Appendix_G_-_2022_03_10_StatementOfStructuralTestsSpecialInspections_-_JVA_CD_Final_0002.pdf
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- ROMO 160755 - Replace Undersized Entrance Station Federal contract opportunity
- Solicitation number
- 140P2022R0005
About this file
This document is a Statement of Structural Tests and Special Inspections for the ROMO 160755 - Replace Undersized Entrance Station project at Fall River Entrance, Rocky Mountain National Park. It outlines the required structural tests and special inspections for the project's concrete, steel, masonry, and wood construction. Tests and inspections include verifying materials and properties, inspection of formwork and placement of concrete, inspection of welding procedures and materials for steel construction, inspection of masonry construction including mortar testing and grout placement, and inspection of wood shear walls and diaphragms. Inspectors must meet qualifications set by various certifying bodies like ACI, AWS, and ICC. The contractor must provide inspection reports to the contracting officer and correct any deficiencies found.
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PARK/PMIS Statement of Structural Tests and Special Inspections Page 1 of 14
Statement of Structural Tests and Special Inspections
National Park Service - Denver Service Center
Park: Rocky Mountain National Park
PMIS: 160755
Project Name: Fall River Entrance
Structural Engineering Firm: JVA, Inc.
This Statement of Structural Tests and Special Inspections is being submitted as required by
Chapter 17 of the 2021 International Building Code (IBC-21). It includes the following:
1. Seismic requirements
2. Wind requirements
3. Qualification requirements for Inspectors and Testing Technicians
4. Listing of Required Structural Tests and Special Inspections
The Construction Contractor’s Quality Control Supervisor will provide copies of all special inspection reports and associated documentation to the Contracting Officer. The Construction
Contractor will be required to correct all deficiencies discovered in the Special Inspection and
Structural Testing program.
Prepared by:
Jeffrey Schalk, PE______________________________________
(Type or print name)
_________________________________________03.10.22_____
Signature Date PE or SE Stamp
PARK/PMIS Statement of Structural Tests and Special Inspections Page 2 of 14
Seismic and Wind Requirements
Seismic Requirements, IBC-21 Section 1704.3.2
Description of seismic-force-resisting system and designated seismic systems subject to special inspections:
None. Seismic Design Category B; therefore, no special inspection of seismic-force resisting systems are required (IBC 1705.12)
Wind Requirements, IBC-21 Section 1704.3.3
Description of wind-force-resisting system and designated wind systems subject to special inspections:
3-second gust wind speed = 175 mph (ultimate) = 135 mph (allowable) > 110 mph (allowable), Exposure C; therefore, special inspections of wind-force resisting systems is required (IBC
1705.11)
IBC 1705.12.2, Structural Wood; Building Frame System, Light-Frame (Wood) Walls with
Wood Structural Panels Rated for Shear Resistance; Periodic Special Inspection for nailing, bolting, anchoring, fastening of wood shear walls with nailing less than 6 inches on center, drag struts, and hold-downs.
PARK/PMIS Statement of Structural Tests and Special Inspections Page 3 of 14
Instructions:
1. Place an “X” in the column titled “Required?” for all Special Inspections and Tests required for this project.
2. In the column marked “Required Qualifications” provide the qualifications for the special inspector, using the list beginning on page 4, for all required Structural Tests and Special
Inspections.
3. For those items listed as “Continuous,” continuous special inspection shall be as defined in Chapter 2, IBC-21.
4. For those items listed as “Periodic” provide the minimum number of tests, i.e. 20% of all field welds, or the amount of work to be inspected (e.g. 10% of all wall surfaces).
5. Attach completed Statement of Structural Tests and Special Inspections to the end of the
Specification Section 01 40 00, Quality Requirements.
PARK/PMIS Statement of Structural Tests and Special Inspections Page 4 of 14
Qualification Requirements for Inspectors and Testing Technicians
PE/SE Structural Engineer – licensed PE or SE specializing in the design of buildings and structures
PE/GE Geotechnical Engineer – licensed PE specializing in soil mechanics and foundations
EIT Engineer-In-Training – graduate engineer who has passed the Fundamentals of engineering examination
American Concrete Institute (ACI) Certification
ACI-CCSI Concrete Construction Special Inspector
ACI-LTT Concrete Laboratory Testing Technician Level 1 or 2
ACI-STT Concrete Strength Testing Technician
ACI-FTT Concrete Field Testing Technician – Grade I
American Society of Non-Destructive Testing (ASNT) Certification
Non-Destructive Testing Technician – Level II or III
American Welding Society (AWS) Certification
AWS-CWI Certified Welding Inspector
Exterior Design Institute (EDI) Certification
EDI-EIFS Certified EIFS inspector
International Code Council (ICC) Certification
ICC-PCSI Prestressed Concrete Special Inspector
ICC-RCSI Reinforced Concrete Special Inspector
ICC-SSI Soils Special Inspector
ICC-SFSI Spray-applied Fireproofing Special Inspector
ICC-SMSI Structural Masonry Special Inspector
ICC-SSBSI Structural Steel and Bolting Special Inspector
ICC-SWSI Structural Welding Special Inspector
National Institute for Certification in Engineering Technologies (NICET) Certification
NICET-CT Concrete Technician – Levels I, II, III and IV
NICET-GET Geotechnical Engineering Technician - Levels I, II, III and IV
NICET-ST Soils Technician - Levels I, II, III and IV
PARK/PMIS Statement of Structural Tests and Special Inspections Page 5 of 14
Other
PARK/PMIS Statement of Structural Tests and Special Inspections Page 6 of 14
Listing of Required Structural Tests and Special Inspections
R eq u ir ed
Structural Test or Special Inspection Required
Qualifications
C o n ti n u o u s
P er io d ic
F re q u en cy o f
P er io
T es t o r
In sp ec ti n
General Special Cases (ref: IBC-21 Section 1705.1.1)
X 1. Inspect post-installed anchor installation to concrete, including anchor type & dimensions, adhesive type, hole size and cleanliness, embedment, and adherence to manufacturer’s instructions
ACI-CCSI
ICC-RCSI
X 50% of anchors
Steel Construction (ref: IBC-21 Section 1705.2, AISC 360-16 Chapter N, AISC 341-
16 Chapter J)
Prior to Welding (AISC 360-16 Table N5.4-1)
X 1. Welding procedure specifications (WPSs) available AWS-CWI
ICC-SWSI
X
X 2. Manufacturer certifications for welding consumables available
AWS-CWI
ICC-SWSI
X
X 3. Material identification (type/grade) AWS-CWI
ICC-SWSI
X At project startup
X 4. Welder identification system AWS-CWI
ICC-SWSI
X At project startup
5. Fit-up of groove welds (including joint geometry) AWS-CWI
ICC-SWSI
X a. Joint preparation X 50% of welds
X b. Dimensions (alignment, root opening, root face, bevel) X 50% of welds
X c. Cleanliness (condition of steel surfaces) X 50% of welds
X d. Tacking (tack weld quality and location) X 50% of welds
X e. Backing type and fit (if applicable) X 50% of welds
X 6. Configuration and finish of access holes AWS-CWI
ICC-SWSI
X 50% of welds
7. Fit-up of fillet welds AWS-CWI
X a. Dimensions (alignment, gaps at root) X 50% of welds
X b. Cleanliness (condition of steel surfaces) X 50% of welds
X c. Tacking (tack weld quality and location) X 50% of welds
X 8. Check welding equipment AWS-CWI
X When onsite
During Welding (AISC 360-16 Table N5.4-2)
X 1. Use of qualified welders AWS-CWI
X 50% of welds
PARK/PMIS Statement of Structural Tests and Special Inspections Page 7 of 14 u ir
Qualifications
C o n ti n u o u s
P er io q u
P er io t o r
In sp ec ti
2. Control and handling of welding consumables AWS-CWI
X a. Packaging X 50% of welds
X b. Exposure control X 50% of welds
X 3. No welding over cracked tack welds AWS-CWI
ICC-SWSI
X 50% of welds
4. Environmental conditions AWS-CWI
X a. Wind speed within limits X 50% of welds
X b. Precipitation and temperature X 50% of welds
5. WPS followed AWS-CWI
X a. Settings on welding equipment X 50% of welds
X b. Travel speed X 50% of welds
X c. Selected welding materials X 50% of welds
X d. Shielding gas type/flow rate X 50% of welds
X e. Preheat applied X 50% of welds
X f. Interpass temperature maintained (min. /max.) X 50% of welds
X g. Proper position (F, V, H, OH) X 50% of welds
X h. Intermix of filler metals avoided unless approved (ref:
AISC 341-16)
X 50% of welds
6. Welding techniques AWS-CWI
X a. Interpass and final cleaning X 50% of welds
X b. Each pass within profile limitations X 50% of welds
X c. Each pass meets quality requirements X 50% of welds
After Welding (AISC 360-16 Table N5.4-3)
X 1. Welds cleaned AWS-CWI
ICC-SWSI
X 50% of welds
X 2. Size, length and location of welds AWS-CWI
ICC-SWSI
X
3. Welds meet visual acceptance criteria AWS-CWI
X a. Crack prohibition X
X b. Weld/base-metal fusion X
X c. Crater cross section X
X d. Weld profiles X
X e. Weld size X
X f. Undercut X
X g. Porosity X
X 4. Arc strikes AWS-CWI
X
PARK/PMIS Statement of Structural Tests and Special Inspections Page 8 of 14 u ir
Qualifications
C o n ti n u o u s
P er io q u
P er io t o r
In sp ec ti
X 5. k-area AWS-CWI
X
X 6. Backing removed and weld tabs removed (if required) AWS-CWI
ICC-SWSI
X
X 7. Repair activities AWS-CWI
ICC-SWSI
X
X 8. Document acceptance or rejection of welded joint or member
AWS-CWI
ICC-SWSI
X
X 9. Placement of reinforcing or contouring fillet welds (if required) (ref: AISC 341-16)
AWS-CWI
ICC-SWSI
X
X 10. Backing removed, weld tabs removed and finished, and fillet welds added (if required) (ref: AISC 341-16)
AWS-CWI
Nondestructive Testing (AISC 360-16 Section N5.5)
X 1. Risk Category II Structures - Perform Ultrasonic Testing on 10% of CJP groove welds in butt, T- and corner joints subject to transversely applied tension loading, in materials 5/16 in. thick or greater.
AWS-CWI
ICC-SWSI
X 10% of welds
2. Risk Category III or IV Structures - Perform Ultrasonic
Testing on all CJP groove welds subject to transversely applied tension loading in butt, T- and corner joints, in materials 5/16 in. thick or greater.
X
3. Access Holes – Perform Magnetic Particle Testing or
Liquid Penetrant Testing when the flange thickness exceeds 2 in. for rolled shapes, or when the web thickness exceeds 2 in. for built-up shapes.
4. Welded Joints Subject to Fatigue X
Nondestructive Testing (AISC 341-16 Section J6.2)
X 1. k-area AWS-CWI
ICC-SWSI
X
X 2. CJP Groove weld AWS-CWI
ICC-SWSI
X
X 3. Lamellar tearing AWS-CWI
ICC-SWSI
X
X 4. Beam cope and access hole AWS-CWI
ICC-SWSI
X
5. Reduced beam section repair X
X 6. Weld tab removal AWS-CWI
Prior to Bolting (AISC 360-16 Table N5.6-1)
These inspections are not required for snug-tight joints
PARK/PMIS Statement of Structural Tests and Special Inspections Page 9 of 14 u ir
Qualifications
C o n ti n u o u s
P er io q u
P er io t o r
In sp ec ti
1. Manufacturer’s certifications available for fastener materials
ICC-SSBSI X
2. Fasteners marked in accordance with ASTM requirements ICC-SSBSI X
3. Proper fasteners selected for the joint detail (grade, type, bolt length if threads are to be excluded from shear plane)
ICC-SSBSI X
4. Proper fasteners selected for the joint detail (grade, type, bolt length if threads are to be excluded from shear plane)
ICC-SSBSI X
5. Connecting elements, including the appropriate faying surface condition and hole preparation, if specified, meet applicable requirements
ICC-SSBSI X
6. Pre-installation verification testing by installation personnel observed and documented for fastener assemblies and methods used
ICC-SSBSI X
7. Proper storage provided for bolts, nuts, washers and other fastener components
ICC-SSBSI X
During Bolting (AISC 360-16 Table N5.6-2)
These inspections are not required for snug-tight joints.
These inspections are not required for pretensioned joints and slip-critical joints, when the installer is using the turn-of-nut method with matchmarking techniques, the direct-tension-indicator method, or the twist-off-type tension control bolt method.
1. Fastener assemblies, of suitable condition, placed in all holes and washers (if required) are positioned as required
ICC-SSBSI X
2. Joint brought to the snug-tight condition prior to the pretensioning operation
ICC-SSBSI X
3. Fastener component not turned by the wrench prevented from rotating
ICC-SSBSI X
4. Fasteners are pretensioned in accordance with the RCSC
Specification, progressing systematically from the most rigid point toward the free edges
ICC-SSBSI X
After Bolting (AISC 360-16 Table N5.6-3)
Document acceptance or rejection of bolted connections ICC-SSBSI X
Other Inspection Tasks (AISC 360-16 Section N5.8)
1. Verify compliance of fabricated steel with the details shown on the approved shop drawings.
PE/SE X
2. Verify compliance of the erected steel frame with the details shown on the approved erection drawings, including braces, stiffeners, member locations and joint details.
PE/SE X
PARK/PMIS Statement of Structural Tests and Special Inspections Page 10 of 14 u ir
Qualifications
C o n ti n u o u s
P er io q u
P er io t o r
In sp ec ti
3. Anchor rods and other embedments supporting structural steel
a. Verify the diameter, grade, type and length of the anchor rod or embedded item.
ACI-CCSI X
b. Verify the extent or depth of embedment into the concrete.
X
4. RBS requirements, if applicable (ref: AISC 341-16)
a. Contour and finish X
b. Dimensional tolerances X
5. Protected zone—no holes and unapproved attachments made by fabricator or erector, as applicable (ref: AISC
341-16)
PE/SE X
6. H-piles - Protected zone—no holes and unapproved attachments made by the responsible contractor, as applicable (ref: AISC 341-16)
Concrete Construction (ref: IBC-21 Table 1705.3) X 1. Inspect reinforcing steel, including prestressing tendons, and placement.
ACI-CCSI
ICC-RCSI
X
Prior to each pour
X 2. Inspection of reinforcing steel welding in accordance with
Steel Construction section above.
ACI-CCSI
ICC-RCSI
X
50% of welds
X 3. Inspection of anchors cast in concrete. ACI-CCSI
ICC-RCSI
X
Prior to each pour
X 4. Inspection of anchors post-installed in hardened concrete members.
ACI-CCSI
ICC-RCSI
X
50% of anchors
X 5. Verify use of approved design mix. ACI-CCSI
ICC-RCSI
X
Prior to each pour
X 6. Prior to placement fabricate specimens for strength tests, perform slump and air content tests, and determine the temperature of the concrete.
ACI-CCSI
X 7. Inspect concrete and shotcrete placement for proper application techniques.
ACI-CCSI
X 8. Inspect for maintenance of specified curing temperature and techniques.
ACI-CCSI
ICC-RCSI
X
After each pour
9. Inspection of prestressed concrete:
a. Application of prestressing forces X
b. Grouting of bonded prestressing tendons in the seismic-force-resisting system.
10. Erection of precast structural members X
11. Verification of in-situ concrete strength, prior to stressing of tendons in post-tensioned concrete and prior to removal of shores and forms from beams and structural slabs.
PARK/PMIS Statement of Structural Tests and Special Inspections Page 11 of 14 u ir
Qualifications
C o n ti n u o u s
P er io q u
P er io t o r
In sp ec ti
X 12. Inspection formwork for shape, location and dimensions of the concrete member being formed.
ACI-CCSI
ICC-RCSI
X
Prior to each pour
Masonry Construction (ref: IBC-21 Section 1705.4)
1. Inspect masonry construction in accordance with IBC-21
Section 1705.4 and TMS 602-16
Level A Quality Assurance
Tests: None.
Inspection: Verify compliance with the approved submittal and project specifications.
Level B Quality Assurance
Tests:
1. Verify slump flow and Visual Stability Index (VSI) as delivered to the project site in accordance with TMS 602-
16 Specification Article 1.5B.1.b.3 for self-consolidating grout.
ICC-SMSI
2. Verify f’m and f’aac in accordance with TMS 602-16
Specification Article 1.4B prior to construction, except where specifically exempted.
ICC-SMSI
Inspection:
1. Verify compliance with the approved submittals and project specifications.
ICC-SMSI X
2. At the start of masonry construction, verify:
a. Proportions of site-prepared mortar. ICC-SMSI X
b. Construction of mortar joints. X
c. Grade and size of prestressing tendons and anchorages.
d. Location of reinforcement, connectors, prestressing tendons and anchorages.
e. Prestressing technique. X
f. Properties of thin-bed mortar for AAC masonry.
(Continuous inspection is required for the first 5000 square feet of AAC masonry. Periodic inspection is required after the first 5000 square feet of AAC masonry.)
X X
3. Prior to grouting, verify:
a. Grout space is clean. ICC-SMSI X
b. Grade, type and size of reinforcement and anchor bolts, and prestressing tendons and anchorages.
c. Placement of reinforcing and connectors, and prestressing tendons and anchorages.
PARK/PMIS Statement of Structural Tests and Special Inspections Page 12 of 14 u ir
Qualifications
C o n ti n u o u s
P er io q u
P er io t o r
In sp ec ti
d. Proportions of site-prepared grout and prestressing grout for bonded tendons.
e. Construction of mortar joints. X
4. During masonry construction, verify:
a. Size and location of structural members. ICC-SMSI X
b. Type, size and location of anchors, including other details of anchorage of masonry to structural members, frames, or other construction.
c. Welding of reinforcement. X
d. Preparation, construction and protection of masonry during cold weather (temperature below 40°F) or hot weather (temperature above 90°F).
e. Application and measurement of prestressing force. X
f. Placement of grout and prestressing grout for bonded tendons is in compliance.
g. Placement of AAC masonry units and construction of thin-bed mortar joints. (Continuous inspection is required for the first 5000 square feet of AAC masonry. Periodic inspection is required after the first 5000 square feet of AAC masonry.)
X X
5. Observe preparation of grout specimens, mortar specimens and/or prisms.
ICC-SMSI X
Level C Quality Assurance
Tests:
1. Verify f’m and f’aac in accordance with TMS 602-16
Specification Article 1.4B prior to construction, and for every 5000 square feet during construction.
2. Verify proportions of materials in premixed or pre-blended mortar, prestressing grout, and grout other than self-consolidating grout as delivered to the project site.
3. Verify slump flow and Visual Stability Index (VSI) as delivered to the project site in accordance with TMS 602-
16 Specification Article 1.5B.1.b.3 for self-consolidating grout
Inspection:
1. Verify compliance with the approved submittals and project specifications.
2. Verify:
a. Proportions of site-prepared mortar, grout and prestressing grout for bonded tendons
b. Grade, type and size of reinforcement and anchor bolts, and prestressing tendons and anchorages
PARK/PMIS Statement of Structural Tests and Special Inspections Page 13 of 14 u ir
Qualifications
C o n ti n u o u s
P er io q u
P er io t o r
In sp ec ti
c. Placement of masonry units and construction of mortar joints.
d. Placement of reinforcement, connectors and prestressing tendons and anchorages.
e. Grout space prior to grouting. X
f. Placement of grout and prestressing grout for bonded tendons.
g. Size and location of structural elements. X
h. Type, size and location of anchors, including other details of anchorage of masonry to structural members, frames or other construction.
i. Welding of reinforcement. X
j. Preparation, construction and protection of masonry during cold weather (temperature below 40°F) or hot weather (temperature above 90°F).
k. Application and measurement of prestressing force. X
l. Placement of AAC masonry units and construction of thin-bed mortar joints.
m. Properties of thin-bed mortar for AAC masonry. X
3. Observe preparation of grout specimens, mortar specimens and/or prisms.
Wood Construction (ref: IBC-21 Section 1705.5)
1. Inspect prefabricated wood structural elements in accordance with Section 1704.2.5
PE/SE X
2. High load diaphragms:
a. Verify sheathing grade and thickness. X
b. Verify nominal size of framing members at adjoining panel edges.
c. Verify nail or staple diameter and length. X
d. Verify number of fastener lines. X
e. Verify spacing between fasteners in each line and at panel edges.
3. Shearwalls:
X a. Verify sheathing grade and thickness.
PE/SE X
50% and one of each unique condition
X b. Verify nominal size of framing members at adjoining panel edges. X
50% and one of each unique condition
X c. Verify nail or staple diameter and length.
X
50% and one of each unique condition
d. Verify number of fastener lines. X
PARK/PMIS Statement of Structural Tests and Special Inspections Page 14 of 14 u ir
Qualifications
C o n ti n u o u s
P er io q u
P er io t o r
In sp ec ti
X e. Verify spacing between fasteners in each line and at panel edges. X
50% and one of each unique condition
X f. Location and size of holdowns. X 100%
4. Verify nailing, bolting, anchoring and fastening of:
X a. Drag struts and collectors. PE/SE X 100%
b. Braces. X
X c. Hold-downs. X 100%
5. Metal-plate-connected wood trusses spanning 60 feet or greater:
a. Verify temporary installation restraint/bracing installed in accordance with the approved shop drawings.
b. Verify permanent individual truss member restraint/bracing installed in accordance with the approved shop drawings.
Soils (ref: IBC-21 Table 1705.6)
X 1. Verify materials below shallow foundations are adequate to achieve the required bearing capacity.
PE/GE X
Once after excavation
X 2. Verify excavations are extended to proper depth and have reached proper material.
PE/GE X
Once prior to pour
X 3. Perform classification and testing of compacted fill materials.
PE/GE X
Once for each batch
X 4. Verify use of proper materials, densities and lift thicknesses during placement and compaction of compacted fill.
PE/GE X
X 5. Prior to placement of controlled fill, observe subgrade and verify that site has been prepared properly.
PE/GE X
Once prior to backfilling
Wind Resistance (ref: IBC-21 Section 1705.11)
X 1. Provide inspections when required by Section 1705.11. PE/SE X
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