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VOLUME 2 OF 2
OLYMPIC NATIONAL PARK
OLYM PMIS No. 237911, 237918, and 251250
REHABILITATE KALALOCH WATER TREATMENT SYSTEM
100% FINAL
CONSTRUCTION DOCUMENTS
NATIONAL PARK SERVICE
DENVER SERVICE CENTER
NOVEMBER 2018
11/29/2018
VOLUME 2 OF 2
OLYM – 237911, 237918, & 251250 TABLE OF CONTENTS - 1
TABLE OF CONTENTS
DIVISION, SECTION & PARAGRAPH NUMBERING
Numbering and lettering of sections and paragraphs in this Project Manual are merely for identification.
Sections included are listed in this Table of Contents together with the number of pages in each section.
The Contractor shall check their copies of the Project Manual against this Table of Contents and confirm there are no missing pages or sections.
Number Title No. of Pages
00 00 20 Table of Contents
DIVISION 02 – SITE WORK
02 05 10 General Site Construction Requirements
02 41 00 Demolition & Abandonment
02 41 13.13 Pavement Removal
02 84 16 Handling of Lighting Ballasts & Lamps
DIVISION 03 – CONCRETE
03 11 13 Cast-In-Place Concrete Forms
03 15 10 Concrete Accessories – Epoxy Anchors
03 21 00 Concrete Reinforcing Steel
03 30 00 Cast-In-Place Concrete Site Elements
03 30 01 Concrete Floor Slabs
03 31 00 Normal Weight Structural Concrete
03 34 00 Controlled Low Strength Material Slurry Pipe Fill
03 40 00 Precast Concrete Items
DIVISION 04 – MASONRY (Section not used)
DIVISION 05 – METALS
05 50 00 Metal Fabrication
05 51 19 Metal Grating Stair
05 52 13 Pipe & Tube Railings
05 53 00 Aluminum Grating
DIVISION 06 – WOOD & PLASTICS
06 10 00 Carpentry
06 20 00 Interior Finish Carpentry
OLYM – 237911, 237918, & 251250 TABLE OF CONTENTS - 2
DIVISION 07 - THERMAL & MOISTURE PROTECTION
07 21 00 Building Insulation
07 25 00 Weather Resistive Barrier System
07 46 46 Exterior Siding
07 61 13 Standing Seam Sheet Metal Roofing
07 62 00 Sheet Metal Flashing & Trim
07 90 00 Joint Sealers
DIVISION 08 – OPENINGS
08 11 13 Hollow Metal Doors & Frames
08 31 13 Access Doors & Frames
08 33 23 Overhead Coiling Doors
08 54 13 Fiberglass Windows
08 71 00 Door Hardware
08 80 00 Glazing
DIVISION 09 – FINISHES
09 29 00 Gypsum Board Assemblies
09 60 00 Surface Sealants For Concrete
09 65 00 Resilient Flooring
09 72 00 Plastic Sheet Wainscot
09 90 00 Paints & Coatings
09 96 00 High-Performance Coatings
09 97 00.10 Special Coatings - Epoxy Lining for Wastewater Structures
DIVISION 10 – SPECIALTIES
10 44 13 Fire Extinguisher Cabinets
10 44 16 Fire Extinguishers
DIVISION 11 – EQUIPMENT (Section not used)
DIVISION 12 – FURNISHINGS
12 32 00 Factory Casework
OLYM – 237911, 237918, & 251250 TABLE OF CONTENTS - 3
DIVISION 13 – SPECIAL CONSTRUCTION
13 34 19 Metal Building Systems
DIVISION 14 – CONVEYING EQUIPMENT (Section not used)
DIVISION 21 – FIRE SUPPRESSION (Section not used)
DIVISION 22 – PLUMBING
22 00 00 Plumbing General Requirements
22 05 00 Common Work Results for Plumbing
22 05 13 Common Motor Requirements for Plumbing Equipment
22 05 19 Meters & Gages for Plumbing Piping
22 05 23 General Duty Valves for Plumbing Piping
22 05 29 Hangers & Supports for Plumbing Piping & Equipment
22 05 48 Vibration & Seismic Control for Plumbing Piping & Equipment
22 05 53 Identification for Plumbing Piping & Equipment
22 07 00 Plumbing Insulation
22 11 16 Domestic Water Piping
22 11 19 Domestic Water Piping Specialties
22 11 23 Domestic Water Pumps
DIVISION 23 – HEATING, VENTILATING & AIR CONDITIONING
23 05 00 Common Work Results for HVAC
23 05 13 Common Motor Requirements For HVAC Equipment
23 05 53 Identification For HVAC Piping & Equipment
23 34 23 HVAC Power Ventilators
23 82 39 Unit Heaters
23 84 16 Dehumidifiers
DIVISION 25 – INTEGRATED AUTOMATION (Section not used)
DIVISION 26 – ELECTRICAL
26 00 00 Electrical General Requirements
26 05 00 Common Work Results For Electrical
26 05 19 Low Voltage Electrical Power Conductors & Cables
26 05 26 Grounding & Bonding for Electrical Systems
26 05 29 Hangers & Supports for Electrical Systems
OLYM – 237911, 237918, & 251250 TABLE OF CONTENTS - 4
26 05 33 Raceway Boxes for Electrical Systems
26 05 48 Seismic Requirements for Electrical Systems
26 05 53 Identification for Electrical Systems
26 09 23 Lighting Control Devices
26 22 00 Low-Voltage Transformers
26 24 16 Panelboards
26 27 26 Wiring Devices
26 28 13 Fuses
26 28 16 Enclosed Switches & Circuit Breakers
26 51 00 Interior Lighting
26 56 00 Exterior Lighting
DIVISION 27 – COMMUNICATIONS (Section not used)
DIVISION 28 – ELECTRONIC SAFETY & SECURITY (Section not used)
DIVISION 31 – EARTHWORK
31 10 00 Site Clearing
31 22 13 Rough Grading
31 22 19 Finish Grading
31 23 00 Excavation & Fill
31 23 16.10 Importing Soils & Fill Materials
31 23 17 Watering
31 23 33.20 Restoration of Surfaces
31 25 00 Erosion & Sediment Control
DIVISION 32 – EXTERIOR IMPROVEMENTS
32 11 17 Underslab Capillary Break
32 11 23 Aggregate Base Course
32 12 16 Asphaltic Concrete Pavement
32 13 13.06 Portland Cement Concrete
32 15 00 Restoration of Surfaces
32 39 13 Metal Bollard
DIVISION 33 – UTILITIES
33 01 10.10 Testing of Water Utilities
33 01 30.13 Sewer & Manhole Testing
33 01 30.14 Testing of Non-HDPE Pressure Sewer Pipe
OLYM – 237911, 237918, & 251250 TABLE OF CONTENTS - 5
33 01 30.15 Testing HDPE Water Lines & Sewer Force Mains
33 05 00 Common Work Results for Utilities
33 05 13 Manholes & Structures
33 05 26 Markers for Utility Identification
33 11 00 Water Utility Piping
33 13 00 Disinfecting of Water Utility Piping Systems
33 31 13 Sanitary Sewer Pipe
33 32 00 Wastewater Utility Pumping Stations
33 34 00 Sanitary Utility Sewerage Force Mains
33 36 13.13 Precast Concrete Tanks
33 39 23 Sanitary Sewer Cleanouts & Valves
DIVISION 34 – TRANSPORTATION (Section not used)
DIVISION 35 – WATERWAY & MARINE CONSTRUCTION (Section not used)
DIVISION 40 – PROCESS INTEGRATION
40 91 13.16 Chlorine Process Measuring Device
40 92 43 Rotary Electric Motor Actuators
DIVISION 41 – MATERIAL PROCESSING AND HANDLING EQUIPMENT
41 43 19 Equipment Labels
DIVISION 42 – PROCESS HEATING, COOLING, AND DRYING EQUIPMENT (Section not used)
DIVISION 43 – PROCESS GAS AND LIQUID HANDLING, PURIFICATION, AND STORAGE
EQUIPMENT
43 22 56 Liquid Process Mixers
DIVISION 44 – POLLUTION CONTROL EQUIPMENT
44 41 13 Packaged Water Treatment System (PWTS)
44 42 19 Water Treatment Dynamic Blowers
44 42 73 Water Treatment Tanks – Polyethylene
44 44 13 Water Treatment Chemical Feed Equipment
OLYM – 237911, 237918, & 251250 TABLE OF CONTENTS - 6
DIVISION 45 – INDUSTRY – SPECIFIC MANUFACTURING EQUIPMENT (Section not used)
DIVISION 46 – WATER AND WASTEWATER EQUIPMENT (Section not used)
DIVISION 48 – ELECTRICAL POWER GENERATION (Section not used)
END OF SECTION
DIVISION 02
SITE WORK
OLYM – 237911, 237918, & 251250 02 05 10 - 1
GENERAL SITE
CONSTRUCTION REQUIREMENTS
SECTION 02 05 10
GENERAL SITE CONSTRUCTION REQUIREMENTS
PART 1 - GENERAL
1.1 DESCRIPTION
A. The work of this Section includes the general procedures and requirements for Site Work.
PART 2 – PRODUCTS (not used)
PART 3 - EXECUTION
3.1 EXAMINATION
A. Site Verification of Conditions
1. Construction work shall be coordinated with the drawings to assure that no conflict with the proposed work exists.
2. Upon discovery of conflicts or problems with construction documents, notify
Contracting Officer within twenty-four (24) hours.
3.2 PREPARATION
A. Protection
1. Spillage -
a. Avoid spillage by covering and securing loads when hauling on or adjacent to public streets or highways.
b. Remove spillage and sweep, wash, or otherwise clean project, trails, streets, and highways.
2. Dust Control - See Soil Erosion & Sedimentation Control – Section 31 25 00.
3. Sediment and Erosion Control - See Soil Erosion & Sedimentation Control – Section 31
25 00.
4. Existing Plants and Features - Do not damage tops, trunks, and roots of existing trees, shrubs or other vegetation on site which are intended to remain. Do not use heavy equipment within branch spread. Do not damage other plants and features which are to remain.
OLYM – 237911, 237918, & 251250 02 05 10 - 2
GENERAL SITE
CONSTRUCTION REQUIREMENTS
3.3 REPAIR / RESTORATION - Per Section 32 15 00 “Restoration of Surfaces.”
3.4 FIELD QUALITY CONTROL
A. Additional testing may be required to re-affirm suitability of completed work including compacted soils which have been exposed to adverse weather conditions.
OLYM – 237911, 237918, & 251250 02 41 00 - 1
DEMOLITION & ABANDONMENT
SECTION 02 41 00
1.1 DESCRIPTIONS
A. The work of this Section includes all demolition, removal, salvage and disposal of existing structures, piping, and materials.
1.2 SUBMITTALS
A. As specified in Submittals – Section 01 33 23
B. Certifications and Testing consistent with Submittals – Section 01 33 23 and including:
C. Permit for transport and disposal of debris.
D. Proposed method of demolition, proposed schedule, sequence of work, and proposed method and schedule for removing, maintaining, and reestablishing facilities and utilities.
1.3 SITE CONDITIONS
A. Protection
1. Erect barriers, fences, guardrails, enclosures, chutes, and shoring around all construction activities to protect personnel, structures, and utilities remaining intact.
2. Protect designated trees and plants from damage.
B. Maintaining Traffic
1. Assure minimum interference with roads, streets, driveways, sidewalks, and adjacent facilities.
C. Utility Lines and Services
1. Keep existing structures to remain and adjacent structures intact and in operation.
2. Obtain permission to disrupt any utilities or services temporarily or permanently.
3. Coordinate with utility company for disconnecting existing service on structures to be demolished.
4. Coordinate with Park for services to be disconnected and schedule with utility company.
Schedule and coordinate with Park and utility company far enough in advance so as to not delay work.
OLYM – 237911, 237918, & 251250 02 41 00 - 2
5. Prior to demolishing a utility or facility, notify the Project Manager three (3) days in advance, and plan the demolition such that the demolition will not create an unsafe condition or interfere with ongoing operations.
6. Where demolition must occur in such a sequence that a portion of this facility must remain operational, coordinate this aspect with the Project Manager.
7. Do not burn waste material. All organic material removed from the construction area must be properly chipped and recycled or removed from the Park and properly disposed.
8. Provide adequate fire protection. Keep area clear of hazardous substances and debris.
9. Maintain access to exits at all time.
10. Separate demolition area from building to remain with temporary dustproof partitions.
11. Provide temporary weather protection to prevent damage to structure and interior area.
12. Explosives are not permitted.
PART 2 - PRODUCTS
2.1 DEMOLITION
A. The existing Control Building requires remodeling of the exterior window and door systems and interior wall and flooring system remodeling. The demolition within the existing building will require the contractor to work closely with NPS staff to minimize impact to the existing water treatment operation.
1. Coordination of this work is essential due to the water treatment plant has to remain in full operation during construction of this project.
3.1 EXAMINATION
A. Verify that areas to be demolished are unoccupied and discontinued in use.
B. Do not commence work until conditions are acceptable to Contracting Officer.
3.2 PREPARATION
A. Arrange for and verify termination of utility services to include capping lines.
B. Remove items scheduled to be salvaged and place in designated storage area.
3.3 DEMOLITION/ABANDONMENT
A. Below Grade Abandonment Procedure
B. Fill and compact to ninety-five (95) percent of maximum density, backfill to grade.
OLYM – 237911, 237918, & 251250 02 41 00 - 3
C. Restore surface to match adjacent.
D. All debris from demolition and abandonment shall be removed off the Park and disposed of in a legal manner. Any material which the Contracting Officer may wish to save or reuse shall be stored per the Contracting Officer direction.
3.4 GENERAL
A. Dampen debris and use temporary enclosures as necessary to control dust.
B. Do not use water to the extent it causes flooding, contaminated runoff, or icing.
C. Break concrete and masonry into sections less than three (3) feet in any dimension and dispose of off-site.
D. Repair damage to adjacent structures.
E. Make neat saw cuts around areas of concrete to be removed, where remaining concrete is to be incorporated into new work.
F. Remove existing exposed piping to the extent shown on the Drawings.
G. Remove buried piping to the extent shown on the Drawings.
H. All equipment to be removed or replaced shall be done so in a safe manner and such that the equipment and any associated piping or wiring is not damaged.
I. All debris from demolition and abandonment shall be removed off the Park and disposed of in a legal manner. Any material which the Project Manager may wish to salvage shall be cleaned and stored per the Project Manager’s direction and requirements of this specification.
3.5 HAZARDOUS MATERIALS
A. If suspected hazardous materials are encountered during demolition of existing facilities, all work is to be stopped immediately and the Project Manager is to be immediately notified.
3.6 DISPOSAL
A. Place demolition debris in debris boxes onsite for weekly removal.
B. Dispose of unsuitable and excess material off-site. Contractor shall recycle all recyclable demolished materials. Contractor shall submit names and contact information for proposed recyclers to the Project Manager prior to beginning demolition. Only materials not suitable for recycling shall be disposed of in a land fill.
C. Disposal of demolition material shall be in accordance with all EPA, OSHA, and State of
Washington requirements for materials disposal.
OLYM – 237911, 237918, & 251250 02 41 00 - 4
3.7 SALVAGE
A. Carefully remove items to be salvaged and delivered to Contracting Officer’s storage.
B. Store and protect items indicated to be salvaged.
C. Replace any items damaged through carelessness in removal, storage, or handling with new items of same type.
D. Do not reuse materials or equipment not specifically indicated or specified to be reused
E. Preparation of Equipment for Storage.
F. Identify each component with markings or tags to show its position in the assembly and the assembly of which it belongs.
G. Place small parts in wooden boxes and clearly mark contents on the outside.
H. Thoroughly clean and dry equipment.
I. Coat unpainted surfaces with two (2) coats of rust-preventive compound.
J. Attach unit to suitable crate bottom.
K. Enclose unit in polyethylene film and seal all seams and the film to the base of the unit with tape.
L. Construct crate of wooden slats around top and sides of unit.
M. Attach permanent instruction tag to outside of crate stating, “This unit has been prepared for storage.”
OLYM – 237911, 237918, & 251250 02 41 13.13 - 1
PAVEMENT REMOVAL
SECTION 02 41 13.13
PAVEMENT REMOVAL
1.1 SUMMARY
A. This section includes the work necessary for the removal of pavement.
PART 2- -PRODUCTS (Not Applicable)
3.1 PAVEMENT REMOVAL
A. The Contractor shall refer to General Site Construction Requirements as specified regarding possible conflicts with underground utilities and services.
B. Pavement shall be removed to an existing joint or to a sawed joint. An existing crack is not suitable for the limit of removal. Sawed joints for pavement removal are to be either parallel or perpendicular to the longitudinal centerline. Sawed joints shall extend substantially through the full thickness of the pavement so that a "clean break" is made and that the adjacent pavement or structures that are to remain are not damaged.
C. At locations where new full-depth pavement will meet existing pavement a second, less deep, sawcut shall be made one (1) foot beyond the indicated sawcut so that this area can be milled, and tack coated. The new wearing course shall extend to this second sawcut.
D. The Contractor shall not damage pavement or structures as a result of the Contractor's removal operations.
E. Broken concrete, bituminous, brick, and other debris resulting from pavement removal operations shall be disposed of according to the Contractor’s Waste Management Plan.
F. Where pavements are encountered that are composed of more than one material or multiple courses of the same material. The pavement shall be removed in its entirety and all components shall be considered part of the same pavement area.
G. The Contractor shall provide sufficient barricades and fences to protect pedestrians and vehicles from hazardous areas.
OLYM – 237911, 237918, & 251250 02 84 16 - 1
HANDLING OF LIGHTING
BALLASTS & LAMPS
SECTION 02 84 16
HANDLING OF LIGHTING BALLASTS & LAMPS
1.1 SUMMARY
A. This section includes the work necessary for the disposal of lighting ballasts and fluorescent lamps at the Kalaloch Water Treatment Plant currently listed as a bid option for the project.
The scope of work includes all rooms, except the previously used room for the generator, within the existing treatment and control building.
B. This specification covers the removal of mercury-containing material. All mercury material removed under this section to be removed, transported, and recycled to an Environmental
Protection Agency (EPA) approved facility.
1.2 DESCRIPTION OF WORK
A. Contractor shall adhere to all state and local codes for the handling and reporting of ballast and lamp disposal. The Contractor is to furnish all transportation, labor, materials, services, training, insurance, permits, and equipment as needed to complete removal of mercury-containing material as directed. The Contractor shall follow all federal, state and local ordinances, regulations and rules pertaining to mercury, including its handling, storage, transportation and disposal.
B. The work specified herein is to be performed by competent persons trained, knowledgeable, and qualified in the techniques of handling and disposal of mercury. Work shall be performed by Contractors who comply with all applicable federal, state and local regulations, and per this specification.
C. The work specified herein shall be performed under the strict work practices and procedures for this project. The decision(s) of the Contracting Officer shall be final in all matters relating to the interpretation of these specifications and all applicable regulations. The Contractor shall abide by all directions and decisions relative to mercury removal.
1.3 STANDARDS AND GUIDELINES
A. The applicable sections, latest editions and addenda of regulations, codes, industry standards and recommended practices issued on behalf of or by the following government agencies, form a part of this specification.
1. EPA - Environmental Protection Agency
2. OSHA - Occupational Safety and Health Administration
OLYM – 237911, 237918, & 251250 02 84 16 - 2
BALLASTS & LAMPS
3. DOSH - Washington Division of Occupational Safety and Health)
4. NEMA - National Electrical Manufactures Association
5. RCRA - Resource Conservation and Recovery Act
6. TSCA - Toxic Substances and Control Act
7. WSDOT – Washington State Department of Transportation
8. WSDOH – Washington State Department of Health Services
9. All other applicable Federal, State, county and city codes, standard and regulations.
10. The Contractor is cautioned that s/he is responsible for ascertaining the extent to which these regulations affect its operations and to comply therewith.
1.4 SAFETY PROCEDURES AND WORKER PROTECTION
A. Take all precautions and measures required to protect employees, inspection personnel, and the general public from exposure to mercury solids, liquids, and vapors.
B. Worker Protection and Marking: Prior to commencing any mercury related work activities, provide barricades, and warning signs clearly to identify and effectively to guard against unauthorized entry into work area.
C. All mercury related activities that are to be performed shall be disconnected from any power source prior to commencing any work.
D. All equipment shall be confined to the work area until work is complete, and containers are sealed properly and safely stored for transport.
E. Protective Clothing and Equipment: At all times when mercury bulbs are not sealed in drums, workers shall wear:
1. Disposable, non-porous gloves with a high degree of impermeability to chlorinated and aromatic solvents. For use on this project, gloves shall be Viton gloves or an approved equal;
2. Disposable whole-body clothing, impermeable to mercury.
3. Respiratory protection (NIOSH/OSHA-approved);
4. If asbestos abatement activities are being performed simultaneously, the level of particulate respiratory protection must be at least the level required at the stage of asbestos work. The level of organic vapor respiratory protection is dependent upon the particular solvent being use in decontamination procedures - refer to the Material Safety
Data Sheet of specific solvent for respirator protection requirements.
5. Eye protection
6. Hard hats
F. Workers who accidentally incur minor cuts or scratches during work activities shall leave the work area, cleanse the wound with medical grade soap, seal the wound and cover with a protective bandage before returning to the work area.
OLYM – 237911, 237918, & 251250 02 84 16 - 3
1.5 MERCURY CONTINGENCY PLAN
A. Contractor shall submit a detailed job-specific plan of the work and site safety and health procedures to be used in the removal and transportation of materials containing mercury. This plan shall be in accordance with all federal, state and local requirements.
B. Site safety and health plan shall follow the requirements of 29 CFR 1910 Part 120.
1.6 EMPLOYEE TRAINING
A. Within one (1) year prior to assignment to mercury work, each employee of the Contractor shall be instructed by an industrial hygienist or other qualified person of the hazards of mercury.
Submit certifications, signed and dated, that each such employee meets the training required by 29 CFR 1910.120.
1.7 SUPERVISION
A. The Contractor shall provide the services of a qualified supervisor.
B. All mercury related work shall be under the direct supervision of the qualified supervisor.
C. The supervisor shall have attended a documented formal training course on regulations and procedures of handling, marking, transportation, disposal spill prevention, cleanup, safety precautions, and testing of mercury items.
D. The supervisor shall have had training in an awareness of obligations and responsibilities for protection of people, property, and environment from hazardous waste exposure or contamination.
1.8 PERMITS, LICENCING AND NOTIFICATION
A. Contractor shall be responsible for obtaining all necessary permits in conjunction with mercury removal, hauling and disposal, and furnish timely notifications of such actions required by federal, state, regional, and local authorities. Provide copies of all permits for the removal, hauling, and disposal to the Contracting Officer. Permits shall be in compliance with 40 CFR
761 and 40 CFR 260-280 and State and local disposal rules where applicable.
1.9 RELATED REQUIREMENTS
A. Definition of Contract Line Items – Section 01 27 00
B. Submittal Procedures – Section 01 33 23
C. Safety Requirements – Section 01 35 23
D. Closeout Procedures – Section 01 77 00
OLYM – 237911, 237918, & 251250 02 84 16 - 4
PART 2 – PRODUCTS
2.1 MATERIALS AND EQUIPMENT
A. Storage Containers: All mercury containing materials shall be stored in sealed containers.
PART 3 – EXECUTION
3.1 WORK SCHEDULE
A. The work is to be carried out diligently to completion with utmost speed. The Contractor shall furnish to the Contracting Officer a schedule showing anticipated starting and completion dates for each removal phase, area, unit and/or building. The schedule shall be furnished to the
Contracting Officer within five (5) working days from issuance of the Task Order. The schedule shall be reviewed weekly and updated, as required.
B. If, in the opinion of the Contracting Officer, it becomes necessary to work additional men for maintaining the schedule for the completion of any phase of the project within the specified time, the Contractor must immediately do so upon written request by the Contracting Officer or the Contracting Officer's Representative.
C. Site work shall proceed immediately upon approval of all required submittals, including the
Contractor's Work Plan, by the Contracting Officer/COR.
D. During the project, work will be phased and coordinated with other projects concurrent with this project.
3.2 SPILL CLEANUP, CONTAMINATION AND MARKING
A. Mercury Containing Equipment or Mercury Contaminated Material: All exterior surfaces of electrical equipment to be removed that may have come in contact with mercuries, either due to leakage from ballasts or breakage of the lighting tubes during the course of work activities or due to past leaks, shall be thoroughly cleaned using a combination of sorbents, solvents and cleaners.
B. Slabs, Floors, and Walls: All concrete (or other surfaces) which have come in contract with mercuries or mercury mixtures in the course of the work as a result of past leaks or from current breakage shall be thoroughly cleaned using a combination of sorbents, solvents and cleaners.
OLYM – 237911, 237918, & 251250 02 84 16 - 5
C. Clean-up of work area at the end of each work shift:
1. Equipment and tools: After the last unit of mercury containing equipment or mercury contaminated material has been removed, all tools and equipment used in the work shall be decontaminated and properly stored for reuse.
a. Where work surfaces have contacted mercury, they shall be thoroughly cleaned using a combination of sorbents, solvents and cleaners and all debris placed in open-type drums.
b. All tools that may have come in contact with mercury at any concentration shall thoroughly cleaned using a combination of sorbents, solvents and cleaners and properly stored.
D. Where feasible, the Contractor shall arrange to remove mercury containing equipment or mercury contaminated material and place into an appropriate DOT container, then transfer directly to a transport vehicle prior to general clean-up.
3.3 CONTAINERIZATION AND MARKING
A. All liquids generated from work activities and clean-up operations shall be placed in closed top drums and sealed.
B. All solids such as sorbents, rags, disposable protective clothing, and other incidentals shall be placed in open top drums and sealed.
C. All drums shall be labeled “UNIVERSAL WASTE. MERCURY RECYCLABLE” along with the generator name, date and telephone number. In addition, each drum shall be marked in accordance with 40 CFR 761.40 and 40 CFR 761.45.
3.4 HANDLING AND TRANSPORTATION TO OFF-SITE DISPOSAL FACILITIES
A. Handling:
1. All drums containing mercury must be sealed, marked and inventoried prior to loading on transport a vehicle. Containers shall be securely fastened to wood pallets (supplied by
Contractor) using metal banding prior to transfer to the transport vehicle using a hoist or lift truck.
2. Drums and pallets shall be secured to the transport vehicle to prevent movement in transit.
3.5 WASTE DISPOSAL
A. All mercury materials shall be drummed and transported under a properly filled out Uniform
Hazardous Waste Manifest (UHWM). Contractor and subcontractors shall comply with all
Federal, State, and local laws, regulations, and ordinances on hazardous waste handling, storage and transportation.
OLYM – 237911, 237918, & 251250 02 84 16 - 6
BALLASTS & LAMPS
B. Transportation of hazardous waste to the designated licensed recycler shall be by the designated
DOHS licensed hazardous waste transporter in a licensed vehicle in accordance with all applicable regulations.
C. The Contractor shall use the temporary or provisional EPA Generator ID number procured by the NPS from the Washington State Department of Ecology, prior to transport and disposal.
D. Only the AHJ authorized National Park Service personnel shall sign the UHWM. Contractor shall contact the Contracting Officer for the names and telephone numbers of personnel who are authorized to sign the manifests.
E. The generator's copy of each UHWM shall be given to the Contracting Officer or authorized government signatory by the Contractor upon its completion.
3.6 RECORDKEEPING
A. Upon completion of all mercury work-related activities, the Contractor performing the work outlined in this section shall provide a complete record with the project closeout. The record shall include, but not be limited to, the following data:
1. Name of the firm performing the work outlined in this Section and the supervisor in charge.
2. Drums (containers, where applicable):
a. Drum size (i.e., 30 or 55 gallon).
b. Identification of contents.
c. Weight in pounds of contents of each drum (or container).
d. Date items were disposed of and locations and name of company receiving them.
B. The Contract work will not be considered complete until receipt of listed record data by the
Contracting Officer.
DIVISION 03
CONCRETE
OLYM – 237911, 237918, & 251250 03 11 13 - 1
CAST-IN-PLACE CONCRETE FORMS
SECTION 03 11 13
A. The work of this Section consists of furnishing and installing required formwork ready for placing of concrete. This includes the design, construction, safety, removal and disposal of the formwork.
1.2 REFERENCES
A. American Society For Testing And Materials
1. ASTM D 1751-97, 'Standard Specification for Preformed Expansion Joint Filler for
Concrete Paving and Structural Construction (Non-extruding and Resilient Bituminous
Types)'
1.3 SUBMITTALS
A. Quality Assurance/Control - Manufacturer's application instructions for form release agent.
B. Shop Drawings and Engineering Data shall be submitted in accordance with the requirements of Division 01 Section 01 33 23 “Submittal Procedures.”
2.1 COMPONENTS
A. Forms - wood, metal, or plastic as arranged by Contractor. Forming material shall be compatible with specified form release agents and with finish requirements for concrete to be left exposed or to receive decorative finish.
B. Expansion / Contraction Joints
1. Asphalt Impregnated Fiber:
a. Manufactured commercial fiber type meeting requirements of ASTM D 1751 and one half (1/2) inch thick.
b. Acceptable Products and Manufacturers:
1) Conflex by Masonite Building & Industrial Products Group, Chicago, IL
2) Sealtight by W R Meadows Inc, Elgin, IL
3) Equal as approved by Contracting Officer before installation. See Division
01 Section 01 33 23 “Submittal Procedures.”
OLYM – 237911, 237918, & 251250 03 11 13 - 2
3.1 INSTALLATION
A. Forms
1. Assemble forms so forms are sufficiently tight to prevent leakage.
2. Properly brace and tie forms.
3. Make proper form adjustments before, during, and after concreting.
4. Use new forms or used forms that have been cleaned of loose concrete and other debris from previous concreting and repaired to proper condition. Provide smooth liner on forms used for concrete to be exposed if necessary to attain specified finish quality.
5. Use metal cold joint forms when unable to place concrete for footings, foundations, and slabs in continuous pours.
B. Accessories
1. Provide for installation of inserts, templates, fastening devices, and other accessories to be set in concrete prior to placing.
2. Position anchor bolts for hold-down anchors and columns and securely tie in place prior to placing concrete.
C. Expansion Joints: Install at joints between floor slab and foundation wall where shown on
Drawings.
D. Form Removal: Removal of forms can usually be accomplished in twelve (12) to twenty-four
(24) hours. If temperature is below fifty (50) deg F or if concrete (stairs, beams, etc.) depends on forms for structural support, leave forms intact for sufficient period for concrete to reach adequate strength.
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CONCRETE ACCESSORIES – EPOXY ANCHORS
SECTION 03 15 10
A. The work covered in this Section includes furnishing and installing two-part epoxy adhesive anchor for rebar embed placement involving concrete construction and threaded bolt embed placement into cast in place or precast concrete as indicated in the Contract Documents.
A. American Concrete Institute
1. ACI 318-05
2. ACI 318-08
B. American Society For Testing And Materials
1. ASTM D 695-96, 'Compressive Strength'
2. ASTM D 638-97, 'Tensile Strength'
C. Concrete Reinforcing Steel Institute
1. CRSI ‘Reinforcing Steel—The Manual of Standard Practice’
A. As specified in Section – 01 33 23.
B. Manufacturer’s material specifications.
C. Manufacturer’s technical data sheet.
D. Manufacturer’s recommendations for storage and installation.
1.4 DELIVERY, STORAGE, AND HANDLING
A. Epoxy adhesive shall be stored per manufacturer’s recommendations prior to and at time of delivery and placing. Properly protect material on site after delivery.
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2.1 MATERIAL
A. Two Part Epoxy Adhesive Anchor
1. Approved Product: The following material is approved, others shall be approved by the
Contracting Officer following Section 01 33 23 “Submittal Procedures.”
Hilti RE 500 Epoxy Adhesive Anchor
Hilti, Inc.
5400 South 122nd East Avenue
Tulsa, OK 74146
(800) 879-8000 http://www.us.hilti.com/holus/
A. Installation shall be per manufacturer’s recommendations and guidelines.
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CONCRETE REINFORCING STEEL
SECTION 03 21 00
A. The work covered in this Section includes furnishing and installing concrete reinforcing steel for concrete construction as indicated in the Contract Documents.
A. American Concrete Institute
1. ACI 318-08
B. American Society For Testing And Materials
1. ASTM A615 / A615M-15a, 'Standard Specification for Deformed and Plain Billet-Steel
Bars for Concrete Reinforcement'
2. ASTM A934 / A934M - 13 Standard Specification for Epoxy-Coated Prefabricated Steel
Reinforcing Bars
C. Concrete Reinforcing Steel Institute
1. CRSI ‘Reinforcing Steel—The Manual of Standard Practice.’
A. As specified in Division 01 Section 01 33 23 “Submittal Procedures.”
B. Certification from steel supplier that meets minimum requirements of specification.
1.4 DELIVERY, STORAGE, AND HANDLING
A. Reinforcing steel shall be free of heavy rust scales and flakes, or other coating at time of delivery and placing. Properly protect rebar on site after delivery.
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2.1 MATERIAL
A. Reinforcing Steel
1. Rebar shall have grade identification marks and conform to ASTM A 615.
a. Grade sixty (60) minimum.
b. Bars shall be deformed type.
c. Bars shall be epoxy coated and conform to ASTM A934 for use in cast in place construction where ground water has been encountered.
d. Bars shall be free of heavy rust scales and flakes, or other bond-reducing coatings.
B. Welded Wire
1. Welded wire fabric shall conform to ASTM 185.
2.2 FABRICATION - NOT USED.
A. Bend bars cold according to the recommendations of Chapter 7, the current ACI 318.
B. Accurately place and support with chairs, bar supports, spacers, or hangers as recommended by the current edition of CRSI ‘Reinforcing Steel—The Manual of Standard Practice’.
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CAST-IN-PLACE CONCRETE SITE ELEMENTS
SECTION 03 30 00
A. The work of this Section consists of furnishing and performing all operations necessary for the placement of cast-in-place concrete site elements as described in Contract Documents. For all precast concrete items, refer to specification Section 03 40 00, “Precast Concrete Items.”
A. Normal Weight Structural Concrete – Section 03 31 00
B. ACI 301-05: Specifications for Structural Concrete, American Concrete Institute
A. Test results – Gradation at base.
B. Structural calculations for all cast in place elements intended to replace precast items with
“Professional Engineer’s” or “Structural Engineer’s” seal and signature with current licensure to practice civil or structural engineering in the state of Washington. Anti-buoyancy calculations shall be included with all cast in place concrete or precast item submittals demonstrating that anti-buoyancy measures have been satisfied.
1. Anti-buoyancy measure calculation assumptions shall use groundwater at surface level in the zone of placement for all cast in place or precast items.
2.1 MATERIALS
A. Granular Base
1. Base type gravel or crushed rock graded as follows -
Sieve Size Percent by Weight Passing Sieve
1 inch 100
3/4 inch 85 - 100
No. 4 45 - 60
No. 10 30 - 50
No. 200 5 - 10 (non-plastic)
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B. Concrete
1. Meet requirements specified in Division 03 Section 03 31 00 “Normal Weight Structural
Concrete” for exterior concrete; “unless otherwise noted in the specifications or drawings.”
3.1 PREPARATION
A. Sub-Base
1. Compact sub-base as specified in Division 31 Utility Excavation & Backfill – Section
31 23 00.
3.2 INSTALLATION
A. Place four (4) inches minimum of granular base, level, and compact as specified.
B. Joints
1. Scored Control Joints:
a. Spacing, as approved by the Contracting Officer.
b. Depth of control joints shall be approximately one fourth (1/3) of concrete slab thickness, but not less than one (1) inch.
C. Finish
1. Slab and Flatwork:
a. Broom finish as specified by ACI 301 unless noted otherwise in the plans or contract documents.
b. Round edges including edges formed by expansion joints.
c. Remove edger marks
3.3 FIELD QUALITY CONTROL
A. Inspection
1. To allow the Contracting Officer’s verification of grades and elevations, notify the
Contracting Officer three (3) days minimum before placing concrete for specified concrete site elements.
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CONCRETE FLOOR SLABS
SECTION 03 30 01
1.1 RELATED DOCUMENTS
A. Drawings and general provisions of contract, including Division 1 Specification Sections apply to work of this Section.
1.2 SECTION INCLUDES
A. Formwork, reinforcing, placement, finishing and curing for concrete floor slabs.
B. Shoring and bracing
C. Underslab vapor retarder sheet
1.3 REFERENCES
A. All reference shall be the latest adopted edition.
B. ACI 211.1 - Standard Practice for Selecting Proportions for Normal, Heavyweight, and Mass
Concrete; American Concrete Institute International
C. ACI 301 - Specifications for Structural Concrete for Buildings; American Concrete Institute
International
D. ACI 302.1R - Guide for Concrete Floor and Slab Construction; American Concrete Institute
International
E. ACI 304R - Guide for Measuring, Mixing, Transporting, and Placing Concrete; American
Concrete Institute International
F. ACI 305R - Hot Weather Concreting; American Concrete Institute International
G. ACI 306R - Cold Weather Concreting; American Concrete Institute International
H. ACI 318 - Building Code Requirements for Reinforced Concrete an Commentary; American
Concrete Institute International
I. ASTM C33 - Standard Specification for Concrete Aggregates
J. ASTM C94 - Standard Specification for Ready-Mixed Concrete
K. ASTM C150 - Standard Specification for Portland Cement
OLYM – 237911, 237918, & 251250 03 30 01 - 2
L. ASTM C260 - Standard Specification for Air-Entraining Admixtures for Concrete
M. ASTM C494 - Specification for Chemical Admixtures for Concrete
N. ASTM C1059 - Standard Specification for Latex Agents for Bonding Fresh to Hardened
Concrete
O. ASTM C1107 - Standard Specification for Packaged Dry, Hydraulic-Cement Grout (Non-shrink)
P. ASTM D1751 - Standard Specification for Preformed Expansion Joint Filler for Concrete
Paving and Structural Construction (Non-extruding and Resilient Bituminous Types)
1.4 SUBMITTALS
A. Refer to the Division 1 of the specifications for submit procedures.
B. Product Data:
1. Submit product data for concrete design mix(s) from concrete supplier for each different floor slab condition.
2. Under slab vapor retarder.
C. Design Mixes: For each concrete mix, submit proposed mix designs a minimum of fifteen (15) days in advance of placing operations for each type of concrete. The submitted mix designs shall include the following:
1. Supporting test data for mixes that is not more than twelve (12) months old. Include a sufficient number of tests and conduct a statistical analysis in compliance with ACI 301.
2. Gradation of fine and coarse aggregates not more than ninety (90) days old showing compliance with ASTM C33.
3. Proportions of all ingredients, including all admixtures added either at the time of batching or at the job site. Aggregate weights shall be based upon saturated surface dry conditions.
4. Water/cement ratio.
5. Slump as measured according to ASTM C143. Provide slump test for each mix.
6. Air content of freshly mixed concrete as measured according to ASTM C231.
7. Strength measured at seven (7) and twenty-eight (28) days. Provide strength test for each mix at a frequency of both the seventh (7th) and twenty-eighth (28th) day.
8. Certifications that all ingredients in each mix are compatible.
9. Locations or intended use of each mix design.
10. Source of all materials.
D. Material Certificates: Signed by manufacturer’s certifying that each of the following items complies with the requirements:
1. Cementitious materials and aggregates. Include mill certificates for cement.
2. Form-release agents.
3. Steel reinforcement and reinforcement accessories.
OLYM – 237911, 237918, & 251250 03 30 01 - 3
4. Admixtures.
5. Curing materials.
E. Steel Reinforcement Shop Drawings: Details of fabrication, bending, and placement prepared according to ACI 315, “Details and Detailing of Concrete Reinforcement.”
1. Include material, grade, bar schedules, stirrup spacing, bent bar diagrams, arrangement, and supports of concrete reinforcement.
2. Include special reinforcement required for openings through concrete structures.
3. Provide placement details for all specific reinforcing intersections and clearance conditions not shown by the typical details on the structural drawings.
4. Prepare drawings in sufficient detail to resolve all reinforcing intersections.
1.5 QUALITY ASSURANCE
A. Perform work of this section in accordance with ACI 301 and ACI 318.
B. Acquire cement from same source and aggregate from same source for entire project.
C. Follow recommendations of ACI 305R when concreting during hot weather.
D. Follow recommendations of ACI 306R when concreting during cold weather.
1.6 CONTRACTOR RESPONSIBILITY
A. Contractor is responsible for designing and engineering the formwork along with the associated bracing and shoring to withstand all imposed construction forces.
B. Contractor is responsible for coordinating and controlling the installation and protection of the entire concrete slab assembly including the Underslab capillary break selection, selection of concrete design mix conforming to design criteria, control of water added to concrete on the site, placement of concrete, slab finishing methods, slab curing methods and dry-out of the concrete slabs so as to achieve a crack-free slab with surface finish, vapor emission rate, moisture content and pH level required for and by the floor covering manufacturer(s) for successful application of their products.
2.1 FORMWORK MATERIALS
A. Form Materials (Except at Concrete Exposed to View): Provide per ACI 347R at discretion of
Contractor.
B. Form Material for Concrete Exposed to View: APA rated B-B High Density Concrete Form
Overlay plywood, Class I, conforming to PS 1.
1. Plywood shall be new, or used once, with face free of defects and nail holes filled.
OLYM – 237911, 237918, & 251250 03 30 01 - 4
C. Form Release Agent: Colorless, non-staining, low or no VOC, will not adversely affect surface coatings or waterproofing.
D. Accessories:
1. Nails, Spikes, Lag Bolts, Through Bolts, Anchorages: Sized as required, of sufficient strength and character to maintain formwork in place while placing concrete.
2.2 INSERTS & EMBEDS
A. Inserts and Embeds: Steel or ductile iron as specified on Structural Drawings, type and configuration suitable for intended load/connection and rated for intended load with generous margin of safety.
B. Anchor bolts: As specified on Structural Drawings.
2.3 REINFORCEMENT
A. Reinforcing Steel and Welded Wire Mesh: As specified in General Notes on the Structural
Drawings.
B. Welded Wire Mesh: As specified on General Notes on the Structural Drawings.
C. Reinforcement Accessories:
1. Tie Wire: Annealed, minimum sixteen (16) gage.
2. Chairs, Bolsters, Bar Supports, Spacers: Sized and shaped for adequate support of reinforcement during concrete placement.
a. Where reinforcement is installed over underslab vapor retarder, provide metal or concrete support pads that will not damage the vapor retarder.
b. Provide stainless steel or plastic components for placement within one and one-half inch (1-1/2”) of weathering surfaces.
D. Fabrication:
1. Fabricate concrete reinforcing in accordance with CRSI (DA4) - Manual of Standard
Practice.
2. Welding of reinforcement is permitted only with the specific approval of Contracting
Officer. Perform welding in accordance with AWS D1.4.
3. Locate reinforcing splices not indicated on drawings at point of minimum stress.
2.4 CONCRETE MATERIALS
A. Cement: As specified in General Notes on the Structural Drawings.
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B. Slag Or Flyash:
1. Slag Or Flyash - Select One Only:
a. Slag: Ground granulated blast furnace slag conforming to ASTM C989 Grade
100 or 120.
b. Flyash: Conform to ASTM C618, Class F.
c. Manufacturers:
1) Boral Material Technologies, Inc.
2) Full Circle Solutions, Inc.
3) Headwater Resources, Inc.
4) Holcim US, Inc.
5) Lafarge North America
6) Mineral Resources Technologies, LLC
7) Mineral Solutions, Inc.
8) The SEFA Group
C. Aggregates:
1. Aggregates: Conform to the requirements of ASTM C33 and subject to the approval of the structural engineer.
a. Do not use high alkaline content aggregates that would prevent slab surface from achieving a pH of 9 or less after curing and dehydration.
D. Water: Potable and complying with ASTM C94
2.5 ADMIXTURES
A. Admixtures: As specified in General Notes on the Structural Drawings.
B. Water-Reducing Admixture – Super Plasticizer: Conform to ASTM C494, Type F, provide water reducing, super-plasticizing admixture to concrete mix as required to maintain the water/cement ratio specified herein and improve workability and slump required for proper placement, consolidation and finishing.
2.6 CONCRETE MIX DESIGN
A. Proportioning Normal Weight Concrete: Provide concrete mix design that will result in concrete as specified in the General Notes on the Structural Drawings and this Section. Comply with ACI 211.1 recommendations. Conform with the following special requirements:
1. Special Requirements: In addition to the requirements of the General Notes on the
Structural Drawings, conform to the following:
a. Water/Cement Ratio: 0.40 or less; add water-reducing admixture as required to achieve.
b. Concrete shall not contain high alkaline content aggregates that would prevent slab surface from achieving a pH of nine (9) or less after curing and dehydration.
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2.7 MIXING
A. Transit Mixers: Comply with ASTM C94.
2.8 CONCRETE ACCESSORIES
A. Bonding Agent: ASTM C1059, Type II acrylic non-redispersable type.
B. Non-Shrink Grout: As specified in General Notes on the Structural Drawings.
2.9 UNDERSLAB VAPOR RETARDER FOR SLAB ON GRADE
A. Vapor Retarder: Ten (10) mil polyolefin or HD polyethylene film manufactured from virgin resins; conforming to ASTM E1745 Class A; 0.3 perms or less when tested in accordance with ASTM E96 and F1269; the following products are acceptable:
1. Similar to: Griffolyn 10 Mil Green manufactured by Reef Industries
a. Phone: (800) 231-6074
2. Similar to: Moistop Ultra 10 manufactured by Fortifiber
a. Phone: (800) 773-4777
3. Similar to: Perminator 10 Mil manufactured by WR Meadows, Inc.
a. Phone: (800) 342-5976
4. Similar to: Stego Wrap 10 Mil manufactured by Stego Industries, LLC
a. Phone: (877) 464-7834
5. Similar to: Viper VaporCheck II 10-mil manufactured by Insulation Solutions, Inc.
a. Phone: (866) 698-6562
6. Similar to: Viper VaporCheck 10 manufactured by Insulation Solutions, Inc.
a. Phone: (866) 698-6562
B. Accessories for Underslab Vapor Retarder:
1. Seam Tape: Provide manufacturer’s recommended tape for sealing seams.
2. Mastic/Sealant: Vapor retardant mastic or sealant recommended by vapor retarder manufacturer for sealing vapor retarder to perimeter walls and sealing seams.
3. Boots At Pipe/Conduit Penetrations: Construct pipe boots from vapor retarder material and seam tape or mastic in accordance with manufacturer’s instructions.
C. Bonding Agent: ASTM C1059, Type II acrylic non-redispersable type.
D Non-Shrink Grout: As specified in General Notes on the Structural Drawings.
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2.10 CONSTRUCTION & CONTROL JOINT ACCESSORIES
A. Sealant Filled Control Joints – Slabs Exposed To View: Rigid expansion joint filler conforming with ASTM D1751 or D1752 as required by sealant manufacturer.
1. Removable Top: Similar to W.R. Meadows Snap-Cap plastic removable top.
2. Joint Width: One half (½) inch.
B. Control Joints – Slabs Concealed From View: T-shaped vinyl control joint.
1. W.R. Meadows Speed-E-Joint
2. Zip Strip
3. Or similar
2.11 SCREED SYSTEM
A. Contractor shall select a screed support system that does not penetrate or damage the underslab vapor retarder while providing the level control required to achieve the floor slab surface tolerances specified.
B. Coordinate flush pipe and conduit penetrations through slab with Divisions 20 through 28 if required to accommodate screed system selected.
2.12 CURING MATERIALS
A. General: Refer to Curing Schedule in Part 3 of this Section.
B. Type 1 Curing – Water Curing: Select from the following options as appropriate for conditions:
1. Option 1 - Continuous Water Curing: Provide water spray equipment to cover entire slab area.
2. Option 2 – Sheet/Blanket Curing: Curing sheet consisting of white polyethylene sheet with water retaining polyester fabric or natural cellulose fiber backing.
a. Similar to: PNA HydraCure S16 or M5, phone: 800-542-0214.
b. Similar to: McTech Group UltraCure SUN, phone: (866) 913-8363.
c. Cold Weather Curing: Whenever there is the potential for freezing temperatures or frost occurring after concrete slabs are placed at any time during the curing period, provide heated enclosure around/over slab or install reinforced polyethylene sheet blanket filled with polypropylene foam insulation or other type of insulating blanket over the curing sheet to protect slabs from freeze damage.
C. Type 2 Curing: Liquid-type containing minimum sixteen percent…
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