Appleton_Crane_HPU_Manual_Combined_Files.pdf

APPLETON MARINE, INC.

Code ID NO. 70433 S.O.NO. 14324

PARTS LIST FOR: B.M. SERIES 3

PIPING ASSEMBLY Page 1 o / 7 AMD-1582 Rev: 2 Date R1111: 2/21/2007

Customer: VT HALTER MARINE, INC. Prep'd By: SBN

ITEM QTY PARTNO. DESCRIPTION MAT'L I VEND ER WT(LBS)

1.00 2 YMD-8826 SOLENOID VALVE -WINCH AND LUFF COMMERCIAL 2

2.00 YMD-8827 SOLENOID VALVE - TELESCOPE COMMERCIAL 2

3.00 YMD-6271 FLOW CONTROL VALVE - LUFF COMMERCIAL 2

4.00 YMD-1288 · SHUTTLE VALVE COMMERCIAL 0

5.00 NOT USED

6.00 NOT USED

7.00 2 4-BOL T SAE STRAIGHT THREAD FLANGE, 1" C 61 CLINTON IND.

PART NO. 33012-16-16K

8.00 YMD-9472 HOSE ASSEMBLY (SUCTION) 1.5 1.0. X 38" LG COMMERCIAL 0

9.00 YMD-9218 HOSE ASSEMBLY (SUCTION) 2.01.0. X 51" LG COMMERCIAL 0

10.00 2 SPLIT FLANGE KIT, 1.5" CODE 61 CLINTON IND.

PART NO. 13001-24-24K

11.00 2 SPLIT FLANGE KIT, 2" CODE 61 CLINTON IND.

PART NO. 13001-32-32K

12.00 NOT USED

13.00 YMD-8538 HOSE ASSEMBLY (STL) 1.0 1.0. X 91" LG COMMERCIAL 0

CONTROL VALVE RETURN

14.00 YMD-8537 HOSE ASSEMBLY (STL) .75 1.0. X 91" LG COMMERCIAL 0

CONTROL VALVE PRESSURE

15.00 YMD-8537 HOSE ASSEMBLY (STL) .75 1.0. X 68" LG COMMERCIAL 0

LUFF CYLINDER EXTEND

'\ 16.00 YMD-8537 HOSE ASSEMBLY (STL) . 75 I.D. X 44" LG COMMERCIAL 0

LUFF CYLINDER RETRACT

PARTS LIST FOR: B.M. SERIES 3

PIPING ASSEMBLY Page 2 o / 7 AMD-1582 Rev: 2 DateR1111: 2/21/2007

Customer: VT HALTER MARINE. INC. Prep'd By: SBN

ITEM QTY PARTNO. DESCRIPTION MAT'L I VEND ER WT(LBS)

17.00 YMD-8537 HOSE ASSEMBLY (STL) .75 1.0. X 115" LG COMMERCIAL 0

WINCH HOIST

18.00 YMD-8537 HOSE ASSEMBLY (STL) .75 I.D. X 108" LG COMMERCIAL 0

WINCH LOWER

19.00 YMD-8537 HOSE ASSEMBLY (STL) .75 1.0. X 84" LG COMMERCIAL 0

TELESCOPE EXTEND

20.00 YMD-8537 HOSE ASSEMBLY (STL) .75 I.D. X 84" LG COMMERCIAL 0

TELESCOPE RETRACT

21.00 YMD-8537 HOSE ASSEMBLY (STL) .75 I.D. X 221" LG COMMERCIAL 0

TELESCOPE EXTEND (HOSE TRACK)

22.00 YMD-8537 HOSE ASSEMBLY (STL) .75 1.0. X 221" LG COMMERCIAL 0

TELESCOPE RETRACT (HOSE TRACK)

23.00 YMD-8535 HOSE ASSEMBLY (STL) .50 1.0. X 46" LG COMMERCIAL 0

DRAIN

24.00 YMD-8534 HOSE ASSEMBLY (STL) .3751.0. X 118" LG COMMERCIAL 0

HAND PUMP - WINCH RELEASE

25.00 15 SEAMLESS HYDRAULIC TUBING ASTM A213

FT 1.000 0.0. X .083 WALL 316 STN STL

26.00 6 0318-16-SS TUBE NUT BRENNAN IND. 0

27.00 6 0319-16-SS TUBE SLEEVE BRENNAN IND. 0

28.00 50 SEAMLESS HYDRAULIC TUBING ASTM A213

FT

.750 0.0. X .065 WALL 316 STN STL

29.00 22 0318-12-SS TUBE NUT BRENNAN IND. 0

30.00 22 0319-12-SS TUBE SLEEVE BRENNAN IND. 0

31.00 30 SEAMLESS HYDRAULIC TUBING ASTM A213

FT .500 0.0. X .049 WALL 316 STN STL

32.00 12 0318-08-SS TUBE NUT BRENNAN IND. 0

PARTS LIST FOR: B.M. SERIES 3

PIPING ASSEMBLY Page 3 o f 7 AMD-1582 Rev: 2 DateR1111: 2/21/2007

Customer: VT HALTER MARINE, INC. Prep'd By: SBN

ITEM QTY PARTNO. DESCRIPTION MAT'L I VEND ER WT(LBS)

33.00 12 0319-08-SS TUBE SLEEVE BRENNAN IND. 0

34.00 30 SEAMLESS HYDRAULIC TUBING ASTM A213

FT .375 O.D. X .035 WALL 316 STN STL

35.00 16 0318-06-SS TUBE NUT BRENNAN IND. 0

36.00 16 0319-06-SS TUBE SLEEVE BRENNAN IND. 0

37.00 YMD-6201 GAUGE SNUBBER COMMERCIAL 0

38.00 YMD-6822 PRESSURE GAUGE COMMERCIAL

39.00 YMD-8538 HOSE ASSEMBLY (STL) 1.0 I.D. X 120" LG COMMERCIAL 0

CUSTOMER RETURN LINE HOOKUP

40.00 YMD-8537 HOSE ASSEMBLY (STL) .75 I.D. X 120" LG COMMERCIAL 0

CUSTOMER PRESSURE LINE HOOKUP

41.00 YMD-8535 HOSE ASSEMBLY (STL) .50 I.D. X 120" LG COMMERCIAL 0

CUSTOMER DRAIN LINE HOOKUP

42.00 YMD-8538 HOSE ASSEMBLY (STL) 1.0 I.D. X 48" LG COMMERCIAL 0

HYDRAULIC SWIVEL RETURN

43.00 YMD-8537 HOSE ASSEMBLY (STL) .75 I.D. X 48" LG COMMERCIAL 0

HYDRAULIC SWIVEL PRESSURE

44.00 YMD-8535 HOSE ASSEMBLY (STL) .50 I.D. X 48" LG COMMERCIAL 0

HYDRAULIC SWIVEL DRAIN

45.00 YMD-8535 HOSE ASSEMBLY (STL) .50 I.D. X 37" LG COMMERCIAL 0

TELESCOPE EXTEND

46.00 YMD-8535 HOSE ASSEMBLY (STL) .50 I.D. X 37" LG COMMERCIAL 0

TELESCOPE RETRACT

47.00 YMD-8535 HOSE ASSEMBLY (STL) .50 I.D. X 53" LG COMMERCIAL 0

HAND PUMP TO PILOT - SWING

48.00 2 2704-12-12-12-SS BULKHEAD UNION RUN TEE BRENNAN IND. 0

PARTS LIST FOR: B.M. SERIES 3

PIPING ASSEMBLY Page 4 o / 7 AMD-1582 Rev: 2 DateR1111: 2/21/2007

Customer: VT HALTER MARINE, INC. Prep'd By: SBN

ITEM QTY PARTNO. DESCRIPTION MAT'L I VEND ER WT(LBS)

49.00 2 0306-12-SS LOCK NUT BRENNAN IND. 0

50.00 4 6801-12-16-NWO-SS STRAIGHT THREAD ELBOW TO MALE JIC BRENNAN IND. 0

51.00 7 6801-12-12-NWO-SS STRAIGHT THREAD ELBOW TO MALE JIC BRENNAN IND. 0

52.00 5 6801-08-12-NWO-SS STRAIGHT THREAD ELBOW TO MALE JIC BRENNAN IND. 0

53.00 5 2406-12-08-SS TUBE REDUCER BRENNAN IND. 0

54.00 2 6500-08-08-SS SWIVEL NUT ELBOW BRENNAN IND. 0

55.00 2 2403-12-08-SS UNION BRENNAN IND. 0

56.00 5 6400-12-12-O-SS STRAIGHT THREAD CONNECTOR BRENNAN IND. 0

57.00 4 2403-12-12-SS UNION BRENNAN IND. 0

58.00 8 6400-12-10-0-SS STRAIGHT THREAD CONNECTOR BRENNAN IND. 0

59.00 NOT USED

60.00 YMD-8537 HOSE ASSEMBLY (STL) .75 I.D. X 72" LG COMMERCIAL 0

SWING TO "VA"

61.00 6 6801-06-04-NWO-SS STRAIGHT THREAD ELBOW TO MALE JIC BRENNAN IND. 0

62.00 YMD-8537 HOSE ASSEMBLY (STL) .75 I.D. X 63" LG COMMERCIAL 0

SWING TO "VB"

63.00 3 6400-06-04-O-SS STRAIGHT THREAD CONNECTOR · BRENNAN IND. 0

( 64.00 YMD-8534 HOSE ASSEMBLY (STL) .375 I.D. X 48" LG COMMERCIAL 0

DRAIN TO RESERVOIR

Code ID NO. 70433

PARTS LIST FOR:

PIPING ASSEMBLY

AMD-1582 Rev: 2 Customer: VT HALTER MARINE. INC.

ITEM

65.00

66.00

67.00

68.00

69.00

70.00

71.00

72.00

73.00

74.00

75.00

76.00

77.00

78.00

79.00

80.00

QTY PARTNO.

34 7 4-16-16-NWO-SS

4 6400-12-16-O-SS

6400-04-06-O-SS

6801-08-06-NWO-SS

6402-06-06-O-SS

2404-06-02-SS

5 6801-06-06-NWO-SS

4 6500-12-12-SS

2 6500-16-16-SS

6402-12-12-O-SS

2 6400-16-16-O-SS

2 6801-16-16-NWO-SS

2 2404-08-12-SS

2 6400-08-10-0-SS

2 2405-06-04-SS

2502-06-04-SS

DESCRIPTION

0-RING UNION

STRAIGHT THREAD CONNECTOR

STRAIGHT THREAD CONNECTOR

STRAIGHT THREAD O-RING ELBOW

STRAIGHT FITTING

MALE CONNECTOR TO MALE JIC

STRAIGHT THREAD ELBOW TO MALE JIC

SWIVEL NUT ELBOW

SWIVEL NUT ELBOW

STRAIGHT FITTING

STRAIGHT THREAD CONNECTOR

STRAIGHT THREAD O-RING ELBOW

MALE CONNECTOR TO MALE JIC

STRAIGHT THREAD CONNECTOR

FEMALE CONNECTOR TO MALE JIC

FEMALE ELBOW

S.O.NO. 14324

B.M. SERIES 3

Page 5 o / 7 DateR1111: 2/21/2007 Prep'd By: SEN

MAT'L I VEND ER WT(LBS)

BRENNAN IND. 0

BRENNAN IND. 0

BRENNAN IND. 0

BRENNAN IND. 0

BRENNAN IND. 0

BRENNAN IND. 0

BRENNAN IND. 0

BRENNAN IND. 0

BRENNAN IND. 0

BRENNAN IND. 0

BRENNAN IND. 0

BRENNAN IND. 0

BRENNAN IND. 0

BRENNAN IND. 0

BRENNAN IND. 0

PARTS LIST FOR: B.M. SERIES 3

PIPING ASSEMBLY Page 6 o f 7 AMD-1582 Rev: 2 DateR1111: 2/21/2007

Customer: VT HALTER MARINE, INC. Prep'd By: SBN

ITEM QTY PARTNO. DESCRIPTION MAT'L I VEND ER WT(LBS)

81.00 2403-16-16 UNION BRENNAN IND. 0

82.00 2403-12-12 UNION BRENNAN IND. 0

83.00 2403-08-08 UNION BRENNAN IND. 0

84.00 6801-16-20-NWO-SS STRAIGHT THREAD ELBOW TO MALE JIC BRENNAN IND. 0

85.00 6802-20-20-NWO-SS 45 DEGREE ELBOW BRENNAN IND. 0

86.00 2 6802-12-12-NWO-SS 45 DEGREE ELBOW BRENNAN IND. 0

87.00 2406-20-16-SS TUBE REDUCER BRENNAN IND. 0

88.00 6400-16-12-O-SS STRAIGHT THREAD CONNECTOR BRENNAN IND. 0

89.00 2 6408-20-O-SS PLUG BRENNAN IND. 0

90.00 6803-121212-NWO-SS STRAIGHT THREAD TEE TO MALE JIC BRENNAN IND. 0

91.00 2406-12-06-SS TUBE REDUCER BRENNAN IND. 0

92.00 SEAMLESS HYDRAULIC TUBING ASTM A213

FT .250 O.D. X .028 WALL 316 STN STL

93.00 2 0318-04-SS TUBE NUT BRENNAN IND. 0

94.00 2 0319-04-SS TUBE SLEEVE BRENNAN IND. 0

95.00 2504-16-16 45 DEGREE ELBOW BRENNAN IND. 0

( 96.00 2504-12-12 45 DEGREE ELBOW BRENNAN IND. 0

PARTS LIST FOR:

PIPING ASSEMBLY

AMD-1582 Rev: 2

APPLETON MARINE, INC.

Code ID NO. 70433

Customer: VT HALTER MARINE, INC.

ITEM QTY PARTNO. DESCRIPTION

97.00 2504-08-08 45 DEGREE ELBOW

98.00 6400-08-06-O-SS STRAIGHT THREAD CONNECTOR

99.00 2603-08-08-08-SS UNION TEE

100.00 2406-08-06-SS TUBE REDUCER

101.00 6400-06-06-O-SS STRAIGHT THREAD CONNECTOR

102.00 6602-06-06-06-SS SWIVEL NUT RUN TEE

103.00 6410-10-06-0-SS O-RING ADAPTER

104.00 6408-10-0-SS O-RING PLUG

S.O.NO. 14324

B.M. SERIES 3

Page 7 of7 Date R1111: 2/21/2007 Prep'd By: SBN

MAT'L I VEND ER WT(LBS)

BRENNAN IND. 0

BRENNAN IND. 0

BRENNAN IND. 0

BRENNAN IND. 0

BRENNAN IND. 0

BRENNAN IND. 0

D

SOLENOID VALVE

SWING DRIVE AND BRAKE

ITEM 3, AMD-1581

HYDRAULIC MOTOR

ITEM 4, AMD-1581

TE_ESCCPE CYLINDER

EXISTING WINCH HOSE

SWl G DRVE AND BRAKE

ITEM 3, AMD-1581

NOTE: THIS LINE ONLY REQUIRED WHEN

ffi HANDPUMP YMD-8853 IS USED. ii - I

(CRANE SERIAL NUMBER 13604.) "I -

,--C----- ----"--;

LUFF CYLINDER

ITEM 5, AMD-1581

SOLENOID VALVE

CONTROL VALVE

ITEM 17, AMD-1581

PRESSURE GAUGE 38

NOTES:

#4 SAE

DRAIN

/10 SAE

LUFF

/10 SAE

WINCH

/10 SAE

TELESCOPE

/10 SAE

SWING

RETURN

/12 SAE

PRESSURE

HANDPUMP RESERVOIR

ITEM 177, AMD-1581

1. REFER TO HYDRAULIC SCHEMAT C (CMD-0628) FOR ADDITIONAL INFORMATION.

2. WRAP HOSE E DS WITH DENSO TAPE.

CUSTOMER INTERFACE

3. DASHED LINES REPRESENT CUSTOMER SUPPLIED INTERCONNECTING HYDRAULIC LINES. REFER TO THE FOLLOWING TABLE FOR

INTERCONNECTING LINE DATA.

FUNCTION MINIMUM LINE SIZE MINIMUM BURST PRESSURE CONNECTION AT POWER UNIT CONNECTION AT PEDESTAL PRESSURE 0.75 INCH NOM DIA 12,000 PSI #16 SAE STRAIGHT TH'D FEMALE #12 SAE/JIC 37' SWIVEL FEMALE

RETURN '.0 INCH NOM DIA 4,000 PSI 1.5 NPT FEMALE #16 SAE/JIC 37' SWIVEL FEMALE

DRAIN 0.5 INCH NOM DIA 2,000 PSI 0.75 NPT FEMALE #8 SAE/JIC 37' SWIVcL FEMALE

5 4 3

REVISED TO AS-BUILT SBN KEG SBN 24JAN05

ADDED EMERGENCY LOAD RELEASE MANIFOLD NOTE SRT 19FEBD7

, - - - - - - - -7 1-----7

RETURN FILTER I I

ITEM 5, AMD-1584

____:l_ I ---- .75NPT 75NPT _ _ _ _ _ 7

I

I

HYDRAULIC TANK

ITEM 16, AMD-1584 75 NPT

1.5 CODE 61

75NPT

I

L I r ______ _ j i I

/16 SAE

HYDRAULIC MANIFOLD

ITEM 52, AMD-1584

I I

L ______ 7

I I

I I

I I

I I

I I

I I

SBN 1 0AUG04

KEG 11AUG04

SBN 11ALIG04

SIZE

D

I

PRESSURE, DRAIN, AND RETURN

LINES FOR STARBOARD CRANE

TO/FROM STARBOARD CRANE

HYJRAULIC SWIVEL

@) APPLETON MARINE, INC.

PIPING ASSEMBLY

CODEIDENT.NO.

70433 AMD-1582

NONE

O F 1

C

C

B

A

PARTS LIST FOR: B.MSERIES 4

ELECTRIC ASSEMBLY Page 1 of4 AMD-1583 Rev: 1 Date Run: 1/12/2006 Customer: VT HALTER MARINE, INC. Prep'<! By: SBN

ITEM QTY PARTNO. DESCRIPTION MAT'L I VEND ER WT(LBS)

1.00 2 YMD-9450 REMOTECONTROLCHESTPAK COMMERCIAL 0

2.00 2 GENERAL VEST - HEAVYWEIGHT CONTROL CHIEF

PART NO. 0800-0650

3.00 YMD-8878 REMOTE HOOK LOAD DISPLAY COMMERCIAL 0

4.00 YMD-8879 TURRET ENCLOSURE COMMERCIAL 0

5.00 2 YMD-8880 REMOTE CONTROL JUNCTION BOX COMMERCIAL 0

6.00 2 YMD-8881 UMBILICAL CABLE COMMERCIAL 0

7.00 YMD-8928 JUNCTION BOX COMMERCIAL 0

8.00 5 NON-METALLIC CONDUIT (.75 DIA POLYTUFF) KELLEMS/

PART NO. G1075 HUBBELL

FT

9.00 YMD-8501 CONNECTION BOX COMMERCIAL 3

10.00 4 YMD-8558 DIN CONNECTOR COMMERCIAL 0

11.00 4 YMD-5956 ELECTRIC CONNECTOR COMMERCIAL 0

12.00 2 LIQUIDTIGHT CONNECTOR (.75 NPT STRAIGHT) KELLEMS/

HUBBELL

PART NO. P075N-GY

13.00 REDUCER (1.5 NPT TO 1.0 NPT) KILLARK

PART NO. R-53

14.00 2 REDUCER (1.25 NPT TO .75 NPT) KILLARK

PART NO. R-42

15.00 5 NON-METALLIC CONDUIT (1.0 DIA POLYTUFF) KELLEMS/

PART NO. G1100 HUBBELL

FT

16.00 2 LIQUIDTIGHT CONNECTOR (1.0 NPT) KELLEMS/

PART NO. P100NGYA HUBBELL

PARTS LIST FOR: B.M. SERIES 4

ELECTRIC ASSEMBLY Page 2 o / 4 AMD-1583 Rev: 1 DateR1111: 1/12/2006 Customer: VT HALTER MARINE, INC. Prep'd By: SBN

ITEM QTY PART NO. DESCRIPTION MAT'L I VEND ER WT(LBS)

17.00 5 NON-METALLIC CONDUIT (.5 DIA POL YTUFF) KELLEMS/

PART NO. G1050 HUBBELL

FT

18.00 2 LIQUIDTIGHT CONNECTOR (.5 NPT SWIVEL) KELLEMS/

PART NO. PS0509N-GY HUBBELL

19.00 20 WIRE COMMERCIAL

#8 AWG, TYPE THHN

FT

20.00 10 WIRE COMMERCIAL

#14 AWG, TYPE THHN

FT

21.00 10 ELECTRIC CABLE (8 SHLD PRS/#16/.965 OD) AMERCABLE

PART NO. 37-102-616 TIGER BRAND

FT

22.00 150 ELECTRIC CABLE (3 COND/#14 AWG/.464 OD) AMERCABLE

PART NO. 37-102-508 TIGER BRAND

FT

23.00 50 ELECTRIC CABLE (2 SHLD PRS/#16/.609 OD) AMERCABLE

PART NO. 37-102-611 TIGER BRAND

FT

24.00 2 STR RELIEF FITTING (1.0 NPT / .71-.98 DIA) HUMMEL

PART NO. CD29NA-BK

25.00 2 O-RING (1.0 NPT) HUMMEL

PART NO. OR-32-BN

26.00 2 LOCKING NUT (1.0 NPT) HUMMEL

PART NO. NN-29-BK

27.00 1.5 NPT CONDUIT HUB (MYERS) CROUSE-

PART NO. ST-5 HINDS

28.00 CONDUIT NIPPLE (.75 NPT X 2" LG) KILLARK

PART NO. AN-1 B

29.00 8 STR RELIEF FITTING (.5 NPT / .24-.47 DIA) HUMMEL

PART NO. CD13NA-BK

30.00 4 SEAL RING (.5 NPT) HUMMEL

PART NO. SR-13-NY

31.00 4 LOCKING NUT (.5 NPT) HUMMEL

PART NO. NN-13-BK

32.00 STR RELIEF FITTING (.5 NPT / .20-.35 DIA) HUMMEL

PART NO. CD13NR-BK

Code ID NO, 70433 S.O.NO. 14324

PARTS LIST FOR: B.M. SERIES 4

ELECTRIC ASSEMBLY Page 3 o/4 AMD-1583 Rev: 1 DateR1111: l/12/2006 Customer: VT HALTER MARINE, INC. Prep'd By: SBN

ITEM QTY PART NO. DESCRIPTION MAT'L I VEND ER WT(LBS)

33.00 CONDUIT OUTLET BODY (.75 NPT) CROUSE-

PART NO. LB27 HINDS

34.00 GASKET CROUSE-

PART NO. GASK572 HINDS

35.00 COVER CROUSE-

PART NO. 270 HINDS

36.00 6 STR RELIEF FITTING (.75 NPT / .51-.71 DIA) HUMMEL

PART NO. CD21 NA-BK

37.00 7 SEAL RING (.75 NPT) HUMMEL

PART NO. SR-34-NY

38.00 7 LOCKING NUT (.75 NPT) HUMMEL

PART NO. NN-21-BK

39.00 2 STR RELIEF FITTING (.75 NPT / .31 DIA) HUMMEL

PART NO. CD21N3-BK(2 HOLE INSERT)

40.00 YMD-6154 CONNECTION BOX COMMERCIAL 4

41.00 STR RELIEF FITTING (.75 NPT / .28 DIA) HUMMEL

PART NO. CD21 N2-BK (3 HOLE INSERT)

42.00 20 .5" DIA RIGID CONDUIT GALVANIZED

STEEL

FT

43.00 CONDUIT NIPPLE (.5 NPT CLOSE) KILLARK

PART NO. AN-1

44.00 .5" NPT CONDUIT COUPLING GALVANIZED

STEEL

45.00 2 STR RELIEF FITTING (.75 NPT / .35-.63 DIA) HUMMEL

PART NO. CD21 NR-BK

46.00 .75 NPT CONDUIT HUB (MYERS) CROUSE-

PART NO. ST-2 HINDS

47.00 CONDUIT NIPPLE (.75 NPT CLOSE) KILLARK

PART NO. AN-2

48.00 CONDUIT OUTLET BODY (.5 NPT) CROUSE-

PART NO. LB17 HINDS

ELECTRIC ASSEMBLY

AMD-1583 Rev: 1

APPLETON MARINE, INC.

Code ID NO. 70433

Customer: VT HALTER MARINE, INC.

ITEM QTY PART NO. DESCRIPTION

49.00 GASKET

PART NO. GASK571

50.00 COVER

PART NO. 170

51.00 YMD-9363 ENCLOSURE

(FIBERGLASS: 8 X 6 X 4)

S.O. NO. 14324

B . M . SERIES 4

Page 4 o / 4 Date Ru11: 1/12/2006 Prep'd By: SBN

MAT'L I VEND ER

CROUSE-

WT(LBS)

HINDS

CROUSE-

HINDS

COMMERCIAL 0

REFERENCE 13603

-I- I I I I

VEST (HARNESS)

REMOTE CONTROL CHESTPM

UMBILICAL CABLE 0

REMOTE CONTROL JUNCTION BOX

-I- I I I I

-I- I I I I

HYDRAULIC CONTROL VALVE

ITEM 17, AMD-1581

00 c:w:J PORT TURRET HORN (TURRET ENCLOSURE)

LUFF SOLENOID VALVE

ITEM I, AMD-1582

JUNCTION BOX 51

3 COND, #14 AWG

20 COND, #16 AWG I

AMERCABLE/TIGER BRAND :

PART NO, 37-102-505 "'i

I REMOTE 1/0 (BLUE HOSE)

: / BELDEN PART NO, 3106A

OR 9842

REMOTE HOOK LOAD DISPLAY

(TfERE IS ONE

FOR BOTH THE

4 SHIELDED PAIRS, #16 AWG

L AMERCABLE/TIGER BRAND

PART NO 37-102-613

I I I I I I

-1- -1- -I- I I

MCTOR CONTROLLER / PLC ENCLOSURE

ITEM 3, AMD-1584

-1- -I- I I I I I I I I I I I I I I I I I I

-1- -1- 1 I

REMOTE CONTROL JUNCTION BOX

7 __

_ _ _ _ _ _ _ 1 : - -

--F

PEDESTAL

ITEM 20, AMD-1581

L

7 = " p HYDRAUJ SWIVEL

I I ITEM 16, AMD-1581

II

II

ELECTRIC SLIP RING

ITEM 18, AMD-1581

II

_ _ _ _ _ __J

---ii

II

JUNCTION BOX

- f - - - - - - - 1 I N C 0 M I N G POWER I

600 VAC/3 PHASE/60 HZ I

20 COND, #16 AWG ' 6 = = = " ' 1 - 1

L AMERCABLE/TIGER BRAND I

PART NO, 37-102-505 - i - -1- I

:----------- --------------4 ----- : :

: - - - - - - - - - - - - ' ( 2 - S H ELDE□-PAIR /116AWG-- - 11 -------- 1

i

AMERCABLE/TIGER BRAND " I

1 _ _ _ _ _ _ _ _ _ _ _ _ _

PART NO, 37-102-611 _ _ _ _ " _ _ _ _ _ _ _ _ _ _ _ _ _ J J

1 2 SH ELDED TRIADS, #18 AWG L _____ ______ ___ _ _

::c:iLEt T G1

E o R 21l::1

ND

[ C = =-_:: =------ =

MOTOR HEATER, #14 AWG (2)

MOTOR POWER, #6 AWG ( 4)

CONDUIT

ELECTRIC MOTOR

ITEM I, AMD-1584

ANGLE TRANSDUCER

ITEM 19, AMD-1581

23 2 SHIELDED PAIRS, #16 AWG

AMD-1581

1ST EXTEND BOOM - CONDUIT

ITEM 23, AMD-1581

I /2" CONDUIT

=·'-j_jJ_ill<M HYDRAULIC PUMP W/

UNLOADING SOLENOID

ITEM 2, AMD-1584

NOTES

REVISED TO AS-BUILT

ELECTRIC MOTOR CABLE WAS #8 AWG

UPDATED TO HALTER 3

LENGTH TRANSDUCER

ITEM 15, AMD-1581

SBN KEG SBN 25JAN05

SRT CMII/ SBN 30AUG06

CJW 11 JUN08

WINCH SOLENOID VALVE

ITEM I, AMD-1582

TELESCOPE SOLENOID VALVE

ITEM 2, AMD-1582

2ND EXTEND BOOM & BOOM TIP

ITEMS 24 & 25, AMD-1581

ANTI TWO-BLOCK LIMIT SWITCH

ITEM 44, AMD-1581

LOAD PIN

ITEM 14, AMD-1581

FLOODLIGHT

ITEM 53, AMD-1581

'HER TO ELECTRIC SCHEMATIC (CMD-0629) FOR ADDITIONAL INFORMATION,

2, KEY:

( - - - - ) DASHED LINES - CUSTOMER SUPPLIED CONNECTIONS

( - - ) SOLID LINES - AMI SUPPLIED CONNECTIONS

@) APPLETON MARINE, INC.

SBN 1 0AUG04

KEG 1 OAUG04 ELECTRIC ASSEMBLY

APPROVED SBN 1 0AUG04

SIZE CODEIDENT.NO.

D 70433 AMD-1583

NONE

OF 2

C

C

C

REFERENCE 1 3 6 0 3

u F ■11111 111111111111111111111 ru

REMOTE CONTROL CHESTPAK

YM0-9450

C J I I I

UMBILICAL CABLE

YMD-8881

REMOTE HOOK LOAD DISPLAY

YMD-8878

I 11, 2, N502, I _r::_ _1-_5_HIE E_D_ _P_Allls_,_

MOTOR CONTROLLER / PLC ENCLOSURE

YMD-9449

HYDRAULIC CONTROL VALVE

YMD-8893

P4 16, N402 (PORT)

2 COND + GND

P418, P418A, P419, P419A, P421, P421A, P422, P422A, N402 (PORT)

3 CO D + GND - - - - - - - - - - - - - - - l

PORT T JRRET HORN (TURRET ENCLOSURE)

P414, N402 (PORT)

2 COND + GND

LUFF SOLENOID VALVE

YMD-8826

REVISED TO AS-BUILT

ELECTRIC MOTOR CABLE WAS #8 AWG

UPDATED TO HALTER 3

P401, 14/1, N402, SHLD (PORT)

4 CO D

ANGLE TRANSDUCER

YMD-8902

SBN KEG SBN 25JAN05

SRT CMII/ SBN 30AUG06

CJW 11 JUN08

rn REMOTE CONTROL JUNCTION BOX (AFT RC) YMD-8880

TURRET ENCLOSURE

YMD-8879

LENGTH TRANSDUCER

YMD-8891

WINCH SOLENOID VALVE

YMD-8826 " " I I

I I I

I A, B, COM, SHLD

._ REMOTE 1/0

1 THROUGH 30

iTl REMOTE CONTROL JUNCTION BCX (FWD RC) l_lJ YMD-8880 N402, P415, P416, P418, P418A, P419 P419A, P421, P421A, P422, P422A, 1:1 /0, 11/1, 11/3, 11/4 03/1, 03/2 (PORT)

20 COND, #16 A W G : - - - - - - - _ j

I

I A, B, COM, SHLD

t-----R EM DTE I/ 0 I I I I

1 THROUGH 30

ELECTRIC SLIP RING

YMD-8901

2 SHIELDED PAIRS, #16 AWG

- - - - - - - - - - - INCOMING POWER I

600 VAC/3 PHASE/60 HZ

JUNCTION BOX (CRANE COLUMN PORT SIDE) - - - - - - - - - - - - - - - - - - - -

YMD-8928

2, 16A, GND, P411 P4'2, P413, P414, P416, F418, P418A,

P419, P419A, P420, P421, P421 A, P422, P422A, N402 (PORT)_ _r::_ 20 COND, #16 AWG _ _ _ _ _ _ _ _ _

I I I

- i = - - - - - - - - - I

P401, N402, 1:4/0, SHLD (PORT)

2 SHIELDED PAIRS, #16 AWG

I I I I I I I I

- i = - - - - - - - - - I

P401, 1:4/1, N402, SHLD, 14/2, (PORT)

2 SHIELDED TRIADS, #18 AWG

P401, N402, 0 3/3 (PORT)

3 COND + GND

ELECTRIC MOTOR

YMD-8889

HYDRAULIC PUMP W/

UNLOADING SOLENOID

YM0-7780

TELESCOPE SOLENOID VALVE

YMD-8827

P411, N402 (PORT)

3 COND

ANTI TWO-BLOCK LIMIT SWITCH

YMD-7378

CONNECTION BOX

YMD-8501

- - I c - LOAD PIN

17, 2, GNO (PORT)

3 COND, #14 AWG

YMD-8890

P401, 1:4/0, SHLD (PORT)

3 COND

FLOODLIGHT

YMD-8927

HEATER 14, 2 (PORT)

#14 AWG, TYPE THHN

@) APPLETON MARINE, INC.

SBN 1 0AUG04

KEG 1 0AUG04 ELECTRIC ASSEMBLY

POWER 2L1 TO 2T1, 2L2 TO T2, 2L3 TO 2T3, G D (PORT)

#6 AWG, TYPE THHN

SBN 1 0AUG04

SIZE

D

CODEIDENT.NO.

70433 AMD-1583 3

SCALE NONE 2 OF 2

6 5 4 3 2

C

C

C

PARTS LIST FOR: B.M. SERIES

POWER UNIT ASSEMBLY Page 1 o /4 AMD-1584 Rev: 1 DateR1111: 1/12/2006 Customer: VT HALTER MARINE, INC. Prep'd By: SBN

ITEM QTY PARTNO. DESCRIPTION MAT'L I VEND ER WT(LBS)

1.00 YMD-8889 ELECTRIC MOTOR/ PUMP MOUNT COMMERCIAL 360

2.00 YMD-7780 HYDRAULIC PUMP COMMERCIAL 45

3.00 YMD-9449 MOTOR CONTROLLER/ PLC ENCLOSURE COMMERCIAL 150

4.00 YMD-6377 GEAR COUPLING COMMERCIAL 13

5.00 YMD-7506 RETURN FILTER COMMERCIAL 10

6.00 20 YMD-1828 SEALING WASHER STN STL 0

NEOPRENE

7.00 WMD-0995 COVER HRS-LC 4

8.00 MMD-0950 COVER (3@ .75 NPT) STEEL 5

9.00 2 WMD-0996 GASKET BUNA-N 60 0

DURO

10.00 YMD-7831 BREATHER COMMERCIAL 0

11.00 YMD-8553 LIQUID LEVEL GAUGE COMMERCIAL 5

12.00 YMD-6249 MAGNETIC PLUG COMMERCIAL 0

13.00 3 SQUARE HEAD PIPE PLUG (.75 NPT) BRASS

14.00 YMD-4577 BALL VALVE COMMERCIAL 2

15.00 DMD-2833 POWER UNIT FRAME - UPPER WELDMENT 170

16.00 DMD-2835 HYDRAULIC TANK WELDMENT 555

PARTS LIST FOR: B.M. SERIES

POWER UNIT ASSEMBLY Page 2 o f 4 AMD-1584 Rev: 1 DateR1111: 1/12/2006 Customer: VT HALTER MARINE, INC. Prep'<! By: SBN

ITEM QTY PART NO. DESCRIPTION MAT'L I VEND ER WT(LBS)

17.00 PIPE NIPPLE (.75 NPT CLOSE) BRASS

18.00 2 PIPE, .75 NPT ONE END X 10.0 LG BRASS

CUT OPPOSITE END AT 60 DEGREES

19.00 MMD-3976 MOTOR CONTROLLER MOUNT STEEL 20

20.00 2 YMD-6822 PRESSURE GAUGE COMMERCIAL

21.00 2 YMD-6201 GAUGE SNUBBER COMMERCIAL 0

22.00 DMD-2834 POWER UNIT FRAME - LOWER WELDMENT 265

23.00 4 MMD-3004 FRAME SUPPORT WELDMENT 25

24.00 2 MMD-1521 GAUGE BRACKET STEEL

25.00 NMD-0370 NAMEPLATE - IDENTIFICATION AISI 316 2

STN STL

26.00 4 DRIVE SCREW #8 X .38 LG 18-8 STN STL

27.00 2 YMD-5281 DECAL-APPLETON COMMERCIAL 0

28.00 2 NMD-0439 DECAL-PRESSURE COMMERCIAL 0

29.00 16 HHCS .500-13 NC X 1.5 LG AISI 316

STN STL

30.00 18 LOCK WASHER .500 DIA AISI 316

STN STL

31.00 18 HEX NUT.500-13 NC AISI 316

STN STL

32.00 4 HHCS .625-11 NC X 1.5 LG AISI 316

STN STL

PARTS LIST FOR: B.M. SERIES 5

POWER UNIT ASSEMBLY Page 3 o /4 AMD-1584 Rev: 1 DateR1111: 1/12/2006 Customer: VT HALTER MARINE, INC. Prep'd By: SBN

ITEM QTY PART NO. DESCRIPTION MAT'L I VEND ER WT(LBS)

33.00 4 LOCK WASHER .625 DIA AISI 316

STN STL

34.00 4 HEX NUT .625-11 NC AISI 316

STN STL

35.00 6 HHCS .500-13 NC X 1.5 LG GRADE 5 STL

ZNC PLTD

36.00 6 SAE HARDENED FLAT WASHER .500 DIA STEEL ZNC PL TD

37.00 4 HEX NUT .500-13 NC GRADE 5 STL

ZNC PLTD

38.00 4 HHCS .3125-18 NCX 1.25 LG AISI 316

STN STL

39.00 16 HHCS .3125-18 NC X .75 LG AISI 316

STN STL

40.00 10 HHCS .375-16 NC X 1.0 LG AISI 316

STN STL

41.00 10 LOCK WASHER .375 DIA AISI 316

STN STL

42.00 2 HHCS .500-13 NC X 2.0 LG AISI 316

STN STL

43.00 175 HYDRAULIC OIL, VG 46 COMMERCIAL 1285

SHIP WITH OIL

GAL

44.00 SEAMLESS HYDRAULIC TUBING ASTMA213

.375 O.D. X .035 WALL 316 STN STL

FT

45.00 2 0318-06-SS TUBE NUT BRENNAN IND. 0

46.00 2 0319-06-SS TUBE SLEEVE BRENNAN IND. 0

47.00 2501-06-06-SS MALE ELBOW BRENNAN IND. 0

48.00 2501-06-08-SS MALE ELBOW BRENNAN IND. 0

POWER UNIT ASSEMBLY

AMD-1584 Rev: 1

APPLETON MARINE, INC.

Code JD NO. 70433

Customer: VT HALTER MARINE, INC.

ITEM QTY PARTNO. DESCRIPTION

49.00 YMD-9445 ELECTRIC MOTOR/ PUMP MOUNT

50.00 YMD-9446 HYDRAULIC PUMP

51.00 YMD-4774 GEAR COUPLING

52.00 YMD-7855 HYDRAULIC MANIFOLD

53.00 4 HHCS .625-11 NC X 1.75 LG

54.00 2 HHCS .625-11 NC X 1.5 LG

55.00 6 SAE HARDENED FLAT WASHER .625 DIA

56.00 4 HEX NUT .625-11 NC

57.00 2 SHCS .3125-18 NC X 3.5 LG

58.00 2 HIGH-COLLAR LOCK WASHER .3125 DIA

S.O. NO. 14324

B . M . SERIES 5

Page 4 o f 4 Date R1111: 1/12/2006 Prep'<! By: SBN

MAT'L I VEND ER

COMMERCIAL

WT(LBS)

COMMERCIAL 75

COMMERCIAL 12

COMMERCIAL 10

GRADE 5 STL

ZNC PLTD

GRADE 5STL

ZNC PLTD

STEEL ZNC PL TD

GRADE 5STL

ZNC PLTD

18-8 STN STL

GRADE 5

STEEL

Cl

NOTES

1. REFER TO THE PIPING ASSEMBLY (AMD-1582 & AMD-1586), HYDRAULIC SCHEMATIC (Cl,ID-0628 & CMD-0630), ELECTRIC ASSEMBLY (AMD-1583 & AMD-1587), AND ELECTRIC SCHEMATIC (CMD-0629) FOR HYDRAULIC AND

ELECTRIC CONNECTION INFORMATION.

2. AN OIL SAMPLE or THE SUMP IS REQUIRED ATTER TESTING IS COMPLETE. A CLEANLINESS REPORT or THE SAMPLE

IS REQUIRED.

CLOSE NIPPLE

BALL VALVf.

PIPE PLUG

FRAME SUPPORT 23 \ . . - - - - - - - J

-.69 .(¢17 mm] THRU, 6 l,ITG HOLES FOR -.625 [,16 mm) BOLTS

L l . 7 5 [ « mm] di - - - - - - 3 4 . 2 5 (870 mm] i - - - - - - - - - 3 7 . 7 5 (959 mm]

77.75 (1975 mm]

.501H3 IC, Gil 5 Sl[ll, ZINC PIATED

LOO£ TOROOE TO SI FT-LBS

HHCS

FLAT WASHER

HEX NUT

LOCK WASHER

HHCS

MOTOR CONTROLLER /

PLC ENCLOSURE

H-C LOCK WASHER

HHCS

HYDRAULIC MANIFOLD

(LOC.ITE AT .ISSOlll.Y)

MOTOR CONTROLLER MOUNT

HEX NUT

FLAT WASHER

HHCS

.625-11 NC, Gil 5 Sl[ll, me PIATED LUOC TOROOE TO 112 n-LBS

FRAME - LOWER

HHCS

LOCK WASHER

HEX NUT

HHCS

LOCK WASHER

HEX NUT

DRIVE SCREW

6 ""::."::::::..= 25 NAMEPLATE • =:' w, (LOC.ITE AT ASSOIB.Y)

= 1 3 6 0 3

8 7 I 6 5

RETURN FILTER 5

GASKET.

COVER I

REVISED TO AS-BUILT

6.) APPLETON

2.0 (51 mm]J _ , . . . ._-_-_-_-_-_21_.2_5_(5-40-mm_J - - - - -

- 21.25 (540 m m ] - - - - i

- 46.5 (1181 mm]-"1- - - - - - - - - - i

GASKET

COVf.R

SBN

SEALING WASHER

HHCS

HYDRAULIC OIL

HYDRAULIC TANK

25JAN05

ELECTRIC MOTOR W/ PUMP MOUNT

HYDRAULIC PUMP

FLAT WASHER

HHCS

.500-13 NC, Gil 5 STEIi. me PIATED LUBE TOOQOC TO 57 n-LBS

HEX NUT

LOCK WASHER

HHCS

GEAR COUPLING

FRAME - UPPER

ELECTRIC MOTOR W / PUMP MOUNT

HYDRAULIC PUMP

GEAR COUPLING

.625-11 NC, Gil 5 STEIi. ZINC PIATED LOO£ TOROOE TO 112 n-LBS

HHCS

FLAT WASHER

i - - - - - - - - 6 2 . 1 3 [1578 mm) OvrnALL; APPROX. 98.13 [2492 mm] WITH CABINET DOOR O P E N - - - - - - - - i

GAUGE SNUBBER

PRESSURE GAUGE

LOCK WASHER

HHCS

GAUGE BRACKET

(LOCATE AT .ISSOIBLY, Tri' 2 PIJ.CES)

--- SBN 0 1 J U L 0 4

CEB 0 2 J U L 0 4

SBN 0 2 J U L 0 4

@) APPLETON MARINE, INC.

POWER UNIT ASSEMBLY / OUTLINE

COOC ro,cr. NO. OPJ.l'HO HO. REV.

7 0 4 3 3 AMD-1584

5 : 3 2 ........... 3 7 0 0 LBS SKIT O F 1

D

C

Code ID NO. 70433 S.O.NO. 14325

PARTS LIST FOR: B.M. SERIES 3

PIPING ASSEMBLY Page 1 of6 AMD-1586 Rev: 2 DateR1111: 2/21/2007

Customer: VT HALTER MARINE. INC. Prep'dBy: SBN

ITEM QTY PARTNO. DESCRIPTION MAT'L I VEND ER WT(LBS)

1.00 4 YMD-8826 SOLENOID VALVE COMMERCIAL 2

2.00 NOT USED

3.00 YMD-6271 FLOW CONTROL VALVE - LUFF COMMERCIAL 2

4.00 YMD-1288 SHUTTLE VALVE COMMERCIAL 0

5.00 NOT USED

6.00 NOT USED

7.00 NOT USED

8.00 NOT USED

9.00 NOT USED

10.00 NOT USED

11.00 NOT USED

, 12.00 NOT USED

13.00 1 YMD-8538 HOSE ASSEMBLY (STL) 1.0 I.D. X 108" LG COMMERCIAL 0

CONTROL VALVE RETURN

14.00 1 YMD-8538 HOSE ASSEMBLY (STL) 1.0 I.D. X 108" LG COMMERCIAL 0

CONTROL VALVE PRESSURE

15.00 1 YMD-8537 HOSE ASSEMBLY (STL) .75 I.D. X 86" LG COMMERCIAL 0

LUFF CYLINDER EXTEND

16.00 YMD-8537 HOSE ASSEMBLY (STL) .75 I.D. X 103" LG COMMERCIAL 0

LUFF CYLINDER RETRACT

APPLETON MARINE, INC

PARTS LIST FOR: B.M. SERIES 3

PIPING ASSEMBLY Page 2 o/6 AMD-1586 Rev: 2 Date Run: 2/21/2007

Customer: VT HALTER MARINE, INC. Prep'<! By: SBN

ITEM QTY PARTNO. DESCRIPTION AJAT'L I VEND ER WT(LBS)

17.00 YMD-8537 HOSE ASSEMBLY (STL) .75 I.D. X 130" LG -COMMERCIAL 0

WINCH HOIST

18.00 YMD-8537 HOSE ASSEMBLY (STL) .75 I.D. X 130" LG COMMERCIAL 0

WINCH LOWER

19.00 YMD-8537 HOSE ASSEMBLY (STL) .75 1.0. X 112" LG COMMERCIAL 0

JIB CYLINDER EXTEND - VALVE

20.00 YMD-8537 HOSE ASSEMBLY (STL) .75 I.D. X 98" LG COMMERCIAL 0

JIB CYLINDER RETRACT - VALVE

21.00 YMD-8537 HOSE ASSEMBLY (STL) .75 I.D. X 37" LG COMMERCIAL 0

JIB CYLINDER EXTEND

22.00 YMD-8537 HOSE ASSEMBLY (STL) .75 I.D. X 37" LG COMMERCIAL 0

JIB CYLINDER RETRACT

23.00 YMD-8535 HOSE ASSEMBLY (STL) .50 I.D. X 95" LG COMMERCIAL 0

DRAIN

24.00 YMD-8534 HOSE.ASSEMBLY (STL) .375 I.D. X 123" LG COMMERCIAL 0

HAND PUMP - WINCH RELEASE

25.00 20 SEAMLESS HYDRAULIC TUBING ASTM A213

FT

1.000 O.D. X .083 WALL 316 STN STL

26.00 4 0318-16-SS TUBE NUT BRENNAN IND. 0

27.00 4 0319-16-SS TUBE SLEEVE BRENNAN IND. 0

28.00 80 SEAMLESS HYDRAULIC TUBING ASTM A213

FT

.750 O.D. X .065 WALL 316 STN STL

29.00 ·30 0318-12-SS TUBE NUT BRENNAN IND. 0

30.00 30 0319-12-SS TUBE SLEEVE BRENNAN IND. 0

31.00 10 SEAMLESS HYDRAULIC TUBING ASTM A213

FT .500 O.D. X .049 WALL 316 STN STL

32.00 2 0318-08-SS TUBE NUT BRENNAN IND. 0

Code JD NO. 70433 S.O.NO. 14325

PARTS LIST FOR: B.M. SERIES 3

PIPING ASSEMBLY Page 3 o / 6 AMD-1586 Rev: 2 DateRm1: 2/21/2007

Customer: VT HALTER MARINE. INC. Prep'dBy: SBN

ITEM QTY PARTNO. DESCRIPTION MAT'L I VEND ER . WT(LBS)

33.00 2 0319-08-SS TUBE SLEEVE BRENNAN IND. 0

34.00 30 SEAMLESS HYDRAULIC TUBING ASTM A213

FT .375 O.D. X .035 WALL 316 STN STL

35.00 16 0318-06-SS TUBE NUT BRENNAN IND. 0

36.00 16 0319-06-SS TUBE SLEEVE BRENNAN IND. 0

37.00 YMD-6201 GAUGE SNUBBER COMMERCIAL 0

38.00 YMD-6822 PRESSURE GAUGE COMMERCIAL 1

39.00 1 YMD-8538 HOSE ASSEMBLY (STL) 1.0 I.D. X 120" LG COMMERCIAL 0

CUSTOMJ::R RETURN LINE HOOKUP

40.00 YMD-8538 HOSE ASSEMBLY (STL) 1.0 I.D. X 120" LG COMMERCIAL 0

CUSTOMER PRESSURE LINE HOOKUP

41.00 YMD-8535 HOSE ASSEMBLY (STL) .50 I.D. X 120" LG COMMERCIAL 0

CUSTOMER DRAIN LINE HOOKUP

42.00 YMD-8538 HOSE ASSEMBLY (STL) 1.0 I.D. X 54" LG COMMERCIAL 0

HYDRAULIC SWIVEL RETURN

43.00 YMD-8538 HOSE ASSEMBLY (STL) 1.0 I.D. X 54" LG COMMERCIAL 0

HYDRAULIC SWIVEL PRESSURE

44.00 1 YMD-8535 HOSE ASSEMBLY (STL) .50 I.D. X 54" LG COMMERCIAL 0

HYDRAULIC SWIVEL DRAIN

45.00, 2 YMD-8537 HOSE ASSEMBLY (STL) .75 I.D. X 37" LG COMMERCIAL 0

LUFF CYLINDER

46.00 6801-08-12-NWO-SS STRAIGHT THREAD O-RING ELBOW BRENNAN IND. 0

47.00 2 6408-12-O-SS 0-RING PLUG BRENNAN IND, 0

48.00 2 2403-16-16 UNION BRENNAN IND. 0

PARTS LIST FOR: B.M. SERIES 3

PIPING ASSEMBLY Page 4 o / 6 AMD-1586 Rev: 2 Date Run: 2/21/2007

Customer: VT HALTER MARINE, INC. Prep'd By: SBN

ITEM QTY PARTNO. DESCRIPTION MAT'LIVENDER WT(LBS)

49.00 2403-08-08 UNION BRENNAN IND. 0

50.00 2 2504-16-16. 45 DEGREE TUBE UNION BRENNAN IND. 0

51.00 2504-08-08 45 DEGREE TUBE UNION BRENNAN IND. 0

52.00 6802-12-12-NWO-SS 45 DEG. STR. THO. O-RING ELBOW BRENNAN IND. 0

53.00 2406-12-08-SS TUBE REDUCER BRENNAN IND. 0

54.00 2 6802-20-20-NWO-SS 45 DEG. STR. THO. O-RING ELBOW BRENNAN IND. 0

55.00 2 2406-20-16-SS TUBE REDUCER BRENNAN IND. 0

56.00 6400-16-20-O-SS STR. THREAD O-RING CONNECTOR BRENNAN IND. 0

57.00 1 2502-06-04-SS FEMALE ELBOW BRENNAN IND. 0

58.00 6803-161616-NWO-SS O-RING BRANCH TEE BRENNAN IND. 0

59.00 6410-20-16-O-SS BUSHING O-RING ADAPTER BRENNAN IND. 0

60.00 2406-16-06-SS TUBE REDUCER BRENNAN IND. 0

61.00 9 6400-12-16-O-SS STR. THREAD O-RING CONNECTOR BRENNAN IND. 0

62.00 12 6801-12-16-NWO-SS STRAIGHT THREAD O-RING ELBOW BRENNAN IND. 0

63.00 8 2403-12-12-SS UNION BRENNAN IND. 0

64.00 1 34 7 4-16-16-NWO-SS O-RING UNION BRENNAN IND. 0

Code JD NO. 70433 S.O.NO. 14325

PARTS LIST FOR: B.M. SERIES 3

PIPING ASSEMBLY Page 5 o /6 AMD-1586 Rev: 2 DateR1111: 2/21/2007

Customer: VT HALTER MARINE, INC. Prep'd By: SBN

ITEM QTY PARTNO. DESCRIPTION MAT'L I VEND ER WT(LBS)

, 65,00 6402-12-12-O-SS STR. THREAD O-RING / FEMALE SWIVEL BRENNAN IND. 0

66,00 7 6400-12-12-O-SS STR. THREAD O-RING CONNECTOR BRENNAN IND, 0

67.00 7 6801-06-06-NWO-SS STRAIGHT THREAD 0-RING ELBOW BRENNAN IND. 0

68.00 0 6400-06-06-O-SS STR. THREAD O-RING CONNECTOR BRENNAN IND. 0

69,00 0 6602-06-06-06-SS SWIVEL NUT RUN TEE BRENNAN IND. 0

70.00 6804-060606-NWO-SS O-RING RUN TEE BRENNAN IND. 0

71.00 2406-06-08-SS TUBE REDUCER BRENNAN IND. 0

72.00 5 6400-06-04-O-SS STR. THREAD O-RING CONNECTOR BRENNAN IND. 0

73,00 6500-06-06-SS SWIVEL NUT ELBOW BRENNAN IND. 0

74.00 2 6801-16-20-NWO-SS STRAIGHT THREAD O-RING ELBOW BRENNAN IND. 0

75,00 6402-06-06-O-SS STR. THREAD O-RING / FEMALE SWIVEL BRENNAN IND. 0

76,00 2404-06-02-SS MALE CONNECTOR BRENNAN IND. 0

77.00 6600-06-06-06-SS UNION BRANCH SWIVEL TEE BRENNAN IND. 0

78,00 6803-121212-NWO-SS O-RING BRANCH TEE BRENNAN IND. 0

79,00 6804-121212-NWO-SS O-RING RUN TEE BRENNAN IND. 0

80.00 2 6801-12-12-NWO-SS STRAIGHT THREAD O-RING ELBOW BRENNAN IND. 0

PIPING ASSEMBLY

AMD-1586 Rev: 2

APPLETON MARINE, INC.

Code ID NO. 70433

Customfr: VT HALTER MARINE. INC.

ITEM QTY PART NO.

81.00

82.00

83.00

4 6500-12-12-SS

6410-10-06-O-SS

6408-10-O-SS

DESCRIPTION

SWIVEL NUT ELBOW

O-RING ADAPTER

O-RING PLUG

S.O. NO. 14325

B . M . SERIES 3

Page 6 of6 Date Run: 2/21/2007 Prep 'd By: SBN

,. MAT'L I VEND ER WT(LBS)

BRENNAN IND. 0

REFERENCE 1 3 6 0 4

D

_ _ _ _ _ _ _ - EXISTING WINCH HOSE

JIB CYLINDER

ITEM 12, AMD-1585

SWING DRIVE AND BRAKE

ITEM 3, AMD-1585

HYDRAULIC MOTOR

ITEM 4, AMD-1585

SHUTTLE VALVE

LUFF CYLINOlR

ITEM 5, AMD-1585

NOTE: THIS LINE ONLY REQUIRED WHEN _ _ _ _J 0 0

HANDPUMP YMD-8853 IS USED. I- 1 - 1

(CRANE SERIAL NUMBER 13604.) "'-I -

F S A E #10 SAE

CONTROL VALVE

=<) EMERGENCY LOAD

'-""_c__c _ _,- RELEASE MANIFOLD

=<) ITEM 55, AMD-1585

/16 SAE

LUFF

/16 SAE

WINCH

/16 SAE

JIB

SWING

ITEM 17, AMD-1585 - - -

PRESSURE GAUGE 38

NOTES:

I. REFER TO HYDRAULIC SCHEMAT C (CMD-0630) FOR ADDITIONAL INFORMATION.

2. WRAP HOSE E DS WITH DENSO TAPE.

CUSTOMER INTERFACE

3. DASHED LINES REPRESENT CUSTOMER SUPPLIED INTERCONNECTING HYDRAULIC LINES. REFER TO THE FOLLOWING TABLE FOR INTERCONNECTING Ll E DATA.

FUNCTION MINIMUM LINE SIZE MINIMUM BURST PRESSURE CONNECTION AT POWER UNIT CONNECTION AT PEDESTAL PRESSURE 1.0 INCH NOM DIA 12,000 PSI #16 SAE STRAIGHT TH'D FEMALE #16 SAE/JIC 3T SWIVEL FEMALE

RETURN 1.0 INCH NOM DIA 4,000 PSI 1.5 NPT FEMALE #16 SAE/JIC 3T SWIVEL FEMALE

DRAIN 0.5 INCH NOM DIA 2,000 PSI 0.75 NPT FEMALE #8 SAE/JIC 3T SWIVEL FEMALE

5 4 3

APPROVED

REVISED TO AS-BUILT SBN

ADDED LOAD RELEASE MANIFOLD NOTE & CHANGED FITTINGS SRT

KEG SBN 27JAN05

19FEBD7

1-----7

RETURN FILTER I

ITEM 5, AMD-1584

- - - - - __,l_

_ L _ _ L _ _ _ _ _----7 .75 NPT

HYDRAULIC TANK

ITEM 16, AMD-1584

SEE AMD-1582 FOR

HYDRAULIC POWER UNIT PIPING CONNECTIONS

_ _ _ J

_ _ _ _ J

L 01

- 0 2

SBN

KEG

SBN

/16 SAE

HYDRAULIC MANIFOLD

ITEM 52, AMD-1584

16AUG04

16AUG04

16AUG04

SIZE

D

@) APPLETON MARINE, INC.

PIPING ASSEMBLY

CODEIDENT.NO.

70433 AMD-1586 2

NONE OF 1

C

C

PARTS LIST FOR: B.M. SERIES 4

ELECTRIC ASSEMBLY Page 1 o / 4 AMD-1587 Rev: 1 Date Run: 1/1712006 Customer: VT HALTER MARINE, INC. Prep'd By: SBN

ITEM QTY PARTNO. DESCRIPTION MAT'L I VEND ER WT(LBS)

1.00 YMD-9450 REMOTE CONTROL CHESTPAK COMMERCIAL 0

2.00 GENERAL VEST- HEAVYWEIGHT CONTROL CHIEF

PART NO. 0800-0650

3.00 NOT USED

4.00 YMD-8879 TURRET ENCLOSURE COMMERCIAL 0

5.00 2 YMD-8880 REMOTE CONTROL JUNCTION BOX COMMERCIAL 0

6.00 YMD-8881 UMBILICAL CABLE COMMERCIAL 0

7.00 YMD-8928 JUNCTION BOX COMMERCIAL 0

8.00 5 NON-METALLIC CONDUIT (.75 DIA POL YTUFF) KELLEMS/

PART NO. G1075 HUBBELL

FT

9.00 YMD-8501 CONNECTION BOX COMMERCIAL 3

10.00 4 YMD-8558 DIN CONNECTOR COMMERCIAL 0

11.00 5 YMD-5956 ELECTRIC CONNECTOR COMMERCIAL 0

12.00 2 LIQUIDTIGHT CONNECTOR (.75 NPT STRAIGHT) KELLEMS/

HUBBELL

PART NO. P075N-GY

13.00 REDUCER (2.0 NPT TO 1.0 NPT) KILLARK

PART NO. R-63

14.00 2 REDUCER (1.25 NPT TO .75 NPT) KILLARK

PART NO. R-42

15.00 5 NON-METALLIC CONDUIT (1.0 DIA POLYTUFF) KELLEMS/

PART NO. G1100 HUBBELL

FT

16.00 2 LIQUIDTIGHT CONNECTOR (1.0 NPT SWIVEL) KELLEMS/

PART NO. PS1009N-GY HUBBELL

PARTS LIST FOR: B.M. SERIES 4

ELECTRIC ASSEMBLY Page 2 o/4 AMD-1587 Rev: 1 Date Run: 1/17/2006 Customer: VT HALTER MARINE, INC. Prep'd By: SBN

ITEM QTY PART NO. DESCRIPTION MAT'L I VEND ER WT(LBS)

17.00 5 NON-METALLIC CONDUIT (.5 DIA POLYTUFF) KELLEMS/

PART NO. G1050 HUBBELL

FT

18.00 2 LIQUIDTIGHT CONNECTOR (.5 NPT SWIVEL) KELLEMS/

PART NO. PS0509N-GY HUBBELL

19.00 20 WIRE COMMERCIAL

#6 AWG, TYPE THHN

FT

20.00 10 WIRE COMMERCIAL

#14 AWG, TYPE THHN

FT

21.00 10 ELECTRIC CABLE (8 SHLD PRS/#16/.965 OD) AMERCABLE

PART NO. 37-102-616 TIGER BRAND

ft

22.00 80 ELECTRIC CABLE (3 COND/#14 AWG/.464 OD) AMERCABLE

PART NO. 37-102-508 TIGER BRAND

FT

23.00 50 ELECTRIC CABLE (2 SHLD PRS/#16/.609 OD) AMERCABLE

PART NO. 37-102-611 TIGER BRAND

FT

24.00 50 ELECTRIC CABLE (4 SHLD PRS/#16/.709 OD) AMERCABLE

PART NO. 37-102-613 TIGER BRAND

FT

25.00 PULLING ELBOW (.75 NPT) KILLARK

PART NO. CL-2

26.00 2 STR RELIEF FITTING (1.0 NPT / .71-.98 DIA) HUMMEL

PART NO. CD29NA-BK

27.00 2 O-RING (1.0 NPT) HUMMEL

PART NO. OR-32-BN

28.00 2 LOCKING NUT (1.0 NPT) HUMMEL

PART NO. NN-29-BK

29.00 10 STR RELIEF FITTING (.5 NPT / .24-.47 DIA) HUMMEL

PART NO. CD13NA-BK

30.00 8 SEAL RING (.5 NPT) HUMMEL

PART NO. SR-13-NY

31.00 8 LOCKING NUT (.5 NPT) HUMMEL

PART NO. NN-13-BK

32.00 STR RELIEF FITTING (.5 NPT / .20-.35 DIA) HUMMEL

PART NO. CD13NR-BK

PARTS LIST FOR: B.M. SERIES 4

ELECTRIC ASSEMBLY Page 3 o /4 AMD-1587 Rev: 1 Date Run: 1/17/2006 Customer: VT HALTER MARINE, INC. Prep'd By: SBN

ITEM QTY PART NO. DESCRIPTION MAT'L I VEND ER WT(LBS)

33.00 3 CONDUIT OUTLET BODY (.75 NPT) CROUSE-

PART NO. LB27 HINDS

34.00 GASKET CROUSE-

PART NO. GASK572 HINDS

35.00 COVER CROUSE-

PART NO. 270 HINDS

36.00 10 STR RELIEF FITTING (.75 NPT / .51-.71 DIA) HUMMEL

PART NO. CD21 NA-BK

37.00 7 SEAL RING (.75 NPT) HUMMEL

PART NO. SR-34-NY

38.00 7 LOCKING NUT (.75 NPT) HUMMEL

PART NO. NN-21-BK

39.00 2 STR RELIEF FITTING (.75 NPT / .28 DIA) HUMMEL

PART NO. CD21 N2-BK (3 HOLE INSERT)

40.00 CONDUIT NIPPLE (.5 NPT CLOSE) KILLARK

PART NO. AN-1

41.00 .75" DIA RIGID CONDUIT GALVANIZED

STEEL

FT

42.00 LIQUIDTIGHT CONNECTOR (1.0 NPT) KELLEMS/

PART NO. P100NGYA HUBBELL

43.00 .75" NPT CONDUIT COUPLING GALVANIZED

STEEL

44.00 2.0 NPT CONDUIT HUB (MYERS) CROUSE-

PART NO. ST-6 HINDS

45.00 4 REDUCER (1.0 NPTTO .5 NPT) KILLARK

PART NO. R-31

46.00 .75 NPT CONDUIT HUB (MYERS) CROUSE-

PART NO. ST-2 HINDS

47.00 3 CONDUIT NIPPLE (.75 NPT CLOSE) KILLARK

PART NO. AN-2

48.00 CONDUIT OUTLET BODY (.5 NPT) CROUSE-

PART NO. LB17 HINDS

ELECTRIC ASSEMBLY

AMD-1587 Rev: 1

APPLETON MARINE, INC.

Code ID NO. 70433

Customer: VT HALTER MARINE, INC.

ITEM QTY PART NO. DESCRIPTION

49.00 GASKET

PART NO. GASK571

50.00 COVER

PART NO. 170

51.00 4 REDUCER (1.0 NPT TO .75 NPT)

PART NO. R-32

52.00 YMD-9363 ENCLOSURE

(FIBERGLASS: 8 X 6 X 4)

53.00 YMD-9363 ENCLOSURE

(FIBERGLASS: 8 X 6 X 4)

S.O. NO. 14325

B.M. SERIES 4

Page 4 o/4 Date Run: 1/17/2006 Prep'd By: SBN

MAT'L I VEND ER

CROUSE-

WT(LBS)

HINDS

CROUSE-

HINDS

KILLARK

COMMERCIAL

COMMERCIAL

REFERENCE 1 3 6 0 4

VEST (HARNESS)

REMOTE CONTROL CHESTPAK

UMBILICAL CABLE 0

REMOTE CONTROL JUNCTION BOX (AFT JB)

-I- I I I I

-I- I I I I

HYDRAULIC CONTROL VALVE

ITEM 17, AMD-1585

20 COND, #16 AWG I

AMERCABLE/TIGER BRAND :

PART NO. 37-102-505 "'i

I REMOTE 1/0 (BLUE HOSE)

: / BELDEN PART NO. 3106A

OR 9842

REMOTE HOOK LOAD DISPLAY

ITEM 3, AMD-1583

(THERE IS ONE REMOTE HOOK LOAD DISPLAY

FOR BOTH THE PORT AND STARBOARD CRANES.)

-I-

I 4 SHIELDED PAIRS, #16 AWG

I L AMERCABLE/TIGER BRAND

I PART NO. 37-102-613

I - - - - - - - - - - - - - - - - - - -

I I I I I I

-1- -1- -I- I I

MCTOR CONTROLLER / PLC ENCLOSURE

ITEM 3, AMD-1584

PORT CRANE

CONNECTIONS

8 7

-1- -I- I I I I I I I I I I I I I I I I I I

-1- -1- 1 I c::::::;;-

- 1 - - - - - - - - -- 1 - -11 II _ _ _ _ _ _ _ _ _ _ _ _ _ _

REMOTE CONTROL JUNCTION BOX (FWD JB)

PEDESTAL

ITEM 20, AMD-1585

L

II

= - p HYDRAULIC SWIVEL

I ITEM 16, AMD-1585

II

II

ELECTRIC SLIP RING

ITEM 18, AMD-1585

II

_ _ _ _ _ _ J

---ii

II

JUNCTION BOX (CRANE COLUMN)

- f - - - - - - - 1 I N C 0 M I N G POWER I

600 VAC/3 PHASE/60 HZ I

7 -20 COND, #16 AWG

L AMERCABLE/TIGER BRAND 1

PART NO. 37-102-505 - i - -I-

I _ _ _ _ _ _ _ _ _ _ _ --------------4 ----- :

I " I I

-1- - - - - - - - - - - - 2-SH ELDED-PAIR /116 A W G - - - 11- - - - - - - - :

AMERCABLE/TIGER BRAND " I

:- _ _ _ _ _ _ _ _ _ _ _ _ _P RT_ N0_37_- 02_- 11_ _ _ _ --L-_________ 1 _ J

2 SH ELDED TRIADS, #18 AWG - - - - -------

AMERCABLE/TIGER BRAND rr- - - - - -------

- - --ii

PART NO. 37-102-681 l L _ __JJ

MOTOR HEATER, #14 AWG (2)

MOTOR POWER, #4 AWG ( 4)

CONDUIT

ELECTRIC MOTOR

ITEM 49, AMD-1584

JIB SOLENOID VALVE

ITEM 1, AMD-1586

JIB SOLENOID VALVE

ITEM 1, AMD-1586

REVISED TO AS-BUILT

ELECTRIC MOTOR CABLE WAS #6 AWG

UPDATED TO HALTER 3

SBN KEG SBN 27JAN05

SRT CMII/ SBN 30AUG06

CJW 11 JUN08

LUFF SOLENOID VALVE

I-EM 1, AMD-1586 ANGLE SENSOR - MAIN

ITEM 15, AMD-1585

24 4 SH ELDED PAIRS, #16 AWG

ANGLE SENSOR - JIB

ITEM 19, AMD-1585

WINCH SOLENOID VALVE

ITEM 1, AMD-1586

ANTI TWO-BLOCK LIMIT SWITCH

ITEM 44, AMD-1585

52 JUNCTION BOX

--'-1--1,""" HYDRAULIC PUMP W/

UNLOADING SOLENOID

ITEM 50, AMD-1584

NOTES

23 2 SHIELDED PAIRS, #16 AWG

JIB BOOM - CONDUIT & BOOM TIP

ITEMS 23 & 25, AMD-1585

FLOODLIGHT

ITEM 53, AMD-1585

'HER TO ELECTRIC SCHEMATIC (CMD-0629) FOR ADDITIONAL INFORMATION.

2. KEY:

( - - - - ) DASHED LINES - CUSTOMER SUPPLIED CONNECTIONS

( - - ) SOLID LINES - AMI SUPPLIED CONNECTIONS

@) APPLETON MARINE, INC.

SBN 1 0AUG04

KEG 1 0AUG04 ELECTRIC ASSEMBLY

APPROVED SBN 1 0AUG04

SIZE CODEIDENT.NO.

D 70433 AMD-1587

NONE

OF 2

C

C

C

F ■11111 111111111111111111111

REMOTE CONTROL CHESTPAK

YM0-9450

UMBILICAL CABLE

YMD-8881

N402, N502, P515, P516, P518, P518A, P519, P519A P571, P571A, P577, P522A, 12/0, 1:2/1, 1:2/6, 0:3/9, 0 3/10

20 COND, #16 AWG - - - - - - - - - - - - - - - - -

REFERENCE 1 3 6 0 4

C J I I I

REMOTE HOOK LOAD DISPLAY

YMD-8878

I 11, 2, N502, I s=_ _4_ SHIELDED PAIRS, _ 6 AWG _ _ _ _ _ _ _

MOTOR CONTROLLER / PLC ENCLOSURE

YMD-9449

I I I I I I I

I I I

STBD TURRET HORN (TURRET ENCLOSURE)

HYDRAULIC CONTROL VALVE

YMD-9471

P516, N502 (STBD)

2 COND + G N D - - -

P518, PSISA, P519, P519A, P521, P521A, P522, P522A, N502 (STBD)

3 CO D + GND _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ ___j

REMOTE CONTROL JUNCTION BOX ( AFT RC)

YMD-8880

TURRET ENCLOSURE

YMD-8879

I A, B, COM, SHLD

.__ REMOTE 1/0

I THROUGH 30

REMOTE CONTROL JU CTION BOX ( FWD RC)

YMD-8880

N402, N502, PSI 5, P516, PSI 8, P518A

P519, P519A, P521, P521A, P522, P522A, 12/0, 12/1, 12/3, OJ/9, 0 3/10

20 COND, #16 A W i ' - - - - - - - - - - ' A, B, COM, SHLD

REMOTE 1/0

- - - - - - - - - - - INCOMING POWER I

600 VAC/3 PHASE/60 HZ

18A, GND, P512, P513, P514, P516, PSIS, P518A,

I THROUGH 30

P519A, P520, P521, P521 A, P522, P522A, N502 (STBD) I _s=_ 20 COND, #16 AWG _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ I

L P511, N502, P501, 15/0, SHLD (STBD)

2 SHIELDED PAIRS, #16 AWG

I I I I

3 COND, #14 AWG

ELECTRIC SLIP RING

YMD-8901

JUNCTION BOX

YMD-8928

I I I I I I I I I -L--------------------------------------

P501, 15/1, N502, SHLD, 15/2, (STBD)

7 SHIFI orn TRIADS, #18 AWG

P501, N402, 03/11 (STBD)

3 COND + GND

HEATER 15, 2 (STBD)

#14 AWG, TYPE THHN

POWER I LI TO 1T1, I L2 TO i-2, I L3 TO IT3, G D (STBD)

#4 AWG, TYPE THHN

6 5

ELECTRIC MOTOR

YMD-9445

LUFF SOLENOID VALVE

YMD-8826

JIB SOLENOID VALVE

YMD-8826

JIB SOLENOID VALVE

YMD-8826

4 SHIELDED PAIRS, #16 AWG

REVISED TO AS-BUILT

ELECTRIC MOTOR CABLE WAS #6 AWG

UPDATED TO HALTER 3

ANGLE SENSOR - MAIN

YMD-8948

SBN KEG SBN 27JAN05

SRT CMII/ SBN 30AUG06

CJW 11 JUN08

WINCH SOLENOID VALVE

YMD-8826

P511, N502 (STBD)

3 COND

ANTI TWO-BLOCK LIMIT SWITCH

YMD-7378

PSOI, 15/1, N502, SHLD (STBD)

4 COND

JUNCTION BOX

YMD-9363

ANGLE SENSOR - JIB

YMD-8902

CONNECTION BOX

YMD-8501

- - - - - - 1 ? - LOAD PIN

u YMD-8890

PSOI, 1:5/0, SHLD (STBD)

3 COND

2 SHIELDED PAIRS, #16 AWG

HYDRAULIC PUMP W/

UNLOADING SOLENOID

YM0-9446

APPROVED

SBN

KEG

SBN

19, 2, GNO (STBD)

3 COND, #14 AWG

FLOODLIGHT

YMD-8927

@) APPLETON MARINE, INC.

1 0AUG04

1 0AUG04 ELECTRIC ASSEMBLY

1 0AUG04

SIZE CODEIDENT.NO.

D 70433 AMD-1587 3

NONE 2 OF 2

C

C

C

1 --SWING -;RAKE --7 1 --SWING-;RAKE --7 : --SWING - OTOR /-SWING- RAKE --: : --SWING - OTOR /-SWING- RAKE --:

YMD-7208 YMD-7208 i YMD-9102 / YMD-7208 i i YMD-9102 / YMD-7208 i

I RAKE ---hl I I AKE ---hl I I + - - - B RAKE : I + - - - B RAKE

I L ________ j I L ________ j I I Rl;-ff LEBFT I I I Rl;HT LEBFT

I I I L _ _ _ _ - - - - _ _ _ _ _J I L _ _ _ _ - - - - _ _ _ _ _J

I I I - -

I I I

I I I

MIA M2A Ml B M2 B I I L _ _ _ I

I L _ _ _ _ _ _ _ _ _ I I L _______________ 7

I I

I I I

I I I

EMERGENCY LOAD RELEASE MANIFOLD I I I

YMD-8853 I I I, - - - - - - T - - - - - - , - - - - - - - - , - - - - - 7 ,-: --------: -----t--:------r----1- ---- I It--r---::-_ ---r-----n--l-----r7--f I I I --t

, 1 1 , 1 1 , 1 I L_--t i H P ' i i i i L _ _ --t

I

I

I

I i MV _ 3 1 1 1

1 i MV - 3 1 1 1 L , 1 2 1 2 BRt--+ I I I

--+ I

DV

i - - _ J c _

, I, I I

SHI

L ______ I _____ II--_J_ _____ +-1 __ L _____ _ J B R L - -

B R 1 2

,-----------7 I

TELESCOPE CYLINDER

YMD-8888 ,

1 RETRACT

EXTEND

,-----------7 I

TELESCOPE CYLINDER

YMD-8892 ,

I RETRACT

SOLE NOID VALVE

YMD-8827

EXTE ND

I I L_ _ - ----=---=---- --=-= -=---=r --- --- -__ J B

S

ALANCE VALVE MANIFOLD

I L _ _ _ _ _ _ _ _ _ _ _ _ _ _ VA

___P_'L o_j v_B _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

I

L _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

, 2 3 I HYDRAULIC SWIVE L

7 L _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ L - - L - (15 __________________________________________________________ _

- YMD-3136

1 : :

i J lj ::

I 4:-= ---M I I +-CTul1-+:

I I II

T

L _ - - -= =-= ----=- L =----=-=----=-----= =----=-=----=-----= -_ __r_ L __

- - - - - 1 : - J < -- PRESSURE GAUGE : : I

YMD-6822 I I I

: 01 of: - - - I I L--=-i I , . - - - ' £ - - - 0 1 I I I ' I I

1 CVI NV cv2 1 I J B REATHE R i i i i m N i L_ I 12 _J I i : : I I ! - - - -

I

---M LEVEL L_I_J L_I_J

I i +-CTul1-+ : GAt E

HYDRAULIC MANIFOLD

YMD-7855

I cJJ :I

SUMP

M MAGNET

I L __ _ J

IO MICRON

TANK CAPACITY: 175 GALLONS

PRESSURE , DRAIN, AND

RETURN LINES FOR

STARB OARD CRANE

TO/FROM STARB OARD CRANE

HYDRALLIC SWIVEL

REVISED TO AS-BUILT

1-----------7

I WINCH

LHOIST

SOLE NOID VALVE

YMD-8826

YMD-8886

I

_J_ r _;__ 7 SHUTTLE

I

VALVE

I :

YMD-1288-I: o:

I I

LO_W

SBN

1 --LUFF LINDE -,

YMD-8885

LOWE R

RAISE

L _ _ _ _ _ _ _ _ _ _ J

FLOW CONTROL

YMD-6271

SOLE NOID VALVE

YMD-8826

T ---,--7

1¥5!"

71 F I :I _ j : I

- - I '

TANK

DRAIN

1 ----+ -+--+f---t,+---_;:-_-_-_-_-_-_-_-_---"_-_-_+ j _---+_-____-;-_-_-_-_-_-_-_-_- _-_-+-1--_,-f---

-_-_-_-_-_-_-_"-_-_-_t_---,-

-l---

-_-_-_-_-_-_-_--'-_-_-_t_ -_ J I

I

I PORT CRANE 7 ELECTRIC MOTOR 30 HP AT 1750 RPM

I ' HYDRAULIC PUMP 21 GPM FLOW

- - - - - - - ---, I 2900 PSI COMPENSATED PRESSURE

, I I HORSEPOWE R LIMITED TO 30 HP

, I I WITH PUMP UNLOADING B LOCK -------D

S IL

I : STARB OARD CRANE ______ -i I E LECTRIC OTOR 40 HP AT 1750 RPM HYDRAULIC PUMP: 30 GPM FLOW

: : : 2900 PSI COMPENSATED PRESSURE

I

) i c i I HORSEPOWER LIMITED TO 40 HP L____':"": _ _ _ _ _ _ _ _ WITH PUMP UNLOACING B LOCK

S IL I

L _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

LS

-- PRESSURE GAUGE

YMD-6822

CONTROL VALVE I

YMD-8893 I

I I

L---------------------------------------------------------------

21 JANOS

I L _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

TOLERANCES UNLESS

OTHERWISE SPECIFIED @) APPLETON MARINE, INC.

NOTE: FOR PROPE R AND RELIABLE OPE RATION, THE OP E RATING

FLUID MUST B E MAINTAINED TO A MINIMUM CLEANLINESS GRADE !HYDRAULIC P O W E R UNIT

TONAS 1638, 6_TO SAE , OR 17/14 TO ISO 4406, _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ (LOCATE D BY CUSTCM E R_BE LOW DE CK) I

REFERENCE 1 3 6 0 3

8 7 6 5 4 3 xx ± .015

XXX ± 005

± Co 0 6 X 4 5°

BREAK ALL SHARP EDGES

SCHEMATIC

SBN 1 IAUG04

KEG 1 IAUG04 HYDRAULIC SCHEMATIC

SBN 11AUG04

SIZE CODEIDENT.NO.

D 70433 C M D - 0 6 2 8

NONE 1 OF I

C

C

11911

- 13603

D 8

ELECTRICAL INFO.

575V A . C .

3 13

60 HZ

LPJ

M124

Ml24

M122

FU115

MDL

FU116

MDL

FU117

FNM

LfU103A B,C I l l I I

L2 I IL2

I I

L3 I IL3

FU106A B,C 2Ll I I I 2L2

2L3

FU109

FNQ-R

FUllO

FNQ-R

F U l l l

FNM

12 M122

16 CRS28

18 CRS36

IA

M124

M122

Hl

I6A

ISA

() SLIP RING

H2

XI

OL124

OL122

600VN:. PRI

H I

1 2 0

121 11

CR203 &

lT1 123

& MOT104

IT2 STARBOARD CR403

41 FLA

IT3 1750 RPM

2Tl F I L T ER12 6

MOT107

2T2 PORT 127 2A

28.6 FLA

11A

2T3 1750 RPM

2 FU131

131 25

MDL-1

T * t r Will[ 132 r - - - - - - - , I 5 T * f T I PORT IIITIR

L _ _ _ _ _ _ _ J HEATER 133

r - - - - - - - , I HT R114 I

I 50 IJATT I STBD lllTIR

HEATER 134

□,6,2 7 0 7 e D LIGHT 135

STBD

FLOOD LIGHT 136

CR120 REMOTE ACTIVE 140 e 205,301,405,421

6 5 4

NO. SIIT. .... - Br - ...... ..,.

1 1 REVISED TO AS-BUILT KJH KEG SBN 04MAR05

2 6 D LOAD PIN LINE 601 &: 621 WAS BLK + AND WHT - SRT KMW SBN 15DECD5

3 1 SWITCHED CR NUMBERS ON PORT AND STARBOARD JEH SRT SBN 31AUG06

4 1 REV PER FRV 4 ASSEMBLY AT AMI, NO CHANGES THS SH SRT SBN KEG 100CT07

5 1 UPDATED TO HALTER 3, NO CHANGES TO THIS SHEET CJW MJB KEG 11JUN08

6 1 NO CHANGES TO THIS SHEET CJW MJB KEG 21DEC09

7 1 NO CHANGES TO THIS SHEET MJM 11MAR14

1 2 0 D

23 M122 B R eu,1os

M124 24 STBD

MOTOR e lfl:W .,05

SLOT 0 1 2 3 4 5 6

VAC NEUT.

: !120/240VAC z C

1 2 0 V A C i I I I I L "' "' I "' u ... ... "' i:t

GND

FISH LAB (PORT)

M E T E R 1 3 1 2

N502

F ISH LAB (STBD)

M E T E R 1 3 4

016,2

B

A (@) APPLETON MARINE, INC.- KJH 22JUL04 ELECTRIC SCHEMATIC - KEG 22AUG04 - SBN 26AUG04

, m CODE mNT. NO. ,_.. ... ""'·

D 7 0 4 3 3 CMD-0629

SOME NONE EST._,- SHEET OF 7

3 2 1

.?r FU201 21 201 - Miii:=5

P40 1 FJgQ,2 P401A 2 0 2 "1l..llfl..Jt

MDL8

1 D P = P40 3 = = C 5 2 6

2 0 3 = = = .

2 0 4

2 0 5

2 0 6

2 0 7

CR 2 03

2 0 8

CR J

2 0 9

PORT ATB

& 211 = A = LS2J1 = A = = '-../ =

NC/HELD □PEN ' - . . / =

CR 2 11

CR S

CR 211

CR 5

CR 5 22

C 203 218 ...

CR 217

219 15 1rn P419

2 2 0

P401

() = SLIP RING

>- = RECEPTICLE

- 13603

D 8 7

P\v'S201

_ J 120VAC L

7.2AMP

+ l 2 4 V D C 1- J_

LOCAL START

P40 5 P B =

P406

,: 205

P410 = =

P411

P412 ,.,. A

P413 = A = ' - . . /

P414 = A =

P419 []ill

°r

CR 203 □ 12 2 □ RT L □ CAL

P40 7

P40 9 c o - -

N50 2 l,_T2(ljl G

- - - 0 0

CR 2 11

s□ 2 12

= S□L 2 14 == =

= SDL,216 = = =

CR 2 17

A 2

13 419

. B §, 2 0 4 ,2 0 0

P□ RT REM□ TE B 12 3,2 0 1,2 0 9

N402

PORT LOCAL START

B n f T □ R

ND50 3

NC

P □ RT

ATB

8 2 12 ,2 14

A rffli1I¥INCH ' - . . / rrfflI1IfELESC

□PE

P□ R T LUFF

D□ \,IN INHIBIT

L□ CAL P□ R T UNL□ ADI NG f/4 9DELAY R ELAY

NC

N402

P401 2 2 0

P40I

2 2 2

2 2 3

2 2 4

2 2 6

2 2 7

2 2 8

2 2 9

2 3 0

2 3 2

2 3 3

-m• ={ JUNCTl□N B□XES

2 3 5

2 3 6

2 3 7

2 3 8

2 3 9

2 4 0 , P40 1

PINl RG/WHT- P I N l ' J ) - - - - - W H T / O R : :

P I N l 7 > - - B L U / W H T -

C L R PINI

ii y

1 3 0

NO. SIIT.

1 2 2 2 3 2 2 2 5 2 6 2 7 2

REVISED TO AS-BUILT

NO CHANGES TO THIS SHEET

NO CHANGE TO THIS SHEET

B-3 REVISED PER FRV 4 ASSEMBLY AT AMI

UPDATED TO HALTER 3, NO CHANGES TO THIS SHEET

ADDED TIME DELAY RELAY FOR UNLOADING CIRCUIT

NO CHANGES TO THIS SHEET

N402 2 2 0

N40

L J 2 s 2

ABLE / '

Br - ...... ..,.

KJH KEG SBN 04MAR05

SRT KMW SBN 15DEC05

JEH SRT SBN 31AUG06

SRT SBN KEG 100CT07

CJW MJB KEG 11JUN08

CJW MJB KEG 21DEC09

MJM 11MAR14

A B l - 1 7 6 1 - N E T AIC {PLC) .... , " :JA co ::;B =c□M r :JSHLD

:JCH GND

CABLE

rnI EXTERN

24;,tfJC CH ND JJCi-l

01 50 N40 2

(@) APPLETON MARINE, INC.- I KJH I 22JUL04 ELECTRIC SCHEMATIC - I KEG I 22AUG04- I SBN I 26AUG04

I

CXXIE

7 0 4 33 1-NO. ""'·

D CMD-0629

SOME NONE I' " '· _ , . 1 - 2 OF 7

2 1

D

C

!Cl-

30 6

3 2 0

- 13603

D 8 r--7 I I m I

1P A 1 CHESTPAK A

- + I - o o---41- N402 I I m I .&. AH301

; 4 0 P415 I P l I P416 PINS @ L) @ L J>-- - - - Nj . . 0 .... 2 8 TURRET 1 - + - < E - + - - - - + L

- o _ - ...J

PINS y PIN22 PIN22

1 5 DV30 2 & :& FU30 2 P417 + - - - 7 - - - - - - - - - - - - - = =

MDL

FU303

P417A

P418A MDL f-'-' -:>----<>-'1ro-------.r f SIJING

PINl3 INl3 " - ' - ' - - - - ' - - ' - - " , _ _ _ _ > - _ _ _ , . . . , , , o - - - - - k r J T SIJING

FU305

MDL

FU307

MDL

PIN2S

DV30 6

PV310

PINIS R G / W H T - , - - - ,

PINIG + - W H T / O R ' , . . . . + + - - - ' ,___,,. ' - - - - n

PIN17 + - B L U / W H T - - - - H - - - - - - - • 1

. CLR PIN!S E - - + - - - - - - - - - - < I

l..J3 9

PIN23

P□RT IJINCH

UP

P□RT IJINCH

D□IJN

f; RT B□□M

P□RT B□□M

D□IJN

P□IJER

AVAILABLE

CHESTPAK A

ID

3 2 1

3 2 2

3 2 3

3 2 4

3 2 5

3 2 6

3 2 7

3 2 8

3 2 9

3 3 2

3 3 3

3 3 4

3 3 5

3 3 6

CH GND PIN WIRING TABLE A

AUTO

® CABLE

rn PIN# FWD PIN# MT WIRE FWD nEMT

8 8 P416 P416 9 9 P415 P415

EXTERN 10 10 P419 P419

11 11 P418 P418 12 12 P419A P419A 13 13 P418A P418A

21 21 GND GND

22 22 N402 N402

C = SLIP RING >- PLUG & RECEPTICLE 25 25 P422A P422A

.&. = FWD J-BOX >- RECEPTICLE

& = AFT J-BOX PLUG

26 26 P422 P422 27 27 P421 P421 28 28 P421A P421A

7 6 5

PIN9

PURPOSE

11111

IIIIIJIEDIE CON PIii!--lllfm'Em.

Pllll'-IIFT lllfm'EIII.

QI)

ll«IIIDIEI

Rlllw:tl IP

Pllll'w:tllll

PUii 111111 IP

1111111111111 r--7

:P l :

I I I lllRN I

P615 f A I P616 L _ _ ...J

FU32 2

MDL

FU32 3

MDL

FU32 6

MDL

FU32 7

MDL

CHESTPAK C

PINS

D V 3 2 2 P617

P617A

P618A

D V 3 2 6 P620

P620A

P621A

PV331

PINIS RG/WHT-'--A-------.

PINIG + - W H T / O R , . . . + + - - - '

PINl7 + - B L U / W H T - - - - H - - - - - - - , 1

· CLR PINIS - - - - - - - - - - - - < 1

PIN12

PINIO

PINII

PIN13

PIN25

PIN26

PIN27

PIN2S

l..J3 0

PIN23

PIN24

CH GND

AUTO

® CABLE

rn

EXTERN

PIN21

NO. SIIT, .... - Br - ...... ..,.

1 3 REVISED TO AS-BUILT KJH KEG SBN 04MAR05

2 3 NO CHANGES TO THIS SHEET SRT KMW SBN 15DEC05

3 3 NO CHANGE TO THIS SHEET JEH SRT SBN 31AUG06

4 3 REVISED PER FRV 4 ASSEMBLY AT AMI SRT SBN KEG 100CT07

5 3 UPDATED TO HALTER 3, ADDED WIRING TABLE CJW MJB KEG 11JUN08

6 3 NO CHANGES TO THIS SHEET CJW MJB KEG 21DEC09

3 JOYSTICK PINOUT UPDATE MJM 11MAR14

PIN22 STIP

N622

N402 p 2 IiO P I N 2 T I 0

START

P 3 0 0

) PIN3

Jil ) PIN4

PIN29

PINS

P□IJER

AVAILABLE

CHESTPAK C

m

AH324 □,o N40 PIN30

CHESTPAK H□RN

□,1 l..J $ 6

M□T□R □N

NOTE

PIN 2 = N402

PIN 3 = 0 INPUT

PIN 4 = I INPUT

PIN 5 = 2 OUTPUT

PIN 29 = I OUTPUT

PIN 30 = N402

(@) APPLETON MARINE, INC.

KJH 22JUL04

KEG 22AUG04

SBN 26AUG04

D

SOME

ELECTRIC SCHEMATIC

CODE mNT. NO. DRI\INa ND.

7 0 4 3 3

NONE EST,_,-

CMD-0629 7

D

- 13603

D 8

11 FU401 2 2 401 ' - - - - - - - - l r S A l l l - - - - - = = - - - - - - - 1

4 0 2

4 0 3

4 0 4

4 0 5

4 0 6

4 0 7

4 0 8

4 0 9

4 2 0

P 501 FU402 P 501A

L f f 4 p

CR120

CR403

P S06

P SOB

CR535

CR405

P 507

STB D REMOTE

8 12 5,407,409

P 510 t._l 4 STBD UJCAL START t----+---------------------------<o------<Gt------9

P511

CR410

1 - - - - - i 2I e r□R

CR411 ,__ ____ iflD

8 4 1 2 ,414

4 2 3

4 2 4

4 2 5

4 2 6

4 2 7

4 2 8

4 2 9

4 3 0

- - - - - - - , C R 4 1 - 1 1

- - - . . . _ _ _ _ _ _ _ P_s1_2 _ _ _ - w - - T : J - - - 1 ! ! ! t - < > 4 r < > r t - 1 . , - j - - f J N & I ¥ I NCH 4 3 2

P 501

CRS30

CR411 P 513

CR530 P 514

CR403

CR417 P 41 9

"'l a - ----'-P=2 1=9 - - - - 1>1 ( ] R ] l ) = SLIP RING

L1. = FWD J - B O X

. & = AFT J - B O X

PLUG & RECEPTICLE

RECEPTICLE

PLUG

SOL415

N502

219 21

4…