19AU9026Q0017_Service manuals.pdf

MAINTENANCE OF GATES (SLIDING AND SWING GATES)

Safety recommendations

1. The operating manual must be read carefully before opening, in order to ensure correct use.

2. The operation must be performed by qualified and trained staff who are familiar with the system.

3. Controls, e.g. Transmitters need to be stored in a manner that unwanted operation is prevented.

4. Be aware of the crushing and shearing hazard on the main and secondary closing edges.

5. The door must only be operated when the danger zone can be overlooked by the operator and no people or animals and goods or vehicles are visible within the zone.

6. Before opening the gate you must ensure that the gate panel is not locked.

7. The gate is only allowed to be passed when the gate has reached its final position.

8. The gate is operated by electric motor, whose voltage ranges between 230 V and 400 V AC

is. It is necessary to be aware that the drive is no forbidden and unauthorized intervention is made, such as the removal of protective covers.

Residual risks The plants are designed and built according to the latest technology.

Nevertheless, there are function-based reasons hazards that can’t be eliminated entirely. These relate to:

1. The partially open and accessible shear and pinch points Countermeasures:

to 1. Keep away from these danger zones especially:

Keep children away from these zones!

If such types of hazards can’t be eliminated by technical measures, however, organizational measures, such as the use of qualified and trained staff need to be taken.

Specifications

1. Drives operating instructions of the manufacturers (included in delivery of the gates)

2. Control manuals and wiring diagrams of the manufacturer (included in the manual of the drives)

3. Technical data according to the specification plate on the gate

Commissioning The commissioning of the gate system has to be performed by an expert installation services or partners of the dealer and by taking into account the operating and assembly instructions of gate drive and controls.

1. After the mechanical installation of the gate and assembly of the drive once more again all fittings, bolts and electrical connections need to be checked for tightness and retightened if necessary

2. Check the smooth operation of the gate in an uncoupled state

3. Check all functions and control devices

4. Control of all security equipment at the gate (photocells, safety edges)

5. Attach signs "Caution Automatic Gate"

6. Instruction from an expert on site - reference to the annual maintenance and training (emergency release, main switch, operation)

7. The user manual with maintenance instructions shall be kept at the location of operation.

Review Before start = first use by the customer, the gate system might need an acceptance test being required according to national rules and regulations, e.g. in Austria acceptance test based on §

7 AMVO.

In addition, periodic testing might be also required, e.g. in Austria periodic inspection based on §

8 AMVO.

Operation manual:

1. Control of the gate function for apparent defects, such as damage to pulley blocks, gate profiles, panels, columns, accessories, drive and drive parts

2. Ensure that there are no people or animals and no goods or vehicles in the danger zone and the operation functions (on / off) are clearly visible.

3. Control of safety devices such as for example light barrier, safety contact edges, emergency stop buttons, walking door safety switches, limit switches, etc.

4. Check if nothing is obstructing the opening and closing of the gate.

5. Verify that the power supply is working.

6. Do not manipulate any of the devices and controls of the gate.

7. All usually used mandatory provisions of accident prevention in the respective country need to be considered.

8. Maintenance requirements as per installation and operating instructions for gate and drive need to be observed and performed.

Behavior at malfunction A) Mechanical disorders

1. Turn off power (main switch or house wiring / electrical distribution unit)

2. Leave Gate in the state it is and if necessary protect against further damage

3. Identify and secure the danger area

4. Inform section being responsible for maintenance B) Failure on the drive or the controller

1. Turn off power (main switch or house wiring / electrical distribution unit)

2. Turn switch to manual mode (see the operating manual of the drive) and manually operate the gate

3. Inform section being responsible for maintenance C) Bringing again to operation

1. Move gate manually to the center position.

2. Engage the emergency release.

3. Turn on Voltage supply.

4. The first door movement shall be in the direction "OPEN" until reaching the limit switch.

Liability and Warranty The gate is manufactured according to newest technical standard. When used improperly or not according to its intended purpose, however, hazards to life and limb and / or damage to the system or other property can occur.

Any modification of the gate or the removal of security elements, as well as improper manipulation is prohibited.

Should there be accidents involving people and / or property damage caused by not following the rules and instructions in this documentation or the accident prevention regulations of the country, where the device is used, than this circumstance will release the producer from any liability for damages, as well as from claims for consequential damages, such as personal injury, damage of goods, for lost profits and loss of production which are not part of the contract and being approached to the producer under the heading of "Product liability" .

Improper and inappropriate use of the gate, as well as unauthorized manipulations at the system leads automatically to the declaration of conformity and the CE mark becoming invalid.

If maintenance is neglected or improperly performed, the warranty obligations under the guarantee and warranty periods will not be met.

Safety equipment as per EN 12453 "Safety using power operated gates" for example are necessary like safety edges, light barriers, safety rotating lights etc.

Resistance to wind load in accordance with ÖNORM EN 12424; wind load classification: Class

Maintenance The gate system is designed to need just a few simple steps to ensure the smooth function.

Required is the intended use of the gate (no additional weight load, unauthorized modifications of the construction or of components).

The below-mentioned maintenance work needs to be carried out by a service technician or an authorized dealer.

Maintenance of times per year:

30 opening cycles / day (= 60 gate movements / day) - 1 x year up to 120 gate cycles / day (= 240 gate movements / day) - 2 x year more than 120 cycles / day - 3 x year Motorized gates will be moved in an unlocked (uncoupled) state.

See leaflet "emergency release".

Caution is advised when installed sloping! Watch - engine braking different in respect to each type!

We recommend using high quality lubricants such as WD-40 for spraying Before any maintenance work, the gate needs to be shut down and protect from unauthorized use. See also "Checklist - Maintenance".

After maintenance a function test (test run) needs to be performed.

1. Unlock the door (see operating manual of the drive or leaflet "emergency release”)

2. Control pulley blocks, adjust with screws (twist, setting the alignment of pulley blocks)

3. Check running clearance - maybe adjust (within 1 mm)

4. Check ball bearings

5. Tighten the turnbuckle (all three turnbuckles at telescope gates)

6. Adjust intake, guiding and relief elements or grease (e.g. Teflon spray)

7. Check the attachment plugs for durability

8. Check the screwing of the profiles (at screwed sliding and twin gates)

9. Check cable tension in telescoping gates

10. Engine maintenance according to the manufacturer

11. Manually operated gates: Grease lock and adjust pushers

12. Check the smoothness in the unlocked state

Surface of the gate For the cleaning of powder coated surfaces no high pressure cleaners or abrasives should be used! Please follow the cleaning recommendation!

Inclusions in aluminum material (e.g., light bumps) are within the tolerance range.

Acc. to quality specifications for the individual coating of aluminum elements for outdoor use, the assessment of the object happens at a distance of approximately 5 meters to the assessed area.