Protection and Controls Test Plan 9-14-22.pdf

VISN 2 Northport VA Hospital Combined Heat & Power Project

NORESCO

Protection and Controls Test Plan

Revision 6 Issued for Use

·December 21 st , 2021

NORESCO Job Number 154082

Northport VA Hospital Department of Veteran Affairs CHP Project

NORESCO, Inc.

1 Project Information

1.1 CUSTOMER LEAD CONTACT:

Contact Person Name: Jason Masters

Contact Person Phone: (585)-507-8338

1.2 TESTING AGENT LEAD CONTACT:

Contact Person Name: John Furno, Elemco Services INC.

Contact Person Phone: (631)-589-6343

2 System Description:

Project Aggregate Natural Gas Reciprocating Engine Synchronous Generator Alternator/ Inverter AC 2.0 MW, 2485 kVA Rating 480V, 3 Phase, 0.8 PF

Interconnection Voltage 13.2 kV

Interconnecting Circuit PSEG Feeder: Indian Head Power Station (Pulaski)

Generator Make/ Model Marelli MJB 560 LA 4 Confiauration kVA %Z

Interconnection Transformer Data <Enter Utility Side: Wye f2500 KVA 1z = 5.67% for each interconnection Load Side: Delta transformer>

I 1moedance I Amo@Time

Transformer Neutral Tvoe I 1088Afor10s Ground Impedance Reactor (Inductor) 17 ohm Rating 52G Relay: SEL-700G, 52-D Feeder D Relay: SEL-751A, 52-M PR Relay: SEL-

Protective Relay(s) 351A, RFL GARD 8000 Direct Transfer Trip, SEL 587Z, SYNCH CHECK: DEIF

Make(s) / Model(s) GPC3

WITNESS TEST PROCEDURES

VISN 2 VA Northport Hospital 79 Middleville Rd.

Northport, NY 11768 PSEG Project Tracking ID:

3 Project Site Description:

PSEG 15kV line, Elwood Feeder, is connected to the existing B209 outdoor switchgear to provide power to the hospital.

PSEG 15kV line, Pulaski Feeder, is connected to new B209 outdoor switchgear to provide power to the hospital.

• A new outdoor fusible load break switch is installed and a new 2.0 MW Reciprocating Engine Generator (CTG) is connected to the fusible load break switch via a 480V:13.2kV, 2500kVA Step-up Transformer.

• Full site address:

Northport VA Medical Center 79 Middleville Road Northport, NY 11768

4 Reference Drawings:

4.1 FUNCTIONAL ONE LINE DIAGRAM DRAWING NUMBER(S)

E-601 NEW WORK ONE-LINE DIAGRAM

• IC-601 COGENERATION NETWORK ARCHITECTURE SWITCHGEAR

• IC-602 COGENERATION NETWORK ARCHITECTURE SWITCHGEAR

4.2 SEL Instruction Manual SEL-351A PULASKI MAIN FEEDER PROTECTION RELAY

4.3 SEL Instruction Manual SEL -751A D FEEDER PROTECTION RELAY

4.4 SEL Instruction Manual SEL -5872 Switchgear Bus PROTECTION RELAY

VISN 2 VA Northport Hospital 79 Middleville Rd.

Northport, NY 11768

PSEG Project Tracking ID:

5 Test Procedures

5.1 Safety Brief:

5.1.1 The Commissioning Engineer should review the existing Lock Out Tags Outs to insure all lock outs to be lifted , properly identified and signed off. Special consideration should be taken to verify that equipment not associated with test has been properly tagged out in compliance with VISN 2 VA Northport Hospital safety procedures. Lockoul/tagout procedure shall be in place and followed.

5.1 .2 Verify that all safety precautions outlined in each individual equipment manufacturer's operating manuals have been reviewed and are understood by all start-up personnel.

All manufacturers' recommended operating and maintenance procedures shall be followed. Manuals will be available onsite prior to start of work.

5.1.3 Review evacuation plan and ensure portable fire extinguishers are available. Sketch and sign off needed.

5.1.4 WARNING: Possibility of injury or death from electrocution including serious burns.

Medium voltages (13.SkV, 125VDC) may be present in or about the equipment at any time.

5.1.4.1 Only authorized personnel should be in the vicinity during testing and start-up.

5.1.4.2 Only qualified persons who are familiar with the installation and maintenance of medium and low voltage switchgear should be permitted to work on this equipment.

5.1.4.3 Do not use a stored energy circuit breaker by itself as the only means of isolating a medium or low voltage circuit. All components should be disconnected with a visible break, and securely grounded for the safety of maintenance personnel.

5.1.4.4 Do not leave a breaker in an intermediate position in a cell. Always have the breaker in either the test or connected position .

5.1.5 Always remove maintenance tools from the breaker after charging the springs.

5.1.6 Do not attempt to defeat safety interlocks. This may result in bodily injury or equipment damage.

5.2 Punch List

5.2.1 A punch list will be generated by the Commissioning Agent (Owner/Engineer) when the system declared complete. Items on the list will be ranked in categories of importance, depending upon their relevance to the safe & final acceptance of the equipment and systems. Construction completion is ultimately at the discretion of the Commissioning Agent.

5.3 In case of emergency, dial 911

I

VISN 2 VA Northport Hospital 79 Middleville Rd.

Northport, NY 11768

PSEG Project Tracking ID:

5.4 Procedure: Effective safety policies and procedures must be in place, and all persons on site must be familiar with and committed to following such safety policies and procedures, in order to prevent accident or injury during the witness test.

5.5 Minimum Requirements

Conduct an overall site assessment to ensure that everything at the site is in good condition and working conditions are safe

Lockout/ tagout (LOTO) procedures: For reference see, without limitation 29 CFR 1910.147 and NFPA ?OE.

Personal Protective Equipment (PPE) and other safety equipment as per Occupational Safety and Health Administration ("OSHA") requirements and NFPA ?OE.

Verify that the most current procedures , drawings and documents needed for the job are available

Ensure the proper tools and equipment required for the job are on hand and in good condition

Procedure for safely disconnecting live circuits: Designated qualified personnel shall only operate the electrical disconnects as per Company approved energization plan .

Safety specific signage and warnings .

Local jurisdiction has permitted and signed off to energize electrical equipment.

VISN 2 VA Northport Hospital 79 Middleville Rd.

Northport, NY 11768

PSEG Project Tracking ID:

6 System Configuration

6.1 Verify 52G Breaker in the CHP container is in the open position locked and tagged out. Breaker is fixed and not able to be racked out. Verified NS Elemco

6.2 Verify 52 Main Breaker is in the closed position

6.3 Verify 52 DC is in the closed position

6.4 Verify 52 FD-O is in the closed position

Verified NS Elemco Verifi ed NS Elemco Verified NS Elemco

6.3 Verify CHP is being fed control power from main source to operate generator breaker and controls. Verified NS Elemco

VISN 2 VA Northport Hospital I 79 Middleville Rd.

Northport, NY 11768 I PSEG Project Tracking ID:

7 Relay Pick-Up and Timing Test

Manufacturer: SEL Description Inspected SEL-751A OVERALL CLEANLINESS Pass

Model: 751A52C1C0X0X850100 INSULATING MEMBERS Pass Serial Number: 3202620105 MECHANICAL CONNECTIONS Pass

Asset ID: PD-FD Feeder D GROUND CONNECTION Pass Location: BLDG 203 CUBICLE Pass

Expected Allowed Test Description Ramp Value % Error Pickup % Error Pass/Fail 51P1P Pickup Test A 8.000A 5.0 8.000 A 0.0 Pass

B 8.000A 5.0 8.000A 0.0 Pass C 8.000 A 5.0 8.000 A 0.0 Pass AB 8.000 A 5.0 8.000 A 0.0 Pass BC 8.000A 5.0 8.000 A 0.0 Pass CA 8.000 A 5.0 8.000 A 0.0 Pass ABC 8.000 A 5.0 8.000A 0.0 Pass

51G1P Pickup Test A 6.000 A I 5.0 6.000 A I 0.0 I Pass B 6.000 A 5.0 6.000 A 0.0 Pass C 6.000 A 5.0 6.000 A 0.0 Pass

50P1P Pickup Test A 46.000 A 5.3 46.000 A 0.0 Pass B 46.000A 5.3 46.000 A 0.0 Pass C 46.000 A 5.3 46.000 A 0.0 Pass AB 46.000 A 5.3 46.000 A 0.0 Pass BC 46.000 A 5.3 46.000 A 0.0 Pass CA 46.000 A 5.3 46.000 A 0.0 Pass ABC 46.000 A 5.3 46.000 A 0.0 Pass

50G1P Pickup Test AG 30.000A 5.3 30.000 A 0.0 Pass BG 30.000 A 5.3 30.000 A 0.0 Pass CG 30.000 A 5.3 30.000 A 0.0 Pass

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Manufacturer:

Model:

Serial Number:

Asset ID:

Substation:

Test Description 50Pl Pick up Test

50Gl Pick up Test

51Pl Pick up Test

51Gl Pick up Test

I Relay Failure ~larm to trip 52G

SEL

SEL-351A

0351A032X2E52Xl 3202620070

52M PR

BLDG 209 (New Switchgear)

Expected Ramp Value #1 26.000 A #2 26.000 A #3 26.000 A

A 17.000 A B 17.000 A C 17.000 A

A 5.000 A B 5.000 A C 5.000 A

AB 5.000 A

BC 5.000 A

CA 5.000 A

ABC 5.000 A

A 3.000 A B 3.000 A C I 3.000 A

A

VS88%

Delay: 5sec

B Vs88% Delay: 5sec

VS88%

C Delay: 5sec

A V>110%

Delay: 1sec V~110%

B Delay: 1sec V~110%

C Delay: 1sec

I Description Inspected

OVERALL CLEANLINESS Pass INSULATING MEMBERS Pass

MECHANICAL CONNECTIONS Pass GROUND CONNECTION Pass

CUBICLE Pass

Allowed % Error Pickup %Error Pass/Fai l

10.0 26.000 A 0.0 Pass

10.0 25.950 A -0.2 Pass

10.0 26.000 A 0.0 Pass

10.0 17.000 A 0 Pass

10.0 16.950 A ·0.3 Pass

10.0 16.750A -1.5 Pass

10.0 5.010 A 0.2 Pass

10.0 5.010 A 0.2 Pass

10.0 5.010 A 0.2 Pass

10.0 5.010A 0.2 Pass

10.0 5.010 A 0.2 Pass

10.0 5.010A 0.2 Pass

10.0 5.010 A 0.2 Pass

10.0 3.000 A 0 Pass

10.0 3.050 A 1.7 Pass

10.0 3.000 A 0 Pass

5.0 105.7V 0.1% Pass

5.0 5.028s 0.56% Pass

5.0 105.6V 0% Pa ss

5.0 5.024s 0.48% Pass

5.0 105.6V 0% Pass

5.0 5.030s 0.6% Pass

5.0 131.7 V -0.23% Pass

5.0 1.021s 0.01% Pass

5.0 131.4 V -0.45% Pass

5.0 1.026s 0.01% Pass

5.0 131.4V -0.45% Pass 5,0 1.021s 0.01% Pass

I Pass

SEL Description Inspected

SEL-5872 OVERALL CLEANLINESS Pass Model: 0587ZOX2153 12XX INSULATING MEMBERS Pass

Serial Number: 1202610419 MECHANICAL CONNECTIONS Pass Asset ID: 52M87B GROUND CONNECTION Pass

Substation : BLDG 209 (New Switchgear) CUBICLE Pass

Expected Allowed % Test Descript ion Ramp Value % Error Pickup Error Pass/Fail 87B Phase A 100.000 V 5% 98.333 V -1.7 pass Pickup Test B 100.000 V 5% 97.667 V -2.3 pass

C 100.000 V 5% 97.667V -2.3 pass

VISN 2 VA Northport Hospital I 79 Middleville Rd.

Northport, NY 11768 I PSEG Project Tracking ID:

8 Breaker Functional Test

Manufacturer: DEIF Description Inspected OVERALL CLEANLINESS Pass

Model: DEIF GPC3 INSULATING MEMBERS Pass Serial Number: NA MECHANICAL CONNECTIONS Pass

Asset ID : 8209 GROUND CONNECTION Pass Location: Engine/Generator Enclosure CUBICLE Pass

52G Breaker/ DEIF GPC3 Test Description Action Expected Results Pass/

52G Close 52G contacts send Interlock with Confirm that when the utility breaker 52M is closed that signal to close the 52 Main it releases the interlock with the DEIF to allow 52G to breaker Pass Utility Breaker close

I Status

52G Close Confirm that when the utili ty breaker 52M is open that 52G contacts does Interlock with the interlock with the DEIF does not allow 52G to not send signal to 52 Main close close the breaker Pass Utility Breaker Status

Synch Check Confirm that when volage and frequency are within 52G contacts send Interlock set limits, 52G is allowed to close. signal to close the breaker Pass

Synch Check Confirm that when voltage and frequency is not 52G contact does Interlock within set limits. 52G is not allowed to close. not send signal to close the breaker Pass

VISN 2 VA Northport Hospital r 79 Middleville Rd.

Northport, NY 11768 I PSEG Project Tracking ID:

9 Breaker Functional Test - Direct Transfer Trip

Manufacturer: RFL Descriptio n Inspected OVERALL CLEANLINESS Pass

Model: DTT-RFL GARD 8000 INSULATING MEMBERS Pass Serial Number: NA MECHANICAL CONNECTIONS Pass

Asset ID: 8209 GROUND CONNECTION Pass Location: BLDG 209 (New Switchgea r) CUBICLE Pass

52G Breaker/ RFL GARD 8000 Test Description Initial Condition Action Results Pass/

52G Close Voltage applied to SEL relay inputs Momentarily 52G contact Pending Interlock with Gen side (Va, Vb, Ve), and Vs to connect jumper does not send NS Utility DTT simulate in synch), Vb and Vs across Remote signal to activated MATCH voltage and Freq. (480V) Close close the

I (coordinated 52G OPEN breaker with PSEG) 52G locked out in the open position

52G Close Voltage applied to SEL relay inputs Momentarily 52G contacts Interlock with Gen side (Va, Vb, Ve), and Vs to connect jumper send signal tc Pending Utility OTT simulate in synch), Vb and Vs MATCH across Remote close the released voltage and Freq. (480V) Close breaker

2 52GOPEN

52G locked out in the open position

52G Close Voltage applied to SEL relay inputs Momentarily 52G contact Pending Interlock with Gen side (Va, Vb, Ve), and Vs to connect jumper sends signal Util ity OTT simulate in synch), Vb and Vs across Remote to close the released and MATCH voltage and Freq. (480V) and Close breaker and

3 loss of then lift OTT signal wire then sends communication 52G OPEN signal to ( coordinated 52G locked out in the open position open the with PSEG) breaker

6/27/22 - 52G trip signal received on loss of comms

1/27/22 Passed - Gen does not enable w/DTT asserted.

1/27/22 Passed - 52G opened on

DTT

initiated.

XXXX

XXXX

xx

XXXX

52G Close Voltage applied to SEL relay inputs Momentarily 52G contact Pending Interlock with Gen side (Va, Vb, Ve), and Vs to connect jumper sends signal Utility DTT simulate in synch), Vb and Vs MATCH across Remote to close the released and voltage and Freq. (480V) and turn off Close breaker and

4 loss of controls power to RFL GARD 8000 then sends power 52GOPEN signal to (coordinated 52G locked out in the open position open the withPSEG) breaker

WITNESS TEST PROCEDURES

VISN 2 VA Northport Hospital I 79 Middleville Rd.

Northport, NY 11768 I

PSEG Project Tracking ID:

10 Relay Pick-Up and Timing Test

Manufacturer: SEL Description Inspected SEL-700G OVERALL CLEANLINESS Pass

Model: 700G12B1B0X72810620 INSULATING MEMBERS Pass Serial Number: 3190110235 MECHANICAL CONNECTIONS Pass

Asset ID: 700G CHP GROUND CONNECTION Pass Location: CHP Enclosure CUBICLE Pass

Test Expected Allowed Description Ramp Value % Error Pickup % Error Pass/Fail 86 Verify that after each trip tested below the 86

All lockout function N/A is actuated on the relay and requires manual reset. Pass

50 (SOPYlP) A 1.45 A 10% 1.44A -0.7% Pass Pickup Test B 1.45A 10% 1.45A 0.0% Pass

C 1.45 A 10% 1.45A 0.0% Pass

51 (50PY2P) 1.20A 10% 1.17A -2.5% Pass Pickup Test A

Delay: 9 Sec 10% 9.03s 0.04% Pass

B 1.20A 10% 1.21A 0.01% Pass

Delay: 9 Sec 10% 9.0ls 0.02% Pass 1.20A 10% 1.2A 0% Pass C

Delay: 9 Sec 10% 9.0s 0% Pass

87 A 8% 10% 8.08% 1.0% Pass

6/27/22 - 52G trip signal received on loss of power (RFL)

XXXX

Delay: 0.1 Sec 10% 0.ls 0% Pass

B 8% 10% 8.08% 1.0 Pass Delay: 0.1 Sec 10% 0.ls 0% Pass

C 8% 10% 8.08% 1.0% Pass

Delay: 0.1 Sec 10% 0.ls 0% Pass

SEL-700G OVERALL CLEANLINESS Pass Model: INSULATING MEMBERS Pass

Seria l Number: MECHANICAL CONNECTIONS Pass

Asset ID : GROUND CONNECTION Pass

Location: CHP Enclosure CUBICLE Pass

Test Expected Allowed Description Ramp Va lue %Error Pickup %Error Pass/ Fail 47 (59QX1P) 3.5 V 5% 3.52V 0.6% Pass

A Delay: 7 Sec 5% 7.022s 0.31% Pass

3.5 V 5% 3.5V 0% Pass

B Delay: 7 Sec 5% 7.018s 0.26% Pass

3.5 V 5% 3.49V -0.29% Pass

C Delay: 7 Sec 5% 7.016s 0.23% Pass

40/ 60 (LOP) Upon loss of PT

A input for phase N/A N/ A A, breaker shall trip. Pass Pass Upon loss of PT

B input for phase N/ A N/A B, breaker shall trip. Pass Pass Upon loss of PT

C input for phase

N/A N/ A C, breaker shall t rip. Pass Pass

46 (46Q2P) A

14% Diff 10% .099A 1.0% Pass Delay: 9 Sec 10% 9.059s 0.66% Pass

B 14% Diff 10% .098A 2.0% Pass Delay: 9 Sec 10% 9.038s 0.42% Pass

C 14% Diff 10% .099A 1.0% Pass Delay: 9 Sec 10% 9.051s 0.57% Pass

37 (3PWRX1P) - 2.6 VA 10% -2.49VA 4.3% Pass #1

10% Delay: 19 Sec 18.979s -0.11% Pass

#2

- 2.6 VA 10% -2.49VA 4.1% Pass Delay: 19 Sec 10% 18.998s -0.11% Pass

- 2.6VA 10% -2.49VA 4.0% Pass

#3 Delay: 19 Sec 10% 18.895 -0.56 Pass

SEL-700G OVERALL CLEANLINESS Pass

Model: INSULATING MEMBERS Pass

Serial Number: MECHANICAL CONNECTIONS Pass

Asset ID: GROUND CONNECTION Pass

Location: CHP Enclosure CUBICLE Pass

Test Expected Allowed

Description Ramp Value % Error Pickup %Error Pass/Fail

37 (3PWRX2P) - 7.2 VA 10% -6.96VA -3.4% Pass #1 10% Delay: 4 Sec 4.057s 1.43% Pass

- 7.2 VA 10% -6.98VA -3 .1% Pass #2 Delay: 4 Sec 10% 4.03 1s 0.78% Pass

- 7.2 VA 10% -6.98VA -3 .0% Pass #3 Delay: 4 Sec 10% 4.024s 0.6% Pass

37 (3PWRX3P) 82.9 VA 10% 80.91VA -2.4% Pass #1 10% Delay: 58 Sec 58.064s 0.11% Pass

82.9 VA 10% 81.24VA -2.0% Pass

#2 Delay: 58 Sec 10% 57.962s -0.14% Pass

82.9 VA 10% 81.41VA -1.8% Pass

#3 Delay: 58 Sec 10% 57.521s -0.82% Pass

93.8 VA 10% 91.7 VA -2 .3% Pass

#1 Delay: 4 Sec 10% 4.052s 1.3% Pass

93.8 VA 10% 92.2054 -1.61% Pass

37 (3PWRX4P) #2 Delay: 4 Sec 10% 4.066s 1.65% Pass

#3

93.8 VA 10% 92.06VA -1.85% Pass

Delay: 4 Sec 10% 4.037s 0.93% Pass

VlSN 2 VA Nol1hpcxt Hosplt.l

11 Procedure Closeout

WITNESS TEST PROCEDURES

7tlllddltvllJtRd.

North NY117H PSEG Project Tracking ID:

10.1 The above system hu been satisrxt<Wily 1estcd and is ready to be placed into opmtion.

10.2 Deficiencies shaJI be listed on the start-up Punch list ror further action.

10.3 Completion and acctplancc of this procedure docs not reduce or eliminate Contractor's contractual obligations.

EltmcoRepresent.i tlvt: NicholisSt.irR/0it.e:11Llllll

,l(,,.t /{ul,./1 NOIESCO Rtprtsentative-: _________ MarltHaskd/Oate: 12/ll/21

~-Hr.~dLt=-:::_ Kevin Szafranski/Date 1/27/22 and 6/27/22

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