About this file

This document is a technical specification for HVAC piping systems at a VA medical center. It specifies chilled water, heating hot water, and drain piping to connect HVAC equipment. Key details include requirements for steel and copper piping, fittings, valves, strainers, flexible connectors, expansion joints, and hydronic system components. Piping materials, joining methods, support, insulation, testing, cleaning and water treatment are defined. The related federal contract opportunity is for cooling tower chemical injection at the same VA medical center location, with a solicitation number of 36C25924Q0057, through the Department of Veterans Affairs Veterans Health Administration Veterans Integrated Service Network 19.

View the file

Other files

Show all 17

On GovTribe

Work with this file

  • Download the original file
  • Contacts named in this file
  • Similar government files
  • Ask GovTribe AI about this file

Text version

12-06M

VA Medical Center, Sheridan, Wyoming 23 21 13 - 1

666-23-109 B71N Cooling Tower Chemical Injection HVAC PIPING

SECTION 23 21 13

HYDRONIC PIPING

PART 1 - GENERAL

1.1 DESCRIPTION

A. Water piping to connect HVAC equipment, including the following:

1. Chilled water, heating hot water and drain piping.

1.2 QUALITY ASSURANCE

A. Section 23 05 11, COMMON WORK RESULTS FOR HVAC AND STEAM GENERATION, which includes welding qualifications.

B. Design Working Pressure for Preinsulated Chilled Water Piping: 861 kPa

(125 psig).

C. Submit prior to welding of steel piping a certificate of Welder’s certification. The certificate shall be current and not more than one year old.

D. Manufacturers Training Service: The Contractor shall obtain the services of an independent trained representative of the preinsulated chilled water pipe system manufacturer to instruct contractor's work force in installation procedures for all preinsulated, prefabricated systems.

E. On Site Supervision of Underground Preinsulated Chilled Water Piping

Installation:

1. Provide services of a factory trained representative of the pipe manufacturer for a minimum of three days, to include pre installation, installation and testing periods.

2. Representative's daily written reports to the Resident Engineer:

Present the original of each report on the day it is prepared and forward a copy to the manufacturer's main office. The report shall be signed by the manufacturer's representative. The report shall state whether or not the condition and quality of the materials used and the installation of the system is in accordance with the plans, specifications, and published standards of the manufacturer, and is satisfactory in all respects. If anything connected with the installation is unsatisfactory, the report shall state that corrective action has been taken or shall contain the manufacturer's recommendations for corrective action. The report shall cover any condition that could result in an unsatisfactory installation. The representative shall take prompt action to return to the factory all

VA Medical Center, Sheridan, Wyoming 23 21 13 - 2

666-23-109 B71N Cooling Tower Chemical Injection HVAC PIPING damaged and defective material, and shall order prompt replacement of such material.

1.3 SUBMITTALS

A. Submit in accordance with Section 01 00 00, SHOP DRAWINGS, PRODUCT

DATA, AND SAMPLES.

B. Manufacturer's Literature and Data:

1. Pipe and equipment supports. // Submit calculations for variable spring and constant support hangers //.

2. Pipe and tubing, with specification, class or type, and schedule.

3. Pipe fittings, including miscellaneous adapters and special fittings.

4. Flanges, gaskets and bolting.

5. Valves of all types.

6. Strainers.

7. Flexible connectors for water service.

9. Expansion joints.

10. Expansion compensators.

11. All specified hydronic system components.

13. Gages.

14. Thermometers and test wells.

H. As-Built Piping Diagrams: Provide drawing as follows for chilled water, and heating hot water system and other piping systems and equipment. .

1. One complete set of reproducible drawings indicating as-built condition.

PART 2 - PRODUCTS

2.1 PIPE AND TUBING

A. Chilled Water (above ground), and Heating Hot Water:

1. Steel: ASTM A53 Grade B, seamless or ERW, Schedule 40.

2. Copper water tube option: ASTM B88, Type K or L, hard drawn.

B. Cooling Coil Condensate Drain Piping:

1. From air handling units: Copper water tube, ASTM B88, Type M, or schedule 80 flame retardant polypropylene plastic.

2.2 FACTORY PREFABRICATED (PREINSULATED) CHILLED WATER PIPING

A. Inner Carrier Pipe:

1. Internal piping and fittings shall be high-density polyethylene (HDPE), made from a high-density, high-molecular-weight resin, that is classified as a Type III, Grade P34, Class C, Category 5 by ASTM 12-06M Hydronic Piping VA

Proj. #666-12-121 23 21 13 - 16

VA Medical Center, Sheridan, Wyoming 23 21 13 - 3

666-23-109 B71N Cooling Tower Chemical Injection HVAC PIPING

D-1248. The ASTM D-3350 cell classification shall be 345434C and polyethylene shall be rated as PE 3408 by the Plastics Pipe Institute. All service piping shall be manufactured to SDR 11 and shall have a pressure rating of 160 psi.

All fittings shall be injection molded and have the same thickness and pressure rating as the piping. Fabricated and/or mitered fittings that are not in accordance with ASTM D-3261 shall not be allowed.

B. Outer Casing: Outer casing shall be high-density polyethylene as specified below:

1. The outer protective insulation jacket shall be seamless high density plyethylene (HDPE) in accordance with ASTM D3350 minimum cell classification

PE 345444 C. PVC or tape materials are not allowed. The minimum thickness of the HDPE jacket shall be 0.080 inches. C. Factory Applied Insulation:

1. The service pipe insulation shall be polyurethane foam with 2 lb/ft^3 minimum density, 90% minimum closed cell content and maximum initial thermal conductivity of 0.18 Btu-in/hr-ft^2-F. The insulation shall completely fill the annular space between the service pipe and jacket and shall be bonded to both. Systems using open cell insulation or a nonbonded design shall not be allowed. The insulation shall be provided to the minimum thickness of 1 inch.

D. Joints:

1. The service pipe shall be hydrostatically tested to 150 psig or 1.5 times the design pressure whichever is greater. Insulation shall then be poured in place into the field joint area. All field applied insulation shall be placed only in straight sections of pipe. Field insulation of fittings is not acceptable. The installer shall seal the field joint area with a heat shrinkable adhesive backed sleeve.

Backfilling shall not begin until the heat shrink sleeve has cooled.

2.3 FITTINGS FOR STEEL PIPE

A. 65 mm (2-1/2 inches) and Larger: Welded or flanged joints. Mechanical couplings and fittings are optional for water piping only.

1. Butt welding fittings: ASME B16.9 with same wall thickness as connecting piping. Elbows shall be long radius type, unless otherwise noted.

2. Welding flanges and bolting: ASME B16.5:

a. Water service: Weld neck or slip-on, plain face, with 6 mm (1/8 inch) thick full face neoprene gasket suitable for 104 degrees C

(220 degrees F).

1) Contractor's option: Convoluted, cold formed 150 pound steel flanges, with teflon gaskets, may be used for water service.

b. Flange bolting: Carbon steel machine bolts or studs and nuts, ASTM A307, Grade B.

B. 50 mm (2 inches) and Smaller: Screwed or welded. Mechanical couplings are optional for water piping only.

1. Butt welding: ASME B16.9 with same wall thickness as connecting piping.

VA Medical Center, Sheridan, Wyoming 23 21 13 - 4

666-23-109 B71N Cooling Tower Chemical Injection HVAC PIPING

2. Forged steel, socket welding or threaded: ASME B16.11.

3. Screwed: 150 pound malleable iron, ASME B16.3. 125 pound cast iron, ASME B16.4, may be used in lieu of malleable iron. Bushing reduction of a single pipe size, or use of close nipples, is not acceptable.

4. Unions: ASME B16.39.

5. Water hose connection adapter: Brass, pipe thread to 20 mm (3/4 inch) garden hose thread, with hose cap nut.

C. Welded Branch and Tap Connections: Forged steel weldolets, or branchlets and threadolets may be used for branch connections up to one pipe size smaller than the main. Forged steel half-couplings, ASME

B16.11 may be used for drain, vent and gage connections.

D. Mechanical Pipe Couplings and Fittings: May be used, with cut or roll grooved pipe, in water service up to 110 degrees C (230 degrees F) in lieu of welded, screwed or flanged connections.

1. Grooved mechanical couplings: Malleable iron, ASTM A47 or ductile iron, ASTM A536, fabricated in two or more parts, securely held together by two or more track-head, square, or oval-neck bolts, ASTM

A183.

2. Gaskets: Rubber product recommended by the coupling manufacturer for the intended service.

3. Grooved end fittings: Malleable iron, ASTM A47; ductile iron, ASTM

A536; or steel, ASTM A53 or A106, designed to accept grooved mechanical couplings. Tap-in type branch connections are acceptable.

2.4 FITTINGS FOR COPPER TUBING

A. Solder Joint:

1. Joints shall be made up in accordance with recommended practices of the materials applied. Apply 95/5 tin and antimony on all copper piping.

2. Mechanically formed tee connection in water and drain piping: Form mechanically extracted collars in a continuous operation by drilling pilot hole and drawing out tube surface to form collar, having a height of not less than three times the thickness of tube wall.

Adjustable collaring device shall insure proper tolerance and complete uniformity of the joint. Notch and dimple joining branch tube in a single process to provide free flow where the branch tube penetrates the fitting.

B. Bronze Flanges and Flanged Fittings: ASME B16.24.

VA Medical Center, Sheridan, Wyoming 23 21 13 - 5

666-23-109 B71N Cooling Tower Chemical Injection HVAC PIPING

2.5 FITTINGS FOR PLASTIC PIPING

A. Schedule 80, socket type for solvent welding.

B. Polypropylene drain piping: Flame retardant, drainage pattern.

C. Chemical feed piping for condenser water treatment: Chlorinated polyvinyl chloride (CPVC), Schedule 80, ASTM F439.

D. HDPE inner piping shall have welded fittings.

2.6 DIELECTRIC FITTINGS

A. Provide where copper tubing and ferrous metal pipe are joined.

B. 50 mm (2 inches) and Smaller: Threaded dielectric union, ASME B16.39.

C. 65 mm (2 1/2 inches) and Larger: Flange union with dielectric gasket and bolt sleeves, ASME B16.42.

D. Temperature Rating, 99 degrees C (210 degrees F).

2.7 SCREWED JOINTS

A. Pipe Thread: ANSI B1.20.

B. Lubricant or Sealant: Oil and graphite or other compound approved for the intended service.

2.8 VALVES

A. Asbestos packing is not acceptable.

B. All valves of the same type shall be products of a single manufacturer.

Provide gate and globe valves with packing that can be replaced with the valve under full working pressure.

C. Globe, Angle and Swing Check Valves:

1. 50 mm (2 inches) and smaller: MSS-SP 80, bronze, 1034 kPa (150 lb.)

Globe and angle valves shall be union bonnet with metal plug type disc.

2. 65 mm (2 1/2 inches) and larger: 861 kPa (125 psig), flanged, iron body, bronze trim, MSS-SP-85 for globe valves and MSS-SP-71 for check valves.

D. Non-Slam or Silent Check Valve: Spring loaded double disc swing check or internally guided flat disc lift type check for bubble tight shut-off. Provide where check valves are shown in chilled water and hot water piping. Check valves incorporating a balancing feature may be used.

1. Body: Cast iron, ASTM A126, Class B, or steel, ASTM A216, Class WCB, or ductile iron, ASTM 536, flanged, grooved, or wafer type.

2. Seat, disc and spring: 18-8 stainless steel, or bronze, ASTM B62.

Seats may be elastomer material.

VA Medical Center, Sheridan, Wyoming 23 21 13 - 6

666-23-109 B71N Cooling Tower Chemical Injection HVAC PIPING

E. Ball Valves: Brass or bronze body with chrome-plated ball with full port and Teflon seat at // 2760 kPa (400 psig) // 4140 kPa (600 psig)

// working pressure rating. Screwed or solder connections. Provide stem extension to allow operation without interfering with pipe insulation.

F. Water Flow Balancing Valves: For flow regulation and shut-off. Valves shall be line size rather than reduced to control valve size and be one of the following types.

1. Butterfly valve as specified herein with memory stop.

2. Eccentric plug valve: Iron body, bronze or nickel-plated iron plug, bronze bearings, adjustable memory stop, operating lever, rated 861 kPa (125 psig) and 121 degrees C (250 degrees F).

G. Circuit Setter Valve: A dual purpose flow balancing valve and adjustable flow meter, with bronze or cast iron body, calibrated position pointer, valved pressure taps or quick disconnects with integral check valves and preformed polyurethane insulating enclosure.

Provide a readout kit including flow meter, readout probes, hoses, flow charts or calculator, and carrying case.

H. Automatic Balancing Control Valves: Factory calibrated to maintain constant flow (plus or minus five percent) over system pressure fluctuations of at least 10 times the minimum required for control.

Provide standard pressure taps and four sets of capacity charts. Valves shall be line size and be one of the following designs:

1. Gray iron (ASTM A126) or brass body rated 1205 kPa (175 psig) at 93 degrees C (200 degrees F), with stainless steel piston and spring.

2. Brass or ferrous body designed for 2067 kPa (300 psig) service at

121 degrees C (250 degrees F), with corrosion resistant, tamper proof, self-cleaning piston/spring assembly that is easily removable for inspection or replacement.

3. Combination assemblies containing ball type shut-off valves, unions, flow regulators, strainers with blowdown valves and pressure temperature ports shall be acceptable.

SPEC WRITER NOTE: On projects using constant flow valves extensively include a meter kit as follows:

4. Provide a readout kit including flow meter, probes, hoses, flow charts and carrying case.

I. Manual Radiator/Convector Valves: Brass, packless, with position indicator.

VA Medical Center, Sheridan, Wyoming 23 21 13 - 7

666-23-109 B71N Cooling Tower Chemical Injection HVAC PIPING

2.9 STRAINERS

A. Basket or Y Type. Tee type is acceptable for water service.

B. Screens: Bronze, monel metal or 18-8 stainless steel, free area not less than 2-1/2 times pipe area, with perforations as follows: 1.1 mm (0.045 inch) diameter perforations.

2. 100 mm (4 inches) and larger: 3.2 mm (0.125 inch) diameter perforations.

C. Suction Diffusers: Specified in Section 23 21 23, HYDRONIC PUMPS.

2.10 FLEXIBLE CONNECTORS FOR WATER SERVICE

A. Flanged Spool Connector:

1. Single arch or multiple arch type. Tube and cover shall be constructed of chlorobutyl elastomer with full faced integral flanges to provide a tight seal without gaskets. Connectors shall be internally reinforced with high strength synthetic fibers impregnated with rubber or synthetic compounds as recommended by connector manufacturer, and steel reinforcing rings.

2. Working pressures and temperatures shall be as follows:

a. Connector sizes 50 mm to 100 mm (2 inches to 4 inches), 1137 kPa

(165psig) at 121 degrees C (250 degrees F).

b. Connector sizes 125 mm to 300 mm (5 inches to 12 inches), 965 kPa

(140 psig) at 121 degrees C (250 degrees F).

3. Provide ductile iron retaining rings and control units.

B. Mechanical Pipe Couplings:

See other fittings specified under Part 2, PRODUCTS.

2.11 EXPANSION JOINTS

A. Factory built devices, inserted in the pipe lines, designed to absorb axial cyclical pipe movement which results from thermal expansion and contraction. This includes factory-built or field-fabricated guides located along the pipe lines to restrain lateral pipe motion and direct the axial pipe movement into the expansion joints.

B. Manufacturing Quality Assurance: Conform to Expansion Joints

Manufacturers Association Standards.

C. Bellows - Internally Pressurized Type:

1. Multiple corrugations of Type 304 or Type A240-321 stainless steel.

2. Internal stainless steel sleeve entire length of bellows.

3. External cast iron equalizing rings for services exceeding 340 kPa

(50 psig).

4. Welded ends.

VA Medical Center, Sheridan, Wyoming 23 21 13 - 8

666-23-109 B71N Cooling Tower Chemical Injection HVAC PIPING

5. Design shall conform to standards of EJMA and ASME B31.1.

6. External tie rods designed to withstand pressure thrust force upon anchor failure if one or both anchors for the joint are at change in direction of pipeline.

7. Integral external cover.

D. Bellows - Externally Pressurized Type:

1. Multiple corrugations of Type 304 stainless steel.

2. Internal and external guide integral with joint.

3. Design for external pressurization of bellows to eliminate squirm.

4. Welded ends.

5. Conform to the standards of EJMA and ASME B31.1.

6. Threaded connection at bottom, 25 mm (one inch) minimum, for drain or drip point.

7. Integral external cover and internal sleeve.

E. Expansion Compensators:

1. Corrugated bellows, externally pressurized, stainless steel or bronze.

2. Internal guides and anti-torque devices.

3. Threaded ends.

4. External shroud.

5. Conform to standards of EJMA.

F. Expansion Joint Identification: Provide stamped brass or stainless steel nameplate on each expansion joint listing the manufacturer, the allowable movement, flow direction, design pressure and temperature, date of manufacture, and identifying the expansion joint by the identification number on the contract drawings.

G. Guides: Provide factory-built guides along the pipe line to permit axial movement only and to restrain lateral and angular movement.

Guides must be designed to withstand a minimum of 15 percent of the axial force which will be imposed on the expansion joints and anchors.

Field-built guides may be used if detailed on the contract drawings.

2.12 HYDRONIC SYSTEM COMPONENTS

A. Pressure Relief Valve: Bronze or iron body and bronze or stainless steel trim, with testing lever. Comply with ASME Code for Pressure

Vessels, Section 8, and bear ASME stamp.

B. Automatic Air Vent Valves (where shown): Cast iron or semi-steel body, 1034 kPa (150 psig) working pressure, stainless steel float, valve, VA Medical Center, Sheridan, Wyoming 23 21 13 - 9

666-23-109 B71N Cooling Tower Chemical Injection HVAC PIPING valve seat and mechanism, minimum 15 mm (1/2 inch) water connection and

6 mm (1/4 inch) air outlet. Pipe air outlet to drain.

2.13 PRESSURE/TEMPERATURE TEST PROVISIONS

A. Pete's Plug: 6 mm (1/4 inch) MPT by 75 mm (3 inches) long, brass body and cap, with retained safety cap, nordel self-closing valve cores, permanently installed in piping where shown, or in lieu of pressure gage test connections shown on the drawings.

B. Provide one each of the following test items to the Resident Engineer:

1. 6 mm (1/4 inch) FPT by 3 mm (1/8 inch) diameter stainless steel pressure gage adapter probe for extra long test plug. PETE'S 500 XL is an example.

2. 90 mm (3-1/2 inch) diameter, one percent accuracy, compound gage, , –—100 kPa (30 inches) Hg to 700 kPa (100 psig) range.

3. 0 - 104 degrees C (220 degrees F) pocket thermometer one-half degree accuracy, 25 mm (one inch) dial, 125 mm (5 inch) long stainless steel stem, plastic case.

2.14 THERMOMETERS

A. Mercury or organic liquid filled type, red or blue column, clear plastic window, with 150 mm (6 inch) brass stem, straight, fixed or adjustable angle as required for each in reading.

B. Case: Chrome plated brass or aluminum with enamel finish.

C. Scale: Not less than 225 mm (9 inches), range as described below, two degree graduations.

D. Separable Socket (Well): Brass, extension neck type to clear pipe insulation.

E. Scale ranges may be slightly greater than shown to meet manufacturer's standard. Required ranges in degrees C (F):

Chilled Water and Glycol-

Water 0 to 38 degrees C

(32-100 degrees F)

Hot Water and Glycol-Water -1 to

116 degrees C (30 to 240 degrees

F).

2.15 FIRESTOPPING MATERIAL

Refer to Section 23 05 11, COMMON WORK RESULTS FOR HVAC AND STEAM

GENERATION.

2.16 VACUUM AND AIR RELIEF VALVES

Vacuum and air relief valves shall be iron body with bronze trim, and stainless steel floats.

VA Medical Center, Sheridan, Wyoming 23 21 13 - 10

666-23-109 B71N Cooling Tower Chemical Injection HVAC PIPING

PART 3 - EXECUTION

3.1 GENERAL

A. The drawings show the general arrangement of pipe and equipment but do not show all required fittings and offsets that may be necessary to connect pipes to equipment, etc., and to coordinate with other trades.

Provide all necessary fittings, offsets and pipe runs based on field measurements and at no additional cost to the government. Coordinate with other trades for space available and relative location of HVAC equipment and accessories to be connected on ceiling grid. Pipe location on the drawings shall be altered by contractor where necessary to avoid interferences and clearance difficulties.

B. Store materials to avoid excessive exposure to weather or foreign materials. Keep inside of piping relatively clean during installation and protect open ends when work is not in progress.

C. Support piping securely.

D. Install piping generally parallel to walls and column center lines, unless shown otherwise on the drawings. Space piping, including insulation, to provide 25 mm (one inch) minimum clearance between adjacent piping or other surface. Unless shown otherwise, slope drain piping down in the direction of flow not less than 25 mm (one inch) in

12 m (40 feet). Provide eccentric reducers to keep bottom of sloped piping flat.

E. Locate and orient valves to permit proper operation and access for maintenance of packing, seat and disc. Generally locate valve stems in overhead piping in horizontal position. Provide a union adjacent to one end of all threaded end valves. Control valves usually require reducers to connect to pipe sizes shown on the drawing. Install butterfly valves with the valve open as recommended by the manufacturer to prevent binding of the disc in the seat.

F. Offset equipment connections to allow valving off for maintenance and repair with minimal removal of piping. Provide flexibility in equipment connections and branch line take-offs with 3-elbow swing joints where noted on the drawings.

G. Tee water piping runouts or branches into the side of mains or other branches. Avoid bull-head tees, which are two return lines entering opposite ends of a tee and exiting out the common side.

H. Provide manual air vent at all piping system high points and drain valves at all low points.

VA Medical Center, Sheridan, Wyoming 23 21 13 - 11

666-23-109 B71N Cooling Tower Chemical Injection HVAC PIPING

I. Connect piping to equipment as shown on the drawings. Install components furnished by others such as:

1. Flow elements (orifice unions), control valve bodies, flow switches, pressure taps with valve, and wells for sensors.

J. Thermometer Wells: In pipes 65 mm (2-1/2 inches) and smaller increase the pipe size to provide free area equal to the upstream pipe area.

K. Firestopping: Fill openings around uninsulated piping penetrating floors or fire walls, with firestop material.

L. Where copper piping is connected to steel piping, provide dielectric connections.

3.2 PIPE JOINTS

A. Welded: Beveling, spacing and other details shall conform to ASME B31.1 and AWS B2.1. See Welder’s qualification requirements under "Quality

Assurance" in Section 23 05 11, COMMON WORK RESULTS FOR HVAC AND STEAM

GENERATION.

B. Screwed: Threads shall conform to ASME B1.20; joint compound shall be applied to male threads only and joints made up so no more than three threads show. Coat exposed threads on steel pipe with joint compound, or red lead paint for corrosion protection.

C. Mechanical Joint: Pipe grooving shall be in accordance with joint manufacturer's specifications. Lubricate gasket exterior including lips, pipe ends and housing interiors to prevent pinching the gasket during installation. Lubricant shall be as recommended by coupling manufacturer.

D. 125 Pound Cast Iron Flange (Plain Face): Mating flange shall have raised face, if any, removed to avoid overstressing the cast iron flange.

E. Solvent Welded Joints: As recommended by the manufacturer.

3.3 EXPANSION JOINTS (BELLOWS AND SLIP TYPE)

A. Anchors and Guides: Provide type, quantity and spacing as recommended by manufacturer of expansion joint and as shown. A professional engineer shall verify in writing that anchors and guides are properly designed for forces and moments which will be imposed.

B. Cold Set: Provide setting of joint travel at installation as recommended by the manufacturer for the ambient temperature during the installation.

VA Medical Center, Sheridan, Wyoming 23 21 13 - 12

666-23-109 B71N Cooling Tower Chemical Injection HVAC PIPING

C. Preparation for Service: Remove all apparatus provided to restrain joint during shipping or installation. Representative of manufacturer shall visit the site and verify that installation is proper.

D. Access: Expansion joints must be located in readily accessible space.

Locate joints to permit access without removing piping or other devices. Allow clear space to permit replacement of joints and to permit access to devices for inspection of all surfaces and for adding packing.

3.4 LEAK TESTING ABOVEGROUND PIPING

A. Inspect all joints and connections for leaks and workmanship and make corrections as necessary, to the satisfaction of the Resident Engineer.

Tests may be either of those below, or a combination, as approved by the Resident Engineer.

B. An operating test at design pressure, and for hot systems, design maximum temperature.

C. A hydrostatic test at 1.5 times design pressure. For water systems the design maximum pressure would usually be the static head, or expansion tank maximum pressure, plus pump head. Factory tested equipment

(convertors, exchangers, coils, etc.) need not be field tested. Isolate equipment where necessary to avoid excessive pressure on mechanical seals and safety devices.

3.5 FLUSHING AND CLEANING PIPING SYSTEMS

A. Water Piping: Clean systems as recommended by the suppliers of chemicals specified in Section 23 25 00, HVAC WATER TREATMENT.

1. Initial flushing: Remove loose dirt, mill scale, metal chips, weld beads, rust, and like deleterious substances without damage to any system component. Provide temporary piping or hose to bypass coils, control valves, exchangers and other factory cleaned equipment unless acceptable means of protection are provided and subsequent inspection of hide-out areas takes place. Isolate or protect clean system components, including pumps and pressure vessels, and remove any component which may be damaged. Open all valves, drains, vents and strainers at all system levels. Remove plugs, caps, spool pieces, and components to facilitate early debris discharge from system. Sectionalize system to obtain debris carrying velocity of

1.8 m/S (6 feet per second), if possible. Connect dead-end supply and return headers as necessary. Flush bottoms of risers. Install temporary strainers where necessary to protect down-stream

VA Medical Center, Sheridan, Wyoming 23 21 13 - 13

666-23-109 B71N Cooling Tower Chemical Injection HVAC PIPING equipment. Supply and remove flushing water and drainage by various type hose, temporary and permanent piping and Contractor's booster pumps. Flush until clean as approved by the Resident Engineer.

2. Cleaning: Using products supplied in Section 23 25 00, HVAC WATER

TREATMENT, circulate systems at normal temperature to remove adherent organic soil, hydrocarbons, flux, pipe mill varnish, pipe joint compounds, iron oxide, and like deleterious substances not removed by flushing, without chemical or mechanical damage to any system component. Removal of tightly adherent mill scale is not required. Keep isolated equipment which is "clean" and where dead-end debris accumulation cannot occur. Sectionalize system if possible, to circulate at velocities not less than 1.8 m/S (6 feet per second). Circulate each section for not less than four hours.

Blow-down all strainers, or remove and clean as frequently as necessary. Drain and prepare for final flushing.

3. Final Flushing: Return systems to conditions required by initial flushing after all cleaning solution has been displaced by clean make-up. Flush all dead ends and isolated clean equipment. Gently operate all valves to dislodge any debris in valve body by throttling velocity. Flush for not less than one hour.

3.6 WATER TREATMENT

A. Provide water treatment and Glycol to match existing levels in new piping.

- - - E N D - - -

File details come from the government source that posted it. Updated .