528-811_ASPC_Addendum_1_20240530.pdf

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Z1DA--MINOR-CONST 528-811 CONSOLIDATE PRIMARY CARE 1st FLOOR PHASE 1
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This document is an addendum related to a federal contract opportunity for a project to consolidate primary care on the first floor at the Albany Stratton VA. The addendum provides revisions to the specifications and drawings, including adding requirements for maintenance of cast-in-place concrete, steel decking, HVAC controls, and motor controllers. It also includes a list of the specification sections and drawing sheets that were revised. The solicitation number is 36C24224R0080 and the project number is 528-811. The federal agency involved is the Department of Veterans Affairs Veterans Health Administration.

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CVE Verified Service-Disabled Veteran-Owned Small Business

TRIPLE C – THE A&E GROUP

OUR REASONABLE SERVICE - TO PROVIDE YOU WITH EXEMPLARY SERVICE

410 Grand Avenue, Suite 201C Laramie, Wyoming 82070 Telephone: (307) 460-2054 Fax: (307) 460-2053

Addendum Number 01

Project: ALBANY STRATTON VA – Consolidate Primary Care on First Floor

Date: May 30, 2024

NOTICE TO PROPOSERS:

A. This Addendum shall be considered part of the contract documents for the above-mentioned project as though it had been issued at the same time and incorporated integrally therewith.

Where provisions of the following supplementary data differ from those of the original contract documents, this Addendum shall govern and take precedence.

B. Proposers are hereby notified that they shall make any necessary adjustments in their estimate on account of this Addendum. It will be construed that each Proposer’s proposal is submitted with full knowledge of all modifications and supplemental data specified therein. Acknowledge receipt of this addendum in the space provided on the proposal form. Failure to do so may subject Proposer to disqualification.

Revisions:

Specifications changes: Added in missing specifications

Section Description of / Reason for Change

03 01 30 Maintenance of Cast-in-Place Concrete

05 31 00 Steel Decking

23 09 23 Direct-Digital Control

System for HVAC

26 29 11 Motor Controllers

26 51 00 Interior Lighting

26 56 00 Exterior Lighting

Section added

Section added

Drawing Changes: Per VA request, added complete removal and replacement of topping slab, and install ladder for access to roof of new addition.

Meeting Agenda

Sheet

Number

Revision

Number Description of / Reason for Change

AD101C 1 Remove topping slab in full area of renovation

AD101D 1 Remove topping slab in full area of renovation

A-101C 1 Add new topping slab in full area of renovation. Add ladder

A-101D 1 Add new topping slab in full area of renovation.

A-102 1 Add ladder

A-201 1 Add ladder

A-301 1 Add ladder

MH101M

1 Keynote Revised

End of Addenda

Attachments:

Specification Sections:

03 01 30

05 31 00

23 09 23

26 29 11

26 51 00

26 56 00

Sheets:

AD101C

AD101D

A-101C

A-101D

A-102

A-201

A-301

MH101M

Consolidate Primary Care 1st Floor Project #: 528-811

Maintenance of Cast-In-Place Concrete

03 01 30 - 1

SECTION 03 01 30

MAINTENANCE OF CAST-IN-PLACE CONCRETE

PART 1 - GENERAL

1.1 RELATED DOCUMENTS

A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 01 Specification Sections, apply to this Section.

1.2 SUMMARY

A. Section Includes:

1. Removal of deteriorated concrete and subsequent replacement and patching.

2. Epoxy crack injection.

1.3 PREINSTALLATION MEETINGS

A. Preinstallation Conference: Conduct conference at Project site.

1. Review methods and procedures related to concrete maintenance including, but not limited to, the following:

a. Verify concrete-maintenance specialist's personnel, equipment, and facilities needed to make progress and avoid delays.

b. Materials, material application, sequencing, tolerances, and required clearances.

c. Quality-control program.

d. Coordination with building occupants.

1.4 ACTION SUBMITTALS

A. Product Data: For each type of product.

1. Include construction details, material descriptions, chemical composition, physical properties, test data, and mixing, preparation, and application instructions.

1.5 INFORMATIONAL SUBMITTALS

A. Qualification Data: For concrete-maintenance specialist and manufacturers.

B. Material Certificates: For each type of aggregate supplied for mixing or adding to products at Project site.

C. Product Test Reports: For each manufactured bonding agent, cementitious patching mortar, and crack-injection adhesive, for tests performed by manufacturer and witnessed by a qualified testing agency.

D. Field quality-control reports.

E. Quality-Control Program: Submit before work begins.

1.6 QUALITY ASSURANCE

A. Manufacturer Qualifications: Each manufactured bonding-agent, packaged patching-mortar, and crack-injection-adhesive manufacturer shall employ factory-authorized service representatives who are available for consultation and Project-site inspection and on-site assistance.

B. Concrete-Maintenance Specialist Qualifications: Engage an experienced concrete-maintenance firm that employs installers and supervisors who are trained and approved by manufacturer to apply packaged patching-mortar,and crack-injection adhesive to perform work of this Section.

Firm shall have completed work similar in material, design, and extent to that indicated for this Project with a record of successful in-service performance. Experience in only installing or patching new concrete is insufficient experience for concrete-maintenance work.

03 01 30 - 2

1. Field Supervision: Concrete-maintenance specialist firm shall maintain experienced full-time supervisors on Project site during times that concrete-maintenance work is in progress.

C. Quality-Control Program: Prepare a written plan for concrete maintenance to systematically demonstrate the ability of personnel to properly perform maintenance work, including each phase or process, protection of surrounding materials during operations, and control of debris and runoff during the Work. Describe in detail materials, methods, equipment, and sequence of operations to be used for each phase of the Work.

1.7 DELIVERY, STORAGE, AND HANDLING

A. Comply with manufacturer's written instructions for minimum and maximum temperature requirements and other conditions for storage.

B. Store cementitious materials off the ground, under cover, and in a dry location.

C. Store aggregates covered and in a dry location; maintain grading and other required characteristics and prevent contamination.

1.8 FIELD CONDITIONS

A. Environmental Limitations for Epoxies: Do not apply when air and substrate temperatures are outside limits permitted by manufacturer. During hot weather, cool epoxy components before mixing, store mixed products in shade, and cool unused mixed products to retard setting. Do not apply to wet substrates unless approved by manufacturer.

1. Use only Class C epoxies when substrate temperatures are above and are expected to stay above 60 deg F (16 deg C) for eight hours.

B. Cold-Weather Requirements for Cementitious Materials: Do not apply unless concrete-surface and air temperatures are above 40 deg F (5 deg C) and will remain so for at least 48 hours after completion of Work.

C. Cold-Weather Requirements for Cementitious Materials: Comply with the following procedures:

1. When air temperature is below 40 deg F (5 deg C), heat patching-material ingredients and existing concrete to produce temperatures between 40 and 90 deg F (5 and 32 deg C).

2. When mean daily air temperature is between 25 and 40 deg F (minus 4 and plus 5 deg C), cover completed Work with weather-resistant insulating blankets for 48 hours after repair or provide enclosure and heat to maintain temperatures above 32 deg F (0 deg C) within the enclosure for 48 hours after repair.

3. When mean daily air temperature is below 25 deg F (minus 4 deg C), provide enclosure and heat to maintain temperatures above 32 deg F (0 deg C) within the enclosure for 48 hours after repair.

D. Hot-Weather Requirements for Cementitious Materials: Protect repair work when temperature and humidity conditions produce excessive evaporation of water from patching materials.

Provide artificial shade and wind breaks, and use cooled materials as required. Do not apply to substrates with temperatures of 90 deg F (32 deg C) and above.

PART 2 - PRODUCTS

2.1 MANUFACTURERS

A. Source Limitations: For repair products, obtain each color, grade, finish, type, and variety of product from single source and from single manufacturer with resources to provide products of consistent quality in appearance and physical properties.

03 01 30 - 3

2.2 BONDING AGENTS

A. Epoxy-Modified, Cementitious Bonding and Anticorrosion Agent: Manufactured product that consists of water-insensitive epoxy adhesive, portland cement, and water-based solution of corrosion-inhibiting chemicals that forms a protective film on steel reinforcement.

1. Sika Armatec-110 EpoCem by Sika Corporation or approved equal.

2.3 PATCHING MORTAR

A. Patching Mortar Requirements:

1. Only use patching mortars that are recommended by manufacturer for each applicable horizontal, vertical, or overhead use orientation.

2. Coarse Aggregate for Patching Mortar: ASTM C33/C33M, washed aggregate, Size No. 8, Class 5S. Add to patching-mortar mix only as permitted by patching-mortar manufacturer.

B. Rapid-Strengthening, Cementitious Patching Mortar: Packaged, dry mix for repair of concrete.

1. SikaRepair-222 by Sika Corporation or approved equal at horizontal applications.

2. SikaRepair-223 by Sika Corporation or approved equal at vertical and overhead applications.

3. Compressive Strength: Not less than 4000 psi (27.6 MPa) within 7 days and not less than

5000 psi (34.5 MPa) within 28 days when tested according to ASTM C109/C109M.

2.4 EPOXY CRACK-INJECTION MATERIALS

A. Epoxy Crack-Injection Adhesive: ASTM C881/C881M, bonding system Type IV, free of VOCs.

1. Sikadur-35 Hi-Mod LV by Sika Corporation or approved equal.

2.5 MIXES

A. General: Mix products, in clean containers, according to manufacturer's written instructions.

1. Do not add water, thinners, or additives unless recommended by manufacturer.

2. When practical, use manufacturer's premeasured packages to ensure that materials are mixed in proper proportions. When premeasured packages are not used, measure ingredients using graduated measuring containers; do not estimate quantities or use shovel or trowel as unit of measure.

3. Do not mix more materials than can be used within time limits recommended by manufacturer. Discard materials that have begun to set.

PART 3 - EXECUTION

3.1 CONCRETE MAINTENANCE

A. Have concrete-maintenance work performed only by qualified concrete-maintenance specialist.

B. Comply with manufacturers' written instructions for surface preparation and product application.

3.2 EXAMINATION

A. Notify Architect seven days in advance of dates when areas of deteriorated or delaminated concrete and deteriorated reinforcing bars will be located.

B. Locate areas of deteriorated or delaminated concrete using hammer or chain-drag sounding and mark boundaries. Mark areas for removal by simplifying and squaring off boundaries. At columns and walls make boundaries level and plumb unless otherwise indicated.

C. Pachometer Testing: Locate at least three reinforcing bars using a pachometer, and drill test holes to determine depth of cover. Calibrate pachometer using depth of cover measurements, and verify depth of cover in removal areas using pachometer.

D. Perform surveys as the Work progresses to detect hazards resulting from concrete-maintenance work.

03 01 30 - 4

3.3 PREPARATION

A. Ensure that supervisory personnel are on-site and on duty when concrete maintenance work begins and during its progress.

B. Protect persons, motor vehicles, surrounding surfaces of building being repaired, building site, plants, and surrounding buildings from harm resulting from concrete maintenance work.

1. Comply with each product manufacturer's written instructions for protections and precautions. Protect against adverse effects of products and procedures on people and adjacent materials, components, and vegetation.

2. Use only proven protection methods appropriate to each area and surface being protected.

3. Provide temporary barricades, barriers, and directional signage to exclude public from areas where concrete maintenance work is being performed.

4. Erect temporary protective covers over walkways and at points of pedestrian and vehicular entrance and exit that must remain in service during course of concrete maintenance work.

5. Contain dust and debris generated by concrete maintenance work and prevent it from reaching the public or adjacent surfaces.

6. Protect floors and other surfaces along haul routes from damage, wear, and staining.

7. Provide supplemental sound-control treatment to isolate removal and dismantling work from other areas of the building.

8. Protect adjacent surfaces and equipment by covering them with heavy polyethylene film and waterproof masking tape. If practical, remove items, store, and reinstall after potentially damaging operations are complete.

9. Neutralize and collect alkaline and acid wastes for disposal off Owner's property.

10. Dispose of debris and runoff from operations by legal means and in a manner that prevents soil erosion, undermining of paving and foundations, damage to landscaping, and water penetration into building interiors.

C. Existing Drains: Prior to the start of work in an area, test drainage system to ensure that it is functioning properly. Notify Architect immediately of inadequate drainage or blockage. Do not begin work in an area until the drainage system is in working order.

1. Prevent solids such as aggregate or mortar residue from entering the drainage system.

Clean out drains and drain lines that become sluggish or blocked by sand or other materials resulting from concrete maintenance work.

2. Protect drains from pollutants. Block drains or filter out sediments, allowing only clean water to pass.

D. Preparation for Concrete Removal: Examine construction to be repaired to determine best methods to safely and effectively perform concrete maintenance work. Examine adjacent work to determine what protective measures will be necessary. Make explorations, probes, and inquiries as necessary to determine condition of construction to be removed in the course of repair.

1. Verify that affected utilities have been disconnected and capped.

2. Inventory and record the condition of items to be removed for reinstallation or salvage.

3. Provide and maintain shoring, bracing, and temporary structural supports as required to preserve stability and prevent unexpected or uncontrolled movement, settlement, or collapse of construction being demolished and construction and finishes to remain.

Strengthen or add new supports when required during progress of removal work.

E. Reinforcing-Bar Preparation: Remove loose and flaking rust from exposed reinforcing bars by abrasive blast cleaning, needle scaling, or wire brushing until only tightly adhered light rust remains.

1. Where section loss of reinforcing bar is more than 25 percent, or 20 percent in two or more adjacent bars, cut bars and remove and replace as indicated on Drawings.

2. Remove additional concrete as necessary to provide at least 3/4-inch (19-mm) clearance at existing and replacement bars.

03 01 30 - 5

3. Splice replacement bars to existing bars according to ACI 318 (ACI 318M) by lapping, welding, or using mechanical couplings.

3.4 REMOVAL OF CONCRETE

A. Do not overload structural elements with debris.

B. Saw-cut perimeter of areas indicated for removal to a depth of at least 1/2 inch (13 mm). Make cuts perpendicular to concrete surfaces and no deeper than cover on reinforcement.

C. Remove deteriorated and delaminated concrete by breaking up and dislodging from reinforcement.

D. Remove additional concrete if necessary to provide a depth of removal of at least 1/2 inch (13

mm) over entire removal area.

E. Where half or more of the perimeter of reinforcing bar is exposed, bond between reinforcing bar and surrounding concrete is broken, or reinforcing bar is corroded, remove concrete from entire perimeter of bar and to provide at least 3/4-inch (19-mm) clearance around bar.

F. Test areas where concrete has been removed by tapping with hammer, and remove additional concrete until unsound and disbonded concrete is completely removed.

G. Provide surfaces with a fractured profile of at least 1/8 inch (3 mm) that are approximately perpendicular or parallel to original concrete surfaces. At columns and walls, make top and bottom surfaces level unless otherwise directed.

H. Thoroughly clean removal areas of loose concrete, dust, and debris.

3.5 APPLICATION OF BONDING AGENT

A. Epoxy-Modified, Cementitious Bonding and Anticorrosion Agent: Apply to reinforcing bars and concrete by stiff brush or hopper spray according to manufacturer's written instructions. Apply to reinforcing bars in two coats, allowing first coat to dry two to three hours before applying second coat. Allow to dry before placing patching mortar or concrete.

3.6 INSTALLATION OF PATCHING MORTAR

A. Place patching mortar as specified in this article unless otherwise recommended in writing by manufacturer.

1. Provide forms where necessary to confine patch to required shape.

2. Wet substrate and forms thoroughly and then remove standing water.

B. Pretreatment: Apply specified bonding agent.

C. General Placement: Place patching mortar by troweling toward edges of patch to force intimate contact with edge surfaces. For large patches, fill edges first and then work toward center, always troweling toward edges of patch. At fully exposed reinforcing bars, force patching mortar to fill space behind bars by compacting with trowel from sides of bars.

D. Vertical Patching: Place material in lifts of not more than 1 inch (25 mm) or less than 1/4 inch (6 mm). Do not feather edge.

E. Overhead Patching: Place material in lifts of not more than 1 inch (25 mm) or less than 1/4 inch (6 mm). Do not feather edge.

F. Consolidation: After each lift is placed, consolidate material and screed surface.

G. Multiple Lifts: Where multiple lifts are used, score surface of lifts to provide a rough surface for placing subsequent lifts. Allow each lift to reach final set before placing subsequent lifts.

H. Finishing: Allow surfaces of lifts that are to remain exposed to become firm and then finish to a surface matching adjacent concrete.

03 01 30 - 6

I. Curing: Wet-cure cementitious patching materials for not less than seven days by water-saturated absorptive cover.

3.7 EPOXY CRACK INJECTION

A. Clean cracks with oil-free compressed air or low-pressure water to remove loose particles.

B. Clean areas to receive capping adhesive of oil, dirt, and other substances that would interfere with bond.

C. Place injection ports as recommended by epoxy manufacturer, spacing no farther apart than thickness of member being injected. Seal injection ports in place with capping adhesive.

D. Seal cracks at exposed surfaces with a ribbon of capping adhesive at least 1/4 inch (6 mm) thick by 1 inch (25 mm) wider than crack.

E. Inject cracks wider than 0.003 inch (0.075 mm) to a depth of 8 inches (200 mm).

F. Inject epoxy adhesive, beginning at widest part of crack and working toward narrower parts.

Inject adhesive into ports to refusal, capping adjacent ports when they extrude epoxy. Cap injected ports and inject through adjacent ports until crack is filled.

G. After epoxy adhesive has set, remove injection ports and grind surfaces smooth.

3.8 FIELD QUALITY CONTROL

A. Testing Agency: Engage a qualified testing agency to perform tests and inspections.

B. Perform the following tests and inspections:

1. Packaged, Cementitious Patching Mortar: Randomly selected sets of samples for each type of mortar required, tested according to ASTM C928/C928M.

2. Epoxy Crack Injection: Core-drilled samples to verify proper installation.

a. Testing Frequency: One sample for each 100 feet (30 m) of crack injected.

b. Where samples are taken, refill holes with epoxy mortar.

C. Product will be considered defective if it does not pass tests and inspections.

D. Prepare test and inspection reports.

E. Manufacturers Field Service: Engage manufacturers' factory-authorized service representatives for consultation and Project-site inspection and to provide on-site assistance when requested by Architect.

1. Have manufacturers' factory-authorized service representatives perform the following number of Project-site inspections to observe progress and quality of the Work, distributed over the period of product installation, regardless of on-site assistance requested by Architect:

a. Bonding-Agent and Packaged Patching-Mortar Installation: Three inspections.

b. Crack-Injection-Adhesive Preparation and Installation: Four inspections.

- - E N D - -

Steel Decking

05 31 00 - 1

SECTION 05 31 00

STEEL DECKING

PART 1 - GENERAL

1.1 SUMMARY

A. Section Includes:

1. Single pan fluted metal form deck supporting concrete fill as roof substrate.

2. Corrugated metal form deck supporting concrete fill as roof substrate.

3. Single pan fluted metal roof deck as roof substrate.

4. Acoustic metal roof deck as roof substrate.

1.2 RELATED WORK

A. Section 01 81 13. SUSTAINABLE CONSTRUCTION REQUIREMENTS.

B. Section 05 12 00, STRUCTURAL STEEL FRAMING: Structural Steel Shapes.

C. Section 09 91 00, PAINTING: Finish Painting.

1.3 APPLICABLE PUBLICATIONS

A. Comply with references to extent specified in this section.

B. AISI - American Iron and Steel Institute.

1. S100-16 - Specification for the Design of Cold-formed Steel Structural Members.

C. American Welding Society (AWS):

1. D1.1/D1.1M-20 - Structural Welding Code - Steel.

2. 1.3/D1.3M-18 - Structural Welding Code - Sheet Steel.

D. ASTM International (ASTM):

1. A36/A36M-19 - Standard Specification for Carbon Structural Steel.

2. A653/A653M-20 - Standard Specification for Steel Sheet, Zinc-Coated (Galvanized) or

Zinc-Iron Alloy-Coated (Galvannealed) by the Hot-Dip Process.

3. A1008/A1008M-20 - Standard Specification for Steel, Sheet, Cold-Rolled, Carbon, Structural, High-Strength Low-Alloy, High-Strength Low-Alloy with Improved Formability, Solution Hardened, and Baked Hardenable.

4. C423-17 - Standard Test Method for Sound Absorption and Sound Absorption Coefficients by the Reverberation Room Method.

5. E119-20 - Standard Test Methods for Fire Tests of Building Construction and Materials.

E. FM Global (FM):

1. 1-28-15 Wind Design.

2. Factory Mutual Research Approval Guide.

F. Master Painters Institute (MPI):

1. No. 18 Primer, Zinc Rich, Organic.

G. Military Specifications (Mil. Spec.):

1. MIL-P-21035B - Paint, High Zinc Dust Content, Galvanizing Repair.

H. Steel Deck Institute (SDI):

1. No. 31-07 - Design Manual for Composite Deck, Form Decks, and Roof Decks.

I. UL LLC (UL):

1. Listed Online Certifications Directory.

2. 580 - Tests for Uplift Resistance of Roof Assemblies.

05 31 00 - 2

1.4 SUBMITTALS

A. Submittal Procedures: Section 01 33 23, SHOP DRAWINGS, PRODUCT DATA, AND SAMPLES. All items indicated below are required submittals requiring Contracting Officer’s Representative (COR) review and approval.

B. Submittal Drawings:

1. Show layout, connections to supporting members, anchorage, sump pans, accessories, deck openings and reinforcements.

2. Show similar information necessary for completing installation as shown and specified, including supplementary framing, ridge and valley plates, cant strips, cut openings, special jointing or other accessories.

3. Show welding, side lap, closure, deck reinforcing and closure reinforcing details.

4. Show openings required for work of other trades, including openings not shown on structural drawings. Indicate where temporary shoring is required to satisfy design criteria.

C. Manufacturer's Literature and Data:

1. Description of each product.

2. Show steel decking section properties and structural characteristics.

D. Sustainable Construction Submittals:

1. Recycled Content: Identify post-consumer and pre-consumer recycled content percentage by weight.

E. Certificates: Certify each product complies with specifications.

1. Fire Resistance Product Listing: For each metal deck type and thickness supporting concrete slab or fill.

2. Show steel decking is UL Listed for specified application.

3. Show noise reduction coefficient test results.

F. Qualifications: Substantiate qualifications comply with specifications.

1. Welders and welding procedures.

G. Insurance Certification: Assist the Government in preparation and submittal of roof installation acceptance certification as may be necessary in connection with fire and extended coverage insurance.

1.5 QUALITY ASSURANCE

A. FM Listing: Provide metal roof deck units which have been evaluated by Factory Mutual Global and are listed in “Factory Mutual Research Approval Guide” for “Class 1” fire rated construction.

B. Welders and Welding Procedures Qualifications: AWS D1.3/D1.3M.

1.6 WARRANTY

A. Construction Warranty: FAR clause 52.246-21, "Warranty of Construction."

PART 2 - PRODUCTS

2.1 SYSTEM PERFORMANCE

A. Design steel decking and accessories according to AISI S100.

1. Wind Uplift Resistance and Corner Conditions:

a. Eave Overhang: 2.1 kPa (45 per square foot), minimum.

b. Other Roof Areas: 1.4 kPa (30 per square foot), minimum.

2. Wind Uplift Resistance and Corner Conditions: UL 580, Class 60.

3. Wind Uplift Resistance and Corner Conditions: FM 1-28; Class 1-60

4. Noise Reduction Coefficient (NRC): Minimum 0.90 when tested according to

ASTM C423.

05 31 00 - 3

5. Design side and end closures and attachment to supporting steel to safely support wet weight of concrete and construction loads.

a. Cantilever Closure Deflection: 3 mm (1/8 inch), maximum.

2.2 MATERIALS

A. Galvanized Steel Sheet: ASTM A653/A653M; G60 coating.

B. Painted Steel Sheet: ASTM A1008/A1008M, Grade C or D, shop primed.

C. Primer for Shop Painted Sheets: Manufacturer's standard primer (2 coats). When finish painting of steel decking is specified in Section 09 91 00, PAINTING primer coating shall be compatible with specified finish painting.

D. Steel Shapes: ASTM A36/A36M.

E. Acoustic Deck: Cellular deck profile, SDI Publication No. 31.

F. Acoustic Insulation: Manufacturer’s standard mineral fiber type, profile matching deck flute profile.

2.3 PRODUCTS - GENERAL

A. Sustainable Construction Requirements:

1. Steel Recycled Content: 30 percent total recycled content, minimum.

2.4 METAL ROOF DECK

A. Metal Roof Deck: FM Global approved as metal roof deck panels.

1. Steel decking of the type, depth, thickness, and section properties as shown.

2.

B. Metal Form Deck - Type 2: Corrugated deck units as permanent form for reinforced concrete slabs.

1. Depth and Thickness: As indicated on drawings.

2. Material: Painted sheet steel.

C. Metal Roof Deck: Single pan fluted units with flat horizontal top surfaces as permanent support for superimposed loads.

1. Deck Style:

a. Wide Rib (Type B) deck.

b. Deep Rib (Type N) deck.

2. Depth and Thickness: As indicated on drawings.

3. Material: Painted sheet steel.

D. Acoustic Metal Roof Deck Units: Single-pan fluted units with perforated vertical webs.

1. Depth and Thickness: As indicated on drawings.

2. Material: Painted sheet steel.

3. Provide acoustical insulation to fill roof deck flutes.

E. Do not use steel deck for hanging supports of building components including suspended ceilings, electrical light fixtures, plumbing, heating, or air conditioning pipes or ducts or electrical conduits.

F. Include integral system for steel decking units used for interstitial levels.

1. Provide system suitable for simple point of attachment for light duty hanger devices.

2. Provide system suitable to allow for flexibility for attaching hangers for support of suspended ceilings, electrical, plumbing, heating, or air conditioning items, weight not to exceed 50 kg/m2 (10 psf).

3. Provide a minimum spacing pattern of 300 mm (12 inches) on centers longitudinally and 600 mm (24 inches) on centers transversely.

4. Maximum allowable load suspended from any hanger: 23 kg (50 pounds).

5. System consisting of fold-down type hanger tabs or lip hanger is acceptable.

05 31 00 - 4

2.5 FABRICATION

A. Fabricate steel decking in sufficient lengths to extend over 3 or more supports, except for interstitial levels.

1. Cut metal deck units to proper length in shop.

B. Fabricate accessories required to complete installation of steel decking.

1. Exposed to View: Fabricate from sheet steel matching metal decking.

2. Concealed from View: Fabricate from galvanized sheet steel.

C. Sheet Metal Accessories:

1. Metal Cover Plates: For end-abutting decking, to close gaps at changes in deck direction, columns, walls and openings.

a. Sheet Steel: Minimum 1.0 mm (0.04 inch) thick.

2. Continuous Sheet Metal Edging: At openings, concrete slab edges and roof deck edges.

a. Sheet Steel: Minimum 1.0 mm (0.04 inch) thick.

3. Metal Closure Strips: For openings between decking and other construction. Form to configurations required to provide tight-fitting closures at open ends of flutes and sides of decking.

a. Sheet Steel: Minimum 1.0 mm (0.04 inch) thick.

4. Ridge and Valley Plates: Minimum 100 mm (4 inch) wide ridge and valley plates where roof slope exceeds 1/24 (1/2 inch per foot).

a. Sheet Steel: Minimum 1.0 mm (0.04 inch) thick.

5. Cant Strips: Provide bent metal 45 degree leg cant strips where indicated on the drawings. Fabricate cant strips with minimum 125 mm (5 inch) face width.

a. Sheet Steel: Minimum 0.8 mm (0.03 inch) thick.

6. Seat Angles for Deck: Provide where beam does not frame into column.

7. Sump Pans for Roof Drains: Fabricated from single piece galvanized sheet steel with level bottoms and sloping sides to direct water flow to drain. Provide sump pans of adequate size to receive roof drains and with bearing flanges minimum 75 mm (3 inches) wide. Recess pans minimum 38 mm (1-1/2 inches) below roof deck surface, unless otherwise shown or required by deck configuration. Drain holes will be field cut.

a. Sheet Steel: Minimum 1.7 mm (0.06 inch) thick.

2.6 FINISHES

A. Shop prime painted sheet steel with two coats of primer.

2.7 ACCESSORIES

A. Primer: Manufacturer's standard primer compatible with finish painting specified in Section 09

91 00, PAINTING.

B. Welding Materials: AWS D1.1, type to suit application.

C. Galvanizing Repair Paint: MPI No. 18.

D. Touch-Up Paint: Match shop finish.

PART 3 - EXECUTION

3.1 PREPARATION

A. Examine and verify substrate suitability for product installation.

B. Protect existing construction and completed work from damage.

C. Remove contaminates from structural steel surfaces where steel decking will be welded.

D. Verify structural steel framing installation is completed, plumbed, and aligned with temporary bracing installed where required.

05 31 00 - 5

E. Coordinate with structural steel erector to prevent overloading of structural members when placing steel decking for installation.

3.2 ERECTION

A. Do not use floor deck units for storage or working platforms until permanently secured. Do not overload deck units once placed. Replace deck units that become damaged after erection and before casting concrete at no cost additional to the Government.

B. Place steel decking at right angles to supporting members with ends located over supports.

C. Lap end joints 50 mm (2 inches), minimum.

D. Fluted Form Deck Fastening:

1. Fasten form deck to steel supporting members by welding.

a. Welds: 16 mm (5/8 inch) diameter puddle welds or elongated welds of equal strength.

b. Weld Spacing: Maximum 300 mm (12 inches) on center with minimum two welds per unit at each support.

c. Where two units abut, fasten each unit individually to supporting steel framework.

2. End Closure Fastening: Tack weld or self-tapping No. 8 or larger machine screws at

900 mm (3 feet) on center.

a. Longitudinal End Closure Fastening: Tack weld only.

3. Weld side laps of adjacent decking units.

a. Fastener Locations: Mid-span and maximum 900 mm (3 feet) on center.

E. Corrugated Form Deck Fastening:

1. Weld end laps of corrugated form deck units in valley of side lap and at middle of sheet.

a. Weld Spacing: Maximum 380 mm (15 inches) on center.

2. Weld corrugated deck to intermediate supports in X-pattern. Weld in valley of side laps on every other support and in valley of center corrugation on remaining support.

a. Weld Spacing: Maximum 760 mm (30 inches) on center.

F. Roof Deck Fastening:

1. Fasten decking to steel supporting members by welding.

a. Welds: 16 mm (5/8 inch) diameter puddle welds or elongated welds of equal strength.

b. Weld Spacing: Maximum 300 mm (12 inches) on center at every support. Use closer spacing where required for lateral force resistance by diaphragm action.

2. Fasten split or partial decking panels to structure in every valley.

3. Fasten decking to each supporting member at ribs where side laps occur.

a. Power driven fasteners is acceptable in lieu of welding if strength equivalent to welding specified above is provided. Submit test data and design calculations verifying equivalent design strength.

4. Mechanically fasten decking side laps with self-tapping No. 8 or larger machine screws.

a. Fastener Locations: Mid-span and maximum 900 mm (3 feet) on center.

5. Provide additional fastening necessary to comply with FM Approval for specified performance.

G. Cutting and Fitting:

1. Field cut steel decking to accommodate columns and other penetrating items.

2. Cut openings located and dimensioned on Structural Drawings.

3. Coordinate openings for other penetrations shown on approved submittal drawings but not shown on Structural Drawings.

a. Cut and reinforce required opening.

4. Make cuts neat and trim using metal saw, drill or punch-out device. Cutting with torches is prohibited.

5. Do not make cuts in the metal deck that are not shown on the approved metal decking submittal drawings.

05 31 00 - 6

a. When additional openings are required, submit scaled drawing, locating required opening and other openings and supports in immediate area.

b. Do not cut the opening until drawing is approved by Contracting Officer's Representative.

c. Provide additional reinforcing and framing required for opening.

d. Failure to comply with these requirements is cause for rejection of the work and removal and replacement of the affected steel decking.

6. Opening Reinforcement: Provide additional metal reinforcement and closure pieces as required for strength, continuity of decking, and support of other work.

H. Touch up damaged factory finishes.

1. Apply galvanizing repair paint to damaged galvanized surfaces.

2. Apply touch up paint to damaged shop painted surfaces.

- - E N D - -

Direct-Digital Control System for HVAC

23 09 23 - 1

SECTION 23 09 23

DIRECT-DIGITAL CONTROL SYSTEM FOR HVAC

PART 1 - GENERAL

1.1 DESCRIPTION

A. Some products are furnished but not installed by the contractor administered by this Section of the technical specifications. The contractor administered by this Section of the technical specifications shall formally coordinate in writing and receive from other contractors formal acknowledgements in writing prior to submission the installation of the products. These products include but are not limited to the following:

1. Control valves.

2. Flow switches.

3. Flow meters.

4. Sensor wells and sockets in piping.

5. Terminal unit controllers.

B. Some products are installed but not furnished by the contractor administered by this Section of the technical specifications. The contractor administered by this Section of the technical specifications shall formally coordinate in writing and receive from other contractors formal acknowledgements in writing prior to submission the procurement of the products. These products include but are not limited to the following:

1. Refrigerant leak detection system.

2. Factory-furnished accessory thermostats and sensors furnished with unitary equipment.

C. Some products are not provided by, but are nevertheless integrated with the work executed by, the contractor administered by this Section of the technical specifications. These products include but are not limited to the following:

1. Fire alarm systems. If zoned fire alarm is required by the project-specific requirements, this interface shall require multiple relays, which are provided and installed by the fire alarm system contractor, to be monitored.

2. Advanced utility metering systems. These systems may take information from the control system or its component meters and sensors.

3. Terminal units’ velocity sensors

4. Unitary HVAC equipment (split systems) controls. These include:

a. Time of day indexing.

b. Status alarm.

5. Variable frequency drives. These controls, if not native BACnet, will require a BACnet Gateway.

6. The following systems have limited control (as individually noted below) from the ECC:

a. Building lighting systems: on/off and scene control.

D. Responsibility Table:

Work/Item/System Furnish Install Low Voltage Wiring

Line Power

Control system low voltage and communication wiring

23 09 23 23 09 23 23 09 23 N/A

Terminal units 23 23 N/A 26

Controllers for terminal units 23 09 23 23 23 09 23 16

LAN conduits and raceway 23 09 23 23 09 23 N/A N/A

23 09 23 - 2

Work/Item/System Furnish Install Low Voltage Wiring

Line Power

Automatic dampers (not furnished with equipment)

23 09 23 23 N/A N/A

Automatic damper actuators 23 09 23 23 09 23 23 09 23 23 09 23

Manual valves 23 23 N/A N/A

Automatic valves 23 09 23 23 23 09 23 23 09 23

Pipe insertion devices and taps, flow and pressure stations.

23 23 N/A N/A

Thermowells 23 09 23 23 N/A N/A

Current Switches 23 09 23 23 09 23 23 09 23 N/A

Control Relays 23 09 23 23 09 23 23 09 23 N/A

Power distribution system monitoring interfaces

23 09 23 23 09 23 23 09 23 26

Interface with chiller/boiler controls 23 09 23 23 09 23 23 09 23 26

All control system nodes, equipment, housings, enclosures and panels.

23 09 23 23 09 23 23 09 23 26

Smoke detectors 28 31 00 28 31 00 28 31 00 28 31 00

Fire/Smoke Dampers 23 23 28 31 00 28 31 00

Smoke Dampers 23 23 28 31 00 28 31 00

Fire Dampers 23 23 N/A N/A

Water treatment system 23 23 23 26

VFDs 23 26 23 09 23 26

Refrigerant monitors 23 23 09 23 23 09 23 26

Fire Alarm shutdown relay interlock wiring

28 28 28 26

Control system monitoring of fire alarm smoke control relay

28 28 23 09 23 28

Fire-fighter’s smoke control station

(FSCS

28 28 28 28

Fan Coil Unit controls (not furnished with equipment)

23 09 23 23 09 23 23 09 23 26

Unit Heater controls (not furnished with equipment)

23 09 23 23 09 23 23 09 23 26

Starters, HOA switches 23 23 N/A 26

E. This facility’s existing direct-digital control (DDC) system is manufactured by Automated Logic Controls, and its ECC is located at the HVAC shops. The existing system’s top-end communications is via. BACnet IP over LAN. The existing system’s ECC and controllers were installed in varying years. The contractor administered by this Section of the technical specifications shall observe the capabilities, communication network, services, spare capacity of the existing control system and its ECC prior to beginning work.

1. Provide a new BACnet ECC, communications network, and controllers. Provide a programmable internetworking gateway allowing for real-time communication between the existing direct-digital control system and the new BACnet control system. Real-time communication shall provide all object properties and read/write services shown on VA-approved interoperability schedules. The contractor administered by this Section of the technical specifications shall provide all necessary investigation and site-specific programming to execute the interoperability schedules.

23 09 23 - 3

a. The combined system shall operate and function as one complete system including one database of control point objects and global control logic capabilities.

Facility operators shall have complete operations and control capability over all systems, new and existing including; monitoring, trending, graphing, scheduling, alarm management, global point sharing, global strategy deployment, graphical operations interface and custom reporting as specified.

F. This campus has standardized on an existing standard ASHRAE Standard 135, BACnet/IP Control System supported by a preselected controls service company. This entity is referred to as the “Control System Integrator” in this Section of the technical specifications. The Control system integrator is responsible for ECC system graphics and expansion. It also prescribes control system-specific commissioning/ verification procedures to the contractor administered by this Section of the technical specification. It lastly provides limited assistance to the contractor administered by this Section of the technical specification in its commissioning/verification work.

1. The General Contractor of this project shall directly hire the Control System Integrator in a contract separate from the contract procuring the controls contractor administered by this Section of the technical specifications.

2. The contractor administered by this Section of the technical specifications shall coordinate all work with the Control System Integrator. The contractor administered by this Section of the technical specifications shall integrate the ASHRAE Standard 135, BACnet/IP control network(s) with the Control System Integrator’s B-AWS through an Ethernet connection provided by either the Control System Integrator or VA.

3. The contractor administered by this Section of the technical specifications shall provide a peer-to-peer networked, stand-alone, distributed control system. This direct digital control (DDC) system at least shall include one portable operator terminal - laptop, one digital display unit, microprocessor-based controllers, instrumentation, end control devices, wiring, piping, software, and related systems. This contractor is responsible for all device mounting and wiring.

4. Responsibility Table:

Item/Task Section 23 09 23 contactor

Control system integrator

VA

ECC expansion X

ECC programming X

Devices, controllers, control panels and equipment X

Point addressing: all hardware and software points including setpoint, calculated point, data point(analog/ binary), and reset schedule point

X

Point mapping X

Network Programming X

ECC Graphics X

Controller programming and sequences X

Integrity of LAN communications X

Electrical wiring X

Operator system training X

LAN connections to devices X

LAN connections to ECC X

IP addresses X

Overall system verification (Cx) X

Controller and system verification X

G. Unitary standalone systems including Unit Heaters, Cabinet Unit Heaters, Fan Coil Units, Base Board Heaters, thermal comfort ventilation fans, and similar units for control of room environment conditions may be equipped with integral controls furnished and installed by the equipment manufacturer or field mounted. Refer to equipment specifications and as indicated in project documents. Application of standalone unitary controls is limited to at least those

23 09 23 - 4 systems wherein remote monitoring, alarm and start-up are not necessary. Examples of such systems include:

1. Light-switch-operated toilet exhaust

2. Vestibule heater

3. Exterior stair heater

4. Attic heating and ventilation

5. Mechanical or electrical room heating and ventilation.

H. The direct-digital control system shall start and stop equipment, move (position) damper actuators and valve actuators, and vary speed of equipment to execute the mission of the control system. Use electricity as the motive force for all damper and valve actuators, unless use of pneumatics as motive force is specifically granted in writing by the VA.

1.2 RELATED WORK

A.

B. Section 23 21 13, Hydronic Piping.

C. Section 23 22 13, Steam and Condensate Heating Piping.

D. Section 23 31 00, HVAC Ducts and Casings.

E. Section 23 36 00, Air Terminal Units.

F. Section 23 73 00, Indoor Central-Station Air-Handling Units.

G. Section 23 81 00, Decentralized Unitary HVAC Equipment.

H. Section 26 05 11, Requirements for Electrical Installations.

I. Section 26 05 19, Low-Voltage Electrical Power Conductors and Cables (600 Volts and Below).

J. Section 26 05 26, Grounding and Bonding for Electrical Systems.

K. Section 26 05 33, Raceway and Boxes for Electrical Systems.

L. Section 26 09 23, Lighting Controls.

M. Section 26 27 26, Wiring Devices.

N. Section 26 29 11, Motor Starters.

O. Section 27 15 00, Communications Horizontal Cabling

P. Section 28 31 00, Fire Detection and Alarm.

1.3 DEFINITION

A. Algorithm: A logical procedure for solving a recurrent mathematical problem; A prescribed set of well-defined rules or processes for the solution of a problem in a finite number of steps.

B. Analog: A continuously varying signal value (e.g., temperature, current, velocity etc.

C. BACnet: A Data Communication Protocol for Building Automation and Control Networks -as defined by ANSI/ASHRAE Standard 135. This communications protocol allows diverse building automation devices to communicate data and services over a network.

D. BACnet/IP: Annex J of Standard 135. It defines and allows for using a reserved UDP socket to transmit BACnet messages over IP networks. A BACnet/IP network is a collection of one or more IP sub-networks that share the same BACnet network number.

E. BACnet Internetwork: Two or more BACnet networks connected with routers. The two networks may use different LAN technologies.

F. BACnet Network: One or more BACnet segments that have the same network address and are interconnected by bridges at the physical and data link layers.

23 09 23 - 5

G. BACnet Segment: One or more physical segments of BACnet devices on a BACnet network, connected at the physical layer by repeaters.

H. BACnet Broadcast Management Device (BBMD): A communications device which broadcasts BACnet messages to all BACnet/IP devices and other BBMDs connected to the same BACnet/IP network.

I. BACnet Interoperability Building Blocks (BIBBs): BACnet Interoperability Building Blocks (BIBBs) are collections of one or more BACnet services. These are prescribed in terms of an "A" and a "B" device. Both of these devices are nodes on a BACnet internetwork.

J. BACnet Testing Laboratories (BTL). The organization responsible for testing products for compliance with the BACnet standard, operated under the direction of BACnet International.

K. Baud: It is a signal change in a communication link. One signal change can represent one or more bits of information depending on type of transmission scheme. Simple peripheral communication is normally one bit per Baud. (e.g., Baud rate = 78,000 Baud/sec is 78,000 bits/sec, if one signal change = 1 bit).

L. Binary: A two-state system where a high signal level represents an "ON" condition and an "OFF" condition is represented by a low signal level.

M. BMP or bmp: Suffix, computerized image file, used after the period in a DOS-based computer file to show that the file is an image stored as a series of pixels.

N. Bus Topology: A network topology that physically interconnects workstations and network devices in parallel on a network segment.

O. Control Unit (CU): Generic term for any controlling unit, stand-alone, microprocessor based, digital controller residing on secondary LAN or Primary LAN, used for local controls or global controls

P. Deadband: A temperature range over which no heating or cooling is supplied, i.e., 22-25 degrees C (72-78 degrees F), as opposed to a single point change over or overlap).

Q. Device: a control system component that contains a BACnet Device Object and uses BACnet to communicate with other devices.

R. Device Object: Every BACnet device requires one Device Object, whose properties represent the network visible properties of that device. Every Device Object requires a unique Object Identifier number on the BACnet internetwork. This number is often referred to as the device instance.

S. Device Profile: A specific group of services describing BACnet capabilities of a device, as defined in ASHRAE Standard 135-2008, Annex L. Standard device profiles include BACnet Operator Workstations (B-OWS), BACnet Building Controllers (B-BC), BACnet Advanced Application Controllers (B-AAC), BACnet Application Specific Controllers (B-ASC), BACnet Smart Actuator (B-SA), and BACnet Smart Sensor (B-SS). Each device used in new construction is required to have a PICS statement listing which service and BIBBs are supported by the device.

T. Diagnostic Program: A software test program, which is used to detect and report system or peripheral malfunctions and failures. Generally, this system is performed at the initial startup of the system.

U. Direct Digital Control (DDC): Microprocessor based control including Analog/Digital conversion and program logic. A control loop or subsystem in which digital and analog information is received and processed by a microprocessor, and digital control signals are generated based on control algorithms and transmitted to field devices in order to achieve a set of predefined conditions.

V. Distributed Control System: A system in which the processing of system data is decentralized and control decisions can and are made at the subsystem level. System operational programs

23 09 23 - 6 and information are provided to the remote subsystems and status is reported back to the Engineering Control Center. Upon the loss of communication with the Engineering Control center, the subsystems shall be capable of operating in a stand-alone mode using the last best available data.

W. Download: The electronic transfer of programs and data files from a central computer or operation workstation with secondary memory devices to remote computers in a network (distributed) system.

X. DXF: An AutoCAD 2-D graphics file format. Many CAD systems import and export the DXF format for graphics interchange.

Y. Electrical Control: A control circuit that operates on line or low voltage and uses a mechanical means, such as a temperature sensitive bimetal or bellows, to perform control functions, such as actuating a switch or positioning a potentiometer.

Z. Electronic Control: A control circuit that operates on low voltage and uses a solid-state components to amplify input signals and perform control functions, such as operating a relay or providing an output signal to position an actuator.

AA. Engineering Control Center (ECC): The centralized control point for the intelligent control network. The ECC comprises of personal computer and connected devices to form a single workstation.

BB. Ethernet: A trademark for a system for exchanging messages between computers on a local area network using coaxial, fiber optic, or twisted-pair cables.

CC. Firmware: Firmware is software programmed into read only memory (ROM) chips. Software may not be changed without physically altering the chip.

DD. Gateway: Communication hardware connecting two or more different protocols. It translates one protocol into equivalent concepts for the other protocol. In BACnet applications, a gateway has BACnet on one side and non-BACnet (usually proprietary) protocols on the other side.

EE. GIF: Abbreviation of Graphic interchange format.

FF. Graphic Program (GP): Program…

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