Attachment VII - Reference - 256-01-00003-010 Rev_-_ Heat Exchanger.pdf

01202560100003010

Original

Installation, Operation and Maintenance Manuals

Heat Exchanger

Fisheries Survey Vessel (FSV)

FSV‐6

Marinette Marine Corporation Fincantieri Marine Group

1600 Ely Street Marinette, WI 54143

15 May 2012

RECORD OF CHANGES

REVISION DATE DESCRIPTION OF CHANGE BY

‐ 5/15/2012 INITIAL ISSUE LJ

FOREWORD

THIS MANUAL IS INTENDED TO CLEARLY AND ACCURATELY REFLECT THE ACTUAL CONFIGURATION OF THE INSTALLED EQUIPMENT AND PROVIDE THE USER WITH THE NECESSARY INSTRUCTIONS TO SUCCESSFULLY OPERATE, MAINTAIN, AND TROUBLESHOOT ASSOCIATED EQUIPMENTS. THE MANUAL IS CONSTRUCTED AS

FOLLOWS:

ALFA LAVAL INSTRUCTION MANUAL – PLATE HEAT EXCHANGER

o TABLE OF CONTENTS o DESCRIPTION o FUNCTION o INSTALLATION o OPERATION o MAINTENANCE

CLEANING LIQUIDS

PRESSURE TEST AFTER MAINTENANCE

SPARE PARTS LIST – M10FG

CONFIGURATION

THE FOLLOWING PIECES OF EQUIPMENT ARE THE MAJOR PARTS OF THIS SYSTEM

ALFA LAVAL PLATE HEAT EXCHANGER MODEL M10FG

EN

DE

FR

NL

DA

SV

FI

ES

PT

IT

RU

PL

NO

Instruction Manual Plate Heat Exchangers

M3 M6 M10 TS6

T2 T5 TL3 TL6

Part number 1644725-01 2009-11 jl0087 Highlight

Table of Contents English

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Table of Contents Description

Main components Function Identification of plate side Semi-welded PHE

Installation Before installation Requirements Lifting Raising

Operation Start-up Unit in operation Shut-down

Maintenance Cleaning-In-Place (CIP) Manual cleaning Closing Closing - TL6-B Pressure test after maintenance Regasketing

How to contact Alfa Laval

Contact details for all countries are continually updated on our website.

Please visit www.alfalaval.com and contact your local Alfa Laval Representative.

English Preface

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Preface This manual provides information needed to install, operate and carry out the maintenance of the Plate Heat Exchanger (PHE).

Safety considerations

The Plate Heat Exchanger shall be used and main-tained in accordance with Alfa Laval’s instructions in this manual. Faulty handling of the Plate Heat Ex-changer may result in serious consequences with in-juries to persons and/or property damage. Alfa Laval will not accept responsibility for any damage or injury that has resulted from not following the instructions in this manual.

The Plate Heat Exchanger shall be used in accord-ance with the specified configuration of material, me-dia types, temperatures and pressure for the specific Plate Heat Exchanger.

The following models are covered in this manual:

• M3

• M6

• M10

• TS6

• T2

• T5

• TL3

• TL6

Definitions of expressions

PHE drawings

The PHE drawings mentioned in the manual are the drawings included in the delivery of the Plate Heat Exchanger.

Warranty conditions

The warranty conditions are usually included in the signed sales contract prior to the order of the deliv-ered PHE. Alternatively, the warranty conditions are included in the sales offer documentation or with a reference to the document specifying the valid condi-tions. If faults occur during the specified warranty pe-riod, always consult your local Alfa Laval Representative for advice.

Report the date when the Plate Heat Exchanger was put into operation to the local Alfa Laval Representa-tive.

Advice

Always consult your local Alfa Laval Representative for advice on:

• New plate pack dimensions if you intend to change the number of plates

• Selection of gasket material if operating tempera-tures and pressures are permanently changed, or if another medium is to be processed in the PHE.

Warning!

Type of hazard WARNING indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury.

Caution!

Type of hazard CAUTION indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury.

Note!

NOTE indicates a potentially hazardous situation that, if not avoided, may result in property damage.

Preface English

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Storage of the PHE

Alfa Laval delivers the PHE ready to be put into serv-ice upon arrival if nothing else has been agreed.

However, keep the PHE in the packing box until in-stallation.

Regarding storage for longer periods of time, one month or more, certain precautions should made to avoid unnecessary damage to the PHE.

If there is any uncertainty about the storage of the PHE, consult an Alfa Laval Representative.

Storage in packing box

If the nature of storage after the delivery of the PHE is known in advance, inform Alfa Laval when ordering the PHE to ensure that it will be properly prepared for storage before packing.

Indoor storage

• Store inside a room with the temperature between 15 and 20°C (60 - 70°F) and humidity around 70%. For outdoor storage read “Outdoor storage” on this page.

• To prevent damage to the gaskets, there should not be any ozone-producing equipment in the room such as electric motors or welding equip-ment.

• To prevent damage to the gaskets, do not store organic solvents or acids in the room and avoid direct sunlight, intensive heat radiation or ultravi-olet radiation.

• The tightening bolts should be well covered with light grease coating.

Outdoor storage If the PHE has to be stored outdoors, all the precau-tions mentioned in the section “Indoor storage” on this page should be taken. Also, protection against climate is very important.

The stored PHE shall be visually checked every third month. The check includes:

• Greasing of the tightening bolts

• Metal port covers

• Protection of the plate pack and gaskets

Taken out of service If, for any reason, the PHE is shut down and taken out of service for a long period of time, follow the same advice as in the previous section “Indoor stor-age” on this page. However, prior to storage, the fol-lowing measures need to be taken:

• Check the measurement of the plate pack (meas-ure between frame and pressure plate, A dimen-sion).

• Drain both media sides of the PHE.

• Depending on the media, the PHE should be rinsed and then dried.

• The connection should be covered if the piping system is not connected. Use a plastic or ply-wood cover for the connection.

• Cover the plate pack with non-transparent plastic film.

Installation after long-term storage In cases when the PHE has been taken out of service for an extensive period of time, i.e. longer than one year, the risk of leakage when starting up increases.

To avoid this problem it is recommended to let the gasket rubber rest and regain most of its elasticity.

1. If the PHE is not in position, follow the instruc-tions “Installation” on page 7.

2. Note the measurement between frame and pres-sure plate (A dimension).

3. Remove feet attached to the pressure plate.

4. Loosen the tightening bolts. Follow the instruction

“Opening” on page 12. Open the PHE until the measure is 1.25A.

5. Leave the PHE between 24-48 hours, the longer the better, for gaskets to relax.

6. Re-tighten according to the instructions “Closing” on page 15 or “Closing - TL6-B” on page 16.

7. Alfa Laval recommends a hydraulic test to be car-ried out. The media, usually water, should be entered at intervals to avoid sudden shocks to the PHE. It is recommended to test up to the Design Pressure, refer to PHE drawing.

Note!

Alfa Laval and its representatives reserve the right to inspect the storage space and/or equipment whenever necessary until the date of expiry of of the warranty period stipulated in the contract. Notification has to be given 10 days prior to the date of inspection.

English Preface

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Environmental compliance

Alfa Laval endeavours to perform its own operations as cleanly and efficiently as possible, and to take en-vironmental aspects into consideration when devel-oping, designing, manufacturing, servicing and marketing its products.

Unpacking Packing material consists of wood, plastics, card-board boxes and, in some cases, metal straps.

• Wood and cardboard boxes can be reused, recy-cled or used for energy recovery.

• Plastics should be recycled or burnt at a licensed waste incineration plant.

• Metal straps should be sent for material recycling.

Maintenance

• During maintenance, oil and wear parts in the machine are replaced.

• All metal parts should be sent for material recy-cling.

• Worn out or defective electronic parts should be sent to a licensed handler for material recycling.

• Oil and all non-metal wear parts must be taken care of in agreement with local regulations.

Scrapping At end of use, the equipment shall be recycled ac-cording to relevant, local regulations. Besides the equipment itself, any hazardous residues from the process liquid must be considered and dealt with in a proper manner. When in doubt, or in absence of local regulations, please contact the local Alfa Laval sales company.

Description English

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Description

Main components

Frame plate

Tightening bolts

Port hole with stud bolt connections

Pressure plate Bolt protection Supporting column

Carrying bar

Guiding bar

Plate pack

Protective sheets

Pipe connections

Bolt protection Plastic tubes that protect the threads of the tightening bolts.

Carrying bar Carries the plate pack and the pressure plate.

Frame plate Fixed steel plate with a number of port holes for connection of the piping system. The carrying and guiding bar is supported by the frame plate.

Guiding bar Keeps the channel plates and the pressure plate in line at their lower end.

Pipe connections The Plate Heat Exchanger can be equipped with fixed pipe connection either threaded or for welding.

Plate pack Heat is transferred from one medium to the other through the plates. The plate pack consists of chan-nel plates, end plates, gaskets and, in some cases, transition plates.

The measure of the plate pack is the A dimension, i.e the measurement between frame and pressure plate. Refer to PHE drawing.

Port holes with stud bolt connections

Port holes through the frame plate allow the media to enter into or exit from the Plate Heat Exchanger.

Different types of connections can be used to connect the piping system to the apparatus.

Threaded stud bolts around the port holes secure the connections to the apparatus. The port holes may be protected against corrosion by metal or rubber linings.

The PHE can be equipped with different connection types. For details refer to PHE drawings.

Pressure plate Moveable steel plate that can contain a number of port holes for connection of the piping system.

Protective sheets Cover the plate pack.

Mandatory in the USA. Optional in other countries.

Supporting column Supports carrying and guiding bar.

Tightening bolts Compress the plate pack between the frame and pressure plate.

English Description

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Function

The Plate Heat Exchanger (PHE) consists of a pack of corrugated metal plates with port holes for input and output for the two separate fluids. The heat transfer between the two fluids will take place through the plates.

The plate pack is assembled between a frame plate and a pressure plate and compressed by tightening bolts. The plates are fitted with a gasket that seals the channel and directs the fluids into alternate chan-nels. The plate corrugation promotes fluid turbulence and supports the plates against differential pressure.

Principle of plate pack arrangement

Identification of plate side

The A side of the plate is identified by the stamp with the letter A or the model name, in some cases both, at the top of the plate (see figure on the right-hand side).

Semi-welded PHE

For certain plate sizes there are semi-welded plates (cassettes) available. The function of the semi-weld-ed PHE is the same as that of the conventional PHE.

The chapters Installation and Operation in this man-ual are fully applicable here.

The chapter Maintenance is fully applicable when it comes to the parts Cleaning-In-Place and Pressure test after maintenance and partially applicable for the remaining part.

Identification stamp

Installation English

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Installation

Before installation

To consider before installation

• Before connecting any piping, make sure all for-eign objects have been flushed out of the piping system that should be connected to the PHE.

• Before start-up, check that all tightening bolts are firmly tightened and that the correct measure-ments of the plate pack are used, refer to PHE drawing.

• When connecting the piping system make sure the pipes do not subject the PHE to stress or strain.

• To avoid water hammer, do not use fast-closing valves.

• Safety valves should be installed according to current pressure vessel regulations.

• If the PHE surface temperature is expected to be hot or cold, the PHE should be insulated.

• It is recommended that protective sheets are used to cover the plate pack.

• For each model, design pressures and tempera-tures are marked on the identification plate.

These must not be exceeded.

Requirements

Space A minimum free space is needed for lifting plates in and out. Refer to the delivered drawing.

Foundation Install on a flat foundation giving enough support to the frame.

Elbow To make it easier to disconnect the PHE, an elbow should be flanged to the connection in the pressure plate, directed upwards or sideways, and with anoth-er flange located just outside the contour of the Plate Heat Exchanger.

Shut-off valve To be able to open the PHE, shut-off valves should be provided in all connections.

Pipe connection Make sure the pipe connections are securely held when working on the pipings.

Drip tray (optional) Depending on the type of fluid in the PHE and the type of installation, a drip tray (drainage box) may be necessary to avoid injury to personnel and damage to equipment.

Connections in the pressure plate It is important that the plate pack has been tightened to the correct dimension A (check against PHE draw-ing) before the piping system is connected.

Caution!

Turning the connections will damage the gaskets on the End plate and cause leakage.

Note!

Put the drip tray in place before positioning the PHE.

Elbow

Pipe connections

Shut-off valve

English Installation

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Lifting

Straps should be used when lifting the PHE. Place straps according to picture.

Raising

This instruction is valid when raising the PHE after delivery from Alfa Laval. Only use a strap approved for the weight of the PHE.

1 Place two timber beams on the floor.

2 Lift the PHE off the pallet using e.g. straps.

3 Place the PHE on the timber beams.

4 Place straps around one bolt on each side.

5 Lift the PHE off the timber beams.

6 Lower the PHE into a horizontal position and place it on the floor.

Warning!

Never lift by the connections or the studs around them.

Caution!

The straps shall be long enough to be able to rotate the PHE without obstructions. Especially consider the space for the support column.

Operation English

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Operation

Start-up

During start-up, check that no visible leakages ap-pear from the plate pack, valves or piping system.

1 Before start-up, check that all tightening bolts are firmly tightened and that the dimension A is correct. Refer to PHE draw-ing.

2 Check that the valve is closed between the pump and the unit controlling the system flow rate.

3 If there is a valve at the exit, make sure it is fully open.

4 Open the air vent and start the pump.

5 Open the valve slowly.

6 When all air is expelled, close the air vent.

7 Repeat steps 1– 6 for the second media.

Note!

If several pumps are included in the system, make sure you know which one should be activated first.

Note!

Adjustments of flow rates should be made slowly in order to avoid the risk of pressure surge (water ham-mer).

Water hammer is a short-lasting pressure peak that can appear during start-up or shut-down of a system, caus-ing liquids to travel along a pipe as a wave at the speed of sound. This can cause considerable damage to the equipment.

A

Closed

Open

Note!

Avoid rapid temperature changes in the PHE. With media temperatures over 100°C, slowly increase the temperature preferably at least for one hour.

Open

Open slowly

Closed

English Operation

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Unit in operation

Adjustments of flow rates should be made slowly in order to protect the system against sudden and ex-treme variations of temperature and pressure.

During operation, check that media temperatures and pressures are within the limits stated on the PHE-drawing and identification plate.

Shut-down

1 Slowly close the valve controlling the flow rate of the pump you are about to stop.

2 When the valve is closed, stop the pump.

3 Repeat steps 1–2 for the other side for the second media.

4 If the PHE is shut down for several days or longer, it should be drained. Draining should also be done if the process is shut down and the ambient temperature is below the freezing temperature of the media. Depending on the media processed, it is also recommended to rinse and dry the PHE plates and connections.

Note!

If several pumps are included in the system, make sure you know which one should be stopped first.

Closed

Maintenance English

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Maintenance To keep the Plate Heat Exchanger in good condition regular maintenance is required.

The plates need to be cleaned on a regular basis.

The frequency depends on several factors such as type of media and temperatures. Three methods can be used to perform cleaning. Refer to “Cleaning-In- Place (CIP)” on page 11, “Manual cleaning” on page 12 or a reconditioning at an Alfa Laval service center.

After a longer period of use, it may be required to re-gasket the PHE by exchanging the gaskets. Refer to “Regasketing” on page 18.

Other maintenance that should be performed regu-larly:

• Keep carrying bar and guiding bar cleaned and greased

• Keep the tightening bolts cleaned and greased.

Cleaning-In-Place (CIP)

The Cleaning-In-Place (CIP) equipment permits cleaning of the PHE without opening it. The results of cleaning with CIP are as follows:

• Cleaning of fouling and descaling of lime deposits

• Passivation of cleaned surfaces to reduce sus-ceptibility to corrosion

• Neutralization of cleaning liquids before draining.

Follow the instructions of the CIP equipment.

Alfa Laval guarantees that plates, gaskets or glue are not damaged if the procedures given and cleaning agents prescribed are followed.

If CIP cannot be done, cleaning must be done man-ually. Refer to section “Manual cleaning” on page 12.

CIP equipment

Cleaning liquids

Warning!

Use proper protective equipment, such as safety boots, safety gloves and eye protection, when using the clean-ing agents.

Warning!

Corrosive cleaning liquids can cause serious injuries to skin and eyes!

Model Maximum number of plates

CIP 20 CIP 40 CIP 200

M3 90 - - M6 89 178 250 M6-M 62 124 250 M10-B 40 81 320 M10-M 27 53 277

TS6-M 56 110 184

T2-B 51 - - T5-B 80 80 80 T5-M 50 50 50

TL3-B 150 150 150

TL3-P 120 120 120

TL6-B 64 129 400

Liquids Description

AlfaCaus A strong alkaline liquid, for removing paint, fat, oil and biological deposits.

AlfaPhos An acid cleaning liquid for removing metallic oxides, rust, lime and other inorganic scale.

Contains repassivation inhibitor.

AlfaNeutra A strong alkaline liquid for neutralization of AlfaPhos before drainage.

Alfa P-Neutra For the neutralization of AlfaP-Scale.

Alfa P-Scale An acidic powder cleaner for the removal of primary carbonate scale but also other inor-ganic scale.

AlfaDescalent A non-hazardous acidic cleaning agent for the removal of inorganic scale.

AlfaDegreaser A non-hazardous cleaning agent for the removal of oil, grease or wax deposits. Addi-tionally prevents foaming when using Alpa-con Descaler.

English Maintenance

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Manual cleaning

To perform manual cleaning it is required to open the PHE and lift out the plates to clean them.

Opening

1 Drain the Plate Heat Exchanger.

2 Inspect the sliding surfaces of the carrying bar and clean and grease it.

3 Mark the plate assembly on the outside with a diagonal line.

4 Measure and note the dimension A.

Note!

Before opening the PHE check the warranty conditions.

If in any doubt, contact an Alfa Laval sales representa-tive. Refer to “Warranty conditions” on page 2.

Warning!

If the Plate Heat Exchanger is hot, wait until it has cooled down to about 40°C (104°F).

Warning!

If necessary, use proper protective equipment, such as safety boots, safety gloves and eye protection, depend-ing on type of media in the PHE.

Inspect

Mark

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5 Loosen and remove all bolts except the four at the positions indicated below. Use these remaining four bolts to open the plate pack according to the following scheme.

Be careful to ensure that the frame plate and pressure plate are always in parallel.

Skewing of the pressure plate during open-ing must not exceed 10 mm (2 turns per bolt) across the width and 25 mm (5 turns per bolt) vertically.

See also point 5 under “Closing” on page 15.

6 Open the plate pack by letting the pressure plate glide on the carrying bar.

Plates do not need to be removed if clean-ing is done using only water, i.e. without cleaning agent.

Note!

Brush the threads of the tightening bolts with a steel wire brush and then grease the threads before loosen-ing them.

Step Bolt No. To dimension

1 1–2–3–4 1.05A

2 1–2 or 3–4 Opening

Caution!

To avoid hand injuries from sharp edges, protective gloves should always be worn when handling plates and protective sheets.

Note!

Plates should be numbered, do this before removing the plates.

Caution!

When opening the plate pack of the models M3, T2 and TL3, be careful when moving the pressure plate. Make sure the pressure plate is positioned safely from the end of the carrying bar.

A starlock ring (spare part no. 33500045-45) can be attached to the end of the carrying bar to make sure the pressure plate will not pass the end of the carrying bar.

Warning!

The plate pack may still contain a small residual amount of liquid after draining. Depending on the type of product and type of installation, special arrange-ments, e.g. drainage box, may be necessary to avoid injury to personnel and damage to equipment.

Remove plates

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Manual cleaning of opened units

Deposits removable with water and brush Plates do not need to be removed from the PHE dur-ing cleaning.

1 Start cleaning when the heating surface is still wet and the plates are hanging in the frame.

2 Remove deposits using a soft brush and running water.

3 Rinse with water using a high pressure hose.

Deposits not removable with water and brush Plates must be removed from the PHE during clean-ing. For a choice of cleaning agents, refer to “Clean-ing liquids” on page 11.

1 Brush with cleaning agent.

2 Rinse immediately with water.

Caution!

Never use hydrochloric acid with stainless steel plates.

Water of more than 330 ppm Cl may not be used for the preparation of cleaning solutions. It is very important that carrying bars and support columns in aluminium are protected against chemicals.

Note!

Be careful not to damage the gasket during manual cleaning.

Warning!

If necessary, use proper protective equipment. Con-sider risks like loose particles and what kind of media has been used in the PHE.

Warning!

Use proper protective equipment, such as safety boots, safety gloves and eye protection, when using the clean-ing agents.

Warning!

Corrosive cleaning liquids can cause serious injuries to skin and eyes!

Note!

Long exposure to cleaning agents can damage the gas-ket glue.

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Closing

Follow the instructions below to ensure that the Plate Heat Exchanger will be properly closed. For TL6-B, follow the separate instructions. Refer to “Closing - TL6-B” on page 16.

1 Check that all the sealing surfaces are clean.

2 Brush the threads of the bolts clean, using a steel wire brush or the Alfa Laval thread cleaner. Lubricate the threads with a thin layer of grease, e.g. Gleitmo 800 Lubriplate or equivalent.

3 Attach gaskets to the plates or check that all the gaskets are properly attached.

4 Insert the plates in alternate directions and with the gaskets turned towards the frame plate or pressure plate as specified on the plate hanging list. Use the marked line that was done when the PHE was opened.

Refer to step 3 in “Opening” on page 12.

5 If the plates are correctly assembled, the edges form a “honeycomb” pattern, see picture below.

6 Press the plate assembly together. Tighten-ing is done in two steps, see figures below.

Be careful to ensure that the frame plate and the pressure plate are always in paral-lel.

Tighten the two diagonal pairs of bolts alter-nately until the plate package measures 1.10A.

Be careful to ensure that the frame plate and pressure plate are always in parallel.

Skewing of the pressure plate during open-ing must not exceed 10 mm (2 turns per bolt) across the width and 25 mm (5 turns per bolt) vertically.

Note!

If the gasket is wrongly positioned, it will show by the fact that it rises out of the gasket groove or that it is positioned outside the groove.

Step Bolt No. To dimension

1 1–2 or 3–4 1.10A

2 1–2–3–4 A

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After that, bolts are tightened alternately and diagonally, as shown in the figure be-low.

Finally, the middle pair of bolts, and upper and lower bolts are tightened.

Closing - TL6-B

Follow the instructions below to ensure that the Plate Heat Exchanger will be properly closed.

Closing instructions

1 Check that all the sealing surfaces are clean.

2 Brush the threads of the bolts clean, using a steel wire brush. Lubricate the threads with a thin layer of grease, e.g. Gleitmo 800 Lubriplate or equivalent.

3 Attach gaskets to the plates or check that all the gaskets are properly attached.

4 Insert the plates in alternate directions and with the gaskets turned towards the frame plate or pressure plate as specified on the plate hanging list. Use the marked line that was done when the PHE was opened.

Refer to step 3 in “Opening” on page 12.

5 Press the plate package together and put the tightening bolts 1 and 2 in their posi-tions (bolts 3 and 4 can alternatively be used instead).

Note!

The final tightening to reach dimension A is recom-mended to be divided into steps.

Note!

If the gasket is wrongly positioned, it will show by the fact that it rises out of the gasket groove or that it is positioned outside the groove.

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6 Tighten the diagonal bolts 1 and 2 until the dimension of the plate package is 1.15A.

7 Put the bolts 3, 4, 5 and 6 in their position and tighten them to the same dimension (1.15A).

8 Continue to tighten 10 mm or less with bolts 5 and 6.

9 Tighten bolts 1, 2, 3 and 4 with the same length as in step 8.

10 Repeat step 8 and 9 in these instructions until the dimension A is achieved.

Pressure test after maintenance

Before start-up of production, whenever plates or gaskets have been removed, inserted or exchanged, it is strongly recommended to perform a pressure test to confirm the internal and external sealing func-tion of the PHE. During this test, one media side at a time must be tested with the other side open to the ambient pressure.

The recommended test time is 10 minutes for each media.

Please note that PHE units for refrigeration applica-tions and units with media not mixable with water must be dried after hydrostatic pressure testing.

Please consult the local office/representative of the supplier for advice on the pressure testing proce-dure.

Note!

Make sure that the frame plate and the pressure plate are always positioned in parallel (within maximum 10 mm).

Note!

When using frame ASME standard! PHE units with pressure vessel code ASME are equipped with top and bottom bolts. Tighten those bolts after the procedure above has been finished or slightly before the dimen-sion A is reached.

Caution!

The pressure testing shall be performed at a pressure equal to the operating pressure of the actual unit, but never above the design pressure as stated on the nameplate.

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Regasketing

The procedures below relate to Field gaskets, Ring gaskets and End gaskets.

Clip-on

1 Open the PHE (refer to “Opening” on page 12) and remove the plate that is to have a new gasket.

2 Remove the old gasket.

3 Ensure that all sealing surfaces are dry, clean and free of foreign matter such as fat, grease or similar.

4 Check the gasket and remove rubber resid-ual before attaching it.

5 Attach the clip-on gasket to the plate. Slip the gasket prongs under the edge of the plate.

6 Repeat the procedure until all plates that are needed to be regasketed are done.

Close the PHE according to “Closing” on page 15.

Glued gaskets Use glue recommended by Alfa Laval. Separate glu-ing instructions will be delivered together with the glue.

Semi-welded gaskets These instructions are only valid when cassettes are used. Refer to Plate hanging list!

1 Follow steps 1 to 4 in the instructions for Clip-on gaskets. Refer to “Clip-on” on page 18.

2 Channel Cassette - Attach adhesive tape to the gasket groove.

3 Place the Ring gasket and attach it with the clip-on.

Note!

Before removing the old gaskets check how they are attached.

Note!

Before opening the PHE check the warranty conditions.

If in any doubt, contact an Alfa Laval sales representa-tive. Refer to “Warranty conditions” on page 2.

Note!

Especially the end plate gasket!

Note!

Make sure the two gasket prongs are in the correct position.

Caution!

Other glues than those recommended can contain chlo-rides that can damage the plates.

Caution!

Do not use sharp tools when removing the glued gasket to avoid damage to the plates.

Spare Parts Lists - M10-FG

Spare Parts Lists M10-FG

4 6

3 6 5

20 16 20

11 13

4 6

17 19

View of M10–FG.

Document ID Variant code Edition

3490008569 02 1

Frame components

Pos Denomination AlfaLaval Part No Specification Comments

1 Frame plate 1621535-04 ASME 150 CE

1621535-03 DIN PN16 CE

1621535-03 DIN PN16 CE

1621535-04 ASME 150 CE

1621535-07 ASME CLASS 150 ASME

34503760-01 DN100 PN16 4-HOLED ALS

34503760-02 "4"" ASME Class 150 4-HOLED" ALS

34503760-03 DN100 JIS 16K 4-HOLED ALS

1621535-08 ASME CLASS 150, S1,S4 ASME

1621535-09 ASME CLASS 150, S2,S3 ASME

34503760-04 DN100 JIS 10K 4-HOLED

2 Pressure plate 1621541-04 ANSI 150,4-HOLES CE

1621541-03 DIN PN16 CE

1621539-05 ANSI 150, 2-HOLES CE

1621539-04 DIN PN16, 2-HOLES CE

1621537-02 UNHOLED CE

1621539-04 DIN PN16, 2-HOLES CE

1621539-05 ANSI 150, 2-HOLES CE

1621541-03 DIN PN16 CE

1621541-04 ANSI 150,4-HOLES CE

1621537-04 UNHOLED ASME

1621539-06 ASME CLASS 150, T1,T4 or T2,T3 ASME

1621541-06 ASME CLASS 150 ASME

1621537-05 UNHOLED ALS

1621539-07 EN 1092 PN16 ALS

1621539-08 ASME CLASS 150 ALS

1621541-07 EN 1092 PN16 ALS

1621541-08 ASME CLASS 150 ALS

3 Carrying bar 32323-2044-1 L=500 32323-2044-2 L=650 32323-2044-3 L=900 32323-2044-4 L=1250 32323-2044-5 L=1600 32323-2044-6 L=2100 32323-2043-1 L=500 32323-2043-2 L=650 32323-2043-3 L=900 32323-2043-4 L=1250

32323-2044-7 L=ACC.TO MTRL.SPEC.

32323-2043-5 L=ACC.TO MTRL.SPEC.

32323-2008-1 L=650 32323-2008-2 L=900 32323-2008-3 L=1250 32323-2008-4 L=1600 32323-2008-5 L=2100

32323-2008-6 L=ACC.TO MATR.SPEC.

4 Screw 221736-31 MC6S 20*55 - 8.8

5 Screw 260001-01 ISO 4017 - M20 x 40 - 8.8

6 Washer 223101-52 BRB 21 x 37 - 8,8

7 Supporting column 32322-0030-7

32322-0030-9 ALUMINIUM

32322-0030-3 ZINC COATED STEEL

1627302-02 ZINC COATED STEEL

1627440-02

8 Tightening bolt 1624042-01 L=205 CE

1624042-02 L=260 CE

1624042-03 L=335 CE

1624042-04 L=435 CE

1624042-05 L=585 CE

1624042-06 L=725 CE

1624042-07 L=935 CE

1624042-08 L=1200 CE

32324-0600-2 L=1800

32324-1102-1 L=450 ASME, CE

32324-1102-2 L=750 ASME, CE

32324-1102-3 L=1050 ASME, CE

32324-1102-4 L=1350 ASME, CE

32324-1102-5 L=1650 ASME, CE

32324-1102-6 L=1950 ASME, CE

32324-1102-7 L=2250 ASME, CE

Document ID Variant code Edition

1624042-11 L=SPEC. CE

32324-1102-8 L=SPEC. ASME, CE

34503511-01 L=450 ALS

34503511-02 L=750 ALS

34503511-03 L=1050 ALS

34503511-05 L=1650 ALS

34503511-07 L=2250 ALS

34503511-04 L=1350 ALS

3350005989 M24, L=585 CE

3350005990 M24, L=725 CE

3350005991 M24, L=935 CE

3350005992 M24, L=1200 CE

3350005995 M24, L=SPEC. CE

9 Nut 1644433-03 M24 CE

32324-2003-1 M30, 8/2H ASME, CE

34503507-02 M30 ALS

990096-02 M6HM 24-8

10 Lock washer 32324-2902-1 32239-1143-1

11 Washer 32324-2904-1

12 Wearing washer 32239-1145-1

13 Guide washer 32324-2900-3 32324-2900-1

14 Plastic tube PLASTIC TUBE_24 28/26,LDPE

PLASTIC TUBE_30 34/32,LDPE

15 Foot 32323-0069-1 3350007601 Reinforced Cpl. , Frame Plate 3350007602 Reinforced Cpl. , Pressure Plate 32323-0313-2

32322-0311-1 FRAME

32323-0313-1

1627426-01 STAINLESS STEEL

16 Foot 32322-0312-1 SUPPORT COLUMN

17 Screw 2210462-30 ISO 4014 - M16 x 70 - 8.8 2210462-10 ISO 4017 - M16 x 40 - 8.8 2210462-32 ISO 4014 - M16 x 80 - 8.8 2210463-03 ISO 4017 - M16 x 40 - A4-70 2210463-09 ISO 4014 - M16 x 70 - A4-70

18 Screw 34501127-12 ISO 4014 - M20 x 110 - 8.8, Hot dip galvanized

19 Washer 70490 BRB 17 x 30 - 8,8 223101-37 BRB 17 x 30 - 2343

20 Washer 34501139-01 ISO 7090 - 21x37x3 - HB200, Hot dip galvanized

21 Nut 221803-34 ISO 4032 - M16 - 8

221803-40 ISO 4032 - M16 - A4-70

22 Nut 34501133-01 ISO 4032 - M20 - 8, Hot dip galvanized

23 Ratchet spanner 32220-3101-6 M24 32220-3101-5 "M30,1 1/8"""

32220-3187-1 "GEDORE M30-1 1/8"""

24 Lifting device 1629106-02

25 Connection plate 1642683-01 CE

1642684-01 CE

26 Blind corner 34500100-01 CE

27 Double corner 1640187-01 CE

1640187-03 CE

1640187-04 CE

28 Single corner 1640186-01 CE

1640186-03 CE

1640186-04 CE

29 Through passage 34500073-01 CE 34500099-02 With dive tube and nib CE

30 Valve 31350-0020-1 "R 3/4""" CE

31 Fittings 1644793-05 SMS 76 MALE PART CE

1644793-06 SMS 101 MALE PART CE

34503161-01 Inside tappered CE

1644796-06 DIN 101 MALE PART CE

Document ID Variant code Edition

1644799-05 IDF 76 MALE PART CE

1644799-06 IDF 101 MALE PART CE

1644802-05 RJT 76 MALE PART CE

1644802-06 RJT 101 MALE PART CE

1644805-05 CLAMP 76 NIPPLE

1644805-06 CLAMP 101 NIPPLE

32 Partition plate 1620069-01 1-HOLED, SS

1620069-02 2-HOLED, SS

1620069-03 2-HOLED, SS

1620069-04 2-HOLED, SS

1620069-05 3-HOLED, SS

1620069-06 4-HOLED, SS

1620069-07 1-HOLED, TI

1620069-08 2-HOLED, TI

1620069-09 2-HOLED, TI

1620069-10 2-HOLED, TI

1620069-11 3-HOLED, TI

1620069-12 4-HOLED, TI

1620941-01 UNHOLED

1620941-02 1-HOLED

1620941-03 2-HOLED, S1/S2 or S3/S4 1620941-04 2-HOLED, S1/S3 or S2/S4 1620941-05 2-HOLED, S1/S4 or S2/S3

1620941-06 3-HOLED

1620941-07 4-HOLED

33 Special components 1640356-02 1-hole Partition plate/2 TI Collar 1640356-01 2-holes Partition plate/4 TI collar 1640356-03 3-holes Partition plate/6 TI Collar 1640356-04 2-holes Partition plate/4 TI Collar 1640356-05 2-holes Partition plate/4 TI Collar 1640356-06 4-holes Partition plate/8 TI Collar

34 Port filter 1642538-01 1642538-02 1642538-04 1642538-05

35 Guide ring 1642526-01 1642526-03 1642526-05 1642526-07 1642526-13 1642526-15 1642526-17 1642526-19

Document ID Variant code Edition

Connections

36 36

37, 38, 39

52 51

Document ID Variant code Edition

Pos Denomination AlfaLaval Part No Specification Comments 36 Stud bolt 1644181-01 "5/8"" UNC, L=90" CE, ASME

1644181-03 "5/8"" UNC, L=140" CE

1644184-01 M16x90 CE 1644184-04 M16x140 CE 32800029-01 M16 L=125 34503030-04 M16x90 ALS 34503030-12 M20x90 ALS

34503321-02 "5/8""-11 UNC, L=90" ALS

990093-02 M20, L=110 CE

37 Connection 1625066-01 GROOVE,ANSI B16.5,SS ASME, CE, ALS

1625066-04 GROOVE,ANSI B16.5,TI ASME, CE, ALS

1626131-01 MOUNTING FLANGE CE

1626131-01 MOUNTING FLANGE CE

1626133-01 SEAL RING CE

1626183-01 CE

1626221-01 MOUNTING FLANGE ANSI CE

32324-7356-1 ASME, CE, ALS

32324-7356-3 SMO ASME, CE, ALS

32324-7382-1 Flange, SS ASME, CE, ALS 32324-7382-2 Flange, Ti ASME, CE, ALS

32324-7382-3 C-276 ASME, CE, ALS

3350003603 "Stub end 4"" SS" ASME 3350003604 "Stub end 4"" CS" ASME

38 Sheet lining 32324-7368-6 SS ALS, ASME

32324-7368-7 TI ALS

1625090-01 Depth 46, SS ASME, CE, ALS 1625090-02 Depth 51, SS ASME, CE, ALS 1625090-04 Depth 46, TI ASME, CE, ALS 1625090-05 Depth 51, TI ASME, CE, ALS

32324-6040-5 METAL LINING, SMO CE

32324-6041-1 METAL LINING, SS CE

32324-6041-2 METAL LINING, TI CE

32324-7381-1 Depth 61, SS CE, ALS 32324-7381-10 Depth 57, SS ASME 32324-7381-11 Depth 57, TI ASME 32324-7381-2 Depth 61, TI CE, ALS 32324-7381-5 Depth 70, SS ASME, CE, ALS 32324-7381-6 Depth 70, TI ASME, CE 32324-7381-6 Depth 70, TI ASME, CE, ALS 32324-7382-5 Flange, SMO ASME, CE, ALS 3350008676 3-parts, tmax=40, port hole Ø98 ASME, CE 3350008677 3-parts, tmax=40, port hole Ø98 CE 3350008678 Hat+flange, tmax=50, port hole Ø98 ASME, CE 3350008678 Hat+flange, tmax=50, port hole Ø98 ASME, CE 3350008679 3-parts, tmax=40, port hole Ø98 ASME 3350008679 3-parts, tmax=40, port hole Ø98 ASME 3350008679 3-parts, tmax=40, port hole Ø98 ASME 3350008679 3-parts, tmax=40, port hole Ø98 ASME 3350008680 3-parts, tmax=40, port hole Ø98

39 Flange 1625037-01 DIN 2512,PN25,SS CE, ALS

1625037-04 DIN 2512,PN25,TI CE, ALS

1625103-01 SS,ECCENT. CON.,ANSI ASME, CE, ALS

1625103-02 TI,ECCENT. CON.,ANSI ASME, CE, ALS

40 Rubber lining 32330-6557-3 NBR,MAX.95 DEG.C. CE, ALS

34503759-01 NBRP ASME

34504851-03 NBRP, MAX. 120 DEG. C ASME

34504851-04 NBRP, MAX. 120 DEG. C CE, ALS

34504851-06 EPDMC, MAX. 120 DEG. C ASME

34504851-07 EPDMC, MAX. 120 DEG. C CE, ALS

41 Distance ring 32324-7327-2 CE, ALS. ASME

42 Pressed collar 32324-6724-1 SS CE, ALS, ASME

32324-6724-10 SS CE, ALS, ASME

32324-6724-11 TI CE, ALS, ASME

32324-6724-12 SMO CE, ALS, ASME

32324-6724-13 HAST CE, ALS, ASME

32324-6724-2 TI CE, ALS, ASME

32324-6724-7 HAST.C CE, ALS, ASME

32324-6724-8 SMO CE, ALS, ASME

43 Distance sheet 1620868-01 CE, ALS, ASME

1640910-01 SS ASME, CE, ALS

32320-4420-1 SS, 4-holes CE, ALS 32320-4420-8 SS, unholed 1620473-01 2332-02

Document ID Variant code Edition

44 Adhesive 32330-8407-1 PS 4561233, GARCO AB

45 Screw 3350004091 M20x25-A4 70 CE 3350004092 U6S 3/4 UNC x 32 - 2343 CE

46 Bolt 3350004058 M16x25-A4 70 CE 3350004059 U6S 5/8 UNC x 25 - 2343 CE

47 Washer 223101-37 BRB 17 x 30 - 2343 CE 223101-39 BRB 21 x 37 - 2343 CE 223101-52 BRB 21 x 37 - 8,8 CE

48 Gasket 32800032-42 155x115 NBR

49 Loose flange 32325-2117-1 Square flange, DIN CE 32325-2117-2 Square flange, ANSI CE 32325-2117-5 Square flange, ASME ASME 32325-2117-6 Square flange, ALS, AL 111 1350-50 ALS

1626056-02 DN100, PN10/16

50 Stud bolt 34503030-14 M20x110 ALS

34503321-05 "3/4""-10 UNC, L=110" ALS

1644181-04 "3/4"" -10UNC, L=110" CE, ASME

1644184-09 M20x110 CE

51 Nut 1644433-02 M20 CE

32266-0178-1 "U6FM 3/4"" SA194-2H" CE

1644432-02 "3/4""-10 UNC" ASME

34501713-04 M20 ALS

34503324-03 "3/4""-10 UNC" ALS

1644433-01 M16

52 Washer 223101-52 BRB 21 x 37 - 8,8 CE, ALS 223101-51 BRB 20 x 36 - 8,8 ASME

53 Connection extension

32239-1195-1 ANSI 150,NBR

54 Nut 32269-0453-3 "U6FM 5/8"" SA194-2H"

Inspection Cover

Pos Denomination AlfaLaval Part No Specification Comments 55 Inspection cover 1625186-01 DIN,SS CEFP

1625186-02 DIN,TI CEPP

1625186-03 DIN,HAST C CEPP

1625186-04 ASME,DIN TiPd ASME, CEPP 1625186-05 "TiPd, DN100/4""" ASME, CEPP

1625186-06 ASME,DIN,C-276 ASME, CEPP

1625186-07 EN 1092/ASME/JIS , SS ALSPP

1625186-08 EN 1092/ASME/JIS , TI ALSPP

1625186-09 EN 1092/ASME/JIS , C-276 ALSPP

1625186-10 ASME, SS ASMEPP

1625186-11 ASME, TI ASMEPP

1625186-12 ASME, C-276 ASMEPP

1625186-13 EN 1092/ASME/JIS , SMO ALSPP

32324-3804-1 CLASS 150,DN 100,SS ASME, CE

32324-3804-2 CLASS 150,DN 100,TI ASME, CE

32324-3804-3 CLASS 150,DN 100,C-276 ASME, CE

32324-3804-7 DIN PN10,DN 100,SS CE

32324-3804-8 DIN PN10,DN 100,TI CE

32324-3804-9 DIN PN10,DN 100,C-276 CE

34503227-01 "ASME CLASS 150, 4"", SS" ASME

34503227-02 "ASME CLASS 150, 4"", TI" ASME

34503227-03 "ASME CLASS 150, 4"", C-276" ASME

34503857-01 "ASME 150, 4"" , SS" ALSFP

34503857-02 "ASME 150, 4"" , TI" ALSFP

34503857-03 "ASME 150, 4"" , C-276" ALSFP

34503857-04 "ASME 150, 4"" , SMO" ALSFP

34503857-09 EN 1092, PN16, SS ALSFP

34503857-10 EN 1092, PN16, TI ALSFP

34503857-11 EN 1092, PN16, C-276 ALSFP

34503857-12 EN 1092, PN16, SMO ALSFP

34503857-21 JIS 16K, SS ALSFP

34503857-22 JIS 16K, TI ALSFP

34503857-23 JIS 16K, C-276 ALSFP

34503857-24 JIS 16K, SMO ALSFP

56 Nut 1644432-01 "5/8""-11 UNC" 1644433-01 M16 1644433-02 M20

Document ID Variant code Edition

57 Washer 223101-52 BRB 21 x 37 - 8,8

58 Gasket 223334-04 163x108x2 Mat.8150

59 Instrument flange 32325-0500-1 ISO-RP 3/8 CE

32325-0500-2 ISO-RP 3/4 CE

32325-0500-3 ISO-RP 3/8 CE

32325-0500-4 ISO-RP 3/4 CE

32801036-01 DN100 Rp1/2 CS 32801037-01 DN100 Rp1/2 RB

60 Cap 32238-0297-1 TI

32238-0595-1 RED BRASS

526351-05 SS

61 Gasket 223334-04 163x108x2 Mat.8150

62 Nut 32800031-07 M6M 16-4 T

Blind Connection

Pos Denomination AlfaLaval Part No Specification Comments

63 Blind connection 1625042-01 CONN.100,2332-62

1625042-02 CONN.100 ASME MATR.

1625042-03 CONN.100,

1626321-01 1312-02

32324-3706-1 CONN.100,2332-62

64 Blind flange 34503202-10 "ASME CLASS 150, 4"", SA-105/C21" ASME 1625187-03 ASME SA-516 Gr.70 ASME

65 Connection 1626223-01 BLIND FLANGE ANSI

1626174-01 BLIND FLANGE DIN

1626175-01 BLIND FLANGE

66 Blind washer 32324-3707-2 ALS

32381779-01 304L ASME

67 Distance sheet 1620868-01 ALS

68 Screw 3350004091 M20x25-A4 70

69 Bolt 3350004059 U6S 5/8 UNC x 25 - 2343 3350004058 M16x25-A4 70 3350004092 U6S 3/4 UNC x 32 - 2343

70 Washer 223101-37 BRB 17 x 30 - 2343 223101-39 BRB 21 x 37 - 2343 223101-52 BRB 21 x 37 - 8,8

71 Nut 1644433-01 M16

72 Valve 31801-2720-1

73 Gasket 31801-2717-1 RUBBER

Document ID Variant code Edition