(115)watertightdoorsNEW.pdf

FRV40-226-115-010

DESCRIPTION, OPERATION, INSTALLATION AND

MAINTENANCE INSTRUCTIONS

Watertight Doors Model: Class III

Halter Marine, Inc.

13085 Seaway Rd.

P.O. Box 3029 Gulfport, MS 39505

50-SPNA-1-00031

PUBLISHED BY DIRECTION OF NOAA

FRV40-226-115-010

DESCRIPTION, OPERATION, INSTALLATION AND

MAINTENANCE INSTRUCTIONS

Model: Class III

Halter Marine, Inc.

13085 Seaway Rd.

P.O. Box 3029 Gulfport, MS 39505

PUBLISHED BY DIRECTION OF NOAA

09 MAR 2007

RECORD OF CHANGES

Change No.

Date Title and/or Brief Description Signature of Validating Officer

APPROVAL AND PROCUREMENT RECORD PAGE

APPROVAL DATA FOR: FRV40-226-115-010

TITLE OF MANUAL: Watertight Doors

APPROVAL AUTHORITY: NOAA

Contract Ship Qty Of Building Number Applicability Manuals Yard

50-SPNA-1-00031 FRV40-226 2 EA Halter Marine Inc.

REMARKS:

CERTIFICATION: It is hereby certified that FRV40-226-115-010 to be provided under contract 50-SPNA- 1-00031 has been approved by the approval data shown above.

Date:________________

CHAND, LLC

Mathews, LA 70375

CAGE CODE: 0D5X4

VALIDATION PERFORMANCE

Title of Publication

Contractor Sub-Contractor(If Performing Validation)

Halter Marine Inc.

Contract No. (s) and Purchase Orders, If Applicable

Chapter Section Paragraph Date Check here if Validation Not validated Completed

Contents of this manual have been validated and certified to be applicable to the equipment furnished under the above procurement as specified for Validation.

Name & Authority of Validating Officer: Signature of Validating Officer:

FOREWORD

This manual is intended to clearly and accurately reflect the actual configuration of the installed equipment described for the FRV40-226 Watertight Doors. Users are urged to report instances noted wherein the manual does not achieve this objective.

This technical manual provides the instructions necessary to operate, to perform maintenance on and troubleshooting of the Watertight Doors. The text is broken down as follows:

Section 1- General Description

Section 2- Functional Description

Section 3- System Functional Test Procedure

Section 4- Hydraulic System

Section 5- Lubrication and Oil Chart

Section 6- Maintenance Instructions

Section 7- Electrical Description

Section 8- Hydraulic & Mechanical Attachment

Section 9- Electrical Attachments

Section 10- Spare Parts List

USERS MANUAL Sign Doc. No. Issue

ØNI MD.0108 03

Appr. Date Page

FSK 17.10.02 1/3 HIGH TECH STEEL STRUCTURES

USERS MANUAL

FOR

WATERTIGHT SLIDING DOORS

CLASS III

Friede Goldman Halter

M.02049

NOTE: SAFETY WARNING ON NEXT PAGE

All drawings and information inside this manual must only be used by yard or vessel for operation and maintenance of the doors, and may not be copied or forwarded to third parties without IMS’s permission

IMS as, Europe N-4994 Akland

NORWAY

Phone: +47 371 43200 Fax : +47 371 55013 E-mail: ims.main@ims-as.com

IMS Inc. USA 2604 Andalusia Blvd Cape Coral, FL 33909

Phone: +1 239 772 9299 Fax : +1 239 772 9517 E-mail: imsusa@imsdoors.com

FSK 17.10.02 2/3 HIGH TECH STEEL STRUCTURES

SAFETY WARNING

THE SYSTEM HAS HIGH HYDRAULIC PRESSURE

BEFORE SERVICING THE DOORS OR SHUT DOWN OF ELECTRICAL POWER

FOR CONTROL AND INDICATION:

BLEED THE ACCUMULATOR. SEE MAINTENANCE INSTRUCTIONS

EMERGENCY CLOSING FROM THE CONTROL STATION:

ALL OPEN DOORS WILL AUTOMATICALLY CLOSE.

ELECTRICAL POWER FAILURE:

IF POWER TO BOTH ALARM AND CONTROL SYSTEM FAILS AT THE SAME

TIME, THE DOOR(S) WILL AUTOMATICALLY CLOSE WITHOUT WARNING

SIGNAL.

NOTE: ALL PERSONNEL MUST STAND CLEAR OF THE DOOR WHILE THE

WARNING SIGNAL SOUNDS. KEEP ALL FOREIGN OBJECTS CLEAR OF THE

DOOR’S TRACK AND THE OPENING OF THE DOOR

If additional assistance is required, please contact our service department:

Norway

USA:

Phone: +47 37 14 32 00

Phone: +1 239 772 9299

Fax: +47 37 15 50 13

Fax: +1 239 772 9517

E-mail: ims.main@ims-as.com

NORWAY

Phone: +47 371 43200 Fax : +47 371 55013 E-mail: ims.main@ims-as.com

IMS Inc. USA 2604 Andalusia Blvd Cape Coral, FL 33909

Phone: +1 239 772 9299 mailto:ims.main@ims-as.com mailto:imsusa@imsdoors.com

FSK 17.10.02 3/3 HIGH TECH STEEL STRUCTURES

TABLE OF CONTENTS

Description Document name Section

GENERAL DESCRIPTION

MD.0208 SEC.01

FUNCTIONAL DESCRIPTION

MD.0308 SEC.02

SYSTEM FUNCTIONAL TEST PROCEDURE

MD.0408 SEC.03

HYDRAULIC SYSTEM

MD.0508 SEC.04

LUBRICANT AND OIL CHART

MD.0608 SEC.05

MAINTENANCE INSTRUCTION,

WITH SHUT DOWN PROCEDURE

MD.0708 SEC.06

ELECTRICAL DESCRIPTION

MD.0808 SEC.07

HYDRAULIC DRAWINGS AND ATTACHMENTS

MD.0908 SEC.08

ELECTRICAL DRAWINGS AND ATTACHMENTS

MD.1008 SEC.09

PARTS LIST

MD.1108 SEC.10

THE DIFFERENT DOOR TYPES DESCRIBED IN GENERAL DESCRIPTION

N-4994 Akland

NORWAY

Phone: +47 371 43200 Fax : +47 371 55013 E-mail: ims.main@ims-as.com

IMS Inc. USA 2604 Andalusia Blvd Cape Coral, FL 33909

Phone: +1 239 772 9299

GENERAL Sign Doc. No. Issue

DESCRIPTION ØNI MD.0208 04

FSK 17.10.02 1/5 HIGH TECH STEEL STRUCTURES

GENERAL

DESCRIPTION

NORWAY

Phone: +47 371 43200 Fax : +47 371 55013 E-mail: ims.main@ims-as.com

IMS Inc. USA 2604 Andalusia Blvd Cape Coral, FL 33909

Phone: +1 239 772-9299

FSK 17.10.02 2/5 HIGH TECH STEEL STRUCTURES

Table of content

1 GENERAL FUNCTION

2 TYPES OF DOORS

2.1 F-12, MR, AH

2.2 N-200 TYPE 200 AND 280

3 SCOPE OF DELIVERY

4 MATERIALS

5 FABRICATION

NORWAY

Phone: +47 371 43200 Fax : +47 371 55013 E-mail: ims.main@ims-as.com

IMS Inc. USA 2604 Andalusia Blvd Cape Coral, FL 33909

Phone: +1 239 772-9299

FSK 17.10.02 3/5 HIGH TECH STEEL STRUCTURES

1 GENERAL FUNCTION

The IMS Watertight Sliding Door, class III, is an electric / hydraulic operated sliding door.

The main principles of the door are:

Mimic panel / control panel: A mimic panel is located at the control station. It gives door location, door status and has control switches.

Door Close: Each door can be closed from the control station. The doors have a 5-10 second delay with local alarm before moving. The doors in remote closing mode may still be operated locally, however they will close automatically after use. Doors that are not closed will give a local audible alarm in this mode.

Local operation: The doors can be operated from both sides by the operating handle. Doors left in the middle position will give an audible local alarm.

Local manual operation: In case of no electric or hydraulic power, it is possible to operate the door from both sides using the manual hand pump and operating lever. Doors left in middle position will give audible local alarm.

Operation from emergency station (If ordered): Doors can be closed from the hand pump at the emergency station located above waterline.

IMS as, Europe N-4994 Akland

NORWAY

Phone: +47 371 43200 Fax : +47 371 55013 E-mail: ims.main@ims-as.com

IMS Inc. USA 2604 Andalusia Blvd Cape Coral, FL 33909

Phone: +1 239 772-9299

FSK 17.10.02 4/5 HIGH TECH STEEL STRUCTURES

2 TYPES OF DOORS

2.1 F-12, MR, AH

These doors have the cylinders mounted in front of the door.

2.2 N-200 type 200 and 280

These doors have the cylinders mounted above and below the door frame.

3 SCOPE OF DELIVERY

The delivery contains the following:

Mechanical:

Coaming, door blade with packing system, and guide system.

Electric:

Mimic panel, local alarm, remote mode warning lights (if ordered), terminal box for control and indication, terminal box for 3 phase power supply, automatic start / stop pressure switch, pressure sensor for low oil pressure, low oil level switch and phase order control relay.

Hydraulic:

Hydraulic power pack with filter and pressure regulating valve, hydraulic accumulator(s), manual hydraulic pump, cylinders and control valves.

The hydraulic piping is fitted inside the doorframe. However, F-12, MR and AH door types have external hydraulic piping for the cylinders.

NORWAY

Phone: +47 371 43200 Fax : +47 371 55013 E-mail: ims.main@ims-as.com

IMS Inc. USA 2604 Andalusia Blvd Cape Coral, FL 33909

Phone: +1 239 772-9299

FSK 17.10.02 5/5 HIGH TECH STEEL STRUCTURES

4 MATERIALS

Door coaming Steel quality grade NVA Door blade Steel quality grade NVA Packing bar Steel Rubber sealing Oxyen index 32%. Fireproof, cold/heat proof. Classified ASTM D2000 MBE 707 zl is

ox. Index test ref. to ASTM D2863

Rollers Steel Roller bearing Self lubricating oilbrass

(89.5%Cu,9.3%Sn,1.2%C) Oil content :29-vol.%

5 FABRICATION

The IMS Safety Door is manufactured in accordance with requirements for ship and rig equipment. Qualified welders according to our quality assurance system perform all welding for these products.

The door blade and coaming are sandblasted to SA 2.5, and painted with anticorrosive paint.

A metal plate with the following information is engraved and fitted to each individual door blade.

NORWAY

Phone: +47 371 43200 Fax : +47 371 55013 E-mail: ims.main@ims-as.com

IMS Inc. USA 2604 Andalusia Blvd Cape Coral, FL 33909

Phone: +1 239 772-9299

2604 ANDALUSIA BLVD

CAPE CORAL, FL 33909

TEL: +1941 772-9299

FAX: +1941 772-9517

N-4994 AKLAND

TEL: +47371 55062

FAX: +47371 55013

FUNCTIONAL Sign Doc. No. Issue

DESCRIPTION FSK MD.0308 06

RNI 17.10.02 1/12 HIGH TECH STEEL STRUCTURES

FUNCTIONAL

NORWAY

Phone: +47 371 43200 Fax : +47 371 55013 E-mail: ims.main@ims-as.com

IMS Inc. USA 2604 Andalusia Blvd Cape Coral, FL 33909

Phone: +1 239 772 9299

RNI 17.10.02 2/12 HIGH TECH STEEL STRUCTURES

1 GENERAL

2 START UP AFTER MOUNTING OR SERVICE

3 HYDRAULIC OIL

4 ASSEMBLY DRAWINGS

4.1 ASSEMBLY DRAWINGS FOR F-12, MR, AH

4.1.1 Sketch 1

4.2 ASSEMBLY DRAWING FOR N-200

4.2.1 Sketch 2

5 OPERATION DESCRIPTION

5.1 DOOR IN “LOCAL CONTROL” MODE (AT THE CONTROL STATION)

5.1.1 Sketch 3

5.2 DOOR IN “REMOTE CLOSING” MODE (AT THE CONTROL STATION)

5.3 MANUAL OPERATION

5.3.1 Sketch 4

5.4 REMOTE CLOSING FROM EMERGENCY STATION (IF ORDERED):

SKETCH 5

5.6 OIL RETURN (AFTER REMOTE CLOSING FROM THE EMERGENCY-STATION HAND–PUMP)

6 ALARM AND TRIP

7 SHUTDOWN FOR MAINTENANCE

NOTE: If sea harbour function (doors wider than 1200mm with additional sea/harbour switch on the control console) is ordered, a description will be attached in section 9.

IMS as, Europe N-4994 Akland

NORWAY

Phone: +47 371 43200 Fax : +47 371 55013 E-mail: ims.main@ims-as.com

IMS Inc. USA 2604 Andalusia Blvd Cape Coral, FL 33909

Phone: +1 239 772 9299

RNI 17.10.02 3/12 HIGH TECH STEEL STRUCTURES

1 GENERAL

Each door has an electrically driven hydraulic power pack complete with hydraulic accumulators, junction box for electrical power, signals to/from the control room, alarm bell, alarm lights (if such is ordered), hydraulic cylinders, limit switches, solenoid valve, and a manual hydraulic hand-pump. The door has handles on each side of the door for operation.

2 START UP AFTER MOUNTING OR SERVICE

• Remove cover from main frame: take off handles (nuts, 13 mm head,) loosen clips and lift off cover.

• Before starting up the door, the equipment inside the doorframe has to be checked for loose parts, pipes and fittings. Check also for damaged or stretched cables.

• Check/fill the oil level, see LUBRICANT AND OIL CHART “Hydraulic oil”

• Be sure that all foreign objects are removed from the door’s opening and the door blade’s track.

• The hydraulic pump is started by pushing the switch marked F1 in Motor starter unit and at the same time controlling the hydraulic pressure as indicated by the gauge on the connection block.

• The pressure will rapidly increase up to preloaded accumulator nitrogen pressure (approximately 60-75 bar) and then continue to normal working pressure 160-195 Bar.

• Check that the yellow light (relay in Motor starter unit) on the phase order controller is present.

IMS as, Europe N-4994 Akland

NORWAY

Phone: +47 371 43200 Fax : +47 371 55013 E-mail: ims.main@ims-as.com

IMS Inc. USA 2604 Andalusia Blvd Cape Coral, FL 33909

Phone: +1 239 772 9299

RNI 17.10.02 4/12 HIGH TECH STEEL STRUCTURES

3 HYDRAULIC OIL

Note: The oil level depends on many factors. For example: is the door open or closed? (More or less oil in the cylinders) Or the correct pressure in the accumulators? To reach the nominal oil level, carefully follow the step by step procedure described in LUBRICATION AND OIL CHART “Hydraulic Oil”.

4 ASSEMBLY DRAWINGS

Find Below two types of doors. To determine which type of door was delivered, see GENERAL DESCRIPTION “Types of doors”

4.1 Assembly drawings for F-12, MR, AH

See GENERAL DESCRIPTION “Types of doors”.

The location for each item listed below is shown on sketch 1.

Pos. No Item Pos. No Item Pos. No Item 1 Accumulator (main) 11 Handle for cover plate 21 Signs instruction

2 Accumulator (Additional)

12 Handle for operation valve

22 Signs open/close

3 Bell 13 Handle for pump 23 Steering block 4 Bottom rail 14 Inductive switch 24 Terminal box 5 Connection block 15 Motor electric 25 Top rail 6 Cover plate 16 Motor starter unit 26 Top rail bracket 7 Cylinder 17 Power pack 27 Wheel, top 8 Cylinder bracket 18 Pump bracket 28 Wheel, bottom front 9 Door blade 19 Rubber sealing 29 Wheel, bottom rear 10 Door frame 20 Signs hand-pump

NORWAY

Phone: +47 371 43200 Fax : +47 371 55013 E-mail: ims.main@ims-as.com

IMS Inc. USA 2604 Andalusia Blvd Cape Coral, FL 33909

Phone: +1 239 772 9299

HIGH TECH STEEL STRUCTURES

DESCRIPTION FSK MD.0308 06

RNI 17.10.02 5/12

4.1.1 Sketch 1

NORWAY

Phone: +47 371 43200 Fax : +47 371 55013 E-mail: ims.main@ims-as.com

IMS Inc. USA 2604 Andalusia Blvd Cape Coral, FL 33909

Phone: +1 239 772 9299

RNI 17.10.02 6/12 HIGH TECH STEEL STRUCTURES

4.2 Assembly drawing for N-200

See GENERAL DESCRIPTION “Types of doors”.

The location for each item listed below is shown on sketch 2.

Pos. No Item Pos. No Item Pos. No Item 1 Accumulator

(Additional) 11 Handle for cover plate 21 Signs instruction

2 Accumulator (main) 12 Handle for operation valve

22 Signs open/close

3 Bell 13 Handle for pump 23 Steering block 4 Bottom rail 14 Inductive switch 24 Terminal box 5 Bottom rail bracket 15 Motor electric 25 Top rail 6 Connection block 16 Motor starter unit 26 Top rail bracket 7 Cover plate 17 Power pack 27 Wheel 8 Cylinder 18 Pump bracket 9 Door blade 19 Rubber sealing

NORWAY

Phone: +47 371 43200 Fax : +47 371 55013 E-mail: ims.main@ims-as.com

IMS Inc. USA 2604 Andalusia Blvd Cape Coral, FL 33909

Phone: +1 239 772 9299

DESCRIPTION FSK MD.0308 06

RNI 17.10.02 7/12

4.2.1 Sketch 2

NORWAY

Phone: +47 371 43200 Fax : +47 371 55013 E-mail: ims.main@ims-as.com

IMS Inc. USA 2604 Andalusia Blvd Cape Coral, FL 33909

Phone: +1 239 772 9299

RNI 17.10.02 8/12 HIGH TECH STEEL STRUCTURES

5 OPERATION DESCRIPTION

5.1 Door in “Local Control” mode (at the control station)

Door alarm: alarm bell and flashing light on one or both sides of door (if such is ordered) is activated, if the door is left in the middle position. The operating handle has spring return, if the handle is released the door will stop.

Open: Close:

To open the door, Turn the lever 90 degrees towards door opening

To close the door, turn the lever 15 degrees away from the door.

5.1.1 Sketch 3

OPERATING

HANDLE

PUMP

HANDLE

NORWAY

Phone: +47 371 43200 Fax : +47 371 55013 E-mail: ims.main@ims-as.com

IMS Inc. USA 2604 Andalusia Blvd Cape Coral, FL 33909

Phone: +1 239 772 9299

RNI 17.10.02 9/12 HIGH TECH STEEL STRUCTURES

In case of empty accumulator caused by power failure:

• The door can be operated manually. See section Manual operation

• The door can be closed by means of emergency hand pump at the emergency station. See section Door Close from emergency station. (If Ordered)

5.2 Door in “Remote Closing” mode (at the control station)

• When the switches for one or all the doors on the mimic panel are turned to position “Door Close” mode, the door(s) will sound and will start closing after about 5-10 seconds of delay.

• The actual doors can still be operated locally. See description in section Door in “Local Control” mode.

NOTE: In “Door Close” mode, the door will close automatically when the operating handle is released.

In case of an empty accumulator caused by power pack failure:

• The door can be operated manually. See section Manual operation

• The door can be closed by means of the emergency hand pump at the emergency station. See section Door Close from emergency station. (If Ordered)

IMS as, Europe N-4994 Akland

NORWAY

Phone: +47 371 43200 Fax : +47 371 55013 E-mail: ims.main@ims-as.com

IMS Inc. USA 2604 Andalusia Blvd Cape Coral, FL 33909

Phone: +1 239 772 9299

RNI 17.10.02 10/12HIGH TECH STEEL STRUCTURES

5.3 Manual operation

In case of electric failure and an empty accumulator, the door can be operated by means of the hand pump and operating handle.

Open Close Keep the operating handle 90 degrees against the door opening at the same time as you are activating the hand pump handle. Door will open.

Activate pump handle. Door will close.

5.3.1 Sketch 4

OPERATING

HANDLE

PUMP

HANDLE

NORWAY

Phone: +47 371 43200 Fax : +47 371 55013 E-mail: ims.main@ims-as.com

IMS Inc. USA 2604 Andalusia Blvd Cape Coral, FL 33909

Phone: +1 239 772 9299

RNI 17.10.02 11/12HIGH TECH STEEL STRUCTURES

5.4 Door Close from emergency station (If ordered):

Each door is connected to one of the emergency stations above the waterline. In the event of empty accumulator, electrical failure and no access to the door, close the door by the emergency hand pump at the current emergency station.

• Connect the handle located beside the pump. Be sure that the valve (located at the bottom of the tank) is in the correct position. See below.

Hydraulic tube

Emergency pumping to door

O il re tu r n

Oil level

5.4.1 Sketch 5

NOTE: After test of emergency hand pump, oil-return must be done. See the following instructions.

IMS as, Europe N-4994 Akland

NORWAY

Phone: +47 371 43200 Fax : +47 371 55013 E-mail: ims.main@ims-as.com

IMS Inc. USA 2604 Andalusia Blvd Cape Coral, FL 33909

Phone: +1 239 772 9299

RNI 17.10.02 12/12HIGH TECH STEEL STRUCTURES

5.5 Oil return (after Door Close from the emergency-station hand–pump)

By closing the door from the emergency station, oil is transported to the hydraulic system in the door. The door is now closed and the switch at the bridge must be in “Remotely Closing” mode.

Oil return to the emergency pump station:

• Door in “Door Close” mode.

• Hydraulic / electrical power is on.

• Open valve at the bottom of oil tank. (Open in horizontal position)

• Operate the electrical switch for oil return until oil level is visible at the level glass. Caution: Be aware of fast flowing oil!!

• Release the electrical switch and set the valve at the bottom of the emergency pump to position for emergency pumping.

6 ALARM AND POWER FAILURE

The hydraulic power pack on each door is fitted with a low-pressure switch with set point at 150 bar. It will activate the alarm if the door is losing the hydraulic pressure.

7 SHUTDOWN FOR MAINTENANCE

SEE MAINTENANCE INSTRUCTIONS

IMS as, Europe N-4994 Akland

NORWAY

Phone: +47 371 43200 Fax : +47 371 55013 E-mail: ims.main@ims-as.com

IMS Inc. USA 2604 Andalusia Blvd Cape Coral, FL 33909

Phone: +1 239 772 9299

SYSTEM FUNCTIONAL Sign Doc. No. Issue

TEST PROCEDURE FSK MD.0408 05

RNI 24.04.02 1/11 HIGH TECH STEEL STRUCTURES

SYSTEM

TEST

PROCEDURE

NORWAY

Phone: +47 371 43200 Fax : +47 371 55013 E-mail: ims.main@ims-as.com

IMS Inc. USA 2604 Andalusia Blvd Cape Coral, FL 33909

Phone: +1239 772 9299 Fax : +1239 772 9517

RNI 24.04.02 2/11 HIGH TECH STEEL STRUCTURES

1 GENERAL

2 ASSEMBLY DRAWINGS

2.1 ASSEMBLY DRAWINGS FOR F-12, MR, AH

2.1.1 Sketch 1

2.2 ASSEMBLY DRAWING FOR N-200

2.2.1 Sketch 2

3 TEST OF DOOR, LOCAL CONTROL

3.1 RUBBERSEALING: VISUAL CHECK

3.2 OPERATION

3.3 ALARM AND INDICATION

4 OPERATION BY MANUAL HAND PUMP

5 DOOR CLOSE

5.1 DOOR CLOSE FROM EMERGENCY STATION (IF ORDERED):

Sketch 3

5.2 OIL RETURN (AFTER DOOR CLOSE FROM THE EMERGENCY STATION HAND PUMP)

6 SHEET FOR ACKNOWLEDGE

IMS as, Europe N-4994 Akland

NORWAY

Phone: +47 371 43200 Fax : +47 371 55013 E-mail: ims.main@ims-as.com

IMS Inc. USA 2604 Andalusia Blvd Cape Coral, FL 33909

Phone: +1239 772 9299

RNI 24.04.02 3/11 HIGH TECH STEEL STRUCTURES

The function of the door and the door system is made in accordance to the flag authority and classification society rules. To carry out this test you may need partical advise from functional description.

2 ASSEMBLY DRAWINGS

GENERAL DESCRIPTION “Types of doors”

2.1 Assembly drawings for F-12, MR, AH

See GENERAL DESCRIPTION “Types of doors”.

The location for each item listed below is shown on sketch 1.

Pos. No Item Pos. No Item Pos. No Item 1 Accumulator (main) 11 Handle for cover plate 21 Signs instruction

2 Accumulator (Additional)

12 Handle for operation valve

22 Signs open/close

3 Bell 13 Handle for pump 23 Steering block 4 Bottom rail 14 Inductive switch 24 Terminal box 5 Connection block 15 Motor electric 25 Top rail 6 Cover plate 16 Motor starter unit 26 Top rail bracket 7 Cylinder 17 Power pack 27 Wheel, top 8 Cylinder bracket 18 Pump bracket 28 Wheel, bottom front

NORWAY

Phone: +47 371 43200 Fax : +47 371 55013 E-mail: ims.main@ims-as.com

IMS Inc. USA 2604 Andalusia Blvd Cape Coral, FL 33909

Phone: +1239 772 9299

TEST PROCEDURE FSK MD.0408 05

RNI 24.04.02 4/11

2.1.1 Sketch 1

NORWAY

Phone: +47 371 43200 Fax : +47 371 55013 E-mail: ims.main@ims-as.com

IMS Inc. USA 2604 Andalusia Blvd Cape Coral, FL 33909

Phone: +1239 772 9299

RNI 24.04.02 5/11 HIGH TECH STEEL STRUCTURES

2.2 Assembly drawing for N-200

(Additional) 11 Handle for cover plate 21 Signs instruction

2 Accumulator (main) 12 Handle for operation valve

22 Signs open/close

3 Bell 13 Handle for pump 23 Steering block 4 Bottom rail 14 Inductive switch 24 Terminal box 5 Bottom rail bracket 15 Motor electric 25 Top rail 6 Connection block 16 Motor starter unit 26 Top rail bracket 7 Cover plate 17 Power pack 27 Wheel 8 Cylinder 18 Pump bracket

NORWAY

Phone: +47 371 43200 Fax : +47 371 55013 E-mail: ims.main@ims-as.com

IMS Inc. USA 2604 Andalusia Blvd Cape Coral, FL 33909

Phone: +1239 772 9299

TEST PROCEDURE FSK MD.0408 05

RNI 24.04.02 6/11

2.2.1 Sketch 2

NORWAY

Phone: +47 371 43200 Fax : +47 371 55013 E-mail: ims.main@ims-as.com

IMS Inc. USA 2604 Andalusia Blvd Cape Coral, FL 33909

Phone: +1239 772 9299

RNI 24.04.02 7/11 HIGH TECH STEEL STRUCTURES

3 TEST OF DOOR, LOCAL CONTROL

Before test ensure that all watertight sliding doors are in “Local Control” mode at the control station. Remove handles ( nut 13mm head) and cover plate.

3.1 Rubbersealing: visual check

The door must be closed during check.

• Door side of bulkhead: Use a flashlight and check that the rubber seal rests on the steelworks (no gaps). It is possible to see the rubber seal all the way around.

• Bulkhead side of door: See (check with your fingers) that the rubber seal rest on the steelworks (no gap). If you can’t feel the rubber seal properly behind the HUP integrated doorframe, use a dentist mirror.

Note: Ultra sound can also be used

3.2 Operation

Fit both the handles temporarily. Test the door with the operation handle

• Open the door by operation handle and check that the closing time is between 20 and 40 seconds

• Check the pressure manometer and ensure that the electric motor is activated when the pressure is 160 bar +/- 5 % and stops at 195 bar +/- 5%, after operation.

3.3 Alarm and indication

Open the door and cut the power to electric motor by pushing the button in motor protector (F1) inside the terminal box

• Ensure that “Loss of Power” is indicated by alarm light on the control panel.

• Activate the operation handle and check that the accumulator capacity is 3 full strokes (close-open-close).

• Operation by manual hand-pump: see chapter 4.

• After the operation test of the hand-pump, reset the motor protector and check the pressure built up in the hydraulic system by checking the manometer.

• Ensure that alarm lamp in the mimic panel is activated by 150 Bar.

• Check the low oil level switch in the tank. Use a magnet to force the indicator down to get alarm at the bridge.

NORWAY

Phone: +47 371 43200 Fax : +47 371 55013 E-mail: ims.main@ims-as.com

IMS Inc. USA 2604 Andalusia Blvd Cape Coral, FL 33909

Phone: +1239 772 9299

RNI 24.04.02 8/11 HIGH TECH STEEL STRUCTURES

4 OPERATION BY MANUAL HAND PUMP

To be done after Alarm and indication.

Before any hand pump test, ensure that the accumulator is without pressure as indicated by the manometer.

• With door is open position, activate the pump handle back and forth to close the door within 90 seconds.

• With door in closed position, turn the operation handle and use the hand pump to open the door.

• Ensure that the indication in control room is equal to position of door.

5 DOOR CLOSE

Turn the electric motor back on. Put the door in open position. Ensure that the closing zone is free.

• Activate the “Door Close” mode in remote control station.

• The audible alarm inside doorframe and flashing lights (if such was ordered) shall be activated in between 5-10 seconds before the door starts closing.

• While the door is still in “Door Close” mode, check that local operation is possible. In this mode the door shall start closing immediately when you release the operating handle again.

IMS as, Europe N-4994 Akland

NORWAY

Phone: +47 371 43200 Fax : +47 371 55013 E-mail: ims.main@ims-as.com

IMS Inc. USA 2604 Andalusia Blvd Cape Coral, FL 33909

Phone: +1239 772 9299

RNI 24.04.02 9/11 HIGH TECH STEEL STRUCTURES

5.1 Door Close from emergency station (If ordered):

• Connect the handle located beside the pump. Be sure of correct position on the valve located at the bottom of the tank. See below.

• Pump until you have a green signal for closed door.

NOTE: After the test of emergency hand pump, oil-return must be performed and checked.

See the following instruction.

Oil Level

Hydraulic Tube

Emergency pumping to door

O il re tu rn

5.1.1 Sketch 3

IMS as, Europe N-4994 Akland

NORWAY

Phone: +47 371 43200 Fax : +47 371 55013 E-mail: ims.main@ims-as.com

IMS Inc. USA 2604 Andalusia Blvd Cape Coral, FL 33909

Phone: +1239 772 9299

RNI 24.04.02 10/11HIGH TECH STEEL STRUCTURES

5.2 Oil return (after Door Close from the emergency station hand pump)

The door is now closed and the switch at the bridge must be in “Door Close” mode.

Oil return to the emergency pump station.

• Door in “Door Close” mode

• Hydraulic / electric power is on

• Open valve at bottom of oil tank.

(Open in horizontal position)

• Operate the electrical switch for oil return until oil level is visible at the level glass. CAUTION: Be aware of fast flowing oil!!!

• Release the electrical switch and set the valve ( at the bottom of the emergency pump) in position for emergency pumping

6 Sheet for acknowledge

This sheet has 1 row for each door and 1 column for each checkpoint. Sign for OK during “System Functional Test Procedure”. Take a copy of this sheet for acknowledge before every test.

NORWAY

Phone: +47 371 43200 Fax : +47 371 55013 E-mail: ims.main@ims-as.com

IMS Inc. USA 2604 Andalusia Blvd Cape Coral, FL 33909

Phone: +1239 772 9299

IMS Inc. USA 2604 Andalusia Blvd Cape Coral, FL 33909

Phone: +1239 772 9299

E-mail: imsusa@imsdoors.com m

RNI 24.04.02 11/11

DOOR no.

Rubber seal Visual inspection

Functionality Opr..Handle, locking

Closing time 20<t<40

Position indication at control station

Pump pressure start / stop

Loss of power alarm at bridge

Accumulator Three strokes

Manual handpump

Emergency Hand pump (If Ordered)

Oil Return (If Ordered)

Low oil level

Door Close / Alarm before move.

NORWAY

Phone: +47 371 43200 Fax : +47 371 55013 E-mail: ims.main@ims-as.co

RNI 24.04.02 1/11 HIGH TECH STEEL STRUCTURES

TEST

NORWAY

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IMS Inc. USA 2604 Andalusia Blvd Cape Coral, FL 33909

Phone: +1239 772 9299

RNI 24.04.02 2/11 HIGH TECH STEEL STRUCTURES

1 GENERAL

2 ASSEMBLY DRAWINGS

2.1 ASSEMBLY DRAWINGS FOR F-12, MR, AH

2.1.1 Sketch 1

2.2 ASSEMBLY DRAWING FOR N-200

2.2.1 Sketch 2

3 TEST OF DOOR, LOCAL CONTROL

3.1 RUBBERSEALING: VISUAL CHECK

3.2 OPERATION

3.3 ALARM AND INDICATION

4 OPERATION BY MANUAL HAND PUMP

5 DOOR CLOSE

5.1 DOOR CLOSE FROM EMERGENCY STATION (IF ORDERED):

Sketch 3

5.2 OIL RETURN (AFTER DOOR CLOSE FROM THE EMERGENCY STATION HAND PUMP)

6 SHEET FOR ACKNOWLEDGE

IMS as, Europe N-4994 Akland

NORWAY

Phone: +47 371 43200 Fax : +47 371 55013 E-mail: ims.main@ims-as.com

IMS Inc. USA 2604 Andalusia Blvd Cape Coral, FL 33909

Phone: +1239 772 9299

RNI 24.04.02 3/11 HIGH TECH STEEL STRUCTURES

GENERAL DESCRIPTION “Types of doors”

2.1 Assembly drawings for F-12, MR, AH

See GENERAL DESCRIPTION “Types of doors”.

The location for each item listed below is shown on sketch 1.

Pos. No Item Pos. No Item Pos. No Item 1 Accumulator (main) 11 Handle for cover plate 21 Signs instruction

2 Accumulator (Additional)

12 Handle for operation valve

22 Signs open/close

3 Bell 13 Handle for pump 23 Steering block 4 Bottom rail 14 Inductive switch 24 Terminal box 5 Connection block 15 Motor electric 25 Top rail 6 Cover plate 16 Motor starter unit 26 Top rail bracket 7 Cylinder 17 Power pack 27 Wheel, top 8 Cylinder bracket 18 Pump bracket 28 Wheel, bottom front

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IMS Inc. USA 2604 Andalusia Blvd Cape Coral, FL 33909

Phone: +1239 772 9299

TEST PROCEDURE FSK MD.0408 05

RNI 24.04.02 4/11

NORWAY

Phone: +47 371 43200 Fax : +47 371 55013 E-mail: ims.main@ims-as.com

IMS Inc. USA 2604 Andalusia Blvd Cape Coral, FL 33909

Phone: +1239 772 9299

RNI 24.04.02 5/11 HIGH TECH STEEL STRUCTURES

(Additional) 11 Handle for cover plate 21 Signs instruction

2 Accumulator (main) 12 Handle for operation valve

22 Signs open/close

3 Bell 13 Handle for pump 23 Steering block 4 Bottom rail 14 Inductive switch 24 Terminal box 5 Bottom rail bracket 15 Motor electric 25 Top rail 6 Connection block 16 Motor starter unit 26 Top rail bracket 7 Cover plate 17 Power pack 27 Wheel 8 Cylinder 18 Pump bracket

NORWAY

Phone: +47 371 43200 Fax : +47 371 55013 E-mail: ims.main@ims-as.com

IMS Inc. USA 2604 Andalusia Blvd Cape Coral, FL 33909

Phone: +1239 772 9299

TEST PROCEDURE FSK MD.0408 05

RNI 24.04.02 6/11

NORWAY

Phone: +47 371 43200 Fax : +47 371 55013 E-mail: ims.main@ims-as.com

IMS Inc. USA 2604 Andalusia Blvd Cape Coral, FL 33909

Phone: +1239 772 9299

RNI 24.04.02 7/11 HIGH TECH STEEL STRUCTURES

station. Remove handles ( nut 13mm head) and cover plate.

around.

• Bulkhead side of door: See (check with your fingers) that the rubber seal rest

• Open the door by operation handle and check that the closing time is between 20 and 40 seconds

• Check the pressure manometer and ensure that the electric motor is activated

(F1) inside the terminal box

• Ensure that “Loss of Power” is indicated by alarm light on the control panel.

• Activate the operation handle and check that the accumulator capacity is 3 full strokes (close-open-close).

• Operation by manual hand-pump: see chapter 4.

• After the operation test of the hand-pump, reset the motor protector and check the pressure built up in the hydraulic system by checking the manometer.

• Ensure that alarm lamp in the mimic panel is activated by 150 Bar.

NORWAY

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IMS Inc. USA 2604 Andalusia Blvd Cape Coral, FL 33909

Phone: +1239 772 9299

RNI 24.04.02 8/11 HIGH TECH STEEL STRUCTURES

• With door in closed position, turn the operation handle and use the hand pump shall be activated in between 5-10 seconds before the door starts closing.

• While the door is still in “Door Close” mode, check that local operation is possible. In this mode the door shall start closing immediately when you release the operating handle again.

IMS as, Europe N-4994 Akland

NORWAY

Phone: +47 371 43200 Fax : +47 371 55013 E-mail: ims.main@ims-as.com

IMS Inc. USA 2604 Andalusia Blvd Cape Coral, FL 33909

Phone: +1239 772 9299

RNI 24.04.02 9/11 HIGH TECH STEEL STRUCTURES

Emergency pumping to door

O il re tu rn

5.1.1 Sketch 3

IMS as, Europe N-4994 Akland

NORWAY

Phone: +47 371 43200 Fax : +47 371 55013 E-mail: ims.main@ims-as.com

IMS Inc. USA 2604 Andalusia Blvd Cape Coral, FL 33909

Phone: +1239 772 9299

RNI 24.04.02 10/11HIGH TECH STEEL STRUCTURES

• Open valve at bottom of oil tank.

(Open in horizontal position)

• Operate the electrical switch for oil return until oil level is visible at the level glass. CAUTION: Be aware of fast flowing oil!!!

NORWAY

Phone: +47 371 43200 Fax : +47 371 55013 E-mail: ims.main@ims-as.com

IMS Inc. USA 2604 Andalusia Blvd Cape Coral, FL 33909

Phone: +1239 772 9299

Cape Coral, FL 33909

Phone: +1239 772 9299

RNI 24.04.02 11/11

Visual inspection

Functionality Opr..Handle, locking

Closing time 20<t<40

Position indication at control station

Pump pressure start / stop

Loss of power alarm at bridge

Accumulator Three strokes

Manual handpump

Emergency Hand pump (If Ordered)

Oil Return (If Ordered)

Low oil level

NORWAY

Phone: +47 371 43200

TEST PROCEDURE FSK MD.0408 06

RNI 17.10.02 1/11 HIGH TECH STEEL STRUCTURES

TEST

NORWAY

Phone: +47 371 43200 Fax : +47 371 55013 E-mail: ims.main@ims-as.com

IMS Inc. USA 2604 Andalusia Blvd Cape Coral, FL 33909

Phone: +1239 772 9299

RNI 17.10.02 2/11 HIGH TECH STEEL STRUCTURES

1 GENERAL

2 ASSEMBLY DRAWINGS

2.1 ASSEMBLY DRAWINGS FOR F-12, MR, AH

2.1.1 Sketch 1

2.2 ASSEMBLY DRAWING FOR N-200

2.2.1 Sketch 2

3 TEST OF DOOR, LOCAL CONTROL

3.1 RUBBERSEALING: VISUAL CHECK

3.2 OPERATION

3.3 ALARM AND INDICATION

4 OPERATION BY MANUAL HAND PUMP

5 DOOR CLOSE

5.1 DOOR CLOSE FROM EMERGENCY STATION (IF ORDERED):

Sketch 3

5.2 OIL RETURN (AFTER DOOR CLOSE FROM THE EMERGENCY STATION HAND PUMP)

6 SHEET FOR ACKNOWLEDGE

IMS as, Europe N-4994 Akland

NORWAY

Phone: +47 371 43200 Fax : +47 371 55013 E-mail: ims.main@ims-as.com

IMS Inc. USA 2604 Andalusia Blvd Cape Coral, FL 33909

Phone: +1239 772 9299

RNI 17.10.02 3/11 HIGH TECH STEEL STRUCTURES

GENERAL DESCRIPTION “Types of doors”

2.1 Assembly drawings for F-12, MR, AH

See GENERAL DESCRIPTION “Types of doors”.

The location for each item listed below is shown on sketch 1.

Pos. No Item Pos. No Item Pos. No Item 1 Accumulator (main) 11 Handle for cover plate 21 Signs instruction

2 Accumulator (Additional)

12 Handle for operation valve

22 Signs open/close

3 Bell 13 Handle for pump 23 Steering block 4 Bottom rail 14 Inductive switch 24 Terminal box 5 Connection block 15 Motor electric 25 Top rail 6 Cover plate 16 Motor starter unit 26 Top rail bracket 7 Cylinder 17 Power pack 27 Wheel, top 8 Cylinder bracket 18 Pump bracket 28 Wheel, bottom front

NORWAY

Phone: +47 371 43200 Fax : +47 371 55013 E-mail: ims.main@ims-as.com

IMS Inc. USA 2604 Andalusia Blvd Cape Coral, FL 33909

Phone: +1239 772 9299

TEST PROCEDURE FSK MD.0408 06

RNI 17.10.02 4/11

NORWAY

Phone: +47 371 43200 Fax : +47 371 55013 E-mail: ims.main@ims-as.com

IMS Inc. USA 2604 Andalusia Blvd Cape Coral, FL 33909

Phone: +1239 772 9299

RNI 17.10.02 5/11 HIGH TECH STEEL STRUCTURES

(Additional) 11 Handle for cover plate 21 Signs instruction

2 Accumulator (main) 12 Handle for operation valve

22 Signs open/close

3 Bell 13 Handle for pump 23 Steering block 4 Bottom rail 14 Inductive switch 24 Terminal box 5 Bottom rail bracket 15 Motor electric 25 Top rail 6 Connection block 16 Motor starter unit 26 Top rail bracket 7 Cover plate 17 Power pack 27 Wheel 8 Cylinder 18 Pump bracket

NORWAY

Phone: +47 371 43200 Fax : +47 371 55013 E-mail: ims.main@ims-as.com

IMS Inc. USA 2604 Andalusia Blvd Cape Coral, FL 33909

Phone: +1239 772 9299

TEST PROCEDURE FSK MD.0408 06

RNI 17.10.02 6/11

NORWAY

Phone: +47 371 43200 Fax : +47 371 55013 E-mail: ims.main@ims-as.com

IMS Inc. USA 2604 Andalusia Blvd Cape Coral, FL 33909

Phone: +1239 772 9299

RNI 17.10.02 7/11 HIGH TECH STEEL STRUCTURES

station. Remove handles ( nut 13mm head) and cover plate.

around.

• Bulkhead side of door: See (check with your fingers) that the rubber seal rest

• Open the door by operation handle and check that the closing time is between 20 and 40 seconds

• Check the pressure manometer and ensure that the electric motor is activated

(F1) inside the terminal box

• Ensure that “Loss of Power” is indicated by alarm light on the control panel.

• Activate the operation handle and check that the accumulator capacity is 3 full strokes (close-open-close).

• Operation by manual hand-pump: see chapter 4.

• After the operation test of the hand-pump, reset the motor protector and check the pressure built up in the hydraulic system by checking the manometer.

• Ensure that alarm lamp in the mimic panel is activated by 150 Bar.

NORWAY

Phone: +47 371 43200 Fax : +47 371 55013 E-mail: ims.main@ims-as.com

IMS Inc. USA 2604 Andalusia Blvd Cape Coral, FL 33909

Phone: +1239 772 9299

RNI 17.10.02 8/11 HIGH TECH STEEL STRUCTURES

• With door in closed position, turn the operation handle and use the hand pump shall be activated in between 5-10 seconds before the door starts closing.

• While the door is still in “Door Close” mode, check that local operation is possible. In this mode the door shall start closing immediately when you release the operating handle again.

IMS as, Europe N-4994 Akland

NORWAY

Phone: +47 371 43200 Fax : +47 371 55013 E-mail: ims.main@ims-as.com

IMS Inc. USA 2604 Andalusia Blvd Cape Coral, FL 33909

Phone: +1239 772 9299

RNI 17.10.02 9/11 HIGH TECH STEEL STRUCTURES

Emergency pumping to door

O il re tu rn

5.1.1 Sketch 3

IMS as, Europe N-4994 Akland

NORWAY

Phone: +47 371 43200 Fax : +47 371 55013 E-mail: ims.main@ims-as.com

IMS Inc. USA 2604 Andalusia Blvd Cape Coral, FL 33909

Phone: +1239 772 9299

RNI 17.10.02 10/11HIGH TECH STEEL STRUCTURES

• Open valve at bottom of oil tank.

(Open in horizontal position)

• Operate the electrical switch for oil return until oil level is visible at the level glass. CAUTION: Be aware of fast flowing oil!!!

NORWAY

Phone: +47 371 43200 Fax : +47 371 55013 E-mail: ims.main@ims-as.com

IMS Inc. USA 2604 Andalusia Blvd Cape Coral, FL 33909

Phone: +1239 772 9299

Cape Coral, FL 33909

Phone: +1239 772 9299

RNI 17.10.02 11/11

Visual inspection

Functionality Opr..Handle, locking

Closing time 20<t<40

Position indication at control station

Pump pressure start / stop

Loss of power alarm at bridge

Accumulator Three strokes

Manual handpump

Emergency Hand pump (If Ordered)

Oil Return (If Ordered)

Low oil level

NORWAY

Phone: +47 371 43200

HYDRAULIC Sign Doc. No. Issue

SYSTEM ØNI MD.0508 04

FSK 17.10.02 1/4 HIGH TECH STEEL STRUCTURES

HYDRAULIC

NORWAY

Phone: +47 371 43200 Fax : +47 371 55013 E-mail: ims.main@ims-as.com

IMS Inc. USA 2604 Andalusia Blvd Cape Coral, FL 33909

Phone: +1 239 772 9299

FSK 17.10.02 2/4 HIGH TECH STEEL STRUCTURES

1 DESCRIPTION

2 DOOR CYLINDERS (F-12, AH, MR)

3 DOOR CYLINDERS ( N-200, N-280)

4 ACCUMULATOR

5 MAIN VALVES ON BLOCK

6 POWER PACK

7 HYDRAULIC OIL

8 HAND PUMP

9 PRESSURE SWITCH

NORWAY

Phone: +47 371 43200 Fax : +47 371 55013 E-mail: ims.main@ims-as.com

IMS Inc. USA 2604 Andalusia Blvd Cape Coral, FL 33909

Phone: +1 239 772 9299

FSK 17.10.02 3/4 HIGH TECH STEEL STRUCTURES

1 DESCRIPTION

The hydraulic system is integrated in the doorframe and consists of the following main components.

• Two hydraulic cylinders for operation of the door

• Accumulator

• Block with pressure valves

• Block with pressure switches

• Hand-pump

• Power pack

2 DOOR CYLINDERS (F-12, AH, MR)

The door cylinders are mounted on the front of the door blade.

3 DOOR CYLINDERS ( N-200, N-280)

The door cylinders are mounted above and below the door frame.

4 ACCUMULATOR

The accumulator is a piston type. The charging pressure is 60-75 Bars. Use only Nitrogen when charging the accumulator. For charging, see Hydraulic Accumulator, Maintenance Instruction.

5 MAIN VALVES ON BLOCK

The control block consists of two independent three port valves. One solenoid for normal operation of the door, and one mechanical for normal and emergency operation. The mechanical valve is operated by the shaft going through a waterproof lead- in bushes in the frame, and can be operated from both sides of the bulkhead.

IMS as, Europe N-4994 Akland

NORWAY

Phone: +47 371 43200 Fax : +47 371 55013 E-mail: ims.main@ims-as.com

IMS Inc. USA 2604 Andalusia Blvd Cape Coral, FL 33909

Phone: +1 239 772 9299

FSK 17.10.02 4/4 HIGH TECH STEEL STRUCTURES

6 POWER PACK

The power pack consists of:

• Electric motor

• Oil tank

• Pump

• Relief valves

• Oil filters

• Level indicator

The pump is submerged in the oil tank, the motor is on top. The relief valve has a set point of 210 Bar. It is possible to adjust the set point from the outside of the tank. The oil filter is a vacuum type and is mounted before the pump.

7 HYDRAULIC OIL

See LUBRICATION AND OIL CHART “Hydraulic Oil”

8 HAND PUMP

The hand pump is a single stroke design. It is mounted in the door-frame and can be operated from both sides of the bulkhead.

9 PRESSURE SWITCH

Pressure settings are done by IMS, but can be checked by operating the door.

Pump starts at: 160 +/- 5% Pump stops as: 190 +/- 5%

Pressure switch should not be adjusted. If the pump’s cut-out is too low, check the oil level.

If other failures should appear, please contact with our service department.

NORWAY

Phone: +47 371 43200 Fax : +47 371 55013 E-mail: ims.main@ims-as.com

IMS Inc. USA 2604 Andalusia Blvd Cape Coral, FL 33909

Phone: +1 239 772 9299

LUBRICANT Sign Doc. No. Issue

& ØNI MD.0608 05

OIL CHART Appr. Date Page

FSK 17.10.02 1/4 HIGH TECH STEEL STRUCTURES

LUBRICANT

AND

OIL CHART

NORWAY

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IMS Inc. USA 2604 Andalusia Blvd Cape Coral, FL 33909

Phone: +1 239 772 9299

FSK 17.10.02 2/4 HIGH TECH STEEL STRUCTURES

1 GENERAL

2 LUBRICATION MECHANICAL PARTS

3 LUBRICATION RUBBER GASKET

4 HYDRAULIC OIL

4.1 FIRST FILL TANK IN DOOR:

4.2 EMERGENCY PUMP STATION WT-DOORS (IF ORDERED)

4.3 ADJUST TO CORRECT OIL LEVEL IN DOOR TANK:

4.4 HYDRAULIC OIL

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IMS Inc. USA 2604 Andalusia Blvd Cape Coral, FL 33909

Phone: +1 239 772 9299

& ØNI MD.0608 05

OIL CHART Appr. Date Page

FSK 17.10.02 3/4

The lubrication schedule is based on everyday use of the door.

2 LUBRICATION MECHANICAL PARTS

Use universal grease. For lubrication procedure see MAINTENANCE INSTRUCTION

3 LUBRICATION RUBBER GASKET

Clean with white spirit. Lubricate with silicone grease.

4 HYDRAULIC OIL

NOTE: The oil level depends on many factors. For example: Is the door open or closed or is there correct pressure in the accumulators? To get correct oil level, carefully follow the step by step procedure below.

4.1 First fill tank in door:

Fill the oil tank (approximately 15 liters) to 2-3 cm from the very top. Operate the door until the air is out of the system. The oil level has to be adjusted after the door is started.

4.2 Emergency pump station WT-doors (if ordered)

Fill oil in the emergency tank at emergency station. NOTE: Remove the air from the pipe between the door and the emergency station. Then adjust to correct oil level in the emergency tank. 4 litres of oil in the emergency tank (excluding pipes between emergency station and door)

IMS as, Europe N-4994 Akland

NORWAY

Phone: +47 371 43200 Fax : +47 371 55013 E-mail: ims.main@ims-as.com

IMS Inc. USA 2604 Andalusia Blvd Cape Coral, FL 33909

Phone: +1 239 772 9299

FSK 17.10.02 4/4 HIGH TECH STEEL STRUCTURES

4.3 Adjust to correct oil level in door tank:

4.3.1 F-12, MR, AH

See GENERAL DESCRIPTION “Types of doors”

Run the door until the motor starts. While the motor is still running, close the door. When the motor stops by itself (door still in closed position) check the oil level. If there is not enough oil (see level gauge) the low-level switch will stop the motor. The oil level switch is a floating magnet type and it is very slow. This means that after adding oil, you will have to run the door again until the motor starts, then close it and check the oil level when the motor stops. This has to be repeated until the oil level is on the FIRST level line at the oil level gauge.

4.3.2 N-200

See GENERAL DESCRIPTION “Types of doors”

Run the door until the motor starts. While the motor is still running, open the door. When the motor stops by itself (door still in open position) check the oil level. If there is not enough oil (see level gauge) the low-level switch will stop the motor. The oil level switch is a floating magnet type and it is very slow. This means that after adding oil, you will have to run the door again until the motor starts, then open it and check the oil level when the motor stops. This has to be repeated until the oil level is on the FIRST level line at the oil level gauge.

4.4 Hydraulic oil

Hydraulic Oil must keep a Cleanliness of NAS-1638 class 6. High VI improver Hydraulic oil is to be changed every other year.

4.4.1 Recommended Hydraulic oils

Oil Company Oil Type for temp 00C-150C Oil Type for temp 150C-400C Exxon / Esso UNIVIS N15 UNIVIS N32 BP Marine Energol SHF-LT 15 Bartran HV32 Statoil HydraWay HVXA 15 HydraWay HVXA 32 Hydro Texaco Rando HD Z15 Rando HD Z32 Castrol Castrol Hyspin AWH-M 15 Castrol Hyspin AWH-M 32 Mobil Mobil DTE 11M Mobil DTE 13M Shell Shell Tellus Oil TX15 Shell Tellus Oil TX32

NORWAY

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IMS Inc. USA 2604 Andalusia Blvd Cape Coral, FL 33909

Phone: +1 239 772 9299

MAINTENANCE Sign Doc. No. Issue

INSTRUCTION ØNI MD.0708 05

FSK 17.10.02 1/5 HIGH TECH STEEL STRUCTURES

MAINTENANCE

INSTRUCTIONS

NORWAY

Phone: +47 371 43200 Fax : +47 371 55013 E-mail: ims.main@ims-as.com

IMS Inc. USA 2604 Andalusia Blvd Cape Coral, FL 33909

Phone: +1239 772 9299

FSK 17.10.02 2/5 HIGH TECH STEEL STRUCTURES

1 SHUTDOWN FOR MAINTENANCE

2 MAINTENANCE FREQUENCY

3 HYDRAULIC ACCUMULATOR

4 LUBRICATION MECHANICAL PARTS

4.1 SKETCH 1

NORWAY

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IMS Inc. USA 2604 Andalusia Blvd Cape Coral, FL 33909

Phone: +1239 772 9299

FSK 17.10.02 3/5 HIGH TECH STEEL STRUCTURES

1 SHUTDOWN FOR MAINTENANCE

Before servicing the door, the power for the electric motor has to be switched off and the hydraulic pressure has to be drained from the accumulator. Remove the handles (nut, 13mm head). Take off the cover and put back the handles. To switch off the pump, release the switch button marked F1 located in the Motor starter coil. Then move the door back and forth with the operation handle until the door stops and the oil pressure is 0 Bar.

2 MAINTENANCE FREQUENCY

To be checked: Frequency References All functions of the door(s) Weekly Functional description Oil level in tank Monthly Lubricant and

Oil chart Oil level in the tank at the Emergency station (If ordered) Monthly Lubricant and

Oil chart Door Close indication on mimic panel Weekly ----- The rubber gasket on the door blade must be checked for damages. Clean the gasket with White Spirit and spray on silicone grease.

Monthly -----

The hydraulic system. Check system for oil leakage Monthly ----- Lubrication of mechanical parts. Monthly Maintenance

Instruction Nitrogen pressure in accumulator Monthly Maintenance

Instruction

NOTE!!

When painting on the door or near the door, make sure to protect the rubber gasket and the piston rods on the cylinders.

NORWAY

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IMS Inc. USA 2604 Andalusia Blvd Cape Coral, FL 33909

Phone: +1239 772 9299

INSTRUCTION ØNI MD.0708 05

Appr. Date Page

FSK 17.10.02 4/5

3 Hydraulic accumulator

The hydraulic accumulator is located in the door-frame. Pre-charge nitrogen pressure shall be 60-75 Bar.

Check pre-charge nitrogen pressure at start up and every month as follows:

1. Remove cover plate from frame.

2. Make sure the electric power for the pump motor is switched off (Switch F1 inside motor starter coil.)

3. Empty the accumulator for oil by opening / closing / opening the door until hydraulic pressure gauge shows “0”.

4. Start the pump again. When the pump starts the pressure gauge increases fast from “0” up to the actual pre-charge nitrogen pressure of the accumulator. As stated above, pre-charge pressure should be between 60 and 75 Bar. If pressure is within limits, refit cover plate, if not, continue with refilling of gas.

5. Refilling; Stop the pump and empty the accumulator as described in steps 2 and 3. Disconnect rupture plug on top of the accumulator. Connect charging equipment on nitrogen bottle, then connect on top of the accumulator. Pre-charge the accumulator to 70 Bar.

6. The hydraulic unit is now ready for operation, and activating the push button, F1 inside the motor starter can start the hydraulic pump. The pump will now start and charge the hydraulic accumulator to normal working pressure 160 to 195 bar.

NORWAY

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IMS Inc. USA 2604 Andalusia Blvd Cape Coral, FL 33909

Phone: +1239 772 9299

INSTRUCTION ØNI MD.0708 05

Appr. Date Page

FSK 17.10.02 5/5

4 LUBRICATION MECHANICAL PARTS

The sketch 1 shows the locking device assembly on the door with parts to be lubricated.

4.1 Sketch 1

Pos. Item Lubrication 1 Cleat bolt Universal grease 2 Flat bar Universal grease 3 Lifting cam Universal grease 4 Locking device Universal grease 5 Spring Universal grease

NORWAY

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IMS Inc. USA 2604 Andalusia Blvd Cape Coral, FL 33909

Phone: +1239 772 9299

ELECTRICAL Sign Doc. No. Issue

DESCRIPTION ØNI MD.0808 04

FSK 17.10.02 1/14 HIGH TECH STEEL STRUCTURES

ELECTRICAL

NORWAY

Phone: +47 371 43200 Fax : +47 371 55013 E-mail: ims.main@ims-as.com

IMS Inc. USA 2604 Andalusia Blvd Cape Coral, FL 33909

Phone: +1 239 772 9299

FSK 17.10.02 2/14 HIGH TECH STEEL STRUCTURES

1 ELECTRICAL SYSTEM

1.1 GENERAL

1.2 WATERTIGHT DOOR

1.3 CONTROL CABINET

1.4 MIMIC PANEL

1.5 EMERGENCY HAND PUMP WITH +JB5 UNIT. (IF ORDERED)

2 WATERTIGHT DOOR

2.1 EQUIPMENT, CONTROL (LOCATED IN DOOR FRAME):

2.2 EQUIPMENT, ALARM / INDICATION (LOCATED IN DOOR FRAME):

2.3 JUNCTION BOX +JB1

2.4 POWER SYSTEM FOR THE ELECTRIC PUMP MOTOR

2.5 JUNCTION BOX +JB4

3 CONTROL CABINET

3.1 CABINET LOCATION

3.2 CONTROL CARD

3.3 COMMON PART CIRCUIT

4 MIMIC PANEL

4.1 ONE DOOR

4.2 ALL DOORS

5 EMERGENCY STATION (IF ORDERED)

6 FUNCTIONAL DESCRIPTION

6.1 REMOTE CLOSING .............................................................................. ERROR! BOOKMARK NOT DEFINED.

6.2 LOCAL CONTROL

6.3 CLOSING FROM EMERGENCY STATION (IF ORDERED)

6.4 FUNCTIONAL DESCRIPTION MOTOR STARTER

6.5 FUNCTIONAL DESCRIPTION MIMIC

7 FAILURE DETECTION

7.1 FAILURE IN THE ALARM / INDICATION SYSTEM

7.2 FAILURE IN THE CONTROL SYSTEM

7.3 FAILURE IN COMMON PART CIRCUIT

8 POWER SUPPLY AND CONSUMPTION

8.1 POWER SUPPLY

8.2 POWER CONSUMPTION

NORWAY

Phone: +47 371 43200 Fax : +47 371 55013 E-mail: ims.main@ims-as.com

IMS Inc. USA 2604 Andalusia Blvd Cape Coral, FL 33909

Phone: +1 239 772 9299

FSK 17.10.02 3/14 HIGH TECH STEEL STRUCTURES

1 Electrical system

1.1 General

IMS watertight sliding door system consists of these main items:

1. Watertight door

2. Control cabinet

3. Mimic panel, also named as control panel

4. Emergency hand pump with +JB5 unit (if ordered)

IMS watertight sliding doors are electric, hydraulic operated, with an automation system for control and indication of the doors. The automation system is divided into five main circuits:

1. Control system: Operation and control of the hydraulic system.

2. Indication system: Indication on mimic panel and locally at door.

3. Common part system: Common…