liebert nfinity 208240v user manual.pdf

AC Power For Business-Critical Continuity™

Liebert® Nfinity™ Power System User Manual – 208/240 V, 60 Hz, 4 to 16 kVA i

TABLE OF CONTENTS

IMPORTANT SAFETY INSTRUCTIONS

GLOSSARY OF SYMBOLS

1.0 INTRODUCTION

1.1 General Description

1.1.1 System Description

1.2 Modes of Operation

1.3 Major Components

1.3.1 Unit Frame

1.3.2 User Interface Module

1.3.3 System Control Module

1.3.4 Power Module

1.3.5 Battery Module

2.0 INSTALLATION

2.1 Inspection

2.1.1 Environment

2.1.2 Required Setup Equipment

2.1.3 Site Preparation

2.2 Unloading

2.2.1 Unloading the UPS

2.2.2 Stationary Mounting

2.3 Cable Installation

2.3.1 Wiring Preparation

2.3.2 Connecting to External Panel Boards

2.3.3 REPO Connection

2.4 Communications

2.4.1 COM Ports

2.4.2 Liebert IntelliSlot Ports

3.0 OPERATING INSTRUCTIONS

3.1 Controls and Indicators

3.1.1 Display Controls

3.2 Status LED Modes

3.3 Navigating the Menu

3.4 Operating Procedures

3.4.1 Start-Up and Initialization

3.4.2 Shutting Down the UPS

3.4.3 Manual Transfer to Bypass

ii

3.5 Main Menu

3.5.1 UPS Status Screen

3.5.2 UPS Configuration Screen

3.5.3 Display Date/Time

3.5.4 Event Log

3.5.5 Active Alarms

3.5.6 Transfer to Bypass

3.5.7 Module Replacement

3.5.8 Service Tools for Liebert Global Services Engineers

4.0 TROUBLESHOOTING

4.1 Active Alarms

4.2 Module LED Indication

4.3 Module Replacement

4.3.1 Removing Modules

4.3.2 Adding or Replacing Modules

4.3.3 Replacing the User Interface

5.0 MAINTENANCE

5.1 Maintenance

5.1.1 Proper Care

5.1.2 Scheduled Maintenance

5.1.3 Replacing Fan Filters

6.0 SPECIFICATIONS

6.1 Product Warranty Registration

FIGURES

Figure 1 Front and back views (12 bay model shown) Figure 2 REPO switch connections

TABLES

Table 1 Liebert Nfinity weight and dimensions Table 2 Guide to LEDs

IMPORTANT SAFETY INSTRUCTIONS

SAVE THESE INSTRUCTIONS

This manual contains important instructions that should be closely followed during installation and maintenance of this UPS unit and during the installation and replacement of Power and Battery Modules.

This product is designed for Commercial/Industrial use only. This product is not intended for use with life support and other U.S. FDA-designated “critical” devices. Maximum load must not exceed that shown on the UPS rating label.

Observe the following precautions when working with batteries:

This UPS is designed for use on a properly grounded (earthed), 208/240 VAC, 60 Hz supply and is to be installed by qualified personnel.

Electromagnetic Compatibility—The Liebert Nfinity UPS complies with the limits for a Class A digital device, pursuant to Part 15 of FCC rules. These limits provide reasonable protection against harmful interference in a commercial environment. This device generates, uses and radiates radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operating this device in a residential area is likely to cause harmful interference which users must correct at their own expense.

Operate the UPS in an indoor environment only in an ambient temperature range of 32°F to +104°F (0°C to +40°C). Install it in a clean environment, free from conductive contaminates, moisture, flammable liquids, gases and corrosive substances.

Turn the UPS off and isolate the UPS before cleaning. Use only a soft cloth, never liquid or aerosol cleaners. Keep the front and rear vents free of dust accumulation that could restrict airflow.

Never block or insert any object into the ventilation holes or other openings.

This UPS contains user replaceable modules. No attempts should be made to access the interior of any module. See 4.3 - Module Replacement.

! WARNING

Lethal voltages may be present within this unit even when it is apparently not operating.

Observe all cautions and warnings in this manual. Failure to do so MAY result in serious injury or death. Never work alone.

! CAUTION

DO NOT dispose of Battery Modules in a fire because the modules may explode.

DO NOT open or mutilate batteries; released electrolyte is harmful to skin and eyes and may be toxic.

A battery can present a risk of electrical shock and high short-circuit current. The following precautions should be observed when working on batteries:

• Remove watches, rings and other metal objects.

• Use tools with insulated handles.

Lead-acid batteries contain hazardous toxic materials. Handle, transport and recycle in accordance with local regulations.

GLOSSARY OF SYMBOLS

Risk of electrical shock

Indicates caution followed by important instructions

AC input

AC output

Requests the user to consult the manual

Indicates the unit contains a valve-regulated lead acid battery

Recycle

DC voltage

Equipment grounding conductor

Bonded to ground

AC voltage

OFF

ON

Standby

No telecommunication connection

Locked position

Unlocked position

Contact closure signals

Serial communications i

Introduction

1.0 INTRODUCTION

1.1 General Description

Congratulations on your purchase of the Liebert Nfinity™ Uninterruptible Power System. As with every other Emerson product, we stand behind our quality. If you have any questions concerning this UPS, please feel free to contact your local dealer or Liebert representative or call the appropriate Technical Support number listed on the back of this manual.

To ensure proper installation and operation of this unit, please read this manual thoroughly.

For details on product warranty and registration, see 6.1 - Product Warranty Registration.

1.1.1 System Description

The Liebert Nfinity Power System is a modular UPS available in 8 & 12 bay frames. It is intended for use with workstations, servers, network, telecom and other sensitive electronic equipment. It provides continuous, high-quality AC power to your equipment, protecting it from any power disturbance due to blackouts, brownouts, surges or noise interference.

The Liebert Nfinity modular UPS was designed to provide maximum system availability to business-critical equipment. Liebert Nfinity is also an easily adaptable UPS system. By simply installing additional Power or Battery Modules, you can expand your current system capacity or extend your backup runtime.

Liebert Nfinity has a comprehensive user interface that enables configuration according to the user’s preference. It also informs the user of details on the status of the UPS and keeps a log of events.

Features

• Up to 16kVA of modular backup power

• Continuous power conditioning

• A user-friendly interface for custom configuration

• Continuous system monitoring

• Warning alarms and event logs

• Internal automatic and manual bypass

Standard Components

• Power Modules - for power conditioning

• Battery Modules - for backup power

• System Control Modules - for system monitoring and communications

• LCD - for comprehensive user indications and programmable controls

• Output Transformer - for isolation

• REPO Switch Connection

Communications

• Dry contacts

• RS-232

• Optional communications via Liebert IntelliSlot™ communication ports

Figure 1 Front and back views (12 bay model shown)

Refer to the table below for size and fully populated weight considerations.

Table 1 Liebert Nfinity weight and dimensions

Model Max Weight - lb (kg) W x D x H - in. (mm)

8 bay 855 (388) 20 x 28 x 40 (508 x 711 x 1016)

12 bay 1176 (534) 20 x 28 x 53 (508 x 711 x 1346)

ESC

User Interface Control Switch (SW2)

Power Module Bays

Battery Module Bays

Manual Bypass Switch

(SW1)

Intake Cooling Fans

DB-9

Communication Ports

Output Power Terminal

Input Power Terminal

External Battery Connection

REPO

Connection

Liebert IntelliSlot Communications Ports

208/240 Jumper

Input Earth Terminal

Input Circuit Breaker (CB1)

BACK VIEW

with access plates removed

FRONT VIEW

with bezels removed

1.2 Modes of Operation

Normal Mode

The Power Module rectifiers derive power from a utility AC source and supply regulated DC power to the inverter. The module’s inverter regenerates precise AC power to supply the connected equipment.

The battery charger is in the Power Module and maintains a float-charge on the batteries.

Backup Mode

When AC utility fails, the connected equipment is supplied power by the inverter, which obtains energy from the Battery Modules. The output power equipment will not be interrupted during the failure or restoration of the AC utility source.

Auto Restart Mode

After a power outage and complete battery discharge, and once AC utility is restored, the UPS will automatically restart and resume supplying power to connected equipment. This feature is enabled at the factory, but can be disabled by the user. The user can also program two auto restart delay settings:

1. Battery capacity level (%)

2. Countdown timer

Bypass Mode

The bypass provides an alternate path for power to the connected equipment and operates in the following manner:

• Automatic In the event of an internal fault or should the inverter overload capacity be exceeded, the UPS performs an automatic transfer of the connected equipment from the inverter to the bypass source.

• Manual Should the UPS need to be taken out of service for limited maintenance or repair, manual activa-tion of the bypass will cause an immediate transfer of the equipment from the inverter to the bypass source.

OUTPUTINPUT MANUAL

BYPASS

POWER

CONTROL

EMI

FILTER

POWER

MODULE(S)

OUTPUT &

BYPASS

CONTACTOR

SYSTEM

CONTROL

MODULE(S)

CONTROL

INTERFACE

USER

INTERFACE

BATTERY

MODULE(S)

COMMUNICATIONS

OUTPUT

TRANSFORMER

1.3 Major Components

The following is a general description of each component and its functions. Please review this section carefully, as it will give you a better understanding as to how the Liebert Nfinity operates.

1.3.1 Unit Frame

The front of the Liebert Nfinity consists of a series of plastic bezels. By grasping these bezels from the left and right sides and pulling straight out, you can remove the bezel to reveal the Battery / Power Module bays. The bottom bezel covers the internal cooling fans and the manual bypass switch.

The User Interface Module is located above the Power / Battery Module bays for easy access. By moving the User Interface and setting it on top of the frame, you will see the system control module bays.

1.3.2 User Interface Module

The User Interface Module is the primary source of communication between the UPS and the user. From the interface, the user can:

• View the status of the UPS

• Custom configure the system

• Review the event log to assist with troubleshooting

• Enable/disable the output power

• Silence the audible alarm

• Manually transfer the unit to bypass

For a more detailed explanation on how to operate the User Interface Module, see 3.1 - Controls and Indicators.

1.3.3 System Control Module

The System Control Module is the communications backbone of the UPS. It gathers input from all modules and processes the data to control the operation of the system — including monitoring the condition of each module. An optional redundant System Control Module can be installed to provide full system functionality (operation and communication).

Under normal operation, the Status LED (green) will blink and the Fault LED (yellow) will be off. For any condition other than this, check 4.0 - Troubleshooting.

NOTE

In the figure at right, the Power Module and Battery Module are extended for illustration purposes only. Extending more than one module at a time could cause the unit to be top-heavy and/or tip.

Liebert Nfinity’s frame with bezels removed

User Interface Module

Fault LED

Status LED Lever

Fasteners

System Control Module

1.3.4 Power Module

Each power module is an independent 4 kVA, 2.8kW unit, consisting of a power factor corrected rectifier, battery charger and inverter, with associated monitoring and control circuitry. The modules are paralleled to provide greater capacity and/or redundancy. Modules may be added or replaced on-line with no interruption or danger to the connected equipment.

1.3.5 Battery Module

Each battery module contains 10 individual 12-volt, 9 amp hour, valve-regulated (VRLA) battery blocks with associated monitoring and controls to isolate the Battery Module in the event of a battery failure. The modules are paralleled to provide greater capacity, backup time and/or redundancy.

Modules may be added or replaced on-line with no interruption or danger to the connected equipment, provided that the UPS is not operating on battery.

Under normal operation, the Green Status LED will blink continuously and the Yellow Fault LED will be off. For any condition other than this, check 4.0 - Troubleshooting.

NOTE

Liebert Nfinity is shipped with each battery module secured to the frame by two shipping screws. These screws should be removed prior to start-up.

Power Module Battery Module

Shipping screws

FRONTFRONT

Fastener

Green Status LED Yellow Fault LED

Cooling Fan

Lever

Installation

2.0 INSTALLATION

2.1 Inspection

Upon receiving the UPS, examine the packaging for any signs of mishandling or damage. If any damage is noted, call your local dealer or Liebert representative and/or notify your carrier.

2.1.1 Environment

2.1.2 Required Setup Equipment

The tools below are required to properly set up your UPS:

• Pallet jack

• 1/2" (13mm) ratchet or wrench

• Torque wrench (in-lb)

• Flathead screwdriver

• #2 Phillips screwdriver

2.1.3 Site Preparation

When deciding where to locate your UPS, consider the weight and size of the unit. Make sure that the structural integrity of the floor can withstand the weight of a fully loaded unit.

Check to make sure that your UPS will be located in a well-ventilated area with at least 12 inches (305mm) behind it. The UPS is air-cooled utilizing internal fans. Air is drawn into the front of the UPS and is exhausted through ventilation grilles in the back. It should also have at least 36 inches (915mm) in front in order to change modules when necessary.

The unit frame is bolted to the shipping pallet to ensure safety. It is recommended that a pallet jack be used to transport the unit to its operating location (prior to unbolting the unit).

NOTE

Operating in temperatures above 77°F (25°C) will reduce battery life. The UPS environment must be free of conductive contaminants and excessive moisture (water and condensation), flammable vapors, chemical fumes, corrosive gases and liquids.

36" (915 mm)

12" (305mm)

2.2 Unloading

2.2.1 Unloading the UPS

! CAUTION 2. Remove the metal ramp from the bottom of the UPS.This UPS is very heavy (see weight in

Table 1). At least two people should assist in unloading it from the pallet.

3. Fit the ramp flange in the slot in the rear of the pallet (back of unit) as shown below.

1. Use a ratchet or wrench, 1/2" (13mm), to remove the four mounting bolts from the front and rear pallet brackets. Remove the mounting brackets from the pallet and UPS. Keep the brackets for future transportation of the UPS or for additional stability of the UPS once in place.

4. Using two people, slowly move the UPS down the ramp until the UPS is on a level surface.

Pull ramp out from under front of unit, then turn ramp over

Fit ramp in rear of pallet

5. Once the UPS is in the desired location, adjust the leveling feet to secure its position.

2.2.2 Stationary Mounting

Additional stability can be added by bolting the mounting brackets (used in shipping) to the floor, as shown below left.

For greater stability, use a higher-grade bolt. Refer to the dimensions above right when drilling holes for stationary mounting.

1/2" (13mm)

28" (711mm)

5/16" (7.94mm) diameter - in six places

Optional Stationary Mounting Dimensions

C en te r

L in e

4.75" (120mm)

4.75" (120mm)

Shipping Brackets Used for Stationary Mounting

2.3 Cable Installation

2.3.1 Wiring Preparation

Removing the Cover Plates

On the back of the UPS, cover plates are over the input and output terminals, as shown at right. Keep screws and plates to one side.

Configuring the Bypass Voltage (TB2)

The UPS voltage is factory-set to 208 V. Should the user have a utility supply of 240 V, the bypass voltage jumper will have to be changed to ensure correct output voltage. After selection, retorque jumper screws to 28 in-lb.

Customer-Provided Overcurrent Protection

A branch rated overcurrent protection device (circuit breaker or fused disconnect switch) must be installed for the AC input.

If the start-up is on bypass, the UPS has a six-cycle inrush current that is up to 20 times the rated output current. This must be taken into account when selecting the overload protection device at the AC input supply distribution point. To avoid random tripping on start-up, it is recommended that the AC input supply be protected with a circuit breaker capable of withstanding this initial inrush.

This UPS is fitted with EMI suppression filters. Earth leakage current is less than 40mA. Transient and steady state earth leakage currents may occur when starting the equipment. This should be taken into account when selecting ground current detection devices, as the earth leakage currents of both the UPS and load will be carried.

Input and output cables must be run in separate conduits.

! WARNING

Please read this section thoroughly before attempting to install wiring to this unit.

This UPS should be installed by a qualified / certified electrician.

Remove Cover Plates

208 V (default)

240 V

OR

Bypass Voltage Jumper

Input Wiring (TB1)

To connect the input wiring, follow these steps:

1. Locate the input wiring access, remove the knockout and pull the three input wires through it, allowing some slack for installation.

2. Secure the conduit to the rear panel of the UPS.

3. Input Power cables connect to screw terminals on the

Input Terminal Block located to the right of the Bypass Voltage Terminal. Connect the wires to the block connections as shown below. Using a torque wrench, turn the screws clockwise until tightened to the proper torque value (28 in-lb). Insert the ground wire through the grounding lug and tighten it to the proper torque value (120 in-lb).

Grounding Conductor Installation

An insulated grounding conductor must be identical or larger in size, insulation material, and thickness as the grounded and ungrounded branch circuit supply conductors. This cable must be green with or without one or more yellow stripes and is to be installed as part of the branch circuit that supplies the unit or system.

The grounding conductor is to be grounded to earth at the service equipment or, if supplied by a separately derived system, at the supply transformer or generator set.

Output Wiring (TB3)

Output wiring may be configured one of two different ways (240/120 or 208/120). Refer to the chart below and the diagram at right when configuring the output wiring.

Voltage 120 208 240

Between terminals 1 & 4 3 & 4

2 & 3 1 & 3

Use only the connections listed above. Other connections will produce nonstandard voltages.

NOTE

The Liebert Nfinity UPS contains an isolation transformer that generates a neutral conductor for the connected equipment. The UPS is a separately derived source and contains a neutral to ground bonding jumper. A grounding electrode conductor (GEC) must be installed in accordance with national and local wiring codes and regulations.

TB1

L1

L2

Note the Neutral / Earth jumper on the terminal above

2.3.2 Connecting to External Panel Boards

The following instructions are also shipped attached to the rear of the unit.

INPUT CABLING AND PROTECTION

Table Below Applies to 4-16kVA Scalable Systems:

Stand-alone UPS or UPS equipped with a Maintenance Bypass Cabinet (Without Transformer)

UPS With Maintenance Bypass Cabinet (With Transformer) Single Input Feed: All UPS ratings must use 100A input circuit breaker protection.

Dual Input Feed: See table below.

Bypass Voltage Jumper Position (TB2)

Max. System Load Rating

Input Voltage – 208VAC Input Voltage – 240VAC

Max. Current in UPS mode

Recommended Input Protection Circuit Breaker

Max. Current in UPS mode

Recommended Input Protection Circuit Breaker

4kVA 18 amps 50 amps 15 amps 50 amps

8kVA 36 amps 50 amps 31 amps 50 amps

12kVA 53 amps 75 amps 46 amps 75 amps

16kVA 70 amps 100 amps 62 amps 100 amps

Terminal Block

Details

Maximum: 35mm2 (2AWG) Minimum: 16mm2 (6AWG)

Torque Rating: 2.5-3.0Nm (22-26in/lbs)

Max. System Load Rating

UPS Feed Bypass Feed

Input Voltage – 208VAC Input Voltage – 240VAC 208V or 240V

Max. Current in UPS mode

Recommended Input Protection Circuit Breaker

Max. Current in UPS mode

Recommended Input Protection Circuit Breaker

Recommended Input Protection Circuit Breaker

4kVA 18 amps 50 amps 15 amps 50 amps 100 amps

8kVA 36 amps 50 amps 31 amps 50 amps 100 amps

12kVA 53 amps 75 amps 46 amps 75 amps 100 amps

16kVA 70 amps 100 amps 62 amps 100 amps 100 amps

Terminal Block

Details

Maximum: 35mm2 (2AWG) Minimum: 16mm2 (6AWG)

Torque Rating: 2.5-3.0Nm (22-26in/lbs)

Bypass Voltage Selection 208 VAC (Factory Default)

240 VAC

(Field Change)

Jumper/link on upper two screws

Jumper/link on lower two screws

OUTPUT CABLING

UPS Output Terminal Block (TB3) Connection to External Panel Boards

208 VAC

If connected equipment operates at 208VAC only, use a single-phase panel board connected to the UPS as follows.

208 VAC and 120 VAC If connected equipment is a combination of 208 VAC and 120 VAC, use a three-phase panel board connected to the UPS as follows.

240VAC and/or 120VAC If connected equipment operates at 240VAC only or 120VAC only or is a combination of both, use a single-phase panel board connected to the UPS as follows.

Setup 1 - 208 VAC

Grounding Electrode Conductor (Field connection must be made)

L

L

GEC

Max output current = 77A

Connected Equipment Ground

UPS Output TB3Panel Board Input

Grounding Electrode Conductor (Field connection must be made)

L

L

GEC

G

Setup 2 - 120 VAC

N

208 VAC also available as shown connected in Setup 1

Grounding Electrode Conductor (Field connection must be made)

Max output current = 67A each 120 VAC circuit

Connected Equipment Ground

L

L

GEC

120 Note: L2 to N is 88 VAC

CAUTION: It is important for the installing electrician to clearly identify the connections for future reference. Refer to NEC 215-8 and 210-4(d).

208120

UPS Output TB3Panel Board Input

L2

N

L1

L3

G

Grounding Electrode Conductor (Field connection must be made)

GEC

Setup 3 - 240 VAC

120 VAC also available as shown connected in Setup 2

Grounding Electrode Conductor (Field connection must be made)

Max output current = 67A

Connected Equipment

Ground

L

L

GEC

UPS Output TB3Panel Board Input

N

L

L

G

Grounding Electrode Conductor (Field connection must be made)

GEC

2.3.3 REPO Connection

The Liebert Nfinity is equipped with a Remote Emergency Power Off (REPO) connection.

Figure 2 REPO switch connections

NOTE

A jumper is factory installed between pins 1 & 2 to disable the Control Switch (SW2).

This will prevent the unit from being started during installation. This jumper must be removed in order to start the unit.

! CAUTION

To maintain safety, Signal Edge Low Voltage (SELV) barriers, and electromagnetic compatibility, signal cables should be segregated and run separately from power cables.

NOTE

Remove jumper before wiring.

If the installation does not require connection to a REPO system, the jumper must be removed.

1 2 3 4

Key to REPO switch connections

1. 24 V DC, 50mA

2. Sense

3. Sense

4. Ground

REPO connections for normally open switch system

REPO jumper connected as shipped

REPO connections for normally closed switch system (fail-safe)

Hanger for cable-tie to strain relief REPO wiring

REPO switch on rear of unit

1 2 3 4 1 2 3 4

2.4 Communications

2.4.1 COM Ports

Liebert Nfinity is able to communicate through multiple communication ports simultaneously. Use only Liebert-provided communication cards. Connect only Signal Edge Low Voltage (SELV)/Class 2 circuits when connecting to any communication port.

There are two DB-9 COM ports available on the rear of the Liebert Nfinity.

COM1 - Relay Contacts

Relay contacts are available through a DB-9F communications connector. Contact closure provides the following:

These contacts are rated 48 VDC, 1 amp maximum and are compatible with Liebert MultiLink™ software.

COM2 - Serial

Liebert Nfinity is able to communicate via Liebert proprietary protocol. This communication port can be used for serial communication with Liebert MultiLink software. For more detailed information, please see the MultiLink software documentation on the CD shipped with the Liebert Nfinity. The pin-out configuration of the DB-9 connector is:

2.4.2 Liebert IntelliSlot Ports

The following communication cards may be used with Liebert Nfinity:

• Liebert IntelliSlot OpenComms Web Card— allows the Liebert Nfinity to communicate intel-ligently with your Ethernet network. The Open- Comms Web Card must be installed in port 1.

• Liebert IntelliSlot MultiPort4 cards—allows up to four client computer systems to monitor the status of Liebert Nfinity simultaneously.

• Liebert IntelliSlot Relay Contacts cards— provides contact closures for remote monitoring of alarm conditions; On Battery, On Bypass, Low Battery, Summary Alarm, UPS Fault and On UPS signals.

Pin Assignment

1 Low Battery (normally open)

4 UPS shutdown in battery mode (5-12 V DC for 1.5 sec)

5 Common

7 Low Battery (common)

8 On Battery (common)

9 On Battery (normally open)

Pin Assignment

2 Transmit Data

3 Receive Data

5 Common

5 4 3 2 1

Pin Assignment

Port 1 Port 2 Port 3 Port 4

COM 1 COM 2

Operating Instructions

3.0 OPERATING INSTRUCTIONS

3.1 Controls and Indicators

3.1.1 Display Controls

The User Interface Module informs you of the status of the UPS and lets you configure the UPS to your own needs or preferences.

The module consists of a series of Status LEDs, an LCD display window (four lines of 20 characters each), and buttons for navigation, as displayed below.

Buttons

Refer to the legend below to properly navigate the Liebert Nfinity User Interface.

Fault/Warning and Status LEDs

Refer to the legend below to indicate occurrence when an LED is lit.

LCD Display Window

Standby Button

Alarm Silence Button

Fault/Warning LED

Status LEDs

Navigation Buttons

ESC

- Navigates cursor on display menus

- Returns to previous display screen

- Selects displayed information

- Enables / disables output power

- Mutes the audible alarm

Up

Down

Escape

Enter

Standby

Alarm Silence

ESC

On Bypass - The Bypass is supplying the power.

Solid - A UPS fault condition has occurred.

Fault/Warning

AC Input - AC utility is available.

Inverter On - The inverter is supplying the power.

On Battery - Battery is supplying power to the inverter.

AC Output - Power is available to supply the load.

Flashing - A Warning has occurred. Consult event log.

3.2 Status LED Modes

LED Off UPS is Off or Initializing

UPS is On, Utility is Good and Output is On (Normal Operation)

UPS is On, Utility is Bad and Output is On (On Battery Operation)

UPS is On, Utility is Good and Output is Off

UPS is On, Utility is Bad and Output is Off

UPS is in Bypass Operation (Manual or Automatic)

UPS is in Manual Bypass Operation with Utility Out of Bypass Operation Range

Shutdown Due to End of Discharge

LED On

LED Flashing

3.3 Navigating the Menu

To review or change any settings on the UPS, use the buttons on the User Interface shown at left.

Because some menus contain more than four rows of information, you may see an arrow on the display pointing up or down (as shown below)—indicating to scroll using the or buttons.

If you are scrolling through any of the Main Menus, items will scroll one line at a time with the menu heading on the top line:

Pressing reveals:

Note the arrows on the screen indicate that the user can scroll up or down to reveal more information.

3.4 Operating Procedures

3.4.1 Start-Up and Initialization

Follow these steps to start up the UPS.

1. Ensure the manual bypass switch is in UPS position. Close Input Circuit Breaker (CB1) and close the Control Enable Switch (SW2). You should see the following on the LCD display window:

2. Press or button.

3. Press to access the Main Menu.

3.4.2 Shutting Down the UPS

Use the following procedure to power down the UPS.

1. Press to disable power from the connected equipment.

2. Verify request to disable the output by pressing .

3. Turn off the Enable Switch (SW2). Open the Input Circuit Breaker (CB1).

UPS Status Present Load Redundant Status Battery Status

UPS Status Redundant Status Battery Status Volts/Amps/kVA

UPS Initializing Please wait...

*Press to Enable UPS Output.

ESC

On Mains/Utility Output % = xx Battery Minutes yyy Press for menu

3.4.3 Manual Transfer to Bypass

To manually transfer the UPS to bypass, move the manual bypass switch to the bypass position. The manual bypass switch is behind the front bottom bezel. To transfer the UPS from bypass to normal mode, follow the on-screen instructions.

Once is pressed, the bypass alarm will annunciate and cannot be canceled until the manual bypass switch is operated.

To transfer the UPS from bypass to normal mode, simply operate the manual bypass switch back to the UPS position.

On return from bypass, the following screen will be displayed.

NOTE

The load is not protected from utility interruptions when the UPS is in bypass mode.

Main Menu > Transfer to Bypass

Transfer to Bypass Press for bypass Press ESC to cancel

Assert manual bypass

Manual Bypass Switch

On UPS

On Bypass

UPS on manual bypass

No active alarms See Event Log

3.5 Main Menu

After initialization, the button will take you to the Main Menu. From here you may check on the status of the UPS, review the event log and active alarms, configure your UPS and even receive instructions on replacing modules. The Main Menu is divided into eight sub-menus as shown below:

Use the and buttons to select the desired menu item and press to access the appropriate submenu.

Service Tools Service Tools UPS Test Clear Failures BM Cell Replacement Reset Battery Stats Reset Bypass Stats

Active Alarms Active Alarms Message

UPS Configuration UPS Configuration

Review Settings Change Settings Service Mode

Main Menu > UPS Status

UPS Configuration Display Date/Time Event Log Active Alarms Transfer to Bypass Module Replacement Service Tools

UPS Status UPS Status

Present Load Redundant Status Battery Status Volts/Amps/kVA UPS Frequency Bypass Information UPS Information Module Information

Module Replacement Module Replacement Ctrl w/ Redundant Ctrl w/o Redundant Pwr w/ Redundant Pwr w/o Redundant Battery Module

Event Log Event: xxx/xxx xx event message event message

DD/MMM/YYYY HH:MM:SS

Display Date/Time Date/Time xx/xx/xxxx xx:xx:xx mm/dd/yyyy hh:mm:ss

Transfer to Bypass Press for bypass Press ESC to cancel

3.5.1 UPS Status Screen

From the Main Menu the user may select UPS Status and press . Once at the UPS Status Screen, the user may access any information on the present condition of the UPS. Note the chart below when reviewing the UPS.

Main Menu > UPS Status

UPS Configuration Display Date/Time Event Log Active Alarms Transfer to Bypass Module Replacement Service Tools

UPS Status UPS Status

Present Load Redundant Status Battery Status Volts/Amps/kVA UPS Frequency Bypass Information UPS Information Module Information

Present Load On Mains/Utility Output: kVA xx.x Output: kW xx.x Output: pf xx.x

Redundant Status Redundant Status PMs Installed xx PM:N+1 redundant/non-redundant SC:Redundant/(non-redundant)

Battery Status Battery Status Voltage (VDC) xxx Capacity % xxx Status: charging BMs Installed xx Ext batt present: No Discharge count: xxxx Batt Usage Hr: xxxx.x

Module Information Main Control S/N: xxxxxxxxxxxxxxx FW ver: xxxx

Redundant Control S/N: xxxxxxxxxxxxxxx FW ver: xxxx

User Interface S/N: xxxxxxxxxxxxxxx FW ver: xxxx

Power Module S/N: xxxxxxxxxxxxxxx FW ver: xxxx

Battery Module S/N: xxxxxxxxxxxxxxx FW ver: xxxx

Bays=x,XFMR=x Defaults = xxxV/xxHz Limit/Cnfg=xxxkVA/1x1 Model ID=x

UPS Status menu options

Volts/Amps/kVA Input Output xxx VAC xxx VAC xxx A xxx A xx.x kVA xx.x kVA

UPS Frequency UPS Frequency Input Hz: xx.x Output Hz: xx.x

Bypass Information Bypass Reasons Manual-User x Overload x Other x

UPS Information UPS Information UPS ID: xxxxxxxxxxxx xxxxxxxxxxxxxxxxxxx

3.5.2 UPS Configuration Screen

Review Settings

Follow this procedure to review your UPS configuration settings. Follow the menus below by pressing and to review the settings.

Main Menu UPS Status

> UPS Configuration Display Date/Time Event Log Active Alarms Transfer to Bypass Module Replacement Service Tools

UPS Configuration UPS Configuration > Review Settings

Change Settings Service Mode

Review Settings Voltage Frequency Battery Alarm Service Contact Auto Restart UPS Shutdown Delay Remote Shutdown External Battery Bypass Alarm Mode Intelli-Battery Ca.

Air Filter Reminder Guarantee Shutdown

External Battery External batt config Amp.Hr 0000 Charge (A) 00.0

Bypass Alarm Mode Bypass Alarm Mode Mode: Enable

Intelli-Battery Ca.

Intelli-Batteries

Air Filter Reminder Air Filter Reminder Mode: 26 weeks

Guarantee Shutdown Guarantee Shutdown Mode: Enable/Disable

Voltage Voltage Settings

Input 208/120 Output 208

Frequency Frequency Settings Frequency Hz: 60 Sync Range Hz: +/- 5.0 Slew Range Hz/S: 3.0

Battery Battery Settings Test intrvl weeks: 2 on Wed 06:00 Low Batt Warn:2 min

Alarm Alarm Settings Redundant Alarm:

Enabled/Disabled Max Load: Enabled/Disabled

Service Contact Service Contact Liebert Corp.

www.liebert.com

Auto Restart Auto Restart Mode: Disable Batt % 0% Delay 10

UPS Shutdown Delay UPS Shutdown Delay 120 seconds

Remote Shutdown Remote comm shutdown Mode: Enable

Review Settings menu options

Change Configuration Settings - Change Settings Menu Starting from the Main Menu, locate and press UPS Configuration. From the UPS Configuration screen, select the Change Settings option. You may configure Liebert Nfinity from a large variety of selections. Items indicated by an asterisk (*) are the selected settings.

Input Voltage: Select the required input voltage setting. This voltage must match the bypass voltage jumper setting.

Display Voltage: Displays the actual voltage the unit is configured for.

Frequency Sync Range: Sets the window to which the system synchronizes to the input supply.

Main Menu UPS Status

> UPS Configuration Display Date/Time Event Log Active Alarms Transfer to Bypass Module Replacement Service Tools

UPS Configuration UPS Configuration

Review Settings > Change Settings

Service Mode

Change Settings Input Voltage Display Voltage Frequency Sync Range Frequency Slew Rate Set Password Auto Battery Test Low Battery Warning Auto Restart User Settings Set Date/Time Max Load Alarm Set UPS Shutdown Delay Redund Alarm Set Service Contact Remote Shutdown External Battery Bypass Alarm Mode Intelli-Batt Ca.

Air Filter Reminder Guarantee Shutdown Line Compensation Factory Defaults

Input Voltage

* 208/120

240/120

Display Voltage

* 240

Frequency Sync Range

0.5 Hz

1.0 Hz

2.0 Hz

3.0 Hz

4.0 Hz

* 5.0 Hz

Frequency Slew Rate: Sets the rate of change of frequency through the sync range window.

Set Password: Set a Password to prevent unauthorized users from changing the configuration of the Liebert Nfinity. It can be up to seven characters in length. Once set, the password will be required to change the configuration.

Auto Battery Test: Configure when and how often the Liebert Nfinity’s automatic battery test will run. This test is designed to ensure battery system integrity and provide early warning of problems.

Low Battery Warning: Notifies user how much run time is available. Can be set from 1 to 30 minutes.

NOTE

If the password is lost, call Liebert Technical Support.

Frequency Slew Rate

0.5 Hz

1.0 Hz

2.0 Hz

3.0 Hz

4.0 Hz

* 5.0 Hz

Set Password xxxxxxx

Auto Battery Test Interval Start Day Start Time

Interval Batt Test Interval

* 8 weeks

12 weeks 16 weeks 20 weeks 26 weeks Disabled

Start Day Batt Test Weekday

SUN

MON

TUE

WED

THU

FRI

SAT

Start Time Battery Test Time 06:00

Low Battery Warning 02 Minutes

Auto Restart: Automatically restarts once both delay parameters (battery capacity percentage and countdown timer) are met.

User Settings: You may adjust the contrast of the user interface LCD or select the appropriate language.

Auto Restart Mode Auto restart batt % Auto restart delay

Auto Restart Mode Auto Restart Mode

* Enable

Disable

Auto Restart Batt % Auto Restart Batt %

* 0%

10% 25% 40% 60% 80%

Auto Restart Delay Auto Restart Delay in 10-second increments, x0 sec

User Settings Screen Contrast Display Language

Screen Contrast Screen Contrast

Press to increase Press to decrease

Display Language Display Language

English Francais Italiano Deutsch Espanol

Set Date/Time: Allows user to enable/disable DST (Daylight Saving Time), change the Day, Date and Time setting on Liebert Nfinity. When enabled, the time will automatically adjust to Daylight Saving Time.

Max Load Alarm Set: Allows an alarm to set when Liebert Nfinity’s load reaches a specific level.

UPS Shutdown Delay: Delays UPS shutdown for specified amount of time after receiving shutdown command via relay contacts only.

Redundant Alarm Set: Sets Alarm to notify user when redundancy is no longer available.

Set Time/Date DST Mode Set Time/Date

DST Mode DST Mode

Enabled

* Disabled

Set Date/Time Date/Time

MM/DD/YYYY HH:MM:SS

Max Load Alarm Set Mode Threshold

Alarm Mode Max Load Alarm Mode

* Enable

Disable

Threshold Max Load Alarm Set Threshold kVA = xx.x

UPS Shutdown Delay xxx seconds

Redundant PWR Alarm Set Enable

* Disable

Service Contact: Set a contact for the user to reach if problems occur.

Remote Shutdown: Enables / Disables the Remote Communications Shutdown.

If you are using MultiLink™ software, this parameter should be enabled in order for the UPS output to be turned off once the operating system has been shutdown.

External Battery: Sets total amp-hour for external batteries to provide a more accurate runtime remaining value on the LCD display and through communications.

When using the Non-Modular External Battery Cabinets with Chargers (P/N: PB10SLF105WC120), enter the following:

Bypass Alarm Mode: Allows the user to enable/disable alarm, indicating that the bypass is not qualified.

# Cabinets AH Value Charge Current

1 0091 07.0

2 0182 14.0

3 0273 21.0

4 0364 28.0

5 0455 35.0

6 0546 42.0

Service Contact >Company Name Company Phone

Company Name Company/Name

LIEBERT CORP.

Phone Number Phone Number

WWW.LIEBERT.COM

Remote Shutdn

* Enable

Disable

External Battery Amp-hour

> Charge Current

External Batt Config Enter total amp-hour

External Batt Config Enter charge current

00.0

Bypass Alarm Mode > Enable

Disable

Intelli-Battery Ca.: Allows the user to enter the quantity of intelligent battery cabinets installed.

Air Filter Reminder: Allows the user to set a warning reminder to check the air filters.

Guarantee Shutdown: Allows the user to guarantee a shutdown after a low battery warning is announced, even if the utility becomes qualified.

Line Compensation: Allows the user to control the amount of line drop compensation to be applied to the nominal output voltage. Line drop compensation is intended to compensate for any IR drop that may occur when the UPS is a significant distance from the protected load.

Factory Defaults: Allows the user to reset all settings to the values in effect when the UPS was shipped from the factory.

Enter Intelli- Battery cabinet count x

Air Filter Reminder 2 weeks 4 weeks 10 weeks 26 weeks 52 weeks

* Disable

Guarantee Shutdown Enable

* Disable

Output Volt: x Increase Decrease

ESC to cancel to Accept & Exit

Load Factory Default Are you sure?

Press for yes Press ESC for no

UPS Configuration Screen - Service Mode Menu

Service Mode contains site identification information about the UPS system. The data is entered by Liebert Global Services (LGS). To view the data, go to the Main Menu, select UPS Configuration and press . Next, select Service Mode and press .

Set Site ID: Press to return to the Service Mode menu. Scroll to Set Site ID and press to display the screen shown below.

Set Tag Number: Press to return to the Service Mode menu. Scroll to Set Tag Number and press to display the screen shown below.

Set UPS ID: Press to return to the Service Mode menu. Scroll to Set UPS ID and press to display the screen shown below.

Main Menu UPS Status

> UPS Configuration Display Date/Time Event Log Active Alarms Transfer to Bypass Module Replacement Service Tools

UPS Configuration UPS Configuration

Review Settings Change Settings

> Service Mode

Service Mode Service Mode > Set Site ID

Set Tag Number Set UPS ID

ESC

Service Mode Service Mode > Set Site ID

Set Tag Number Set UPS ID

Set Site ID

ESC

Service Mode Service Mode

Set Site ID > Set Tag Number

Set UPS ID

Set Tag Number

ESC

Service Mode Service Mode

Set Site ID Set Tag Number

> Set UPS ID

Set UPS ID

3.5.3 Display Date/Time

This feature shows the current date and time. At the Main Menu, select UPS Configuration and press . Next, select Display Date/Time and press .

3.5.4 Event Log

Accessing the Event Log enables the user to scroll through the Liebert Nfinity’s past 255 occurrences.

To open the Event Log, start at the Main Menu, select Event Log and press .

Press the and buttons to scroll through the Liebert Nfinity’s Event Log in chronological order.

The Event Log contains the following information.

The typical event log screen will display the event number and reference code on the first line. The purpose of this code is to assist factory trained service personnel in troubleshooting. Please make a note of the code number when contacting technical support. The second line contains the event description. The third line will have either more detail about the event, a serial number indicating as to which module the event occurred, or be left blank. The last line will show the date and time the event occurred.

Press to go back to the Main Menu.

When an event or alarm occurs, the User Interface LCD will display the last message regardless of the default screen. See 4.1 - Active Alarms for a list of events and alarms and possible solutions. If you are unsure of the corrective action to take, contact a Liebert representative at the number listed on the back of this manual.

Main Menu UPS Status UPS Configuration

> Display Date/Time Event Log Active Alarms Transfer to Bypass Module Replacement Service Tools

Display Date/Time Date/Time xx/xx/xxxx xx:xx:xx mm/dd/yyyy hh:mm:ss

Main Menu UPS Status UPS Configuration Display Date/Time

> Event Log Active Alarms Transfer to Bypass Module Replacement Service Tools

Event Log Event: xxx/xxx xx event message event message

DD/MMM/YYYY HH:MM:SS

Event 031/255 NC09 Power module warning S/N:0012200001002G1

19 MAY 2000 16:54:27

Event Detail or Serial NumberDate of

Event Time of Event

Description

Event Number Reference Code

ESC

3.5.5 Active Alarms

Alarms affecting the Liebert Nfinity can be viewed at the Active Alarms screen. To access the screen, go to the Main Menu, select Active Alarms and press .

When an alarm sounds, the User Interface LCD will display a general explanation as to what the alarm is indicating. To view these messages in chronological order, press the and buttons.

• The first line of a typical Active Alarms screen will display the reason for the alarm occurrence.

• The second line will give a more specific detail of the occurrence (i.e., module serial number).

Press to go back to the Main Menu.

3.5.6 Transfer to Bypass

In the event of a UPS overload or failure, the UPS will transfer to bypass via its automatic bypass switch.

Main Menu UPS Status UPS Configuration Display Date/Time Event Log

> Active Alarms Transfer to Bypass Module Replacement Service Tools

Active Alarms Active Alarms Message

ESC

Main Menu UPS Status UPS Configuration Display Date/Time Event Log Active Alarms

> Transfer to Bypass Module Replacement Service Tools

Transfer to Bypass Press for bypass Press ESC to cancel

3.5.7 Module Replacement

The user interface also supplies instructions for removing and replacing modules. From the Main Menu, access the module replacement screen and select the type of module. Refer to the screens below:

For more details on module replacement, consult 4.0 - Troubleshooting.

Main Menu UPS Status UPS Configuration Display Date/Time Event Log Active Alarms Transfer to Bypass

> Module Replacement Service Tools

Module Replacement Module Replacement > Ctrl w/ Redundant

Ctrl w/o Redundant Pwr w/ Redundant Pwr w/o Redundant Battery Module

Control Module w/ Redundant Cntl Mod Replacement

1. Lift off display panel and place on top of UPS

2. Locate amber LED

3. Open lever

4. Loosen fastener

5. Replace module

6. Tighten fastener

7. Close lever

8. Replace display

Control Module w/o Redundant Cntl Mod Replacement

1. Remove bottom bezel and place UPS in bypass

2. Lift off display panel and place on top of UPS

3. Locate amber LED

4. Open lever

5. Loosen fastener

6. Replace module

7. Tighten fastener

8. Close lever

9. Wait for amber LED to stop flashing.

10.Replace display 11.Switch bypass to return to UPS operation

12.Replace bezel

Power Module w/ Redundant Pwr Mod Replacement

1. Remove all front bezels

2. Locate amber LED

3. Open lever

4. Loosen fastener

5. Replace module

6. Tighten fastener

7. Close lever

8. Replace all bezels

Power Module w/o Redundant Pwr Mod Replacement

1. Remove bottom bezel and place UPS in bypass

2. Remove remaining front bezels

3. Locate amber LED

4. Open lever

5. Loosen fastener

6. Replace module

7. Tighten fastener

8. Close lever

9. Wait for amber LED to stop flashing.

10.Switch bypass to return to UPS operation

11.Replace all bezels

Battery Module Battery Module

1. Remove all front bezels

2. Locate amber LED

3. Loosen fastener

4. Replace module

5. Tighten fastener

6. Replace all bezels

Module Replacement menu options

3.5.8 Service Tools for Liebert Global Services Engineers

The Service Tools option is intended for use by Liebert Global Services engineers or Liebert-trained engineers to carry out certain tests and clear failures. These are advanced menus, entering changes may adversely affect UPS operation. From the Main Menu, shown below, select Service Tools and press .

UPS Test: Allows a Liebert-trained engineer to test the Batteries, LEDs or LCD.

Clear Failures: Allows a Liebert-trained engineer to reset the UPS after a Battery Module failure alarm.

Main Menu UPS Status UPS Configuration Display Date/Time Event Log Active Alarms Transfer to Bypass Module Replacement

> Service Tools

Service Tools Service Tools > UPS Test

Clear Failures BM Cell Replacement Reset Battery Stats Reset Bypass Stats

Service Tools Service Tools > UPS Test

Clear Failures BM Cell Replacement Reset Battery Stats Reset Bypass Stats

UPS Test

LED

LCD

Battery

Service Tools Service Tools

UPS Test > Clear Failures

BM Cell Replacement Reset Battery Stats Reset Bypass Stats

Clear Failures Clear batt failures

Clear batt failures Press for Yes Press ESC for No

BM Cell Replacement: Allows a Liebert-trained engineer to reset the battery module (BM) energy values to defaults after replacing battery cells within the module.

Reset Battery Stats: Allows a Liebert-trained engineer to reset all battery statistics. These statistics include battery usage and discharge count.

Reset Bypass Stats: Allows a Liebert-trained engineer to reset all bypass statistics. These statistics include manual bypass count, bypass overload count and other bypass count.

Service Tools Service Tools

UPS Test Clear Failures

> BM Cell Replacement Reset Battery Stats Reset Bypass Stats

Reset All BM Energy Settings to Default

Press for Yes Press ESC for No

Service Tools Service Tools

UPS Test Clear Failures BM Cell Replacement

> Reset Battery Stats Reset Bypass Stats

Reset Battery Stats Are you sure?

Press for Yes Press ESC for No

Service Tools Service Tools

UPS Test Clear Failures BM Cell Replacement Reset Battery Stats

> Reset Bypass Stats

Reset Bypass Stats Are you sure?

Press for Yes Press ESC for No

Troubleshooting

4.0 TROUBLESHOOTING

4.1 Active Alarms

In the event of an alarm, the User Interface LCD will display the last message regardless of the default screen. A list of possible alarm messages is displayed below. If you encounter one of these or other alarm messages and are unsure of the corrective action to take, please contact a qualified Liebert representative at the number listed on the back of this manual.

User Interface Text Cause Action

Main Control Failure The Liebert Nfinity system has detected a System Control Module failure.

Identify and replace the failed System Control Module or contact Liebert Global Services for support.

Power Module Fail The Liebert Nfinity system has detected a Power Module failure.

Identify and replace the failed Power Module or contact Liebert Global Services for support.

Battery Module Fail The Liebert Nfinity system has detected a Battery Module failure.

Identify and replace the failed Battery Module or contact Liebert Global Services for support.

Redun. Control Fail The Liebert Nfinity system has detected a System Control Module failure.

Identify and replace the failed System Control Module or contact Liebert Global Services for support.

Battery Card Failure The Liebert Nfinity system has detected an Liebert IntelliSlot Battery Card failure.

Identify and replace the failed Liebert IntelliSlot Battery Card or contact Liebert Global Services for support.

UPS On Battery The Liebert Nfinity is drawing power from the batteries, not from utility.

Verify input breaker is closed. Verify input voltage is present and correct voltage. Verify input frequency is correct.

Reminder alarm - Check air filter The fan filter reminder time has elapsed.

Check and clean the fan filter and acknowledge the alarm.

This alarm may be disabled or the interval between these alarms can be configured via the User Interface.

Short Circuit Recovery - Please

Wait

User tried to turn the output on following a short circuit on the output without waiting for the required 30 seconds to expire.

Wait for at least 30 seconds and then turn the output on.

Power Module N+1 Redundancy Alarm

Number of power modules is not adequate to provide power redundancy.

Reduce the UPS’s load, add power modules to the frame or disable the alarm feature via the User Interface.

Output Off - Output Short Circuit

A short circuit was detected on the output. Correct short (or extreme overload condition) and turn on the UPS’s output.

UPS Output Overload

The load on the Liebert Nfinity exceeded the capacity of the active power modules. Reduce the UPS’s load or add power modules.

Output exceeds max load setting

This will occur if the max load alarm is enabled, and the measured load at the UPS’s output is greater than the value set.

Reduce the UPS’s load, increase the Maximum Load Alarm limit via configuration or disable the Maximum Load Alarm limit via configuration.

Output Off- Overload, bypass unavailable

Normally a severe overload will cause the unit to go to automatic bypass. This event informs the user that bypass was not qualified so the unit dropped the load to protect itself.

Reduce the UPS’s output load and verify that the UPS’s bypass source is qualified (amplitude and frequency).

Verify that the configuration voltage and…