Appendix_G_-_2022_03_10_StatementOfStructuralTestsSpecialInspections_-_JVA_CD_Final_0002.pdf

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Attached to
ROMO 160755 - Replace Undersized Entrance Station Federal contract opportunity
Solicitation number
140P2022R0005
Issued by
Department of the Interior National Park Service National Office

About this file

This document is a Statement of Structural Tests and Special Inspections for the ROMO 160755 - Replace Undersized Entrance Station project at Fall River Entrance, Rocky Mountain National Park. It outlines the required structural tests and special inspections for the project's concrete, steel, masonry, and wood construction. Tests and inspections include verifying materials and properties, inspection of formwork and placement of concrete, inspection of welding procedures and materials for steel construction, inspection of masonry construction including mortar testing and grout placement, and inspection of wood shear walls and diaphragms. Inspectors must meet qualifications set by various certifying bodies like ACI, AWS, and ICC. The contractor must provide inspection reports to the contracting officer and correct any deficiencies found.

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PARK/PMIS Statement of Structural Tests and Special Inspections Page 1 of 14

Statement of Structural Tests and Special Inspections

National Park Service - Denver Service Center

Park: Rocky Mountain National Park

PMIS: 160755

Project Name: Fall River Entrance

Structural Engineering Firm: JVA, Inc.

This Statement of Structural Tests and Special Inspections is being submitted as required by

Chapter 17 of the 2021 International Building Code (IBC-21). It includes the following:

1. Seismic requirements

2. Wind requirements

3. Qualification requirements for Inspectors and Testing Technicians

4. Listing of Required Structural Tests and Special Inspections

The Construction Contractor’s Quality Control Supervisor will provide copies of all special inspection reports and associated documentation to the Contracting Officer. The Construction

Contractor will be required to correct all deficiencies discovered in the Special Inspection and

Structural Testing program.

Prepared by:

Jeffrey Schalk, PE______________________________________

(Type or print name)

_________________________________________03.10.22_____

Signature Date PE or SE Stamp

PARK/PMIS Statement of Structural Tests and Special Inspections Page 2 of 14

Seismic and Wind Requirements

Seismic Requirements, IBC-21 Section 1704.3.2

Description of seismic-force-resisting system and designated seismic systems subject to special inspections:

None. Seismic Design Category B; therefore, no special inspection of seismic-force resisting systems are required (IBC 1705.12)

Wind Requirements, IBC-21 Section 1704.3.3

Description of wind-force-resisting system and designated wind systems subject to special inspections:

3-second gust wind speed = 175 mph (ultimate) = 135 mph (allowable) > 110 mph (allowable), Exposure C; therefore, special inspections of wind-force resisting systems is required (IBC

1705.11)

IBC 1705.12.2, Structural Wood; Building Frame System, Light-Frame (Wood) Walls with

Wood Structural Panels Rated for Shear Resistance; Periodic Special Inspection for nailing, bolting, anchoring, fastening of wood shear walls with nailing less than 6 inches on center, drag struts, and hold-downs.

PARK/PMIS Statement of Structural Tests and Special Inspections Page 3 of 14

Instructions:

1. Place an “X” in the column titled “Required?” for all Special Inspections and Tests required for this project.

2. In the column marked “Required Qualifications” provide the qualifications for the special inspector, using the list beginning on page 4, for all required Structural Tests and Special

Inspections.

3. For those items listed as “Continuous,” continuous special inspection shall be as defined in Chapter 2, IBC-21.

4. For those items listed as “Periodic” provide the minimum number of tests, i.e. 20% of all field welds, or the amount of work to be inspected (e.g. 10% of all wall surfaces).

5. Attach completed Statement of Structural Tests and Special Inspections to the end of the

Specification Section 01 40 00, Quality Requirements.

PARK/PMIS Statement of Structural Tests and Special Inspections Page 4 of 14

Qualification Requirements for Inspectors and Testing Technicians

PE/SE Structural Engineer – licensed PE or SE specializing in the design of buildings and structures

PE/GE Geotechnical Engineer – licensed PE specializing in soil mechanics and foundations

EIT Engineer-In-Training – graduate engineer who has passed the Fundamentals of engineering examination

American Concrete Institute (ACI) Certification

ACI-CCSI Concrete Construction Special Inspector

ACI-LTT Concrete Laboratory Testing Technician Level 1 or 2

ACI-STT Concrete Strength Testing Technician

ACI-FTT Concrete Field Testing Technician – Grade I

American Society of Non-Destructive Testing (ASNT) Certification

Non-Destructive Testing Technician – Level II or III

American Welding Society (AWS) Certification

AWS-CWI Certified Welding Inspector

Exterior Design Institute (EDI) Certification

EDI-EIFS Certified EIFS inspector

International Code Council (ICC) Certification

ICC-PCSI Prestressed Concrete Special Inspector

ICC-RCSI Reinforced Concrete Special Inspector

ICC-SSI Soils Special Inspector

ICC-SFSI Spray-applied Fireproofing Special Inspector

ICC-SMSI Structural Masonry Special Inspector

ICC-SSBSI Structural Steel and Bolting Special Inspector

ICC-SWSI Structural Welding Special Inspector

National Institute for Certification in Engineering Technologies (NICET) Certification

NICET-CT Concrete Technician – Levels I, II, III and IV

NICET-GET Geotechnical Engineering Technician - Levels I, II, III and IV

NICET-ST Soils Technician - Levels I, II, III and IV

PARK/PMIS Statement of Structural Tests and Special Inspections Page 5 of 14

Other

PARK/PMIS Statement of Structural Tests and Special Inspections Page 6 of 14

Listing of Required Structural Tests and Special Inspections

R eq u ir ed

Structural Test or Special Inspection Required

Qualifications

C o n ti n u o u s

P er io d ic

F re q u en cy o f

P er io

T es t o r

In sp ec ti n

General Special Cases (ref: IBC-21 Section 1705.1.1)

X 1. Inspect post-installed anchor installation to concrete, including anchor type & dimensions, adhesive type, hole size and cleanliness, embedment, and adherence to manufacturer’s instructions

ACI-CCSI

ICC-RCSI

X 50% of anchors

Steel Construction (ref: IBC-21 Section 1705.2, AISC 360-16 Chapter N, AISC 341-

16 Chapter J)

Prior to Welding (AISC 360-16 Table N5.4-1)

X 1. Welding procedure specifications (WPSs) available AWS-CWI

ICC-SWSI

X

X 2. Manufacturer certifications for welding consumables available

AWS-CWI

ICC-SWSI

X

X 3. Material identification (type/grade) AWS-CWI

ICC-SWSI

X At project startup

X 4. Welder identification system AWS-CWI

ICC-SWSI

X At project startup

5. Fit-up of groove welds (including joint geometry) AWS-CWI

ICC-SWSI

X a. Joint preparation X 50% of welds

X b. Dimensions (alignment, root opening, root face, bevel) X 50% of welds

X c. Cleanliness (condition of steel surfaces) X 50% of welds

X d. Tacking (tack weld quality and location) X 50% of welds

X e. Backing type and fit (if applicable) X 50% of welds

X 6. Configuration and finish of access holes AWS-CWI

ICC-SWSI

X 50% of welds

7. Fit-up of fillet welds AWS-CWI

X a. Dimensions (alignment, gaps at root) X 50% of welds

X b. Cleanliness (condition of steel surfaces) X 50% of welds

X c. Tacking (tack weld quality and location) X 50% of welds

X 8. Check welding equipment AWS-CWI

X When onsite

During Welding (AISC 360-16 Table N5.4-2)

X 1. Use of qualified welders AWS-CWI

X 50% of welds

PARK/PMIS Statement of Structural Tests and Special Inspections Page 7 of 14 u ir

Qualifications

C o n ti n u o u s

P er io q u

P er io t o r

In sp ec ti

2. Control and handling of welding consumables AWS-CWI

X a. Packaging X 50% of welds

X b. Exposure control X 50% of welds

X 3. No welding over cracked tack welds AWS-CWI

ICC-SWSI

X 50% of welds

4. Environmental conditions AWS-CWI

X a. Wind speed within limits X 50% of welds

X b. Precipitation and temperature X 50% of welds

5. WPS followed AWS-CWI

X a. Settings on welding equipment X 50% of welds

X b. Travel speed X 50% of welds

X c. Selected welding materials X 50% of welds

X d. Shielding gas type/flow rate X 50% of welds

X e. Preheat applied X 50% of welds

X f. Interpass temperature maintained (min. /max.) X 50% of welds

X g. Proper position (F, V, H, OH) X 50% of welds

X h. Intermix of filler metals avoided unless approved (ref:

AISC 341-16)

X 50% of welds

6. Welding techniques AWS-CWI

X a. Interpass and final cleaning X 50% of welds

X b. Each pass within profile limitations X 50% of welds

X c. Each pass meets quality requirements X 50% of welds

After Welding (AISC 360-16 Table N5.4-3)

X 1. Welds cleaned AWS-CWI

ICC-SWSI

X 50% of welds

X 2. Size, length and location of welds AWS-CWI

ICC-SWSI

X

3. Welds meet visual acceptance criteria AWS-CWI

X a. Crack prohibition X

X b. Weld/base-metal fusion X

X c. Crater cross section X

X d. Weld profiles X

X e. Weld size X

X f. Undercut X

X g. Porosity X

X 4. Arc strikes AWS-CWI

X

PARK/PMIS Statement of Structural Tests and Special Inspections Page 8 of 14 u ir

Qualifications

C o n ti n u o u s

P er io q u

P er io t o r

In sp ec ti

X 5. k-area AWS-CWI

X

X 6. Backing removed and weld tabs removed (if required) AWS-CWI

ICC-SWSI

X

X 7. Repair activities AWS-CWI

ICC-SWSI

X

X 8. Document acceptance or rejection of welded joint or member

AWS-CWI

ICC-SWSI

X

X 9. Placement of reinforcing or contouring fillet welds (if required) (ref: AISC 341-16)

AWS-CWI

ICC-SWSI

X

X 10. Backing removed, weld tabs removed and finished, and fillet welds added (if required) (ref: AISC 341-16)

AWS-CWI

Nondestructive Testing (AISC 360-16 Section N5.5)

X 1. Risk Category II Structures - Perform Ultrasonic Testing on 10% of CJP groove welds in butt, T- and corner joints subject to transversely applied tension loading, in materials 5/16 in. thick or greater.

AWS-CWI

ICC-SWSI

X 10% of welds

2. Risk Category III or IV Structures - Perform Ultrasonic

Testing on all CJP groove welds subject to transversely applied tension loading in butt, T- and corner joints, in materials 5/16 in. thick or greater.

X

3. Access Holes – Perform Magnetic Particle Testing or

Liquid Penetrant Testing when the flange thickness exceeds 2 in. for rolled shapes, or when the web thickness exceeds 2 in. for built-up shapes.

4. Welded Joints Subject to Fatigue X

Nondestructive Testing (AISC 341-16 Section J6.2)

X 1. k-area AWS-CWI

ICC-SWSI

X

X 2. CJP Groove weld AWS-CWI

ICC-SWSI

X

X 3. Lamellar tearing AWS-CWI

ICC-SWSI

X

X 4. Beam cope and access hole AWS-CWI

ICC-SWSI

X

5. Reduced beam section repair X

X 6. Weld tab removal AWS-CWI

Prior to Bolting (AISC 360-16 Table N5.6-1)

These inspections are not required for snug-tight joints

PARK/PMIS Statement of Structural Tests and Special Inspections Page 9 of 14 u ir

Qualifications

C o n ti n u o u s

P er io q u

P er io t o r

In sp ec ti

1. Manufacturer’s certifications available for fastener materials

ICC-SSBSI X

2. Fasteners marked in accordance with ASTM requirements ICC-SSBSI X

3. Proper fasteners selected for the joint detail (grade, type, bolt length if threads are to be excluded from shear plane)

ICC-SSBSI X

4. Proper fasteners selected for the joint detail (grade, type, bolt length if threads are to be excluded from shear plane)

ICC-SSBSI X

5. Connecting elements, including the appropriate faying surface condition and hole preparation, if specified, meet applicable requirements

ICC-SSBSI X

6. Pre-installation verification testing by installation personnel observed and documented for fastener assemblies and methods used

ICC-SSBSI X

7. Proper storage provided for bolts, nuts, washers and other fastener components

ICC-SSBSI X

During Bolting (AISC 360-16 Table N5.6-2)

These inspections are not required for snug-tight joints.

These inspections are not required for pretensioned joints and slip-critical joints, when the installer is using the turn-of-nut method with matchmarking techniques, the direct-tension-indicator method, or the twist-off-type tension control bolt method.

1. Fastener assemblies, of suitable condition, placed in all holes and washers (if required) are positioned as required

ICC-SSBSI X

2. Joint brought to the snug-tight condition prior to the pretensioning operation

ICC-SSBSI X

3. Fastener component not turned by the wrench prevented from rotating

ICC-SSBSI X

4. Fasteners are pretensioned in accordance with the RCSC

Specification, progressing systematically from the most rigid point toward the free edges

ICC-SSBSI X

After Bolting (AISC 360-16 Table N5.6-3)

Document acceptance or rejection of bolted connections ICC-SSBSI X

Other Inspection Tasks (AISC 360-16 Section N5.8)

1. Verify compliance of fabricated steel with the details shown on the approved shop drawings.

PE/SE X

2. Verify compliance of the erected steel frame with the details shown on the approved erection drawings, including braces, stiffeners, member locations and joint details.

PE/SE X

PARK/PMIS Statement of Structural Tests and Special Inspections Page 10 of 14 u ir

Qualifications

C o n ti n u o u s

P er io q u

P er io t o r

In sp ec ti

3. Anchor rods and other embedments supporting structural steel

a. Verify the diameter, grade, type and length of the anchor rod or embedded item.

ACI-CCSI X

b. Verify the extent or depth of embedment into the concrete.

X

4. RBS requirements, if applicable (ref: AISC 341-16)

a. Contour and finish X

b. Dimensional tolerances X

5. Protected zone—no holes and unapproved attachments made by fabricator or erector, as applicable (ref: AISC

341-16)

PE/SE X

6. H-piles - Protected zone—no holes and unapproved attachments made by the responsible contractor, as applicable (ref: AISC 341-16)

Concrete Construction (ref: IBC-21 Table 1705.3) X 1. Inspect reinforcing steel, including prestressing tendons, and placement.

ACI-CCSI

ICC-RCSI

X

Prior to each pour

X 2. Inspection of reinforcing steel welding in accordance with

Steel Construction section above.

ACI-CCSI

ICC-RCSI

X

50% of welds

X 3. Inspection of anchors cast in concrete. ACI-CCSI

ICC-RCSI

X

Prior to each pour

X 4. Inspection of anchors post-installed in hardened concrete members.

ACI-CCSI

ICC-RCSI

X

50% of anchors

X 5. Verify use of approved design mix. ACI-CCSI

ICC-RCSI

X

Prior to each pour

X 6. Prior to placement fabricate specimens for strength tests, perform slump and air content tests, and determine the temperature of the concrete.

ACI-CCSI

X 7. Inspect concrete and shotcrete placement for proper application techniques.

ACI-CCSI

X 8. Inspect for maintenance of specified curing temperature and techniques.

ACI-CCSI

ICC-RCSI

X

After each pour

9. Inspection of prestressed concrete:

a. Application of prestressing forces X

b. Grouting of bonded prestressing tendons in the seismic-force-resisting system.

10. Erection of precast structural members X

11. Verification of in-situ concrete strength, prior to stressing of tendons in post-tensioned concrete and prior to removal of shores and forms from beams and structural slabs.

PARK/PMIS Statement of Structural Tests and Special Inspections Page 11 of 14 u ir

Qualifications

C o n ti n u o u s

P er io q u

P er io t o r

In sp ec ti

X 12. Inspection formwork for shape, location and dimensions of the concrete member being formed.

ACI-CCSI

ICC-RCSI

X

Prior to each pour

Masonry Construction (ref: IBC-21 Section 1705.4)

1. Inspect masonry construction in accordance with IBC-21

Section 1705.4 and TMS 602-16

Level A Quality Assurance

Tests: None.

Inspection: Verify compliance with the approved submittal and project specifications.

Level B Quality Assurance

Tests:

1. Verify slump flow and Visual Stability Index (VSI) as delivered to the project site in accordance with TMS 602-

16 Specification Article 1.5B.1.b.3 for self-consolidating grout.

ICC-SMSI

2. Verify f’m and f’aac in accordance with TMS 602-16

Specification Article 1.4B prior to construction, except where specifically exempted.

ICC-SMSI

Inspection:

1. Verify compliance with the approved submittals and project specifications.

ICC-SMSI X

2. At the start of masonry construction, verify:

a. Proportions of site-prepared mortar. ICC-SMSI X

b. Construction of mortar joints. X

c. Grade and size of prestressing tendons and anchorages.

d. Location of reinforcement, connectors, prestressing tendons and anchorages.

e. Prestressing technique. X

f. Properties of thin-bed mortar for AAC masonry.

(Continuous inspection is required for the first 5000 square feet of AAC masonry. Periodic inspection is required after the first 5000 square feet of AAC masonry.)

X X

3. Prior to grouting, verify:

a. Grout space is clean. ICC-SMSI X

b. Grade, type and size of reinforcement and anchor bolts, and prestressing tendons and anchorages.

c. Placement of reinforcing and connectors, and prestressing tendons and anchorages.

PARK/PMIS Statement of Structural Tests and Special Inspections Page 12 of 14 u ir

Qualifications

C o n ti n u o u s

P er io q u

P er io t o r

In sp ec ti

d. Proportions of site-prepared grout and prestressing grout for bonded tendons.

e. Construction of mortar joints. X

4. During masonry construction, verify:

a. Size and location of structural members. ICC-SMSI X

b. Type, size and location of anchors, including other details of anchorage of masonry to structural members, frames, or other construction.

c. Welding of reinforcement. X

d. Preparation, construction and protection of masonry during cold weather (temperature below 40°F) or hot weather (temperature above 90°F).

e. Application and measurement of prestressing force. X

f. Placement of grout and prestressing grout for bonded tendons is in compliance.

g. Placement of AAC masonry units and construction of thin-bed mortar joints. (Continuous inspection is required for the first 5000 square feet of AAC masonry. Periodic inspection is required after the first 5000 square feet of AAC masonry.)

X X

5. Observe preparation of grout specimens, mortar specimens and/or prisms.

ICC-SMSI X

Level C Quality Assurance

Tests:

1. Verify f’m and f’aac in accordance with TMS 602-16

Specification Article 1.4B prior to construction, and for every 5000 square feet during construction.

2. Verify proportions of materials in premixed or pre-blended mortar, prestressing grout, and grout other than self-consolidating grout as delivered to the project site.

3. Verify slump flow and Visual Stability Index (VSI) as delivered to the project site in accordance with TMS 602-

16 Specification Article 1.5B.1.b.3 for self-consolidating grout

Inspection:

1. Verify compliance with the approved submittals and project specifications.

2. Verify:

a. Proportions of site-prepared mortar, grout and prestressing grout for bonded tendons

b. Grade, type and size of reinforcement and anchor bolts, and prestressing tendons and anchorages

PARK/PMIS Statement of Structural Tests and Special Inspections Page 13 of 14 u ir

Qualifications

C o n ti n u o u s

P er io q u

P er io t o r

In sp ec ti

c. Placement of masonry units and construction of mortar joints.

d. Placement of reinforcement, connectors and prestressing tendons and anchorages.

e. Grout space prior to grouting. X

f. Placement of grout and prestressing grout for bonded tendons.

g. Size and location of structural elements. X

h. Type, size and location of anchors, including other details of anchorage of masonry to structural members, frames or other construction.

i. Welding of reinforcement. X

j. Preparation, construction and protection of masonry during cold weather (temperature below 40°F) or hot weather (temperature above 90°F).

k. Application and measurement of prestressing force. X

l. Placement of AAC masonry units and construction of thin-bed mortar joints.

m. Properties of thin-bed mortar for AAC masonry. X

3. Observe preparation of grout specimens, mortar specimens and/or prisms.

Wood Construction (ref: IBC-21 Section 1705.5)

1. Inspect prefabricated wood structural elements in accordance with Section 1704.2.5

PE/SE X

2. High load diaphragms:

a. Verify sheathing grade and thickness. X

b. Verify nominal size of framing members at adjoining panel edges.

c. Verify nail or staple diameter and length. X

d. Verify number of fastener lines. X

e. Verify spacing between fasteners in each line and at panel edges.

3. Shearwalls:

X a. Verify sheathing grade and thickness.

PE/SE X

50% and one of each unique condition

X b. Verify nominal size of framing members at adjoining panel edges. X

50% and one of each unique condition

X c. Verify nail or staple diameter and length.

X

50% and one of each unique condition

d. Verify number of fastener lines. X

PARK/PMIS Statement of Structural Tests and Special Inspections Page 14 of 14 u ir

Qualifications

C o n ti n u o u s

P er io q u

P er io t o r

In sp ec ti

X e. Verify spacing between fasteners in each line and at panel edges. X

50% and one of each unique condition

X f. Location and size of holdowns. X 100%

4. Verify nailing, bolting, anchoring and fastening of:

X a. Drag struts and collectors. PE/SE X 100%

b. Braces. X

X c. Hold-downs. X 100%

5. Metal-plate-connected wood trusses spanning 60 feet or greater:

a. Verify temporary installation restraint/bracing installed in accordance with the approved shop drawings.

b. Verify permanent individual truss member restraint/bracing installed in accordance with the approved shop drawings.

Soils (ref: IBC-21 Table 1705.6)

X 1. Verify materials below shallow foundations are adequate to achieve the required bearing capacity.

PE/GE X

Once after excavation

X 2. Verify excavations are extended to proper depth and have reached proper material.

PE/GE X

Once prior to pour

X 3. Perform classification and testing of compacted fill materials.

PE/GE X

Once for each batch

X 4. Verify use of proper materials, densities and lift thicknesses during placement and compaction of compacted fill.

PE/GE X

X 5. Prior to placement of controlled fill, observe subgrade and verify that site has been prepared properly.

PE/GE X

Once prior to backfilling

Wind Resistance (ref: IBC-21 Section 1705.11)

X 1. Provide inspections when required by Section 1705.11. PE/SE X

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