manual for Mission Critical

Facilities, January 2015

• International Building Code (IBC) 2018 Edition

• NFPA 101 Life Safety Code 2021 Edition

• NFPA 10 Standard for Portable Fire Extinguishers 2022 Edition

• NFPA 220 Standard on Types of Building Construction 2021 Edition

Proposed Architectural Description:

At the Tomah Campus, building controllers are located in a variety of areas including Attics and

Basement mechanical rooms. Others are located in random mechanical rooms or in unrelated usage rooms. Locations of the building controllers is generally known. For those needing replacement, new controllers will be added next to the existing obsolete controller. Architectural design was not required for the project.

Firestopping, joint sealants, and painting specification sections are included to aid and support the mechanical and electrical work required.

Tomah, Wisconsin

Basis of Design – Fire Protection:

Applicable Codes and Guidelines:

• International Building Code (IBC) 2018 Edition

• NFPA 10 Standard for Portable Fire Extinguishers 2022 Edition

• NFPA 72 - National Fire Alarm and Signaling Code 2022 Edition

• NFPA 101 - Life Safety Code 2021 Edition

• NFPA 220 - Standard on Types of Building Construction 2021 Edition

• Architectural Barriers Act Accessibility Standards (ABAAS) 2015

• U.S Department of Veterans Affairs - Physical Security and Resiliency Design, Revised April 1,

• U.S Department of Veterans Affairs - Fire Protection Design Manual, 8th Edition, June 2021

Proposed Life Safety Description:

Building air handling units have smoke detectors which are connected to the buildings Fire Alarm Control

Panel. Any existing AHU smoke detector or associated cabling that requires replacement will be replaced as necessary. Upgrades of the cabling to the Fire Alarm Panel is not included. Smoke detector signals run through the local BAS panel and to the ECC the same as the existing.

Tomah, Wisconsin

Basis of Design – Plumbing:

Applicable Codes and Guidelines:

• U.S Department of Veterans Affairs – May 1, 2021 edition, Plumbing Design Manual

• American Society of Plumbing Engineers (ASPE) Design Handbooks

The codes, standards and guidelines listed indicate recommended or minimum requirements. Based on input from Owner representatives, minimum requirements or standards may be exceeded.

General/Existing Conditions Plumbing:

It is anticipated that plumbing design and/or renovation construction work will not be part of this project.

Tomah, Wisconsin

Basis of Design - Mechanical:

Applicable Codes and Guidelines:

Mechanical Requirements/Assumptions:

The following codes, standards, and guidelines will be used for the design as applicable or as directed by the authorities having jurisdiction:

• U.S Department of Veterans Affairs – HVAC Design Manual, November 1, 2017 edition, Rev.

March 1, 2022

• U.S Department of Veterans Affairs - Physical Security Design Manual for Mission Critical

Facilities, January 2015

• International Mechanical Code, 2021

• ASME Controls & Safety Devices (CSD-1)

• ASHRAE Standard 62.1-2022

• ASHRAE 90.1-2022

• Safety Standard for Refrigeration Systems – ASHRAE Standard 15

• Sheet Metal and Air Conditioning Contractors National Association (SMACNA) latest edition

Mechanical Design Criteria:

Direct Digital Control (DDC):

The BAS system on the Tomah campus is a set up to be a Direct Digital Control (DDC) System.

However, some buildings still require an air compressor and have pneumatic controllers as part of the

HVAC system. For this type of system and equipment to report and function correctly with the BAS, there must be an interface between the two systems. Removing and replacing the pneumatics is not part of this project’s Scope of Work. It is to provide devices, cabling and controllers that communicate and function with Windows 10 and FIPS, and are currently available to operators of the current systems.

Please see pages 3 – 7 for a description of work required for this project.

Commissioning:

Commissioning is provided by a third party hired by VAMC.

Tomah, Wisconsin

Basis of Design – Electrical, Telecommunications & Special Systems:

Applicable Codes and Guidelines:

• IEEE C2 National Electrical Safety Code

• International Building Code - 2021

• NFPA 70 - National Electrical Code 2023

• NFPA 101 - Life Safety Code 2021

• NFPA 110 - Standard for Emergency and Standby Power Systems 2022

• U.S. Department of Veterans Affairs Electrical Design Manual - December 2019

• U.S Department of Veterans Affairs - Physical Security and Resiliency Design, Revised April 1,

• U.S Department of Veterans Affairs - Physical Security Design Manual, January 2015

• U.S Department of Veterans Affairs - Physical Security Design Manual for Mission Critical

Facilities, January 2015

• U.S Department of Veterans Affairs Specification Division 26 - Electrical

• U.S Department of Veterans Affairs Specification Division 28 - Electronic Safety and Security

General/Existing Conditions:

The BAS system will need either existing circuits pulled to new controllers, or will reuse existing circuits in area it serves. Any lighting fixtures that need to be temporarily removed for any mechanical work shall be protected and maintained for reinstallation.

Electrical System Descriptions:

Power

Existing circuits should be used for the most part. There may be a need for new 120V branch circuits for equipment if these do not already exist. Any new building controllers will need 120V power.

Fire Alarm

Some of the AHUs will require that new duct smoke detectors or smoke detectors be added in the proximity of certain mechanical equipment. The heat and smoke detectors will need to be tied back to the

BAS system to shut down the HVAC system.

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SECTION 2

PROJECT SCHEDULE

Description Start End Cal. Days

Overall Schedule Period 5/1/2023 8/29/2023 120

Overall Schedule Period - Revised 5/1/2023 9/22/2023 144

Notice to Proceed 5/1/2023 5/1/2023 1

35% BD Drawings & Spec TOC 5/2/2023 5/30/2023 29

35% BD Documentation Submission to VA 5/31/2023 5/31/2023 1

VA Review 6/1/2023 6/12/2023 12

SD Review Meeting with VA 6/13/2023 6/13/2023 1

65% DD Drawings & Spec 6/14/2023 7/7/2023 24

65% Design Development Submission to VA 7/10/2023 7/10/2023 1

VA Review 7/10/2023 7/24/2023 15

DD Review Meeting with VA 7/25/2023 7/25/2023 1

95% CD Plans & Specs 7/26/2023 8/4/2023 10

95% Construction Document Submission to VA 8/7/2023 8/7/2023 1

VA Review 8/7/2023 8/14/2023 8

CD Review Meeting with VA 8/15/2023 8/15/2023 1

100% Bid Set 8/16/2023 9/21/2023 37

100% Bid Submission to VA 9/22/2023 9/22/2023 1

Tomah VA Medical Center

Tomah, Wisconsin

Replace Building Automation System - Project Design Schedule

VA Project No: 676-21-007

PCG Project No.: P2300400 Original Issue Date: 5/5/2023; Revised Date: 9/18/2023

SECTION 3

COST ESTIMATE

VA Tomah Medical Center - Replace Bldg. Automation System

VA Project No. Project 676-21-007

Submission: 100% Bid Documents

Date: 10-16-2023

COST SUMMARY

01 000 General Requirements 953,910.00$

02 000 Existing Conditions/Demolition 53,650.00$

03 000 Concrete -$

04 000 Masonry -$

05 000 Metals -$

06 000 Woods, Plastics, Composites -$

07 000 Thermal and Moisture Protection -$

08 000 Openings -$

09 000 Finishes 97,186.30$

10 000 Specialties -$

11 000 Equipment -$

12 000 Furnishings -$

13 000 Special Construction -$

14 000 Conveying Equipment -$

21 000 Fire Suppression -$

22 000 Plumbing -$

23 000 HVAC 4,097,000.00$

26 000 Electrical 213,500.00$

27 000 Communications -$

28 000 Electronic Safety and Security -$

31 00 00 Earthwork -$

32 00 00 Exterior Improvements -$

33 00 00 Utilities -$

SUBTOTAL 5,415,246.30$

General Conditions/Bond/Insurance 3.0% 162,457.39$

Contractor's Overhead & Profit 7.0% 379,067.24$

Escalation for 2024 5.0% 270,762.32$

ESTIMATED CONSTRUCTION COST W/SCALATION COSTS 6,227,533.25$

Project Assumptions

Project Construction Duration = 12 months

Project to be constructed in 2024

Multiple mobilization will be required.

Devices and cabling based on replacing existing devices. New projects have not been accounted.

Service Disabled Veteran Owned Small Business | LEED AP

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SECTION 4

CALCULATIONS

THERE ARE NO CALCULATIONS FOR THIS PROJECT.

SECTION 5

EQUIPMENT CUT SHEETS

MECHANICAL CUT SHEETS

LIT-1901126

Release 11.0 2020-10-05

SNE Catalog Page

M4-SNE22000-0, M4-SNE22001-0, M4-SNE11000-0, M4-SNE11001-0, M4-SNE10500-0, M4-SNE10501-0, M4-SNE110L0-0, M4-SNE110L1-0

Introduction The SNE Series of Network Engines are a new family of Metasys network engines. Network engines are Ethernet-based, supervisory engines that connect BAS networks to IP networks. The SNE network engines succeed the NAE Series of network engines to further the expansion and enhancement of Metasys supervisory control capabilities.

The SNE Series of network engines perform a key role in the Metasys system architecture. They provide network management and system-wide control coordination over one or more networks of equipment controllers, including the following Metasys controllers:

• CGM series general purpose equipment controllers

• CVM series VAV box controllers

• FEC and FAC series field equipment controllers

• VMA series VAV box controllers

• TEC series terminal equipment controllers

• LN series equipment controllers

• Third-party equipment controllers These devices monitor and control networks of field-level building automation devices, including HVAC equipment, lighting, security, and fire safety equipment.

Among a wide host of features, network engines provide building control scheduling, alarm and event management, energy management, data exchange, historical data storage and management, and custom control logic.

Network engines include an embedded user interface called the Site Management Portal (SMP) that provides system navigation and operation using web browser connections. Password protection, permission access control, and IT security best practices secure network engines from unauthorized access.

Also, SNEs at Release 11.0 are FIPS 140-2 Level 1 compliant and certified by the National Institute of Standards and Technology (NIST). The Federal Information Processing Standard (FIPS)-140-2 is a United States government cybersecurity standard that approves cryptographic modules/algorithms used for encryption.

In addition to providing general comprehensive equipment monitoring and control, network engines also offer specialized capabilities by series and model to meet a variety of application requirements. These models are available (where x = 0 or 1):

• SNE2200x-0: succeeds NAE55 Series of network engines.

• SNE1100x-0: succeeds NAE45 Series of network engines.

• SNE1050x-0: succeeds NAE35 Series of network engines.

• SNE110Lx-0: succeeds NAE45-Lite Series of network engines.

Application documentation Refer to the SNE/SNC Product Bulletin (LIT-12013296) for important product application information.

In addition, refer to the Metasys for Validated Environments, Extended Architecture Product Bulletin (LIT-12011326) for information about which network engines are validated for use at facilities that require regulatory compliance.

Features and Benefits Multiple models available

Multiple models are available with varying device capacities for integrations that meet the intended application.

Linux® operating system

The SNE runs on Linux, which is a robust, widely-accepted, and readily-supporting operating system.

User interface

You use the Site Management Portal (SMP) user interface to access system data in the network engines from any supported web browser device connected to the network, including remote users connected by Virtual Private Network (VPN).

Encrypted Communications

All SNE network engines have self-signed certificates that provide for encrypted communication.

Optionally, you can deploy trusted certificates from the customer's IT department or from a Certificate Authority (CA).

FIPS compliance

All SNEs that run Release 11.0 firmware include the FIPS 140-2 feature that provides FIPS compliance and is certified by NIST. The FIPS 140-2 standard is an information technology security approval program for cryptographic modules produced by private sector vendors who seek to have their products certified for use in government departments and regulated industries. For a site to be fully FIPS compliant and certified, you need to upgrade all network engines to Release 11.0, then install and license the FIPS 140-2 feature on the Metasys Server. Additionally at Release 11.0, the SNEs are FIPS 140-2 validated.

Memory

The SNE has 2 GB RAM and 16 GB Flash non-volatile memory. This memory provides capacity for further upgrades and a longer operational life.

Background file transfer

You can transfer files such as firmware upgrades, archive databases, and security databases from the SCT to the SNE while the engine remains operational, minimizing system disruptions.

Device security

Device integrity is ensured while the system is rebooting and during normal operation. Embedded technology provides trusted boot operation, firmware protection, secure storage, secure communications, and secure firmware updates complying with strong cyber security practices.

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Smaller, modularized packaging

The size of the SNE is much smaller in comparison to the NAE. This smaller size reduces the amount of space you need for mounting, and can potentially reduce the size and cost of control panels.

Diagnostic multi-color LEDs

The use of multi-color LEDs can decrease installation and troubleshooting time.

Removable terminal blocks

The use of removable terminal blocks facilitates ease in installation and servicing.

Support for different site directors

The SNE communicates with a wide variety of Site Directors, which include the Application and Data Server (ADS), Extended Application and Data Server (ADX), Open Application Server (OAS), and Open Data Server (ODS). The ADS-Lite-A (Asia) and ADS- Lite-E (Europe) site directors are supported for select regions only.

Supervision of controller networks including Johnson Controls devices and third-party protocol devices

Supports connectivity to open network standards for complete flexibility in the selection of field devices. They include BACnet/IP, BACnet MS/TP, N2 Bus, LonWorks, Modbus TCP/IP, Modbus RTU, M- Bus, KNX, Zettler Fire Panel, Tyco C•CURE, victor, OPC Unified Architecture (UA), and other third-party protocols.

No battery

The SNE uses a supercapacitor, not a battery, to provide temporary power for data backups during shutdown due to AC power loss. This design is more environmentally friendly and saves the eventual cost of replacing the battery. When the supercapacitor is fully charged, the SNE can maintain the real time clock for up to 72 hours during AC power loss.

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SNE capabilities

Table 1: SNE series network engine details Features SNE22000

SNE22001

SNE11000

SNE11001

SNE10500

SNE10501

SNE110L0

SNE110L111

Succeeds NAE55 Series NAE45 Series NAE35 Series NAE45-Lite

Communication interfaces

• 1 Ethernet port

• 2 RS-485 ports

• 2 USB ports 22

• 1 Ethernet port

• 1 RS-485 port

• 2 USB ports2

Maximum allowed devices across all integrations. For example, MS/TP +IP. Includes VND integrations and devices brought in through routers.

600 150 60 110

BACnet/IP maximum trunks

1 1 1 1

BACnet/IP maximum devices per trunk

200 100 50 10

BACnet MS/TP maximum trunks

2 1 1 1

BACnet MS/TP maximum devices per trunk

100 100 50 100

BACnet MS/TP maximum devices per trunk (with 3rd party)

64 64 32 64

N2 maximum trunks 2 1 1 N/A

Mapped N2 devices per trunk

100 100 50 N/A

LonWorks maximum trunks

1 1 1 0

LonWorks maximum devices

255 127 127 0

Remote Field Bus maximum trunks

6 3 3 N/A

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Features SNE22000

SNE22001

SNE11000

SNE11001

SNE10500

SNE10501

SNE110L0

SNE110L111

Remote Field Bus maximum Johnson Controls Devices per bus

32 32 32 N/A

Remote Field Bus maximum devices per bus (with 3rd party devices)

16 16 16 N/A

Maximum objects in device33

5000 2500 2500 2500

Supported type of parent server

• ADS

• ADX

• OAS

• ADS

• ADX

• ADS-Lite-E

• OAS

• ADS

• ADX

• ADS-Lite-E

• OAS

ADS-Lite-A only

Supported integrations

• BACnet/IP

- Simplex® Fire Alarm Control Unit (FACU)

- Cree® SmartCast® Lighting Control

- Molex® Lighting Control

• BACnet MS/TP Field Controller (FC) Bus

• N2 Bus Note: The M4-SNE110Lx-0 model does not support the N2 Bus.

• LonWorks® (requires USB to LON adapter) Note: The M4-SNE110Lx-0 model does not support the LonWorks network interface.

• Modbus: Modbus TCP/IP on Ethernet and Modbus Remote Terminal Unit on

RS-485

• KNX IP

• M-Bus

• Tyco® C•CURE® 9000 and victor® Video Management

• Zettler® Fire Panel

• OPC Unified Architecture (UA)

Operating System Wind River® Linux LTS 17 (LTS=long-term support)

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Features SNE22000

SNE22001

SNE11000

SNE11001

SNE10500

SNE10501

SNE110L0

SNE110L111

Microprocessor NXP i.MX6 DualLite processor

Memory Flash 2GB of DDR3 RAM and 16 GB of eMMC Flash

User Interface Site Management Portal (SMP) 1 These models are intended for use with the ADS-Lite-A servers (only) in Australia, China, Hong Kong, India, Indonesia, Japan, Korea, Malaysia, New Zealand, Philippines, Singapore, Taiwan, Thailand, Vietnam, and select branches within regions of Africa and the Middle East.

2 Only the supported USB integration adapters function with the SNE. Other integration adapters that are not supported cannot function with the SNE.

3 Suggested object limit for performance considerations.

Repair information If the SNE fails to operate within its specifications, replace the unit. For a replacement SNE, contact the nearest Johnson Controls® representative.

Ordering Information for SNE models The SNE models listed in the following tables are also available as reconditioned models. To order a reconditioned version, add an R after the product code number.

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Table 2: SNE ordering information Product code number Description

M4-SNExxxxx-xxx

(base features of each SNE)

SNE Supervisory Network Engine Series

Requires a 24 VAC or 24 VDC power supply. Each model includes one Ethernet port, one RS-485 communications port, two standard USB serial ports, and one micro-USB port (future use).

Supported IP integrations: BACnet/IP, Modbus TCP/IP, KNX IP, C-Cure/ victor, and OPC UA

Supported field bus integrations: MS/TP (RS-485) FC Bus, N2 Bus, Modbus RTU, M-Bus, and Zettler

M4-SNE22000-0 (older model)

M4-SNE22001-0 (newer model)

Supports two local field bus device integrations with a maximum of 100 devices on each trunk for a maximum of 200 devices per engine if only using the local field buses. The engine supports a total of 600 devices across all integrations.

Also includes an RJ-12 connection for the FC Bus. An optional LonWorks adapter can be connected to USB port to add LON communications. Also supports one BACnet/IP device integration.

M4-SNE11000-0 (older model)

M4-SNE11001-0 (newer model)

Supports one local field bus device integration with a maximum of 100 devices on the trunk. An optional LonWorks adapter can be connected to USB port to add LON communications. Also supports one BACnet/IP device integration.

M4-SNE10500-0 (older model)

M4-SNE10501-0 (newer model)

Supports one local field bus device integration with a maximum of 50 devices on the trunk. An optional LonWorks adapter can be connected to USB port to add LON communications. Also supports one BACnet/IP device integration.

M4-SNE110L0-0 (older model)

M4-SNE110L1-0 (newer model)

Supports one local field bus device integration with a maximum of 100 devices on the trunk. This model is intended for use with Metasys Server Lite (ADS-Lite-A) software in select regions of Australia, China, Hong Kong, India, Indonesia, Japan, Korea, Malaysia, New Zealand, Philippines, Singapore, Taiwan, Thailand, Vietnam, and select branches.

Note: This model does not support the N2 Bus or LonWorks network interface, but does support one BACnet/IP device integration.

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Accessories ordering information Table 3: SNE accessories ordering information Product code number or vendor model number Description

AS-XFR100-1 Power transformer with enclosure, class 2, 24 VAC, 92 VA maximum output.

AS-XFR010-1 Power transformer, no enclosure, class 2, 24 VAC, 92 VA maximum output.

ACC-PWRKIT-1A24 Power Supply, Desktop Kit, 90-264 VAC to 24 VDC, 65 W, includes AC cord with North American Plug.

ACC-PWRKIT-1E24 Power Supply, Desktop Kit, 90-264 VAC to 24 VDC, 65 W, includes AC cord with European Plug.

ACC-USBLON-011 USB to LonWorks Adapter. Includes DIN Rail mounting bracket. Tested and qualified for use on the SNE.

ACC-USBRS232-01 USB to RS-232 Adapter. Tested and qualified for use on the SNE.

1 Non-qualified adapters do not function in USB ports of the SNE.

Third-party integration accessory ordering information Table 4: Modbus accessories ordering information Product code number Description IU-9100-8401 (Europe) RS232-to-RS485 converter, 230 VAC

IU-9100-8404 (Europe) or BM485- CIP (North America) RS232-to-RS485 converter, 24 VAC

Note: For the European market, order this accessory in AOMS from the Johnson Controls Essen Distribution Center. For the North American market, order this accessory from duTec (http:// www.interfaceconverter.com or 1-800-248-1632); specify vendor #290904.

Table 5: M-Bus accessories ordering information Product Code Number Description

SIS-MBUSSCLL-0E M-Bus level converter for up to 100 unit loads; 24 VAC/VDC (RS-232 connection); requires ACC-USBRS232-0 adapter

SIS-MBUSNCLL-0E M-Bus level converter for up to 100 unit loads; 24 VAC/VDC (IP connection)

SIS-MBUSNCLH-0E M-Bus level converter for up to 100 unit loads; 230 VAC (IP connection)

SIS-MBUSRPLL-0E M-Bus repeater for up to 100 unit loads, 24V AC/DC

SIS-MBUSRPLH-0E M-Bus repeater for up to 100 unit loads; 230 VAC

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Table 5: M-Bus accessories ordering information Product Code Number Description INT-DX-KAB01 Optional serial connection cable SUB-D to RJ-12 for use with SIS-MBUSSCLL-0E

MR003USB

Mikro-Master USB–to–M-Bus adapter for up to 10 M-Bus devices

Note: Order this accessory directly from the supplier, made by Relay GmbH.

Note: For the European market, order the SISMBUSxxxx-0E and INT-DX-KAB01 accessories in AOMS from the Johnson Controls Essen Distribution Center.

Note: Order the MR003USB accessory directly from the supplier, made by Relay GmbH.

Table 6: KNX accessories ordering information Product code number Description

SIS-KNXNIXL-0E KNX IP interface module to connect KNX line through Ethernet to the network engine

SIS-KNXNRXL-0E KNX IP router to connect KNX line through Ethernet to a network engine, including line or area coupler functionality

Note: For the European market, order these KNX accessories in AOMS from the Johnson Controls Essen Distribution Center.

Technical Specifications Table 7: SNE2200x network engine Specification Description

Power requirement

Dedicated nominal 24 VAC, Class 2 power supply (North America), SELV power supply (Europe), at 50/60 Hz (20 VAC minimum to 30 VAC maximum)

Alternate: Dedicated nominal 24 VDC, Class II power supply input; North America:

ACC-PWRKIT-1A24; Europe: ACC-PWRKIT-1E24

Power consumption 38 VA maximum

Operating System Wind River® Linux LTS 17 (LTS=long-term support)

Processor NXP i.MX6 DualLite processor, dual core Cortex-A9 processor at 1.0 GHz with 512 KB of L2 cache

Memory

16 GB flash nonvolatile memory for operating system, configuration data, and operations data storage and backup

2 GB SDRAM for operations data dynamic memory

Supported integrations

BACnet/IP, BACnet MS/TP, N2 Bus, LonWorks, Modbus, KNX ,M-Bus, Zettler Fire, OPC

UA

Tyco C•CURE 9000-victor video management, Simplex FACU, Molex Lighting Control, Cree SmartCast Lighting Control

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Table 7: SNE2200x network engine Specification Description

Network and Serial interfaces

One Ethernet port; 1000/100/10 Mbps; 8-pin RJ45 connector

Two FC ports (RJ12 6-pin port; connects with 1.5 m [4.9 ft] RJ12 field bus cable)

Two optically isolated RS-485 ports; with a removable 4-pin terminal block

Three USB ports (one Micro-B port, and two USB A ports). All support USB 2.0 and Open Host Controller Interface [Open HCI] specification; Micro-USB port currently inactive

Transmission speeds

Ethernet communication: 1000, 100, or 10 Mbps

Optically isolated, serial communication (FC Bus): 76,800, 38,400, 19,200, 9600, or 1200 bps (selectable)

Ambient temperature conditions

Operating: 0°C to 50°C (32°F to 122°F)

Non-Operating: -40°C to 70°C (-40°F to 158°F)

Ambient humidity conditions

Storage: 5% to 95% RH, 30°C (86°F) maximum dew point conditions

Operating: 10% to 90% RH, 30°C (86°F) maximum dew point conditions

Housing

Black Polycarbonate and Acrylonitrile butadiene styrene (ABS) blend

IP protection class: IP20

UL flammability rating: UL94-5VB

Mounting On flat surface with screws on three mounting clips or a single 35 mm DIN rail

Dimensions (Height x Width x Depth) 190 mm x 125 mm x 44.5 mm (7.48 in. x 4.92 in. x 1.75 in.)

Weight 0.387 kg (0.852 lbs)

Compliance United States: UL Listed, File E107041, CCN PAZX, UL 916, Energy Management Equipment; FCC Compliant to CFR47, Part 15, Subpart B, Class A, Conformance to FIPS 140-2 Level 1 and validated under NIST Certificate #3389.

Canada: UL Listed, File E107041, CCN PAZX7, CAN/CSA C22.2 No. 205, Signal Equipment; Industry Canada Compliant, ICES-003

Europe: CE Mark – Johnson Controls, Inc. declares that this product is in compliance with the essential requirements and other relevant provisions of the EMC Directive.

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FIPS

Table 7: SNE2200x network engine

Australia and New Zealand: RCM Mark, Australia/NZ Emissions Compliant

BACnet International: BTL 135-2016 Listed B-BC/B-RTR/B-BBMD, Protocol Revision

FIPS 140-2 Level 1: Compliant and certified with Federal Information Processing Standard; https://csrc.nist.gov/Projects/cryptographic-module-validation-program/ Certificate/3389

Table 8: SNE1100x, SNE1050x, and SNE110Lx network engines Specification Description

Power requirement

Dedicated nominal 24 VAC, Class 2 power supply (North America), SELV power supply (Europe), at 50/60 Hz (20 VAC minimum to 30 VAC maximum)

Alternate: Dedicated nominal 24 VDC, Class II power supply input; North America:

ACC-PWRKIT-1A24; Europe: ACC-PWRKIT-1E24

Power consumption 38 VA maximum

Operating System Wind River® Linux LTS 17 (LTS=long-term support)

Processor NXP i.MX6 DualLite processor, dual core Cortex-A9 processor at 1.0 GHz with 512 KB of L2 cache

Memory

16 GB flash nonvolatile memory for operating system, configuration data, and operations data storage and backup

2 GB SDRAM for operations data dynamic memory

Supported integrations

BACnet/IP, BACnet MS/TP, N2 Bus, LonWorks, Modbus, KNX, M-Bus, Zettler Fire, OPC

UA

Tyco C•CURE 9000-victor video management, Simplex FACU, Molex Lighting Control, Cree SmartCast Lighting Control

Note: The SNE110Lx model supports one IP device integration, but does not support the N2 Bus or LonWorks network interface.

Network and Serial interfaces

One Ethernet port; 1000/100/10 Mbps; 8-pin RJ45 connector

One FC port (RJ12 6-pin port; connects with 1.5 m [4.9 ft] RJ-12 field bus cable)

One optically isolated RS-485 port; with a removable 4-pin terminal block

Three USB ports (one Micro-B port, and two USB A ports). All support USB 2.0 and Open Host Controller Interface [Open HCI] specification; Micro-USB port currently inactive

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Table 8: SNE1100x, SNE1050x, and SNE110Lx network engines

Transmission speeds

Ethernet communication: 1000, 100, or 10 Mbps

Optically isolated, serial communication (FC Bus): 76,800, 38,400, 19,200, 9600, or 1200 bps (selectable)

Ambient temperature conditions

Operating: 0°C to 50°C (32°F to 122°F)

Non-Operating: -40°C to 70°C (-40°F to 158°F)

Ambient humidity conditions

Storage: 5% to 95% RH, 30°C (86°F) maximum dew point conditions

Operating: 10% to 90% RH, 30°C (86°F) maximum dew point conditions

Housing Black Polycarbonate and Acrylonitrile butadiene styrene (ABS) blend

Mounting On flat surface with screws on three mounting clips or a single 35 mm DIN rail

Dimensions (Height x Width x Depth) 190 mm x 125 mm x 45.5 mm (7.48 in. x 4.92 in. x 1.75 in.)

Weight 0.387 kg (0.852 lbs)

Compliance United States: UL Listed, File E107041, CCN PAZX, UL 916, Energy Management Equipment; FCC Compliant to CFR47, Part 15, Subpart B, Class A

Canada: UL Listed, File E107041, CCN PAZX7, CAN/CSA C22.2 No. 205, Signal Equipment; Industry Canada Compliant, ICES-003

Europe: CE Mark – Johnson Controls, Inc. declares that this product is in compliance with the essential requirements and other relevant provisions of the EMC Directive.

Australia and New Zealand: RCM Mark, Australia/NZ Emissions Compliant

BACnet International: BTL 135-2016 Listed B-BC/B-RTR/B-BBMD, Protocol Revision

FIPS 140-2 Level 1: Compliant and certified with Federal Information Processing Standard; https://csrc.nist.gov/Projects/cryptographic-module-validation-program/ Certificate/3389

North American emissions compliance

United States This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when this equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications.

Operation of this equipment in a residential area may cause harmful interference, in which case the users will be required to correct the interference at their own expense.

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Canada This Class (A) digital apparatus meets all the requirements of the Canadian Interference-Causing Equipment Regulations.

Cet appareil numérique de la Classe (A) respecte toutes les exigences du Règlement sur le matériel brouilleur du Canada.

Product warranty This product is covered by a limited warranty, details of which can be found at www.johnsoncontrols.com/buildingswarranty.

Software terms Use of the software that is in (or constitutes) this product, or access to the cloud, or hosted services applicable to this product, if any, is subject to applicable end-user license, open-source software information, and other terms set forth at www.johnsoncontrols.com/ techterms. Your use of this product constitutes an agreement to such terms.

Patents Patents: https://jcipat.com

Single point of contact APAC Europe NA/SA

JOHNSON CONTROLS

C/O CONTROLS PRODUCT

MANAGEMENT

NO. 32 CHANGJIJANG RD NEW

DISTRICT

WUXI JIANGSU PROVINCE 214028

CHINA

JOHNSON CONTROLS

WESTENDHOF 3

45143 ESSEN

GERMANY

JOHNSON CONTROLS

507 E MICHIGAN ST

MILWAUKEE WI 53202

USA

Contact information Contact your local branch office:

www.johnsoncontrols.com/locations Contact Johnson Controls:

www.johnsoncontrols.com/contact-us

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© 2020 Johnson Controls. All rights reserved. All specifications and other information shown were current as of document revision and are subject to change without notice.

www.johnsoncontrols.com

LIT-1901132

2020-11-13

M4-SNE Series Standard Control Panel and Sub-panel Assemblies Catalog Page

Description The Metasys® SNE Series Network Engine Standard Control Panel is a pre-wired, preassembled standard control panel that contains an SNE network engine.

Some models also include an additional USB-to- LonWorks® (LON) adapter for LON applications. This predesigned solution saves time and money by avoiding expensive and time-consuming field installations and inspections.

The control panel is shipped complete, mounted in a NEMA 1 steel enclosure. In addition to the engine, every assembly contains a power supply incorporating a 5 A circuit breaker, a 96 VA 120/24 VAC transformer, and two 120 VAC outlets. Every panel includes a five port Ethernet switch with 10 Mbps, 100 Mbps, or 1000 Mbps. Network engines are Ethernet-based supervisory engines that connect building automation system (BAS) networks to IP networks. The SNE network engines succeed the Network Automation Engine (NAE) Series of network engines to further the expansion and enhancement of Metasys supervisory control capabilities.The SNE Series network engines perform a key role in the Metasys system architecture. They provide network management and system-wide control coordination over one or more networks of equipment controllers.

Sub-panel assemblies are the complete internal portion of the panel without the enclosure. It contains all of the same components as a comparable standard panel but it is just the perforated sub-panel with all components already mounted. This is a popular option if it is critical to reserve the panel mounting location in the designated installation area using an empty enclosure and then adding the sub-panel at a later date.

Features

• Consistent layout for all standard control panel solutions simplifies installation and commissioning

• Power supply with resettable circuit breaker and transformer provides high- and low-voltage protection

• Space and DIN rail reserved for…