36C24225R0044 0001 - Amendment No.1 - RFI and Questions.pdf
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- Solicitation number
- 36C24225R0044
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This document is an Amendment No. 1 to Solicitation No. 36C24225R0044 for the Northport VA Medical Center, addressing a project to replace the primary electrical distribution system. The amendment provides responses to Requests for Information (RFI) and includes detailed sequence of operations for a Combined Heat and Power (CHP) system, covering various operational scenarios including startup, steady operation, and fault conditions for different system components such as steam generation, power generation, hydronic heating, and ancillary systems.
The amendment includes comprehensive technical details about the CHP system's operational protocols, including startup sequences, power generation modes, heat recovery processes, and fault condition responses. It covers specific operational procedures for components like the generator, heat recovery steam generator (HRSG), jacket water loops, aftercooler systems, and various valve and pump control mechanisms. The document also references additional attached documents including site walkthrough sign-in sheets, certified relay test reports, post-installation certification, and other technical documentation related to the electrical distribution replacement project.
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5. PROJECT NUMBER (if applicable)
CODE7. ADMINISTERED BY
2. AMENDMENT/MODIFICATION NUMBER
CODE
6. ISSUED BY
8. NAME AND ADDRESS OF CONTRACTOR
4. REQUISITION/PURCHASE REQ. NUMBER3. EFFECTIVE DATE
9A. AMENDMENT OF SOLICITATION NUMBER
9B. DATED
PAGE OF PAGES
10A. MODIFICATION OF CONTRACT/ORDER NUMBER
10B. DATED
BPA NO. 1. CONTRACT ID CODE
FACILITY CODECODE
Offers must acknowledge receipt of this amendment prior to the hour and date specified in the solicitation or as amended, by one of the following methods:
The above numbered solicitation is amended as set forth in Item 14. The hour and date specified for receipt of Offers
E. IMPORTANT:
is extended,
(a) By completing Items 8 and 15, and returning __________ copies of the amendment; (b) By acknowledging receipt of this amendment on each copy of the offer submitted; or (c) By separate letter or electronic communication which includes a reference to the solicitation and amendment numbers. FAILURE OF YOUR ACKNOWLEDGMENT TO BE RECEIVED AT THE PLACE DESIGNATED FOR THE RECEIPT OF OFFERS PRIOR TO THE HOUR AND DATE SPECIFIED MAY is not extended.
12. ACCOUNTING AND APPROPRIATION DATA
(REV. 11/2016)
is required to sign this document and return ___________ copies to the issuing office.is not, A. THIS CHANGE ORDER IS ISSUED PURSUANT TO: (Specify authority) THE CHANGES SET FORTH IN ITEM 14 ARE MADE IN THE CONTRACT ORDER NO. IN ITEM 10A.
15C. DATE SIGNED
B. THE ABOVE NUMBERED CONTRACT/ORDER IS MODIFIED TO REFLECT THE ADMINISTRATIVE CHANGES SET FORTH IN ITEM 14, PURSUANT TO THE AUTHORITY OF FAR 43.103(b).
RESULT IN REJECTION OF YOUR OFFER. If by virtue of this amendment you desire to change an offer already submitted, such change may be made by letter or electronic communication, provided each letter or electronic communication makes reference to the solicitation and this amendment, and is received prior to the opening hour and date specified.
C. THIS SUPPLEMENTAL AGREEMENT IS ENTERED INTO PURSUANT TO AUTHORITY OF:
D. OTHER
Contractor
16C. DATE SIGNED
14. DESCRIPTION OF AMENDMENT/MODIFICATION
16B. UNITED STATES OF AMERICA
Except as provided herein, all terms and conditions of the document referenced in Item 9A or 10A, as heretofore changed, remains unchanged and in full force and effect.
15A. NAME AND TITLE OF SIGNER 16A. NAME AND TITLE OF CONTRACTING OFFICER
15B. CONTRACTOR/OFFEROR
STANDARD FORM 30 PREVIOUS EDITION NOT USABLE
Prescribed by GSA - FAR (48 CFR) 53.243
(Type or print) (Type or print)
(Organized by UCF section headings, including solicitation/contract subject matter where feasible.)
(Number, street, county, State and ZIP Code)
(If other than Item 6)
(Specify type of modification and authority)
(such as changes in paying office, appropriation date, etc.)
(If required)
(SEE ITEM 11)
(SEE ITEM 13)
(X)
CHECK
ONE
13. THIS ITEM APPLIES ONLY TO MODIFICATIONS OF CONTRACTS/ORDERS,
IT MODIFIES THE CONTRACT/ORDER NO. AS DESCRIBED IN ITEM 14.
11. THIS ITEM ONLY APPLIES TO AMENDMENTS OF SOLICITATIONS
AMENDMENT OF SOLICITATION/MODIFICATION OF CONTRACT
(Signature of person authorized to sign) (Signature of Contracting Officer)
0001 04-29-2025 632-15-101
36C242
Department of Veterans Affairs Network Contracting Office 2 James J. Peters VA Medical Center 130 West Kingsbridge Road Bronx NY 10468-3904
36C242
Department of Veterans Affairs James J. Peters VA Medical Center Network Contracting Office 2 130 West Kingsbridge Road Bronx NY 10468-3904
To all Offerors/Bidders
36C24225R0044
04-03-2025
X
X X x 1
Request for Proposal (RFP) #36C24225R0044; Amendment #1 Replace Primary Electrical Distribution at Northport.
The purpose of Amendment #1 is to provide responses to Request for Information (RFI) and Questions. This amendment also seeks to replace the Specifications document published as part the initial solicitation.
Please see the following additional documents for reference: (1) Certified Relay Test Report (2) ATI NPVA Certificate
(3) NP Sequence of Operation - Purge Addition (4) NVMA Center - CESIR Report (5) OI Northport (6) Site Visit Atten-dance Sign in Sheet (7) Post Installation Certification (8) Protection and Controls Test Plan
________________ PLEASE SEE CONTINUATION SHEET FOR MORE DETAILS _____________
REQUEST FOR INFORMATION RESPONSES
1. Who is responsible for the CHP interconnection Application since it’s a new/replacement service?
R. The facility currently has a CHP interconnection agreement in place with the utility and the CHP system is currently operating intermittently. If a new CHP interconnection application is required because the existing equipment is being replaced or modified, that application and its administration with the Utility would be the responsibility of the VA (not the ESPC contractor) & potentially the designer of record for the new Primary Switchgear project.
2. A copy of all available existing installation’s Interconnection documentation on the CHP: • Single-line
• Three-line
• DC Diagrams
• Interconnect type (Tariff) / Appendix C
• CESIR Study Report
• The Final as left / tested Relay settings
• Final PSEG close out documents
R. For requested diagrams see reference As-Built documents included at the end of the design package. See attachments for supplemental documents requested.
3. Please confirm where the CHP relay is located.
R. In the ESPC installed primary switchgear building down by the roadside.
4. On the Scope of Work - compliance page #6, please confirm a site walk through was mandatory for bidders?
R. Site Visit / walkthrough is not mandatory.
5. Drawings ES100 & ES101 legend states “Existing duct bank to be abandoned with existing electrical feeders removed. Provide new pull wire in abandoned duct bank sections”
R. There is no question on this item. Please follow the contract document.
6. Please confirm existing duct bank that will remain in place is not a conflict with new concrete encased feeders A, B, C, D & E routing?
R. The existing ductbanks to be abandoned will have feeders removed and new pull wires installed, as shown on the drawings. New electrical and communication ductbanks will generally run parallel to existing lines, but at locations shown on ES200, ES201, and ES202, new ductbanks will cross below existing ductbanks, maintaining a minimum 12" vertical separation.
Crossings must use smooth bends (30° or maximum 45° angles) for elevation transitions.
The existing ductbank locations are shown on civil document based on an available reference record and Quality Level B survey (ASCE 38-22). The contractor must field verify all existing utilities, coordinate with civil survey data, and perform an 811 call prior to excavation, as required by law.
7. Please confirm abandoned feeders will be removed offsite by the EC.
R. All demolished materials, including abandoned wiring and cables shall be properly disposed by contractor. Please coordinate with owner if certain equipment and materials shall be saved, cleaned and turned back to owner.
8. Is electrical equipment expected to be provided by electrical contractor?
R. There is no equipment pre-purchased by the VA. All labor and material shall be sole responsibility of the contractor as noted on the design documentation.
9. Who is the fire alarm vendor?
R. Casey Fire Systems Inc.
___________END OF RFIs____________
HYDRONIC HEATING SYSTEM SEQUENCE OF OPERATIONS.
1. HEAT SHALL BE DELIVERED TO THREE SEPARATE SYSTEMS UPON AVAILABILITY
FROM THE GENERATOR OPERATION. THESE THREE SYSTEMS INCLUDE: A) THE
CONDENSATE PREHEAT LOOP; B) THE B92 HYDRONIC HEATING LOOP; AND C) THE
B92 DOMESTIC HOT WATER SYSTEM. SUFFICIENT HEAT CAPACITY EXISTS TO
SERVE ALL THREE LOADS SIMULTANEOUSLY. EXCESS HEAT NOT UTILIZED BY
THREE HEAT RECOVERY SYSTEMS WLL BE AUTOMATICALLY REJECTED THROUGH
THE 2G HEAT REJECTION SYSTEM.
2. 2G ONLY:
2.1. WHEN NAUTILOUS (2G PACKAGE SIDE) RECEIVES AN ENGINE RUN STATUS
FROM 2G CONFIRMING THAT THE ENGINE IS ONLINE, AND A 10-MINUTE
ADJUSTABLE TIME DELAY HAS EXPIRED TO ALLOW THE SYSTEM TO WARM-UP,
THE NAUTILOUS CONTROLS WILL ENABLE PUMPS P18.07/P18.08 (B92) AND
P18.03/P18.04 (CONDENSATE PREHEAT) TO OPERATE (On the 2G side). 2G WILL
CONTROL THE SPEED OF THE PUMPS BASED ON THE 2G SEQUENCE.
2.2. 2G WILL CONTROL EQUALIZED RUNTIME OF THE PUMPS.
3. BUILDING 203: PUMPS 18.03 AND 18.04 SHALL RAMP ON AND CV 18.04 (LOCKED
OPEN) SHALL CIRCULATE HOT WATER TO THE CONDENSATE PREHEAT LOOP. CV
18.04 IS A MIXING 3 WAY. THIS SYSTEM WILL BE LOCKED OPEN FOR NORMAL
OPERATION. THIS SYSTEM WILL HAVE THE CAPABILITY TO COME ONLINE AS
SOON AS THE CONDENSATE PREHEAT PUMPS ARE ACTIVATED ON THE 2G SIDE
AND MAINTAIN THE TEMPERATURE OF THE CONDENSATE TO THE HEAT
EXCHANGER IF NECESSARY. THE SYSTEM SHALL BE BALANCED WITH THE VFD
TO FLOW APROXIMATELY 146GPM TO MATHCH THE CAPACITY OF THE EXISTING
CONDENSATE PUMPS.
4. BUILDING 92 SYSTEM ENABLE/DISABLE:
4.1. SYSTEM ENABLE: THE BUILDING 92 CONTROLS WILL MONITOR BUILDING 92
LOOP TEMPERATURE. WHEN THE SUPPLY TEMPERATURE IS GREATER THAN
150 DEG F FOR 5 (ADJ) MINUTES, THE BUILDING 92 CONTROLS WILL BE
ENABLED TO ALLOW CV-4 TO ALLOW FLOW IN ACCORDANCE WITH SECTION
5B AND TO ENABLE CV-5 TO MODULATE IN ACCORDANCE WITH SECTION 6A.
4.2. SYSTEM DISABLE: WHEN THE SUPPLY TEMPERATURE IS LESS THAN 140 DEG F
FOR 5 (ADJ) MINUTES, THE BUILDING 92 CONTROLS WILL BE DISABLED.
5. BUILDING 92 HOT WATER HEATING CONTROL:
5.1. CV-06 WILL REMAIN LOCKED OPEN ALL THE TIME AND NOT MODULATE.
5.2. WHEN ENABLED, NAUTILUS WILL MODULATE DIVERTING VALVE CV-04 FROM
CLOSED TO OPEN TO ALLOW THE RETURN HEATING HOTWATER TO FLOW
THROUGH THE 2G HEATEXCHANGER.
5.3. WHEN DISABLED, NAUTILUS WILL MODULATE DIVERTING VALVE CV-04 TO
CLOSED.
6. BUILDING 92 DOMESTIC HOTWATER CONTROL:
6.1. WHEN ENABLED, NAUTILUS WILL MODULATE CV-05 TO CONTROL TO THE
LEAVING HOTWATER SETPOINT OF HRHX-1 NOT TO EXCEED 150F.
6.2. WHEN DISABLED, CV-05 SHALL REMAIN CLOSED.
6.3. PUMP/VALVE CONTROL (DCWP-1): WITH THE SYSTEM ENABLED, NAUTILOUS
SHALL START DOMESTIC HW CIRCULATING PUMP DCWP-1, AND OPEN
DIVERTING VALVES CV-1 AND CV-2 TO ALLOW FLOW THROUGH HRHX-1.
WHEN DISABLED THE PUMP WILL BE COMMANDED OFF AND CV-1 AND CV-2
SHALL BE MODULATED TO BYPASS HRHX- 1.
6.4. VALVES CV-8 AND CV-3 WILL BE OPEN ANYTIME THE THIS SYSTEM IS
ENABLED. WHEN THE SYSTEM IS DISABLED THEY WILL BE CLOSED.
6.5. THE EMCS SHALL MONITOR THE STATUS OF THE DOMESTIC HOT WATER
HEATERS. IF NEITHER HOT WATER HEATER HAS CALLED FOR HEAT FOR 2
(ADJ) MINUTES, DCWP-1 SHALL BE DISABLED UNTIL THE IS A CALL FOR HEAT.
(temporary note: If there is a DP installed as indicated on the drawings, this could be used in place of the statuses to disable the DCWP-1)
SEQUENCE OF OPERATIONS ‐ STEAM AND POWER GENERATION
1. MODES OF OPERATION. THERE ARE TWO MODES OF OPERATION OF THE CHP
SYSTEM:
1.1. STEAM AND POWER GENERATION ‐ BOTH 2 MW GENERATOR AND HEAT
RECOVERY STEAM GENERATOR (HRSG) ARE ONLINE. ONE OF THE EXISTING
STEAM BOILERS IS ONLINE TO PROVIDE ADDITIONAL STEAM GENERATION
CAPACITY TO MEET STEAM DEMAND.
1.2. POWER GENERATION ONLY ‐ 2 MW GENERATOR IS ONLINE; HRSG IS OFFLINE
AND BYPASSED FOR MAINTENANCE OR REPAIRS. THE EXISTING BOILER(S)
ARE ONLINE TO PROVIDE STEAM GENERATION CAPACITY TO MEET THE
STEAM DEMAND.
2. STEAM AND POWER GENERATION START‐UP SEQUENCE OF OPERATIONS
2.1.1. Upon request for startup of the CHP from the central control system, a permissive signal will be sent to the CHP control panel initiating a start of the purge cycle.
2.1.2. Once the purge cycle is initiated, the Exhaust Purge Valve will be commanded to open.
2.1.3. Once the Exhaust Purge Valve is verified to be open, the Purge Fan will be commanded to start and operate at 60 Hz (ADJ).
2.1.4. The CHP controls will send a Purge command to the HRSG controls, changing the diverter valve to the full bypass position and activating a 225 sec (ADJ) time delay.
2.1.5. After the 225 sec (ADJ) time delay has expired, the divertor valve will change from the full bypass position to full open to the HRSG, and activate a 150 sec (ADJ) time delay.
2.1.6. After the 150 sec (ADJ) time delay has expired, the divertor valve will change from full open to the HRSG position to the full Bypass position.
2.1.7. Once the divertor valve returns to the full bypass position, the Purge Valve will close and the Purge Fan will continue to operate at XX Hz (ADJ – To be determined during start-up and Cx) during engine operation to sustain a slight positive pressure on the purge valve to maintain a positive seal and keep the valve assembly cool.
2.1.8. Once the purge valve is verified to be closed, the CHP PLC shall send a start command to the engine.
2.1.9. Upon engine shutdown the Purge valve will open.
2.1.10. The purge fan will operate for XX sec (ADJ – to be determined during start-up and Cx) with the bypass valve fully open to the HRSG.
2.1.11. After XX sec (ADJ – to be determined during start-up and Cx) the purge fan will shut down and the purge valve will close.
2.1.12. If the Purge valve is not in a closed position during CHP operation, the
CHP will be locked out and an alarm will be issued.
2.2. THE CHP CONTROLS SHALL VERIFY NATURAL GAS (NG) PRESSURE IS
AVAILABLE, START THE LUBE OIL PUMPS, START THE JACKET WATER PUMPS
AND RADIATOR, AND START THE AFTERCOOLER WATER PUMPS AND
RADIATOR
2.3. THE GENERATOR CIRCUIT BREAKER “MG” WILL BE CHECKED TO BE IN OPEN
STATE (aux contacts in gen breaker to provide status).
2.4. THE HRSG FLUE GAS BYPASS DAMPER WILL BE VERIFIED BY LIMIT SWITCH TO
BE IN FULL BYPASS POSITION (OR THE CLOSED POSITION), WHICH MEANS
THAT NO FLUE GASES ARE ABLE TO PASS THROUGH THE HRSG TO
GENERATE STEAM. THE HRSG FLUE GAS BYPASS DAMPER SHALL ONLY BE
CHANGED FROM BYPASS (OR CLOSED) TO THE OPEN POSITION THROUGH
MANUAL MEANS ONCE THE FOLLOWING SEQUENCES ARE VERIFIED BY A
PLANT OPERATOR.AUTOMATIC STEAM GENERATION IS PROHIBITED.
2.5. THE CHP CONTROL PANEL WILL INSTRUCT THE COMBUSTION AIR DAMPERS
TO OPEN. WHEN END SWITCH SENSORS PROVE THAT THE DAMPERS ARE
OPEN THE COMBUSTION AIR FANS WILL START.
2.6. IF NO FAULTS ARE DETECTED, THE CHP CONTROL PANEL WILL INITIATE THE
ICE STARTER
2.7. ONCE ICE ACHIEVES STABLE RPM, THE CHP CONTROL PANEL WILL INITIATE
THE GENERATOR START UP.
2.8. AFTER THE GENERATOR IS ONLINE, THE CHP CONTROLS WILL INITIATE THE
STARTUP OF THE HRSG. THIS WILL BE INITIATED VIA MANUAL CONTROL‐IT
SHALL NOT OCCUR AUTOMATICALLY. A BOILER PLANT OPERATOR WILL
PHYSICALLY PRESS EITHER A MECHANICAL OR DIGITAL BUTTON TO INITIATE
THE FOLLOWING SEQUENCE
2.9. WHEN STABLE OPERATION IS REACHED, GENERATOR CONTROLS SHALL
PROVE THAT OUTPUT MATCHES THAT OF THE PULASKI FEEDER. AS A MATTER
OF CLARIFICATION WITH RESPECT TO THE “STATE OF THE PULASKI FEEDER”
AS NOTED IN IV.8 ABOVE, THE FOLLOWING CRITERIA MUST BE MET AND
MAINTAINED THROUGHOUT OPERATION.
2.9.1. UTILITY FEEDERS ELWOOD & PULASKI ARE REQUIRED
(BREAKERS CLOSED) WITH TIE BREAKER OPEN.
2.9.2. THE GENERATOR WILL ONLY PARALLEL WITH THE UTILITY
PULASKI FEEDER.
2.9.3. UTILITY FEEDERS PULASKI & ELWOOD WILL NEVER PARALLEL.
2.9.4. A SINGLE UTILITY FEEDER, EITHER PULASKI OR ELWOOD, DOES
NOT HAVE THE CAPACITY TO SUPPORT THE ENTIRE SITE.
2.9.5. SITE GENERATING POWER WILL NOT BE EXPORTED TO THE
UTILITY GRID. (PULASKI FEEDER IS EQUIPPED WITH DIRECTIONAL
POWER AND DIRECTIONAL OVERCURRENT RELAYS ‐ WHEN RELAYS ARE
ACTIVATED, GENERATOR BREAKER WILL AUTOMATICALLY OPEN).
(Reverse power settings need to be determined)
2.9.6. THE UTILITY WILL SUPPORT THE SITE WITH 0.1MW AS A MINIMUM
(VIA PULASKI FEEDER) UNDER ANY ELECTRICAL SCENARIO EXCEPT FOR
LOSS OF PULASKI FEEDER.
2.9.7. THE MAIN & TIE BREAKERS WILL EITHER OPEN OR CLOSE
MANUALLY.
2.9.8. ANYTIME WHERE POWER IS LOST, EACH SOLAR INVERTER WILL
SHUT DOWN INDEPENDENTLY. WHEN POWER IS SENSED EXTERNALLY
AT THE INVERTER, SOLAR SYSTEM WILL ENTER 5 MINUTE LONG
START‐UP ROUTINE TO VERIFY THAT POWER IS STABLE. FOUR(4) KW OF
POWER EXTERNALLY AND INTERNALLY MUST BE SENSED BY
INVERTERS BEFORE INVERTER WILL BEGIN 5 MINUTE RE‐START
SEQUENCE. AT END OF 5 MIN SEQUENCE, THAT POWER MUST NOT
WAIVER OR ELSE INVERTER MOVES INTO MANUAL DEFAULT AND
REQUIRES A MANUAL RE‐START.
2.9.9. IF NO FAULTS WITH GENERATOR OPERATION ARE DETECTED,
THE CHP CONTROL PANEL WILL CLOSE THE MAIN GENERATOR
BREAKER “MG” ALLOWING THE GENERATOR TO PROVIDE POWER TO
THE SITE.
2.9.10. AFTER THE GENERATOR IS ONLINE, THE CHP CONTROLS WILL
INITIATE THE STARTUP OF THE HRSG. THIS WILL BE INITIATED VIA
MANUAL CONTROL‐IT SHALL NOT OCCUR AUTOMATICALLY. A BOILER
PLANT OPERATOR WILL PHYSICALLY PRESS EITHER A MECHANICAL OR
DIGITAL BUTTON TO INITIATE THE FOLLOWING SEQUENCE.
2.9.11. THE EXISTING FEED WATER PUMP STATUS SHALL BE PROVEN AS
RUNNING, AND THE HRSG FEED WATER ISOLATION VALVE SHALL OPEN,
AND BE PROVEN VIA OPEN POSITION LIMIT SWITCH. THE FEED WATER
CONTROL VALVE SHALL BE IN AUTOMATIC TO CONTROL THE WATER
LEVEL IN THE HRSG.
2.9.12. THE BOILER OUTLET STOP MOTOR OPERATED VALVE SHALL
OPEN, AND BE PROVEN VIA OPEN POSITION LIMIT SWITCH.
2.9.13. THE FLUE GAS BY‐PASS DAMPER SHALL MODULATE FROM FULL
BY‐PASS POSITION TO INTERMEDIATE POSITION TO START PASSING
FLUE GAS THROUGH THE HRSG. THIS SHALL COMMENCE FROM A
MANUAL SIGNAL FROM THE PLANT OPERATOR.
2.9.14. WHEN HRSG STEAM PRESSURE MATCHES THE PLANT HEADER
PRESSURE, THE HRSG OUTLET NON-RETURN VALVE WILL OPEN AND
STEAM WILL FLOW TO THE HEADER.
2.9.15. THE FLUE GAS BY‐PASS DAMPER SHALL CONTINUE TO
MODULATE UNTIL FULLY OPENED AND FULL HRSG STEAM PRODUCTION
IS REACHED.
3. STEAM AND POWER GENERATION STEADY OPERATION SEQUENCE OF
OPERATIONS.
3.1. THE 2 MW GENERATOR CONTROLS WILL MONITOR OUTPUT AND MODULATE
THE ICE LOADING ACCORDINGLY
3.2. ONCE ICE OPTIMUM OPERATING TEMPERATURE IS REACHED, CHP CONTROLS
WILL INITIATE THE HEAT RECOVERY LOOPS THAT ARE PART OF THE JACKET
WATER COOLING SYSTEM THAT SERVE BUILDING 92
3.3. THE EXISTING BOILER(S) ARE ALWAYS ASSIGNED HEADER PRESSURE
CONTROL. ONCE THE HRSG IS BROUGHT ONLINE AND IS PROVIDING STEAM
FLOW, THE EXISTING BOILER FIRING RATE WILL MODULATE AS REQUIRED TO
MAINTAIN PLANT HEADER PRESSURE AT SETPOINT.
3.4. IF MAXIMUM HRSG OUTPUT IS REACHED AND THE STEAM HEADER PRESSURE
CONTINUES TO DROP, THEN THE EXISTING PLANT OPERATING BOILER WILL
COMPENSATE BY INCREASING ITS OUTPUT
3.5. IF STEAM HEADER PRESSURE RISES ABOVE SETPOINT, THE EXISTING BOILER
PLANT OPERATING BOILER SHALL UNLOAD TO MINIMUM POINT, AFTER THAT IF
HEADER PRESSURE IS STILL HIGH THE HRSG WILL MODULATE ITS OUTPUT BY
ADJUSTING THE FLUE GAS BY‐PASS DAMPER POSITION TO DIRECT MORE
FLUE GAS THROUGH THE BYPASS AND THUS MAINTAIN HEADER PRESSURE
AT SETPOINT.
3.6. UNDER STEADY NORMAL OPERATION, THE PRIMARY UTILITY FEEDERS
PULASKI & ELWOOD ARE AVAILABLE. PULASKI & ELWOOD MAIN BREAKERS
ARE CLOSED AND TIE BREAKER IS OPEN. THE GENERATOR WILL SYNCH WITH
PULASKI FEEDER AND CLOSE GENERATOR BREAKER. THIS CONFIGURATION
WILL PROVIDE POWER FOR THE ENTIRE SITE.
4. POWER GENERATION ONLY ‐ HRSG IS OFFLINE (EXISTING BOILER PLANT
OPERATIONAL)‐ STARTUP SEQUENCE OF OPERATIONS
4.1.1. Upon request for startup of the CHP from the central control system, a permissive signal will be sent to the CHP control panel initiating a start of the purge cycle. Once the purge cycle is initiated, the Exhaust Purge Valve will be commanded to open.
4.1.2. Once the Exhaust Purge Valve is verified to be open, the Purge Fan will be commanded to start and operate at 60 Hz (ADJ).
4.1.3. The CHP controls will send a Purge command to the HRSG controls, changing the diverter valve to the full bypass position and activating a 225 sec (ADJ) time delay.
4.1.4. After the 225 sec (ADJ) time delay has expired, the divertor valve will change from the full bypass position to full open to the HRSG and activate a 150 sec (ADJ) time delay.
4.1.5. After the 150 sec (ADJ) time delay has expired, the divertor valve will change from full open to the HRSG position to the full Bypass position.
4.1.6. Once the divertor valve returns to the full bypass position, the Purge Valve will close and the Purge Fan will continue to operate at XX Hz (ADJ – To be determined during start-up and Cx) during engine operation to sustain a slight positive pressure on the purge valve to maintain a positive seal and keep the valve assembly cool.
4.1.7. Once the purge valve is verified to be closed, the CHP PLC shall send a start command to the engine.
4.1.8. Upon engine shutdown the Purge valve will open.
4.1.9. The purge fan will operate for XX sec (ADJ – to be determined during start-up and Cx) with the bypass valve fully open to the HRSG.
4.1.10. After XX sec (ADJ – to be determined during start-up and Cx) the purge fan will shut down and the purge valve will close.
4.1.11. If the Purge valve is not in a closed position during CHP operation, the
CHP will be locked out and an alarm will be issued.
4.2. CHP CONTROLS SHALL VERIFY NG PRESSURE IS AVAILABLE, START THE LUBE
OIL PUMPS, START THE JACKET WATER PUMPS AND RADIATOR, AND START
THE AFTERCOOLER WATER PUMPS AND RADIATOR
4.3. GENERATOR CIRCUIT BREAKER MG WILL BE CHECKED TO BE IN OPEN STATE
4.4. HRSG FLUE BYPASS DAMPER WILL BE VERIFIED BY LIMIT SWITCH TO BE IN
FULL BYPASS POSITION
4.5. CHP CONTROL PANEL WILL INSTRUCT THE COMBUSTION AIR DAMPERS TO
OPEN. WHEN END SWITCH SENSORS PROVE THAT THE DAMPERS ARE OPEN
THE COMBUSTION AIR FANS WILL START.
4.6. IF NO FAULTS ARE DETECTED, THE CHP CONTROL PANEL WILL INITIATE THE
ICE STARTER
4.7. ONCE ICE ACHIEVES STABLE RPM, THE CHP CONTROL PANEL WILL INITIATE
THE GENERATOR START UP
4.8. GENERATOR CONTROLS WILL VERIFY THE STATE OF PULASKI FEEDER, IF THE
PULASKI FEEDER BREAKER IS CLOSED, THE GENERATOR CONTROLS WILL
OBTAIN DATA TO SYNC THE GENERATOR TO THE UTILITY.
4.9. WHEN STABLE OPERATION IS REACHED, GENERATOR CONTROLS SHALL
PROVE THAT OUTPUT MATCHES THAT OF THE PULASKI FEEDER. NOTE THAT
THE SAME CONDITIONS APPLY AS LISTED IN III.9.A‐I ABOVE WITH RESPECT TO
THE STATE OF THE PULASKI FEEDER.
4.10. IF NO FAULTS WITH GENERATOR OPERATION ARE DETECTED, THE CHP
CONTROL PANEL WILL CLOSE THE MAIN GENERATOR BREAKER MG TO
PROVIDE POWER TO THE SITE.
5. POWER GENERATION ONLY ‐ HRSG IS OFFLINE (EXISTING BOILER PLANT
OPERATIONAL)‐ STEADY OPERATION SEQUENCE OF OPERATIONS
5.1. THE 2 MW GENERATOR CONTROLS WILL MONITOR OUTPUT AND MODULATE
THE ICE LOADING ACCORDINGLY
5.2. THE EXISTING BOILER PLANT OPERATING BOILER(S) WILL MODULATE TO
MAINTAIN STEAM HEADER SET PRESSURE
5.3. THE HRSG REMAINS OFFLINE WITH THE BYPASS DAMPER FULL CLOSED
ALLOWING ALL FLUE GASES TO BE EXHAUSTED TO THE SURROUNDINGS
5.4. UNDER STEADY NORMAL OPERATION, THE PRIMARY UTILITY FEEDERS
PULASKI & ELWOOD ARE AVAILABLE. PULASKI & ELWOOD MAIN BREAKERS
ARE CLOSED AND TIE BREAKER IS OPEN. THE GENERATOR WILL SYNCH WITH
PULASKI FEEDER AND CLOSE GENERATOR BREAKER. THIS CONFIGURATION
WILL PROVIDE POWER FOR THE ENTIRE SITE.
6. STEAM AND POWER GENERATION FAULT CONDITION #1‐ THE 2 MW GENERATOR
ENCOUNTERS A FAULT AND SHUTS DOWN
6.1. THE MG BREAKER WILL OPEN AND THE CHP GENERATOR WILL SHUT DOWN.
THE PULASKI FEEDER WILL SUPPORT ALL THE LOADS ON THE PULASKI SIDE
6.2. THE NATURAL GAS CONTROL VALVE WILL CLOSE
6.3. GENERATOR WILL DECOUPLE FROM THE ICE AND SHUT DOWN.
6.4. ANCILLARY HEAT RECOVERY EQUIPMENT WILL SHUT DOWN
6.5. AFTERCOOLER RADIATOR WILL CONTINUE RUNNING UNTIL SATISFACTORY
COOL DOWN TEMPERATURE SET POINT IS REACHED. AFTER THAT, THE
AFTERCOOLER RADIATOR AND ASSOCIATED LOOP PUMPS WILL SHUT DOWN
6.6. THE FLUE GAS BYPASS DAMPER WILL MODULATE TO FULL BYPASS
6.7. AS HRSG STEAM PRODUCTION DROPS, THE HRSG OUTLET NON‐RETURN
VALVE WILL CLOSE. WHEN STEAM FLOW IS ZERO, THE BOILER OUTLET STOP
MOTOR OPERATED VALVE WILL CLOSE
6.8. THE HRSG FEED WATER CONTROL VALVE WILL REMAIN OPERATIONAL. AFTER
A SET PERIOD OF TIME, THE MOTOR OPERATED FEED WATER ISOLATION
VALVE WILL CLOSE
6.9. AN ALARM WILL BE GENERATED AT OPERATOR'S INTERFACE
6.10. WHEN CHP GENERATOR IS AVAILABLE FOR RESTORATION, GENERATOR
WILL STARTUP AND SYNCH WITH PULASKI FEEDER, CHP GENERATOR WILL
THEN CLOSE, AND STARTUP UP SEQUENCE SHALL BE FOLLOWED AS
DESCRIBED ABOVE IN SECTION III.
7. STEAM AND POWER GENERATION FAULT CONDITION #2‐THE PULASKI FEEDER
UTILITY POWER IS LOST.
7.1. THE MG BREAKER WILL OPEN. THE CHP GENERATOR BREAKER WILL
AUTOMATICALLY OPEN EITHER VIA PSE&G'S DTT EQUIPMENT OR FROM LOCAL
UNDER VOLTAGE RELAY SIGNAL.
7.2. THE GENERATOR WILL IDLE FOR A SET PERIOD OF TIME, TO ALLOW FOR
UTILITY POWER TO COME BACK.
7.3. IF THE UTILITY POWER IS RESTORED WITHIN THE TIME LIMIT, (this may be a PSE&G input)THE GENERATOR CONTROLS WILL RESYNC TO PULASKI FEEDER
AND MG BREAKER WILL CLOSE.
7.4. IF THE TIMEOUT IS REACHED, THE GENERATOR WILL SHUT DOWN. SEE
PREVIOUS SECTION VI.
7.5. NORTHPORT VA PERSONNEL OR THEIR HIGH VOLTAGE ELECTRICIAN
REPRESENTATIVE (ELEMCO) WILL CONTACT PSE&G VIA TELEPHONE AND
REQUEST TO OPEN THE PULASKI BREAKER AND TO CLOSE THE TIE BREAKER.
7.6. ONCE PSE&G HAS GIVEN APPROVAL VIA TELEPHONE, THE PULASKI BREAKER
WILL BE MANUALLY OPENED AND THE TIE BREAKER WILL BE MANUALLY
CLOSED IN THAT ORDER. AT THIS POINT, THE REMAINDER OF THE SITE WILL
BE SUPPORTED BY THE ELWOOD UTILITY
7.7. NORTHPORT VA ELECTRICIANS CAN BEGIN TO LOAD SHED WITH EMERGENCY
GENERATORS IF NECESSARY.
7.8. WHEN THE PULASKI UTILITY FEED IS AVAILABLE FOR RESTORATION
7.8.1. PSE&G WILL CONTACT NORTHPORT VA ELECTRICIANS OR THEIR
HIGH VOLTAGE ELECTRICIAN DESIGNEE (ELEMCO) AND ADVISE THAT
PULASKI FEEDER IS AVAILABLE.
7.8.2. TELEPHONE COMMUNICATION WILL BE MAINTAINED WITH PSE&G
DURING THE MANUAL RESTORATION WITH THE SEQUENCE FOLLOWING:
7.8.2.1. TIE BREAKER IS MANUALLY OPENED.
7.8.2.2. PULASKI BREAKER IS MANUALLY CLOSED.
8. STEAM AND POWER GENERATION FAULT CONDITION #3‐THE ICE ENCOUNTERS A
FAULT AND SHUTS DOWN
8.1. THE MG BREAKER WILL OPEN
8.2. THE NATURAL GAS CONTROL VALVE WILL CLOSE
8.3. ANCILLARY HEAT RECOVERY EQUIPMENT WILL SHUT DOWN.
8.4. AFTERCOOLER RADIATOR WILL CONTINUE RUNNING UNTIL SATISFACTORY
COOL‐DOWN TEMPERATURE SET POINT IS REACHED. AFTER THAT THE
AFTERCOOLER RADIATOR AND ASSOCIATED LOOP PUMPS WILL SHUT DOWN.
8.5. THE FLUE GAS BYPASS DAMPER WILL MODULATE TO FULL BYPASS.
8.6. AS HRSG STEAM PRODUCTION DROPS, THE HRSG OUTLET NON‐RETURN
VALVE WILL CLOSE. WHEN STEAM FLOW IS ZERO, THE BOILER OUTLET STOP
MOTOR OPERATED VALVE WILL CLOSE
8.7. THE HRSG FEED WATER CONTROL VALVE WILL REMAIN OPERATIONAL. AFTER
A SET PERIOD OF TIME, THE MOTOR OPERATED FEEDWATER ISOLATION
VALVE WILL CLOSE
8.8. AN ALARM WILL BE GENERATED AT OPERATOR'S INTERFACE
9. STEAM AND POWER GENERATION FAULT CONDITION #4‐ THE HRSG ENCOUNTERS
A FAULT AND SHUTS DOWN
9.1. HRSG FAULTS INCLUDE LOW WATER LEVEL, LOSS OF BOILER FEED PUMP
RUNNING STATUS, OR HIGH STEAM PRESSURE
9.2. THE FLUE GAS BYPASS DAMPER WILL MODULATE TO FULL BYPASS POSITION.
9.3. AS HRSG STEAM PRODUCTION DROPS, THE HRSG OUTLET NON‐RETURN
VALVE WILL CLOSE. WHEN STEAM FLOW IS ZERO, THE BOILER OUTLET
STOPMOTOR OPERATED VALVE WILL CLOSE
9.4. THE HRSG FEED WATER CONTROL VALVE WILL REMAIN OPERATIONAL. AFTER
A SET PERIOD OF TIME, THE MOTOR OPERATED FEED WATER ISOLATION
VALVE WILL CLOSE
9.5. AN ALARM WILL BE GENERATED AT OPERATOR'S INTERFACE.
9.6. THE ICE WILL CONTINUE TO RUN IN POWER GENERATION ONLY MODE.
10. POWER GENERATION ONLY FAULT CONDITION #1‐ THE 2 MW GENERATOR
ENCOUNTERS A FAULT AND SHUTS DOWN
10.1. THE MG BREAKER WILL OPEN
10.2. THE NATURAL GAS CONTROL VALVE WILL CLOSE.
10.3. GENERATOR WILL DECOUPLE FROM THE ICE AND SHUT DOWN.
10.4. ANCILLARY HEAT RECOVERY EQUIPMENT WILL SHUT DOWN
10.5. AFTERCOOLER RADIATOR WILL CONTINUE RUNNING UNTIL
SATISFACTORY COOL‐DOWN TEMPERATURE SET POINT IS REACHED. AFTER
THAT THE AFTER-COOLER RADIATOR AND ASSOCIATED LOOP PUMPS WILL
SHUT DOWN
10.6. AN ALARM WILL BE GENERATED AT OPERATOR'S INTERFACE
11. POWER GENERATION ONLY FAULT CONDITION #2‐THE PULASKI FEEDER UTILITY
POWER IS LOST.
11.1. THE MG BREAKER WILL OPEN.
11.2. THE GENERATOR WILL IDLE FOR A SET PERIOD OF TIME, TO ALLOW FOR
UTILITY POWER TO COME BACK.
11.3. IF THE UTILITY POWER IS RESTORED WITHIN THE TIME LIMIT, THE
GENERATOR CONTROLS WILL RESYNC TO PULASKI FEEDER AND MG
BREAKER WILL CLOSE.
11.4. IF THE TIMEOUT IS REACHED, THE GENERATOR WILL SHUT DOWN.
12. POWER GENERATION ONLY FAULT CONDITION #3‐THE ICE ENCOUNTERS A FAULT
AND SHUTS DOWN
12.1. THE MG BREAKER WILL OPEN.
12.2. THE NATURAL GAS CONTROL VALVE WILL CLOSE.
12.3. GENERATOR WILL DECOUPLE FROM THE ICE AND SHUT DOWN.
12.4. ANCILLARY HEAT RECOVERY EQUIPMENT WILL SHUT DOWN.
12.5. AFTERCOOLER RADIATOR WILL CONTINUE RUNNING UNTIL
SATISFACTORY COOL‐DOWN TEMPERATURE SET POINT IS REACHED. AFTER
THAT THE AFTERCOOLER RADIATOR AND ASSOCIATED LOOP PUMPS WILL
SHUT DOWN.
12.6. AN ALARM WILL BE GENERATED AT OPERATOR'S INTERFACE.
13. POWER GENERATION ONLY FAULT CONDITION #4‐ISLAND MODE WHEN PULASKI
AND ELWOOD ARE LOST
13.1. THE SAME SEQUENCE SHALL BE FOLLOWED FOR POWER AND STEAM
GENERATION. ASSOCIATE MECHANICAL EQUIPMENT SHALL FOLLOW
PREVIOUSLYSTATED SEQUENCE.
13.2. CHP GENERATOR BREAKER WILL AUTOMATICALLY OPEN EITHER VIA
PSE&G'S DTT EQUIPMENT OR FROM LOCAL UNDER VOLTAGE RELAY SIGNAL
13.3. CHP GENERATOR WILL SHUT DOWN AUTOMATICALLY
13.4. WHEN CHP GENERATOR IS AVAILABLE TO OPERATE IN ISLAND‐MODE:
13.4.1.1. NORTHPORT VA ELECTRICIAN OR THEIR EXTERNAL HIGH
VOLTAGE ELECTRICIANS (ELEMCO) WILL CONTACT NORTHPORT VA
ELECTRICIAN OR THEIR EXTERNAL HIGH VOLTAGE ELECTRICIANS
(ELEMCO) WILL CONTACT PSE&G VIA TELEPHONE REQUESTING
PERMISSION TO OPEN THE ELWOOD & PULASKI UTILITY FEED
BREAKERS AND CLOSE THE TIE BREAKER.
13.4.1.2. ONCE REQUEST IS GRANTED BY PSE&G THE UTILITY BREAKERS
WILL BE OPENED BY VA REPRESENTATIVES OR THEIR DESIGNEE AND
THE TIE BREAKER WILL BE CLOSED.
13.4.1.3. MANUAL START OF GENERATOR BY VA OR THEIR DESIGNER.
13.4.1.4. THE GENERATOR SHALL BE STARTED MANUALLY AND UPON
SYNCHRONIZATION, THE MG BREAKER SHALL BE CLOSED. WHEN THE
UTILITY FEEDS ARE READY TO BE RESTORED (PULASKI & ELWOOD)
13.4.1.5. WHEN THE UTILITY FEEDS ARE READY TO BE RESTORED
(PULASKI AND ELWOOD), PSE&G WILL CONTACT NORTHPORT
ELECTRICIANS OR THEIR HIGH VOLTAGE DESIGNEE AND ADVISE
THAT THE PULASKI AND ELWOOD FEEDERS ARE AVAILABLE FOR
RESTORATION.
13.4.1.6. GENERATOR BREAKER SHALL BE MANUALLY OPENED, SHUTTING
DOWN THE GENERATOR.
13.4.1.7. VA ELECTRICIANS OR THEIR HIGH VOLTAGE ELECTRICIAN
DESIGNEE (ELEMCO) WILL BE IN DIRECT TELEPHONE CONTACT WITH
PSE&G WHEN PERFORMING THE ORDERED MANUAL BREAKER
SWITCHING:
13.4.1.8. TIE BREAKER IS OPEN.
13.4.1.9. PULASKI BREAKER IS CLOSED.
13.4.1.10. ELWOOD BREAKER IS CLOSED.
13.4.2. GENERATOR SHALL BE MANUALLY STARTED BY VA OR THEIR
DESIGNEE.
13.4.3. CHP GENERATOR SYNCH'S WITH PULASKI FEED.
13.4.4. CHP GENERATOR BREAKER AUTOMATICALLY.
13.4.5. SHED LOADS ARE RESTORED TO UTILITY FEED FROM EMERGENCY
GENERATORS
14. POWER GENERATION ONLY FAULT CONDITION #5: DIRECT TRANSFER TRIP (DTT)
IS LOST
14.1. THE MG BREAKER WILL OPEN.
14.2. THE GENERATOR WILL IDLE FOR A SET PERIOD OF TIME, TO ALLOW FOR
DTT CONNECTIVITY TO COME BACK.
14.3. IF THE DTT CONNECTIVITY IS RESTORED WITHIN THE TIME LIMIT, THE
GENERATOR CONTROLS WILL RESYNC TO PULASKI FEEDER AND MG
BREAKER WILL CLOSE.
14.4. IF THE TIMEOUT IS REACHED, THE GENERATOR WILL SHUT DOWN. SEE
SECTION XI AND VIII.
15. ANCILLARY SYSTEM SEQUENCE OF OPERATIONS‐EXISTING FEED WATER SYSTEM
15.1. STARTUP:
15.1.1. HRSG CONTROLS WILL REQUEST EXISTING FEED WATER PUMP
OPERATION (HRSG START PERMISSIVE)
15.1.2. HRSG CONTROLS WILL VERIFY WITH EXISTING CONTROL SYSTEM
THAT AT LEAST ONE FEED WATER PUMP IS RUNNING AND NOT FAULTED
15.2. OPERATION:
15.2.1. EXISTING FEED WATER PUMP(S) SHALL BE CONTROLLED FROM
THE EXISTING CONTROL SYSTEM, AND AT LEAST ONE (1) PUMP SHALL
REMAIN IN OPERATION WHENEVER THE HRSG IS OPERATIONAL.
15.2.2. IN CASE OF PUMP FAULT, EXISTING CONTROL SYSTEM SHALL
SEND INSTRUCTION TO HRSG CONTROLS TO SHUTDOWN THE HRSG. AN
ALARM WILL BE GENERATED AT OPERATOR'S INTERFACE.
16. ANCILLARY SYSTEM SEQUENCE OF OPERATIONS‐HEAT REJECTION ‐ JACKET
WATER LOOP
16.1. STARTUP:
16.1.1. JACKET WATER LOOP OPERATION WILL BE INITIATED BEFORE
THE START OF THE INTERNAL COMBUSTION ENGINE
16.1.2. RADIATOR BY‐PASS THREE‐WAY VALVE SHALL MOVE TO ISOLATE
RADIATOR FROM JACKET WATER LOOP
16.1.3. RADIATOR PUMP WILL BE STARTED AND RADIATOR FANS WILL BE
STARTED IN MINIMUM CAPACITY STATE.
16.1.4. MAIN JACKET WATER LOOP PUMP WILL BE STARTED.13.1.5.
INTERNAL COMBUSTION ENGINE WILL BE GIVEN PERMISSION TO START
ONCE FLOW THROUGH MAIN JACKET WATER PUMP IS CONFIRMED
16.2. OPERATION:
16.2.1. JACKET WATER MAIN PUMP WILL RUN CONTINUOUSLY. RADIATOR
WATER PUMP WILL RUN CONTINUOUSLY.
16.2.2. RADIATOR CONTROLS WILL MODULATE RADIATOR OPERATION TO
MAINTAIN SET DISCHARGE WATER TEMPERATURE.
16.2.3. THREE‐WAY VALVE WILL MODULATE BASED ON RADIATOR
DISCHARGE WATER TEMPERATURE, INTERNAL COMBUSTION ENGINE'S
OPERATING TEMPERATURE AND JACKET WATER MAIN LOOP
TEMPERATURE IN ORDER TO PROVIDE MIXING TO MEET SETPOINT
JACKET WATER RETURN TEMPERATURE
16.2.4. IN CASE OF FAULT, ICE WILL BE INSTRUCTED TO SHUT DOWN. AN
ALARM WILL BE GENERATED AT OPERATOR'S INTERFACE.
17. ANCILLARY SYSTEM SEQUENCE OF OPERATIONS‐HEAT REJECTION ‐
AFTERCOOLER WATER LOOP
17.1. STARTUP:
17.1.1. AFTERCOOLER WATER LOOP OPERATION WILL BE INITIATED
BEFORE THE START OF THE INTERNAL COMBUSTION ENGINE AND IN
CASE OF ICE SHUTDOWN, AFTERCOOLER LOOP WILL RUN ON
SUPPLEMENTAL POWER UNTIL AFTERCOOLER TEMPERATURE REACHES
SETPOINT COOLDOWN TEMPERATURE.
17.1.2. AT STARTUP, THREE‐WAY VALVE SHALL MODULATE TO FULL
BY‐PASS OF THE RADIATOR
17.1.3. THE LOOP PUMP WILL BE STARTED.
17.1.4. THE LOOP WILL GIVE THE PERMISSIVE FOR THE ICE TO START.
17.2. OPERATION:
17.2.1. CHP CONTROLS WILL MONITOR THE WATER LOOP TEMPERATURE
SENSORS AND MODULATE THE OPERATION OF THREE‐WAY VALVE AND
RADIATOR OPERATION TO PROVIDE SETPOINT AFTERCOOLER COOLING
WATER RETURN TEMPERATURE
17.2.2. IN CASE OF FAULT, ICE WILL BE INSTRUCTED TO SHUT DOWN. AN
ALARM WILL BE GENERATED AT OPERATOR'S INTERFACE.
18. ANCILLARY SYSTEM SEQUENCE OF OPERATIONS‐HEAT RECOVERY ‐
CONDENSATE PRE‐HEAT LOOP
18.1. CONDENSATE PREHEAT BETWEEN SURGE TANK AND DEAERATOR TANK
HYDRONIC HEATING LOOP SHALL OPERATE WHENEVER CHP IS OPERATIONAL
BY REJECTING JACKET WATER HEAT TO THE CONDENSATE RETURN SYSTEM
WITHIN THE EXISTING BOILER PLANT.
18.2. STARTUP:
18.2.1. CHP CONTROLS WILL VERIFY THAT THE ICE HAS ACHIEVED A
STABLE OPERATING TEMPERATURE AND RPM BEFORE ATTEMPTING TO
START THE HEAT RECOVERY LOOP.
18.2.2. UPON INITIATION OF HEAT RECOVERY LOOP, THE CONDENSATE
RETURN THREE‐WAY VALVE SHALL DIVERT THE FLOW OF CONDENSATE
TO THE HEAT RECOVERY HEAT EXCHANGER.
18.2.3. ONCE THE FLOW METER IN THE HEAT EXCHANGER LOOP
REACHES SETPOINT THE SUPPLEMENTARY LOOP PUMP WILL BE
ENGAGE TO START IN ORDER TO MAINTAIN SETPOINT PRESSURE
DIFFERENTIAL.
18.2.4. THE JACKET WATER CONTROL VALVE ON THE HOT SIDE OF HEAT
EXCHANGER WILL THEN OPEN.
18.3. OPERATION:
18.3.1. THE JACKET WATER CONTROL VALVE ON THE HOT SIDE OF HEAT
EXCHANGER WILL MODULATE THE RATE OF FLOW OF JACKET WATER
INTO HEAT EXCHANGER IN ORDER TO MAINTAIN SETPOINT DISCHARGE
TEMPERATURE OF CONDENSATE ON THE COLD SIDE OF THE HEAT
RECOVERY HEAT EXCHANGER.
18.3.2. IN CASE OF FAULT, CIRCULATING PUMP WILL BE POWERED OFF,
JACKET WATER CONTROL VALVE ON THE HOT SIDE OF THE HEAT
EXCHANGER WILL CLOSE AND THEN THE THREE‐WAY VALVE ON THE
CONDENSATE RETURN LINE WILL SWITCH TO BY‐PASS THE HEAT
RECOVERY HEAT EXCHANGER. AN ALARM WILL BE GENERATED AT
OPERATOR'S INTERFACE.
19.ANCILLARY SYSTEM SEQUENCE OF OPERATIONS‐HEAT RECOVERY ‐
BUILDING 92 HYDRONIC HEAT LOOP
19.1. HYDRONIC HEAT LOOP FOR BUILDING 92 SHALL OPERATE
WHENEVER CHP IS OPERATIONAL BY REJECTING JACKET WATER HEAT
TO THE EXISTING DOMESTIC HOT WATER AND HEAT HOT WATER
SYSTEMS.
19.2. STARTUP:
19.2.1. CHP CONTROLS WILL VERIFY THAT THE ICE HAS ACHIEVED A
STABLE OPERATING TEMPERATURE AND RPM BEFORE
ATTEMPTING TO START THE HEAT RECOVERY LOOP.
19.2.2. UPON INITIATION OF HEAT RECOVERY, THE THREE‐WAY
VALVE IN EXISTING HEATING HOT WATER LOOP SHALL BE
ENGAGED TO MODULATE AND CONTROL THE RETURN
TEMPERATURE FROM THE HEAT EXCHANGER.
19.2.3. HEATING HOT WATER BOOSTER PUMP SHALL BE ENGAGED
TO HELP OVERCOME THE PIPE AND HEAT EXCHANGER
PRESSURE.
19.2.4. ONCE DISCHARGE TEMPERATURE FROM HEATING HOT
WATER HEAT EXCHANGER REACHES 180F SET POINT, THE
DOMESTIC WATER PREHEAT LOOP SHALL BE ENGAGED.
19.2.5. DOMESTIC WATER THREE‐WAY VALVE CV‐5 WILL BE
ENGAGED TO MODULATE BETWEEN BY‐PASS AND HEAT
EXCHANGER FLOW TO OBTAIN A SET POINT DISCHARGE
TEMPERATURE.
19.3. OPERATION:
19.3.1. THREE‐WAY VALVE ON THE HEATING HOT WATER RETURN
LOOP WILL MODULATE TO ENSURE SET POINT DISCHARGE
TEMPERATURE.
19.3.2. THREE‐WAY VALVE ON THE DOMESTIC COLD WATER MAKEUP
LOOP WILL MODULATE TO ENSURE SET POINT DISCHARGE
TEMPERATURE
19.3.3. IN CASE OF FAULT, CIRCULATING PUMP(S) WILL BE POWERED
OFF, THREE‐WAY VALVES WILL BE RESET TO HEAT EXCHANGER
BY‐PASS. AN ALARM WILL BE GENERATED AT OPERATOR'S
INTERFACE.
20.ANCILLARY SYSTEM SEQUENCE OF OPERATIONS‐HEAT RECOVERY ‐
NATURAL GAS FLOW METERS/PRESSURE MONITORING
20.1. THE GAS FLOW METERS SHALL INDICATE FLOW/STATUS
CONTINUOUSLY.
20.2. THE PRESSURE TRANSMITTERS SHALL INDICATE STATUS. IF VALUES
RISE AND DROP GREATER THAN 20% OF SET POINT, AN ALARM WILL BE
DISPLAYED AT THE OPERATOR'S CONTROL PANEL.
See attached document: UPDATED Bid - Specifications.
See attached document: Site Walkthrough Sign In Sheet.
See attached document: Certified Relay Test Report.
See attached document: Post Installation Certification.
See attached document: ATI NPVA - Certificate.
See attached document: NVMA Center-CESIR Report.
See attached document: Protection and Controls Test Plan 9-14-22.
See attached document: OI - 34610 - Northport VA - 020823.
File details come from the government source that posted it. Updated .