Ferrotherm, LLC

Ferrotherm, LLC (Ferrotherm Division), a small business manufacturer based in Valley View, Ohio, supplies repair, overhaul, and production services for military aircraft engine components as a prime contractor on delivery orders and indefinite delivery contracts, with 99% of recent awards issued as prime contracts and a Total Small Business set-aside posture across a subset of its IDV vehicles. The company is a for-profit limited liability company and aircraft engine parts manufacturer under NAICS 336412 (Aircraft Engine and Engine Parts Manufacturing), which accounts for 685 of its 1,124 total awards.

Ferrotherm's federal capability portfolio centers on F100 and TF34 turbofan engine component services for U.S. Air Force and Navy fighter platforms including the F-15, F-16, and A-10. Representative prime work includes a $315,000 firm fixed-price purchase order from the Air Force Sustainment Center (awarded June 21, 2023) for overhaul of 4th stage turbine air sealing ring segment assemblies for the F100-PW-220/220E engine; a $455,295 Total Small Business definitive contract from AFSC (September 26, 2022) for new manufacture of F100 engine component spares; and a $384,000 delivery order from DLA Aviation (April 20, 2022) for F100 aircraft air seals. Recent work spans shroud segments, compressor stator shrouds, combustion chamber cases, air seals, and compressor discharge pressure seal repairs, with task orders typically ranging from $3,000 to $200,000 across delivery orders and IDVs.

Customer concentration is heavily skewed toward DLA Aviation, which anchors 262 awards (23% of the total portfolio) worth $116.6 million in combined potential value. The Air Force Sustainment Center accounts for 125 awards worth $40.3 million. DLA broadly, the Air Force Materiel Command, and Naval Air Systems Command round out the top five customer agencies, collectively accounting for 74% of all awards and 81% of combined potential value. The split between DLA Aviation and AFSC represents a tactical concentration: DLA Aviation emphasizes volume (262 awards), while AFSC drives dollars per award through larger component repair and overhaul contracts.

Ferrotherm holds seven active indefinite delivery contracts anchoring its prime footprint. A single-award $11.3 million IDV with AFSC (awarded May 24, 2026, running through May 23, 2031) covers repair and overhaul of F100-PW-200/220E/220 7th through 12th stage compressor stator shroud segments under Total Small Business set-aside. A $1.79 million single-award IDV with AFSC (June 11, 2024, through June 13, 2029) covers F100 220 4th stage air seal overhaul without set-aside. A $1.99 million single-award IDV with DLA Aviation (January 26, 2022, through February 7, 2027) covers F100 and TF34 air seal production and overhaul without set-aside. A $1.45 million single-award IDV with DLA Land and Maritime (April 15, 2022, through April 14, 2025) covers stationary air seal delivery under Total Small Business set-aside. A $559,859 multiple-award IDV with DLA Land and Maritime (June 20, 2025, through June 19, 2030) covers compressor shrouds, turbine air seals, and combustion chamber cases under Total Small Business set-aside. A $335,500 single-award IDV with AFSC/Oklahoma City Air Logistics Complex (August 28, 2024, through August 27, 2029) covers F100 3rd stage turbine air sealing ring overhaul without set-await. A $197,600 single-award IDV with Naval Air Systems Command (August 17, 2023, through August 10, 2029) covers TF34 compressor discharge pressure seal repair and overhaul under Total Small Business set-aside. Ferrotherm competes under these vehicles with no set-aside on most delivery orders despite holding Total Small Business IDV positions, indicating the company can win full-and-open task orders alongside set-aside work.

Activity has remained relatively steady in recent years — 14 awards in 2022, 18 in 2023, 19 in 2024, 14 in 2025, and 3 year-to-date in 2026 — with four awards (combined potential value $425,000) reaching completion within the next twenty-four months, representing modest recompete exposure. Ferrotherm also holds a subcontractor footprint with RTX Corporation and Pratt & Whitney (via sub-awards dated September 2025 and November 2024), performing F100 and F117 engine sustainment work and remanufacture of F100-PW-220/229 engine modules, though subcontracting represents only 1% of the tracked award count and is ancillary to the prime contracting profile. The vendor has operated in the defense industrial base since SAM.gov registration in 2002 and maintains facility locations in Valley View and Garfield Heights, Ohio, with some performance also conducted in Cleveland, Ohio, and Jacksonville, Florida (for Navy work).