Attachment_Crane_Report_0001.pdf

MAINMAN® REPORT

US Army Coprs of Engineers / Riverton

426 Colebrook River Rd / Route 8, 06065-0058 Riverton

Riverton

Branch: U264_ North Haven_CT

Phone:

Agreement: 1-21880075314 U264 - US Army Coprs of Engineers / Riverton rev. 2

Service Request: 1-32474785402

Dear Valued Konecranes Customer, Thank you for the opportunity to perform the recent inspection of your Assets. Enclosed please find the results and related analysis of our findings.

1. Asset List - A list of Assets in order of your identified priority

2. Condition Summary - An analysis of the relative condition of each Asset inspected

3. Risk Summary - An itemized and prioritized summary of risks identified during the inspection

4. Fault Detail - A detailed list of faults identified during the inspection

5. Trend Reports - A graphical depiction of selected data comparing prior periods

6. Condition Detail A detailed description of the condition of all components inspected

- This Report satisfied the minimum documentation required for OSHA/CSA Periodic Inspections

We are looking forward to discussing the contents of this Report and working with you to schedule the repairs or improvement opportunities quoted and included with this Report.

Thank You.

Report created: Aug 23, 2016 5:40:47 PM 1/12

ASSET LIST

CUSTOMER INFORMATION

Customer US Army Coprs of Engineers / Riverton Konecranes Contact John Duggan Business Location US Army Coprs of Engineers / Riverton City Riverton john.duggan@konecranes.com Agreement 1-21880075314 U264 - US Army Coprs of

Engineers / Riverton rev. 2 Customer Contact Steve Pastchofsky

Service Request 1-32474785402 - -@-.com

CUSTOMER IDENTIFIED ASSET CRITICALITY

High

Customer Asset Name Site Location Manufacturer Capacity Serial number

00001 + H00001 DAM TOWER / DAM TOWER 5.00000 + 5.00000 N/A + 121547

Report created: Aug 23, 2016 5:40:47 PM 2/12

CONDITION SUMMARY

Customer US Army Coprs of Engineers / Riverton Konecranes Contact John Duggan Business Location US Army Coprs of Engineers / Riverton City Riverton john.duggan@konecranes.com Agreement 1-21880075314 U264 - US Army Coprs of

Engineers / Riverton rev. 2 Customer Contact Steve Pastchofsky

Service Request 1-32474785402 - -@-.com

CUSTOMER IDENTIFIED ASSET CRITICALITY

High

Customer Asset Name

Site Location Inspection date Score 0…100

00001 + H00001 DAM TOWER /

DAM TOWER Aug 10, 2016 0

The Condition Score can be used as a tool to evaluate the relative condition of an asset at the time of inspection. The score is derived through an algorithmic prioritization of critical components of the Asset and the “Safety” or “Production” Risk associated with such components at the time of inspection. A higher Condition Score is a general indication of an Asset requiring more immediate attention.

Safety Indicates an unsafe condition. Failure to remedy such condition before continued operation of the identified Asset may result in personal injury, including death, or property damage.

Report created: Aug 23, 2016 5:40:47 PM 3/12

SAFETY SUMMARY

Customer US Army Coprs of Engineers / Riverton Konecranes Contact John Duggan Business Location US Army Coprs of Engineers / Riverton City Riverton john.duggan@konecranes.com Agreement 1-21880075314 U264 - US Army Coprs of

Engineers / Riverton rev. 2 Customer Contact Steve Pastchofsky

Service Request 1-32474785402 - -@-.com

By signing below, I confirm that the undersigned Konecranes representative has personally delivered and explained the meaning and content of this Safety Summary Report and that I have authorized the quotation or repair/replacement of the Asset (or component part thereof) as specified.

Please quote the repair or replacement of the Asset or component required to remedy the Safety-related Risks identified in this Safety Summary Report.

Please repair or replace the Asset or component required to remedy the Safety-related Risks identified in this Safety Summary Report.

Customer Representative Signature Date

Konecranes Representative Signature Date

This Report contains an itemized list of Safety related Risks. Konecranes recommends the repair and/or replacement of the associated component or Asset prior to its use or operation. Undetermined (i.e. non-observable) Risks may also exist and these Risks may be Safety-related. This determination cannot be made without component disassembly. Please consult with your Konecranes Representative regarding the methology and requirements to inspect the affected components.

Safety Indicates an unsafe condition. Failure to remedy such condition before continued operation of the identified Asset may result in personal injury, including death, or property damage.

Report created: Aug 23, 2016 5:40:47 PM 4/12

RISK SUMMARY

Customer US Army Coprs of Engineers / Riverton Konecranes Contact John Duggan Business Location US Army Coprs of Engineers / Riverton City Riverton john.duggan@konecranes.com Agreement 1-21880075314 U264 - US Army Coprs of

Engineers / Riverton rev. 2 Customer Contact Steve Pastchofsky

Service Request 1-32474785402 - -@-.com

CUSTOMER IDENTIFIED ASSET CRITICALITY

High

Customer Asset Name

Asset Location Inspection date

Safety Production Undetermined Improvement Opportunity

Total

00001 + H00001

DAM TOWER / DAM TOWER Aug 10, 0 0 4 0 4

Risk category

Safety Indicates an unsafe condition. Failure to remedy such condition before continued operation of the identified Asset may result in personal injury, including death, or property damage.

Production Indicates an inefficient condition. Failure to remedy such condition before continued operation of the identified Asset may result in inefficient Asset performance or an interruption in production.

Undetermined Indicates that the condition could not be verified through visual inspection as a result of Asset configuration and/or obstruction.

Improvement Opportunity Indicates a potential opportunity to improve the safety, productivity, application or useful life of the Asset.

Report created: Aug 23, 2016 5:40:47 PM 5/12

FAULT DETAIL

Customer US Army Coprs of Engineers / Riverton Konecranes Contact John Duggan Business Location US Army Coprs of Engineers / Riverton City Riverton john.duggan@konecranes.com Agreement 1-21880075314 U264 - US Army Coprs of

Engineers / Riverton rev. 2 Customer Contact Steve Pastchofsky

Service Request 1-32474785402 - -@-.com

ASSET INFORMATION

Customer Asset Name 00001 + H00001 Manufacturer Capacity 5.00000

5.00000

Asset description Monorail system - 1 trolley electric wire rope hoist

Serial number N/A + 121547 Span 15ft

Asset Location DAM TOWER / DAM

TOWER

Model Number N/A + N/A Lift 180ft

Inspection date Aug 10, 2016 Application Not defined Duty Classification 0 Inspector John Manning Install Date Volt/Ph/Hz 208-3-60

Est. Operating Hours/Yr 0

Component Code

Description Fault Risk Recommendation Comments Repaired

1-27200137528 Hoisting gear - internal Not able to complete

Undetermined Disassemble Disassembly is required to inspect this component.

Inspection frequency is as required by the OEM and/or governing regulations

1-27195567831 Hoisting coupling - internal Not able to complete

Undetermined Disassemble Disassembly is required to inspect this component.

Inspection frequency is as required by the OEM and/or governing regulations

1-21707945524 Hook nut and locking parts Not able to complete

Undetermined Disassemble Disassembly is required to inspect this component.

Inspection frequency is as required by the OEM and/or governing regulations

1-27205964860 Hook forging - internal Not able to complete

Undetermined Disassemble Disassembly is required to inspect this component.

Inspection frequency is as required by the OEM and/or governing regulations

Risk category

Safety Indicates an unsafe condition. Failure to remedy such condition before continued operation of the identified Asset may result in personal injury, including death, or property damage.

Production Indicates an inefficient condition. Failure to remedy such condition before continued operation of the identified Asset may result in inefficient Asset performance or an interruption in production.

Undetermined Indicates that the condition could not be verified through visual inspection as a result of Asset configuration and/or obstruction.

Improvement Opportunity Indicates a potential opportunity to improve the safety, Report created: Aug 23, 2016 5:40:47 PM 6/12

TREND REPORTS

Customer US Army Coprs of Engineers / Riverton Konecranes Contact John Duggan Business Location US Army Coprs of Engineers / Riverton City Riverton john.duggan@konecranes.com Agreement 1-21880075314 U264 - US Army Coprs of Engineers /

Riverton rev. 2 Customer Contact Steve Pastchofsky

Service Request 1-32474785402 - -@-.com

Charges by Service Product Safety Faults

-6

-4

-2

6 Year

Number of Faults Number of Assets

Inspection / PM Activity - vs - Total Spend Condition Score

-6

-4

-2

-1

-0.8

-0.6

-0.4

-0.2

0.2

0.4

0.6

0.8

Condition

Report created: Aug 23, 2016 5:40:47 PM 7/12

CONDITION DETAIL

Customer US Army Coprs of Engineers / Riverton Konecranes Contact John Duggan Business Location US Army Coprs of Engineers / Riverton City Riverton john.duggan@konecranes.com Agreement 1-21880075314 U264 - US Army Coprs of

Engineers / Riverton rev. 2 Customer Contact Steve Pastchofsky

Service Request 1-32474785402 - -@-.com

ASSET INFORMATION

Customer Asset Name 00001 + H00001 Manufacturer Capacity 5.00000

5.00000

Asset description Monorail system - 1 trolley electric wire rope hoist

Serial number N/A + 121547 Span 15ft

Asset Location DAM TOWER / DAM

TOWER

Model Number N/A + N/A Lift 180ft

Inspection date Aug 10, 2016 Application Not defined Duty Classification 0 Inspector John Manning Install Date Volt/Ph/Hz 208-3-60

Est. Operating Hours/Yr 0

Component Task Fault Risk Recommendation Comments Next step

Monorail system - 1 trolley electric wire rope hoist

X Visual assessment No direct risk No Action

Markings X Visual assessment

Documentation X Log book check

X Visual assessment

Trolley xxStructure xxxxTrolley intermediate structure

X Visual assessment xxxxTrolley idle side xxxxxxTrolley idle side structure

X Visual assessment xxxxxxTrolley idle wheel and bearings

X Lubricate

X Operational assessment

X Visual assessment xxxxxxTrolley idle wheel and bearings

X Lubricate

X Operational assessment

X Visual assessment xxxxTrolley driving side xxxxxxTrolley driving side structure

X Visual assessment xxHoisting machinery xxxxHoisting gear X Lubricate

X Operational assessment

X Visual assessment xxxxHoisting gear - internal X Unable to Inspect Not able to complete

Undetermined Disassemble Disassembly is required to inspect this component.

Report created: Aug 23, 2016 5:40:47 PM 8/12

ASSET INFORMATION

Customer Asset Name 00001 + H00001 Manufacturer Capacity 5.00000

5.00000

Asset description Monorail system - 1 trolley electric wire rope hoist

Serial number N/A + 121547 Span 15ft

Asset Location DAM TOWER / DAM

TOWER

Model Number N/A + N/A Lift 180ft

Inspection date Aug 10, 2016 Application Not defined Duty Classification 0 Inspector John Manning Install Date Volt/Ph/Hz 208-3-60

Est. Operating Hours/Yr 0

Component Task Fault Risk Recommendation Comments Next step

Inspection frequency is as required by the OEM and/or governing regulations xxxxHoisting coupling X Clean

X Lubricate

X Operational assessment

X Visual assessment xxxxHoisting coupling -internal

X Unable to Inspect Not able to complete

Undetermined Disassemble Disassembly is required to inspect this component.

Inspection frequency is as required by the OEM and/or governing regulations xxxxHoisting motor X Clean

X Lubricate

X Operational assessment

X Visual assessment xxxxHoisting brake -holding

X Adjust

X Clean

X Operational assessment

X Visual assessment xxxxMechanical load brake X Unable to Inspect xxxxHoisting brake - control X Adjust

X Clean

X Operational assessment

X Visual assessment xxxxRope drum X Operational assessment

X Visual assessment xxxxRope drum bearings X Lubricate

X Operational assessment

X Visual assessment

Report created: Aug 23, 2016 5:40:47 PM 9/12

Customer Asset Name 00001 + H00001 Manufacturer Capacity 5.00000

5.00000

Asset description Monorail system - 1 trolley electric wire rope hoist

Serial number N/A + 121547 Span 15ft

Asset Location DAM TOWER / DAM

TOWER

Model Number N/A + N/A Lift 180ft

Inspection date Aug 10, 2016 Application Not defined Duty Classification 0 Inspector John Manning Install Date Volt/Ph/Hz 208-3-60

Est. Operating Hours/Yr 0

Component Task Fault Risk Recommendation Comments Next step xxxxRope clamps X Visual assessment xxxxRope anchorage X Visual assessment xxxxHoisting wire rope X Lubricate

X Operational assessment

X Visual assessment xxxxHook block xxxxxxHook block structure and markings

X Visual assessment xxxxxxRope sheave and bearings

X Lubricate

X Operational assessment

X Visual assessment xxxxxxCrosshead X Operational assessment

X Visual assessment xxxxxxHook nut and locking parts

X Unable to Inspect Not able to complete

Undetermined Disassemble Disassembly is required to inspect this component.

Inspection frequency is as required by the OEM and/or xxxxxxThrust ball bearing X Lubricate

X Operational assessment xxxxxxHook forging X Visual assessment xxxxxxHook forging -internal

X Unable to Inspect Not able to complete

Undetermined Disassemble Disassembly is required to inspect this component.

Inspection frequency is as required by the OEM and/or xxxxxxLatch X Operational assessment

X Visual assessment

Electrics xxPower supply

Report created: Aug 23, 2016 5:40:47 PM 10/12

Customer Asset Name 00001 + H00001 Manufacturer Capacity 5.00000

5.00000

Asset description Monorail system - 1 trolley electric wire rope hoist

Serial number N/A + 121547 Span 15ft

Asset Location DAM TOWER / DAM

TOWER

Model Number N/A + N/A Lift 180ft

Inspection date Aug 10, 2016 Application Not defined Duty Classification 0 Inspector John Manning Install Date Volt/Ph/Hz 208-3-60

Est. Operating Hours/Yr 0

Component Task Fault Risk Recommendation Comments Next step xxxxRunway mainline disconnect

X Operational assessment

X Visual assessment xxxxCrane main switch X Operational assessment

X Visual assessment xxxxPendant power supply X Operational assessment

X Visual assessment xxxxxxConnection box X Visual assessment xxxxxxFestoon cable X Visual assessment xxControl system xxxxHoist cubicle X Visual assessment xxxxxxGeneral wiring and conduits

X Visual assessment xxxxxxOperation control X Operational assessment

X Visual assessment xxxxPushbutton pendant X Operational assessment

X Visual assessment xxxxPushbutton pendant cable

X Visual assessment xxxxBalancer X Operational assessment

X Visual assessment xxxxHoisting limit switches X Adjust

X Operational assessment

X Visual assessment xxxxOperation control X Operational assessment

X Visual assessment

Runway xxBeam xxxxEnd stops X Visual assessment

Inspector Aug 10, 2016 John Manning

Condition

Acceptable (No issues detected)

Need attention

Risk category

Report created: Aug 23, 2016 5:40:47 PM 11/12

Safety Indicates an unsafe condition. Failure to remedy such condition before continued operation of the identified Asset may result in personal injury, including death, or property damage.

Production Indicates an inefficient condition. Failure to remedy such condition before continued operation of the identified Asset may result in inefficient Asset performance or an interruption in production.

Undetermined Indicates that the condition could not be verified through visual inspection as a result of Asset configuration and/or obstruction.

Improvement Opportunity Indicates a potential opportunity to improve the safety, Report created: Aug 23, 2016 5:40:47 PM 12/12