W912QR24R0026_Specs_Vol3-0000.pdf
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- Ft. Knox Child Development Center (CDC)
- Solicitation number
- W912QR24R0026
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This document is a set of technical specifications for the design and construction of a Child Development Center at Fort Knox, Kentucky under solicitation W912QR24R0026. The specifications cover a wide range of requirements for the facility, including architectural, structural, mechanical, electrical, and plumbing systems. Key details include:
The project involves demolishing an existing pre-school and constructing a new standard design child development center to accommodate 338 pre-school children. The solicitation is being issued by the U.S. Army Corps of Engineers Louisville District for construction of the facility. The specifications provide detailed requirements for the wall panel assemblies, flashing and sheet metal, standing seam roofing, and other building components. Performance requirements are specified for factors such as wind load resistance, water infiltration, thermal movement, and structural integrity. Drawings, submittals, and quality control processes are also addressed in the specifications.
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Solicitation For Child Development Center, Ft. Knox, KY
P2: 504689
Design-Bid-Build
Specifications - Vol. 3 of 4 (DIV 07 - 23) Certified Final Design
16 May 2024
W912QR24R0026
ARIMS: 200A Disposition: Maintain for 15yrs after construction.
W912QR24R0026_Specs_Vol3-0000
USCOE
Child Development Center, Fort Knox
W912QR19-D-0036
December 2023
Burns & McDonnell 9400 Ward Parkway
Kansas City, MO 64114
CERTIFICATION PAGE
CIVIL STRUCTURAL ARCHITECTURAL
FIRE PROTECTION MECHANICAL ELECTRICAL
USCOE
Child Development Center, Fort Knox
W912QR19-D-0036
December 2023
Burns & McDonnell 9400 Ward Parkway
Kansas City, MO 64114
CERTIFICATION PAGE
LANDSCAPING
P2# 504689 Child Development Center Fort Knox, KY
PROJECT TABLE OF CONTENTS
DIVISION 00 - PROCUREMENT AND CONTRACTING REQUIREMENTS
00 80 00.00 06 04/21 SPECIAL PROVISIONS
DIVISION 01 - GENERAL REQUIREMENTS
01 32 01.00 06 07/18 PROJECT SCHEDULE
01 33 00 08/18, CHG 4: 02/21 SUBMITTAL PROCEDURES
01 33 29.00 06 11/17 SUSTAINABILITY REPORTING
01 35 26.00 06 GOVERNMENT SAFETY REQUIREMENTS
01 35 29.13 11/15, CHG 1: 08/22 HEALTH, SAFETY, AND EMERGENCY RESPONSE
PROCEDURES FOR CONTAMINATED SITES
01 42 00 02/19 SOURCES FOR REFERENCE PUBLICATIONS
01 45 00.15 10 11/16, CHG 2: 08/19 RESIDENT MANAGEMENT SYSTEM CONTRACTOR
MODE (RMS CM)
01 45 04.10 06 CONTRACTOR QUALITY CONTROL
01 45 35 11/20 SPECIAL INSPECTIONS
01 46 00.00 06 04/20 TOTAL BUILDING COMMISSIONING
01 50 00 11/20, CHG 2: 08/22 TEMPORARY CONSTRUCTION FACILITIES AND
CONTROLS
01 57 19.00 06 04/20 TEMPORARY ENVIRONMENTAL CONTROLS AND
PERMITS
01 74 19 02/19, CHG 3: 11/21 CONSTRUCTION WASTE MANAGEMENT AND
DISPOSAL
01 78 23 08/15, CHG 2: 08/21 OPERATION AND MAINTENANCE DATA
DIVISION 02 - EXISTING CONDITIONS
02 41 00 08/22 DEMOLITION AND DECONSTRUCTION
02 81 00 11/18 TRANSPORTATION AND DISPOSAL OF
HAZARDOUS MATERIALS
02 82 00 11/18, CHG 1: 11/19 ASBESTOS REMEDIATION
02 83 00 11/18 LEAD REMEDIATION
02 84 16 11/22 HANDLING OF LIGHTING BALLASTS AND
LAMPS CONTAINING PCBs AND MERCURY
DIVISION 03 - CONCRETE
03 30 00 02/19, CHG 4: 08/22 CAST-IN-PLACE CONCRETE
03 33 00 11/09 CAST-IN-PLACE ARCHITECTURAL CONCRETE
DIVISION 04 - MASONRY
04 20 00 11/15, CHG 2: 05/19 UNIT MASONRY
DIVISION 05 - METALS
05 12 00 08/18, CHG 2: 05/21 STRUCTURAL STEEL
05 30 00 05/15, CHG 2: 08/18 STEEL DECKS
05 40 00 05/15, CHG 1: 08/18 COLD-FORMED METAL FRAMING
05 50 13 05/17, CHG 1: 08/18 MISCELLANEOUS METAL FABRICATIONS
05 51 00 08/23 METAL PLATFORM
05 52 00 08/23 METAL RAILINGS
DIVISION 06 - WOOD, PLASTICS, AND COMPOSITES
06 10 00 08/16, CHG 2: 11/18 ROUGH CARPENTRY
PROJECT TABLE OF CONTENTS
CERTIFIED FINAL
06 20 00 08/16, CHG 2: 11/18 FINISH CARPENTRY
06 41 16.00 10 08/10, CHG 1: 11/18 PLASTIC-LAMINATE-CLAD ARCHITECTURAL
CABINETS
06 61 16 08/20 SOLID SURFACING FABRICATIONS
DIVISION 07 - THERMAL AND MOISTURE PROTECTION
07 05 23 08/19 PRESSURE TESTING AN AIR BARRIER SYSTEM
FOR AIR TIGHTNESS
07 21 13 02/16, CHG 2: 08/20 BOARD AND BLOCK INSULATION
07 21 16 11/11, CHG 4: 08/18 MINERAL FIBER BLANKET INSULATION
07 22 00 02/16, CHG 3: 11/18 ROOF AND DECK INSULATION
07 27 10.00 10 08/19, CHG 1: 02/20 BUILDING AIR BARRIER SYSTEM
07 27 19.01 05/17, CHG 2: 08/20 SELF-ADHERING AIR BARRIERS
07 27 26 05/17, CHG 2: 08/20 FLUID-APPLIED MEMBRANE AIR BARRIERS
07 27 36 05/17, CHG 3: 02/23 SPRAY FOAM AIR BARRIERS
07 42 63 05/11, CHG 4: 08/20 FABRICATED WALL PANEL ASSEMBLIES
07 60 00 05/17, CHG 2: 11/18 FLASHING AND SHEET METAL
07 61 15.00 20 08/16, CHG 2: 11/18 ALUMINUM STANDING SEAM ROOFING
07 84 00 05/10, CHG 1: 08/13 FIRESTOPPING
07 92 00 08/16, CHG 3: 11/18 JOINT SEALANTS
DIVISION 08 - OPENINGS
08 11 13 08/20 STEEL DOORS AND FRAMES
08 14 00 08/16, CHG 1: 08/18 WOOD DOORS
08 34 73 11/19, CHG 1: 02/21 SOUND CONTROL DOOR ASSEMBLIES
08 41 13 08/18, CHG 1: 08/18 ALUMINUM-FRAMED ENTRANCES AND
STOREFRONTS
08 51 13 05/19 ALUMINUM WINDOWS
08 71 00 02/16, CHG 4: 02/22 DOOR HARDWARE
08 81 00 05/19 GLAZING
08 91 00 08/20 METAL WALL LOUVERS
DIVISION 09 - FINISHES
09 22 00 02/10, CHG 2: 08/18 SUPPORTS FOR PLASTER AND GYPSUM BOARD
09 29 00 08/16, CHG 4: 02/20 GYPSUM BOARD
09 30 10 08/20 CERAMIC, QUARRY, AND GLASS TILING
09 51 00 08/20 ACOUSTICAL CEILINGS
09 65 00 08/10, CHG 3: 08/18 RESILIENT FLOORING
09 65 66 08/16, CHG 1: 08/18 RESILIENT ATHLETIC FLOORING
09 67 23.13 11/19 STANDARD RESINOUS FLOORING
09 68 00 11/17, CHG 2: 08/20 CARPETING
09 90 00 02/21 PAINTS AND COATINGS
DIVISION 10 - SPECIALTIES
10 11 00 08/20 VISUAL DISPLAY UNITS
10 14 00.20 08/20 INTERIOR SIGNAGE
10 14 53 02/15, CHG 1: 05/17 TRAFFIC SIGNAGE
10 21 13 08/20 TOILET COMPARTMENTS
10 22 13 08/16, CHG 1: 08/18 WIRE MESH PARTITIONS
10 26 00 08/20 WALL AND DOOR PROTECTION
10 28 13 08/20 TOILET ACCESSORIES
10 44 16 11/19 FIRE EXTINGUISHERS
10 51 13 05/11 PLASTIC LOCKERS
10 56 13 04/06 STEEL SHELVING
PROJECT TABLE OF CONTENTS
DIVISION 11 - EQUIPMENT
11 05 40 08/17 COMMON WORK RESULTS FOR FOODSERVICE
EQUIPMENT
11 06 40.13 08/17 FOODSERVICE EQUIPMENT SCHEDULE
11 41 11 08/17 REFRIGERATED AND FROZEN FOOD STORAGE
EQUIPMENT
11 42 00 08/17 FOOD PREPARATION EQUIPMENT
11 44 00 08/17 FOOD COOKING EQUIPMENT
11 46 00 01/08 FOOD DISPENSING EQUIPMENT
11 47 00 08/17 ICE MACHINES
11 48 00 08/17 CLEANING AND DISPOSAL EQUIPMENT
11 68 13 08/17, CHG 1: 08/18 PLAYGROUND EQUIPMENT
DIVISION 12 - FURNISHINGS
12 21 00 08/17, CHG 2: 11/18 WINDOW BLINDS
12 48 13 08/17 ENTRANCE FLOOR MATS AND FRAMES
12 93 00 08/17, CHG 1: 08/18 SITE FURNISHINGS
DIVISION 21 - FIRE SUPPRESSION
21 13 13 08/20 WET PIPE SPRINKLER SYSTEMS, FIRE
PROTECTION
DIVISION 22 - PLUMBING
22 00 00 11/15, CHG 4: 05/21 PLUMBING, GENERAL PURPOSE
DIVISION 23 - HEATING, VENTILATING, AND AIR CONDITIONING (HVAC)
23 05 15 COMMON PIPING FOR HVAC
23 05 48.19 05/18, CHG 2: 08/20 BRACING FOR HVAC
23 05 93.00 06 08/16 TESTING, ADJUSTING, AND BALANCING
(TAB) OF HVAC
23 07 00 02/13, CHG 7: 05/20 THERMAL INSULATION FOR MECHANICAL
SYSTEMS
23 09 00 02/19, CHG 3: 05/21 INSTRUMENTATION AND CONTROL FOR HVAC
23 09 13 11/15, CHG 2: 05/21 INSTRUMENTATION AND CONTROL DEVICES
FOR HVAC
23 09 23.02 02/19, CHG 1: 02/20 BACNET DIRECT DIGITAL CONTROL FOR HVAC
AND OTHER BUILDING CONTROL SYSTEMS
23 23 00 08/21 REFRIGERANT PIPING
23 30 00 05/20, CHG 1: 02/22 HVAC AIR DISTRIBUTION
23 64 26 08/09, CHG 6: 11/22 CHILLED, CHILLED-HOT, AND CONDENSER
WATER PIPING SYSTEMS
23 81 00 05/18, CHG 1: 02/21 DECENTRALIZED UNITARY HVAC EQUIPMENT
23 81 47 08/08, CHG 4: 08/18 WATER-LOOP AND GROUND-LOOP HEAT PUMP
SYSTEMS
DIVISION 25 - INTEGRATED AUTOMATION
25 05 11.01 05/21 CYBERSECURITY FOR FACILITY-RELATED
CONTROL SYSTEMS (HVAC AND AMI METERING)
25 05 11.02 05/21 CYBERSECURITY FOR FACILITY-RELATED
CONTROL SYSTEMS (FIRE ALARM AND MASS
NOTIFICATION)
25 10 10 02/19, CHG 1: 05/21 UTILITY MONITORING AND CONTROL SYSTEM
(UMCS) FRONT END AND INTEGRATION
PROJECT TABLE OF CONTENTS
DIVISION 26 - ELECTRICAL
26 05 48.00 10 10/07 SEISMIC PROTECTION FOR ELECTRICAL
EQUIPMENT
26 08 00 11/21 APPARATUS INSPECTION AND TESTING
26 20 00 08/19, CHG 3: 11/21 INTERIOR DISTRIBUTION SYSTEM
26 24 13 08/21 SWITCHBOARDS
26 28 01.00 10 08/21 COORDINATED POWER SYSTEM PROTECTION
26 29 23 02/20, CHG 1: 05/21 ADJUSTABLE SPEED DRIVE (ASD) SYSTEMS
UNDER 600 VOLTS
26 36 23 05/20, CHG 1: 08/21 MANUAL TRANSFER SWITCHES
26 41 00 11/13 LIGHTNING PROTECTION SYSTEM
26 51 00 05/20, CHG 2: 11/21 INTERIOR LIGHTING
26 56 00 08/21 EXTERIOR LIGHTING
DIVISION 27 - COMMUNICATIONS
27 10 00 08/11 BUILDING TELECOMMUNICATIONS CABLING
SYSTEM
DIVISION 28 - ELECTRONIC SAFETY AND SECURITY
28 10 05 05/16 ELECTRONIC SECURITY SYSTEMS (ESS)
28 31 76 08/20 INTERIOR FIRE ALARM AND MASS
NOTIFICATION SYSTEM, ADDRESSABLE
DIVISION 31 - EARTHWORK
31 00 00.00 06 07/18 EARTHWORK
31 05 22.00 06 07/16 GEOTEXTILES USED AS FILTERS
31 11 00 11/18 CLEARING AND GRUBBING
31 21 13 11/18 RADON MITIGATION
DIVISION 32 - EXTERIOR IMPROVEMENTS
32 05 33 08/17 LANDSCAPE ESTABLISHMENT
32 11 23 05/22 GRADED CRUSHED AGGREGATE BASE COURSE
FOR FLEXIBLE PAVING
32 11 23.23 08/22 BASE COURSE DRAINAGE LAYERS
32 12 13 05/17 BITUMINOUS TACK AND PRIME COATS
32 12 16.16 11/20 ROAD-MIX ASPHALT PAVING
32 13 13.06 06 06/18 PORTLAND CEMENT CONCRETE PAVEMENT FOR
ROADS AND SITE FACILITIES
32 13 73.00 06 07/16 COMPRESSION JOINT SEALS FOR CONCRETE
PAVEMENTS
32 16 19 05/18 CONCRETE CURBS, GUTTERS AND SIDEWALKS
32 17 23 08/16, CHG 5: 11/18 PAVEMENT MARKINGS
32 18 16.13 08/17 PLAYGROUND PROTECTIVE SURFACING
32 31 13 11/21 CHAIN LINK FENCES AND GATES
32 31 13.53 11/21 ORNAMENTAL GATES
32 92 19 08/17, CHG 1: 08/21 SEEDING
32 92 23 04/06, CHG 1: 08/21 SODDING
32 93 00 08/17, CHG 1: 08/21 EXTERIOR PLANTS
DIVISION 33 - UTILITIES
33 46 16 05/18 SUBDRAINAGE PIPING
33 47 13 11/14, CHG 2: 11/15 POND AND RESERVOIR LINERS
PROJECT TABLE OF CONTENTS
33 71 02 08/21 UNDERGROUND ELECTRICAL DISTRIBUTION
33 82 00 04/06 TELECOMMUNICATIONS OUTSIDE PLANT (OSP)
-- End of Project Table of Contents --
PROJECT TABLE OF CONTENTS
SECTION 07 42 63
FABRICATED WALL PANEL ASSEMBLIES
05/11, CHG 4: 08/20
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.
ALUMINUM ASSOCIATION (AA)
AA ADM (2020) Aluminum Design Manual
AA ASD1 (2017; Errata 2017) Aluminum Standards and Data
AMERICAN ARCHITECTURAL MANUFACTURERS ASSOCIATION (AAMA)
AAMA 501.1 (2017) Standard Test Method for Water Penetration of Windows, Curtain Walls and Doors Using Dynamic Pressure
AMERICAN INSTITUTE OF STEEL CONSTRUCTION (AISC)
AISC 341 (2016) Seismic Provisions for Structural Steel Buildings
AMERICAN IRON AND STEEL INSTITUTE (AISI)
AISI S100 (2012) North American Specification for the Design of Cold-Formed Steel Structural Members
AMERICAN SOCIETY OF CIVIL ENGINEERS (ASCE)
ASCE 7-16 (2017; Errata 2018; Supp 1 2018) Minimum Design Loads and Associated Criteria for Buildings and Other Structures
AMERICAN WELDING SOCIETY (AWS)
AWS A5.1/A5.1M (2012) Specification for Carbon Steel Electrodes for Shielded Metal Arc Welding
AWS D1.1/D1.1M (2020; Errata 1 2021) Structural Welding Code - Steel
AWS D1.2/D1.2M (2014; Errata 1 2014; Errata 2 2020) Structural Welding Code - Aluminum
ASTM INTERNATIONAL (ASTM)
ASTM A36/A36M (2019) Standard Specification for Carbon Structural Steel
SECTION 07 42 63 Page 1
ASTM A123/A123M (2017) Standard Specification for Zinc (Hot-Dip Galvanized) Coatings on Iron and Steel Products
ASTM A463/A463M (2022) Standard Specification for Steel Sheet, Aluminum-Coated, by the Hot-Dip Process
ASTM A606/A606M (2018) Standard Specification for Steel Sheet and Strip, High-Strength, Low-Alloy, Hot-Rolled and Cold-Rolled, with Improved Atmospheric Corrosion Resistance
ASTM A653/A653M (2023) Standard Specification for Steel Sheet, Zinc-Coated (Galvanized) or Zinc-Iron Alloy-Coated (Galvannealed) by the Hot-Dip Process
ASTM A755/A755M (2018) Standard Specification for Steel Sheet, Metallic Coated by the Hot-Dip Process and Prepainted by the Coil-Coating Process for Exterior Exposed Building Products
ASTM A780/A780M (2020) Standard Practice for Repair of Damaged and Uncoated Areas of Hot-Dip Galvanized Coatings
ASTM A924/A924M (2022a) Standard Specification for General Requirements for Steel Sheet, Metallic-Coated by the Hot-Dip Process
ASTM A1008/A1008M (2021a) Standard Specification for Steel, Sheet, Cold-Rolled, Carbon, Structural, High-Strength Low-Alloy, High-Strength Low-Alloy with Improved Formability, Solution Hardened, and Bake Hardenable
ASTM B117 (2019) Standard Practice for Operating Salt Spray (Fog) Apparatus
ASTM B209 (2014) Standard Specification for Aluminum and Aluminum-Alloy Sheet and Plate
ASTM C273/C273M (2020) Standard Test Method for Shear Properties of Sandwich Core Materials
ASTM C553 (2013; R 2019) Standard Specification for Mineral Fiber Blanket Thermal Insulation for Commercial and Industrial Applications
ASTM C612 (2014; R 2019) Standard Specification for Mineral Fiber Block and Board Thermal Insulation
ASTM C920 (2018) Standard Specification for Elastomeric Joint Sealants
SECTION 07 42 63 Page 2
ASTM D522/D522M (2017) Mandrel Bend Test of Attached Organic Coatings
ASTM D523 (2014; R 2018) Standard Test Method for Specular Gloss
ASTM D714 (2002; R 2017) Standard Test Method for Evaluating Degree of Blistering of Paints
ASTM D822 (2013; R 2018) Filtered Open-Flame Carbon-Arc Exposures of Paint and Related Coatings
ASTM D968 (2017) Standard Test Methods for Abrasion Resistance of Organic Coatings by Falling Abrasive
ASTM D1056 (2020) Standard Specification for Flexible Cellular Materials - Sponge or Expanded Rubber
ASTM D1308 (2002; R 2013) Effect of Household Chemicals on Clear and Pigmented Organic Finishes
ASTM D1621 (2016) Standard Test Method for Compressive Properties of Rigid Cellular Plastics
ASTM D1622/D1622M (2014) Apparent Density of Rigid Cellular Plastics
ASTM D1667 (2017) Standard Specification for Flexible Cellular Materials - Poly (Vinyl Chloride) Foam (Closed-Cell)
ASTM D2244 (2016) Standard Practice for Calculation of Color Tolerances and Color Differences from Instrumentally Measured Color Coordinates
ASTM D2247 (2015) Testing Water Resistance of Coatings in 100% Relative Humidity
ASTM D2794 (1993; R 2019) Standard Test Method for Resistance of Organic Coatings to the Effects of Rapid Deformation (Impact)
ASTM D3363 (2005; E 2011; R 2011; E 2012) Film Hardness by Pencil Test
ASTM D4214 (2007; R 2015) Standard Test Method for Evaluating the Degree of Chalking of Exterior Paint Films
ASTM D6226 (2015) Standard Test Method for Open Cell Content of Rigid Cellular Plastics
ASTM E84 (2020) Standard Test Method for Surface
SECTION 07 42 63 Page 3
Burning Characteristics of Building Materials
ASTM E119 (2022) Standard Test Methods for Fire Tests of Building Construction and Materials
ASTM E136 (2022) Standard Test Method for Assessing Combustibility of Materials Using a Vertical Tube Furnace at 750 Degrees C
ASTM E283 (2019) Standard Test Method for Determining the Rate of Air Leakage Through Exterior Windows, Curtain Walls, and Doors Under Specified Pressure Differences Across the Specimen
ASTM E331 (2000; R 2016) Standard Test Method for Water Penetration of Exterior Windows, Skylights, Doors, and Curtain Walls by Uniform Static Air Pressure Difference
ASTM E1592 (2017) Standard Test Method for Structural Performance of Sheet Metal Roof and Siding Systems by Uniform Static Air Pressure Difference
ASTM G152 (2013; R 2021) Standard Practice for Operating Open Flame Carbon Arc Light Apparatus for Exposure of Nonmetallic Materials
ASTM G153 (2013; R 2021) Standard Practice for Operating Enclosed Carbon Arc Light Apparatus for Exposure of Nonmetallic Materials
METAL BUILDING MANUFACTURERS ASSOCIATION (MBMA)
MBMA MBSM (2018) Metal Building Systems Manual
NATIONAL ASSOCIATION OF ARCHITECTURAL METAL MANUFACTURERS (NAAMM)
NAAMM AMP 500 (2006) Metal Finishes Manual
SCIENTIFIC CERTIFICATION SYSTEMS (SCS)
SCS SCS Global Services (SCS) Indoor Advantage
SHEET METAL AND AIR CONDITIONING CONTRACTORS' NATIONAL ASSOCIATION
(SMACNA)
SMACNA 1793 (2012) Architectural Sheet Metal Manual, 7th Edition
UL ENVIRONMENT (ULE)
ULE Greenguard UL Greenguard Certification Program
SECTION 07 42 63 Page 4
UNDERWRITERS LABORATORIES (UL)
UL 580 (2006; Reprint Mar 2019) UL Standard for Safety Tests for Uplift Resistance of Roof Assemblies
UL Bld Mat Dir (updated continuously online) Building Materials Directory
1.2 DEFINITIONS
Fabricated Wall Panel Assembly: Metal wall and liner panels, attachment system components, miscellaneous metal framing, thermal insulation, and accessories shop fabricated or field assembled for a complete weather-tight wall system.
1.3 DESCRIPTION OF FABRICATED WALL PANEL ASSEMBLY SYSTEM
Factory color finished, aluminum metal wall panel system with concealed fastening attachment. Panel profile must be smooth face.
1.3.1 Metal Wall Panel General Performance
Comply with performance requirements, conforming to AISI S100 , without failure due to defective manufacture, fabrication, installation, or other defects in construction. Wall panels and accessory components must conform to the following standards:
ASTM A1008/A1008M
ASTM A123/A123M
ASTM A36/A36M
ASTM A653/A653M
ASTM A463/A463M for aluminum coated steel sheet
ASTM A606/A606M
ASTM A755/A755M for metallic coated steel sheet for exterior coil pre-painted applications.
ASTM A780/A780M for repair of damage or uncoated areas of hot-dipped galvanized coating.
ASTM A924/A924M for metallic coated steel sheet
ASTM C273/C273M
ASTM D522/D522M for applied coatings UL Bld Mat Dir
1.3.2 Structural Performance
Maximum calculated fiber stress must not exceed the allowable val ue in the AISI or AA manuals; a one third overstress for wind is allowed.
Midspan deflection under maximum design loads is limited to L/180.
Contract drawings show the design wind loads and the extent and general assembly details of the metal siding. Contractor must provide design for members and connections not shown on the drawings. Siding panels a nd accessories must be the products of the same manufacturer.
Provide metal wall panel assemblies complying with the load and stress requirements in accordance with ASTM E1592. Wind Load force due to wind action governs the design for panels.
Wall systems and attachments are to resist the wind loads as determ ined by UL 580 and ASCE 7-16 in the geographic area where the construction will
SECTION 07 42 63 Page 5 take place, in pounds per square foot. Submit five copies of wind load tests and seismic tests to the Contracting Officer.
Provide metal wall panel assembly for seismic conditions complying with the applicable requirements of AISC 341 .
1.3.3 Air Infiltration
Air leakage must conform to the limits through the wall assembly area when tested according to ASTM E283.
1.3.4 Water Penetration Under Static Pressure
No water penetration when tested according to ASTM E331.
1.3.5 Water Penetration Under Dynamic Pressure
No evidence of water leakage when tested according to AAMA 501.1 .
1.4 SUBMITTALS
Government approval is required for submittals with a "G" or "S" classification. Submittals not having a "G" or "S" classification are for information only. When used, a code following the "G" classification identifies the office that will review the submittal for the Government.
Submit the following in accordance with Section 01 33 00 SUBMITTAL
PROCEDURES:
SD-01 Preconstruction Submittals
Qualification of Manufacturer
Qualification of Installer
Qualifications for Welding Work
SD-02 Shop Drawings
Fabrication and Installation drawings for the following items are to indicate completely dimensioned structural frame and erection layouts, openings in the wall, special framing details, and construction details at corners, building intersections and flashing, location and type of mastic and metal filler strips.
Wall Panel Assemblies
Flashing and Accessories
Anchorage Systems
SD-03 Product Data
Certification
Submit Manufacturer's data indicating percentage of recycle material in wall panels to verify sustainable acquisition compliance.
SECTION 07 42 63 Page 6
Submit Manufacturer's catalog data for the following items:
Factory Color Finish
Sub-girts and Formed Shapes
Closure Materials
Insulation
Pressure Sensitive Tape
Sealants and Caulking
Aluminized Steel Repair Paint
Accessories
SD-04 Samples
Submit as required each of the following samples:
Wall Panel Assemblies, 12 inches long by actual panel width
Fasteners
Metal Closure Strips, 10 inches long of each type
Insulation, approximately 8 by 11 inches
Submit manufacturer's color charts and chips, approximately 4 by 4 inches, showing full range of colors, textures and patterns available for wall panels with factory applied finishes.
SD-05 Design Data
Wind Design Analysis
SD-06 Test Reports
Submit test reports for the following in accordance with the referenced articles in this section.
Leakage Tests
Wind Load Tests
Seismic Tests
Coatings and base metals of metal wall type of test as specified in paragraphs STEEL SHEET MATERIALS and in various referenced standards in this section.
Factory Color Finish Performance Requirements
SD-07 Certificates
Submit certificates for the following items showing conformance with referenced standards contained in this section:
SECTION 07 42 63 Page 7
Fasteners
Submit the wall system assembly wind load and fire rating classification listings.
SD-08 Manufacturer's Instructions
Installation of Wall Panels
Include detailed application instructions and standard manufacturer drawings altered as required by these specifications.
Explicitly identify in writing, differences between manufacturer's instructions and the specified requirements.
SD-11 Closeout Submittals
Instructions To:
Government and/or Contractor Personnel
Safety Data Sheets
Submit 20 year "No-Dollar-Limit" Warranty for labor and materials.
1.5 QUALITY ASSURANCE
1.5.1 Pre-Installation Conference
After submittals are received and approved but before wall panel and insulation work, including associated work, is performed, the Contracting Officer will hold a pre-siding conference to review the following:
a. The drawings, including Fabrication and Installation drawings, showing complete Wall Panel Assemblies, and specifications.
Include details for the following for review:
flashing and accessories anchorage systems manufacturer's catalog data Factory Color Finish
Submit manufacturer's color charts and chips, approximately 4 by 4 inches, showing full range of colors, textures and patterns available for wall panels with factory applied finishes.
Sub-girts and Formed Shapes Closure Materials, including metal closure strips.
Insulation Pressure Sensitive Tape Rated Wall Assembly test data Accessories Fasteners
b. Finalize construction schedule and verify availability of mater ials, Installer's personnel, equipment, and facilities needed to make progress and avoid delays.
c. Methods and procedures related to metal wall panel installation , SECTION 07 42 63 Page 8 including manufacturer's written instructions for Installation of Wall panels, and verification of wall system assembly wind load and fire rating classification listings.
d. Support conditions for compliance with requirements, including alignment between and attachment to structural members. Provide details of wind design analysis including wind speed, exposure category, co-efficient, importance factor, designates type of facility, negative pressures for each zone, methods and requirements of attachment. Wind design analysis to include wall plan delineating dimensions and attachment patterns for each zone. Wind design analysis to be prepared and sealed by Licensed Project Engineer in the geographic area where the construction will take place.
e. Flashing, special siding details, wall penetrations, openings, and condition of other construction that will affect metal wall panels.
f. Governing regulations and requirements for insurance, certificates, tests and inspections if applicable. Include certification for sustainable acquisition and wall system assembly wind load and fire rating classification. Safety plan review must include applicable Safety Data Sheets for maintenance/repair materials.
g. Temporary protection requirements for metal wall panel assembly during and after installation.
h. Wall panel observation and repair procedures after metal wall panel installation. Include review of sample Aluminized Steel Repair Paint.
i. Sample 20 year "No-Dollar-Limit" warranty.
1.5.2 Manufacturer's Technical Representative
The representative must have authorization from manufacturer to approve field changes and be thoroughly familiar with the products and installations in the geographical area where construction will take place.
1.5.3 Qualification of Manufacturer
Metal wall panel system manufacturer must have:
a. A minimum of five (5) years experience in manufacturing metal w all system and accessory products.
b. Provide engineering services by an authorized engineer; currently licensed in the geographical area where construction will take plac e, having a minimum of four (4) years experience as an engineer knowledgeable in wind load design analysis, protocols and procedures for the MBMA MBSM; ASCE 7-16 , and ASTM E1592.
c. Provide certified engineering calculations using the products submitted for:
Wind load requirements in accordance with FM Wind Design Guide and
ASCE 7-16 .
1.5.4 Qualification of Installer
The installation contractor must be approved and certified by the w all
SECTION 07 42 63 Page 9 panel manufacturer prior to beginning the installation of the metal wall system.
1.5.4.1 Qualifications for Welding Work
Welding procedures must conform to AWS A5.1/A5.1M , AWS D1.1/D1.1M for steel or AWS D1.2/D1.2M for aluminum.
1.5.5 Single Source
Obtain each type of metal wall and liner panels, clips, closures and other accessories from the standard products of the single source from a single manufacturer to operate as a complete system for the intended use.
1.5.6 Surface-Burning Characteristics
Provide metal wall panels having insulation core material with the following surface-burning characteristics as determined by testing identical products according to ASTM E84 by a qualified testing agency.
Identify products with appropriate markings of applicable testing agency.
a. Flame-Spread Index: 25 or less.
b. Smoke-Developed Index: 450 or less.
1.5.7 Fire-Resistance Ratings
Where indicated, provide metal wall panels identical to those of assemblies tested for fire resistance per ASTM E119 by a qualified testing agency. Identify products with appropriate markings of applicable testing agency.
Indicate design designations from UL's "Fire Resistance Directory" or from the listings of another qualified testing agency.
Combustion Characteristics: ASTM E136.
1.5.8 Fabrication
Fabricate and finish metal wall panels and accessories at the factory to greatest extent possible, by manufacturer's standard procedures and processes and as necessary to fulfill indicated performance requirements.
Comply with indicated profiles and with dimensional and structural requirements.
Provide panel profile, including major ribs and intermediate stiffe ning ribs, if any, for full length of panel.
Fabricate metal wall panel side laps with factory-installed captive gaskets or separator strips that provide a tight seal and prevent metal-to-metal contact, in a manner that will seal weather-tight and minimize noise from movements within panel assembly.
1.5.8.1 Sheet Metal Accessories
Fabricate flashing and trim to comply with recommendations in SMACNA 1793 that apply to the design, dimensions, metal, and other characterist ics of item indicated:
a. Form exposed sheet metal accessories that are without excessive oil canning, buckling, and tool marks and that are true to line and lev els
SECTION 07 42 63 Page 10 indicated, with exposed edges folded back to form hems.
b. End Seams: Fabricate nonmoving seams with flat-lock seams. Form seams and seal with epoxy seam sealer. Rivet joints for additional strength.
c. Sealed Joints: Form non-expansion but movable joints in metal to accommodate elastomeric sealant to comply with SMACNA standards.
d. Conceal fasteners and expansion provisions where possible. Exposed fasteners are not allowed on faces of accessories exposed to view.
e. Fabricate cleats and attachment devices of size and metal thickness recommended by SMACNA or by metal wall panel manufacturer for application, but not less than thickness of metal being secured.
1.5.9 Finishes
Comply with NAAMM AMP 500 for recommendations for applying and designating finishes.
Appearance of Finished Work: Noticeable variations in same piece are not acceptable. Variations in appearance of adjoining components are acceptable if they are within the range of approved Samples and are assembled or installed to minimize contrast.
1.5.10 Sustainable Design Certification
Product shall be third party certified in accordance with ULE Greenguard Gold, SCS Scientific Certification Systems Indoor Advantage Gold or equal. Certification shall be performed annually and shall be current.
1.6 DELIVERY, HANDLING, AND STORAGE
Deliver and package components, sheets, metal wall panels, and other manufactured items so as not to be damaged or deformed and protected during transportation and handling.
Unload, store, and erect metal wall panels in a manner to prevent bending, warping, twisting, and surface damage.
Stack and store metal wall panels horizontally on platforms or pall ets, covered with suitable weather-tight and ventilated covering to ensu re dryness, with positive slope for drainage of water. Do not store m etal wall panels in contact with other materials that might cause staining, denting, or other surface damage.
Retain strippable protective covering on metal wall panel for period of metal wall panel installation.
Protect foam-plastic insulation as follows:
a. Do not expose to sunlight, except to extent necessary for period of installation and concealment.
b. Protect against ignition at all times. Do not deliver foam-pla stic insulation materials to Project site before installation time.
Complete installation and concealment of plastic materials as rapid ly as
SECTION 07 42 63 Page 11 possible in each area of construction.
1.7 PROJECT CONDITIONS
Weather Limitations: Proceed with installation preparation only when existing and forecasted weather conditions permit Work to proceed without water entering into existing walling system or building.
Field Measurements: Verify locations of wall framing and opening dimensions by field measurements before metal wall panel fabrication and indicate measurements on Shop Drawings.
1.8 WARRANTY
Furnish manufacturer's no-dollar-limit warranty for the metal wall panel system. The warranty period is to be no less than twenty (20) years from the date of Government acceptance of the work. The warranty is to be issued directly to the Government. The warranty is to provide that if within the warranty period the metal wall panel system shows evidence of corrosion, perforation, rupture or excess weathering due to deterioration of the wall panel system resulting from defective materials and correction of the defective workmanship is to be the responsibility of the metal wall panel system manufacturer. Repairs that become necessary because of defective materials and workmanship while metal wall panel system is under warranty are to be performed within 24 hours after notification, unless additional time is approved by the Contracting Officer. Failure to perform repairs within 24 hours of notification will constitute grounds for having emergency repairs performed by others and not void the warranty.
PART 2 PRODUCTS
2.1 PANEL MATERIALS
2.1.1 Aluminum Sheet
Roll-form aluminum wall and liner panels to the specified profile, with thickness and depth as indicated. Material must be plumb and true, and within the tolerances listed:
a. Aluminum Sheet conforming to ASTM B209, AA ASD1 and AA ADM.
b. Individual panels to have continuous length to cover the entire length of any wall area with no joints or seams and formed without warping , waviness, or ripples that are not part of the panel profile and fre e of damage to the finish coating system.
c. Provide panels with thermal expansion and contraction consistent with the type of system specified.
1. Profile and coverage to be a minimum height and width from manufacturer s standard for the indicated wall area. Profile to be a 2-inch thick, with concealed fasteners. Panels must have smooth, flat surface texture.
2.1.2 Foam-Insulation Core Wall Panel
Provide factory-formed aluminum wall panel assembly fabricated from two sheets of metal with modified polyisocyanurate or polyurethane foam insulation core board during fabrication with joints between panels
SECTION 07 42 63 Page 12 designed to form weather-tight seals. Include accessories required for weather-tight installation.
a. Closed-Cell Content: 90 percent when tested according to ASTM D6226.
b. Density: 2.0 to 2.6 lb/cu. ft. when tested according to
ASTM D1622/D1622M .
c. Compressive Strength: Minimum 20 psi when tested according to
ASTM D1621.
d. Shear Strength: 26 psi when tested according to ASTM C273/C273M.
2.1.3 Insulated Panel Construction
Shop fabricate or field assemble insulated panel construction with specified exterior and interior aluminum sheet in accordance with manufacturer's printed instructions.
Insulation to be glass-fiber conforming to ASTM C553 and ASTM C612 of thickness and density as required for the geographical area where construction will take place. Glass-Fiber and Mineral-Wool-Fiber are materials listed in the EPA's Comprehensive Procurement Guidelines (CPG) ( http://www.epa.gov/cpg/ ).
Insulation fasteners to be adhesively attached, plate welded to projecting spindle anchors; capable of holding insulation of thickness indicated, secured in position with self-locking washer and complying with the following requirements:
a. Plate: Perforated galvanized carbon-steel sheet, 0.030 inch thick by 2 inches square.
b. Spindle: Copper-coated, low carbon steel; fully annealed; 0.105 inch in diameter; length to suit depth of insulation indicated.
c. Insulation-Retaining Washers: Self-locking washers formed from 0.016 inch thick galvanized steel sheet, with beveled edge for increased stiffness, sized as required to hold insulation securely in place, but not less than 1-1/2 inches square or in diameter.
d. Anchor adhesive to be a product with demonstrated capability to bond insulation anchors securely to substrates indicated without damagin g insulation, fasteners, and substrates.
2.1.4 Finish
All panels are to receive a factory-applied polyvinylidene fluoride finish consisting of a baked-on top-coat with a manufacturer's recommended prime coat conforming to the following:
a. Metal Preparation: All metal is to have the surfaces carefully prepared for painting on a continuous process coil coating line by alkali cleaning, hot water rinsing, application of chemical conversion coating, cold water rinsing, sealing with acid rinse, and thorough drying.
b. Prime Coating: A base coat of epoxy paint, specifically formul ated to interact with the top-coat, is to be applied to the prepared surfac es
SECTION 07 42 63 Page 13 by roll coating to a dry film thickness of 0.20 plus 0.05 mils. This prime coat must be oven cured prior to application of finish coat.
c. Exterior Finish Coating: Apply the finish coating over the primer by roll coating to dry film thickness of 0.80 plus 5 mils (3.80 plus 0.50 mils for Vinyl Plastisol) for a total dry film thickness of 1.00 plus
0.10 mils (4.00 plus 0.10 mils for Vinyl Plastisol). This finish coat must be oven-cured.
d. Interior Finish Coating: Apply a wash-coat on the reverse side over the primer by roll coating to a dry film thickness of 0.30 plus 0.05 mils for a total dry film thickness of 0.50 plus 0.10 mils. The wash-coat must be oven-cured.
e. Color: The exterior finish chosen from the manufacturer's standard color chart and as indicated in the drawings.
f. Physical Properties: Coating must conform to the industry and manufacturer's standard performance criteria as listed by the following certified test reports:
Chalking: ASTM D4214
Color Change and Conformity: ASTM D2244
Weatherometer: ASTM G152, ASTM G153 and ASTM D822
Humidity: ASTM D2247 and ASTM D714
Salt Spray: ASTM B117
Chemical Pollution: ASTM D1308
Gloss at 60: ASTM D523
Pencil Hardness: ASTM D3363
Reverse Impact: ASTM D2794
Flexibility: ASTM D522/D522M
Abrasion: ASTM D968
Flame Spread: ASTM E84
2.2 MISCELLANEOUS METAL FRAMING
2.2.1 General
Cold-formed metallic-coated steel sheet conforming to ASTM A653/A653M and specified in Division 05 Section 05 40 00 "Cold-Formed Metal Framin g" unless otherwise indicated.
SECTION 07 42 63 Page 14
2.3 FASTENERS
2.3.1 General
Type, material, corrosion resistance, size and sufficient length to penetrate the supporting member a minimum of 1 inch with other properties required to fasten miscellaneous metal framing members to substrates in accordance with the wall panel manufacturer's and ASCE 7-16 requirements.
2.3.2 Exposed Fasteners
Fasteners for wall panels to be corrosion resistant coated steel, aluminum, stainless steel, or nylon capped steel compatible with the sheet panel or flashing and of a type and size recommended by the manufacturer to meet the performance requirements and design loads. Fasteners for accessories to be the manufacturer's standard. Provide an integral metal washer matching the color of attached material with compressible sealing EPDM gasket approximately 3/32 inches thick.
2.3.3 Screws
Screws to be corrosion resistant coated steel, aluminum and/or stainless steel being the type and size recommended by the manufacturer to meet the performance requirements.
2.3.4 Rivets
Rivets to be closed-end type, corrosion resistant coated steel, aluminum or stainless steel where watertight connections are required.
2.3.5 Attachment Clips
Fabricate clips from steel hot-dipped galvanized in accordance with ASTM A653/A653M , or Series 305 stainless steel. Size, shape, thickness and capacity as required meeting the insulation thickness and design load criteria specified.
2.4 ACCESSORIES
2.4.1 General
All accessories to be compatible with the metal wall panels. Sheet metal flashing, trim, metal closure strips, caps and similar metal access ories must not be less than the minimum thickness specified for the wall panels.
Exposed metal accessories/finishes to match the panels furnished, except as otherwise indicated. Molded foam rib, ridge and other closure s trips to be non-absorbent closed-cell or solid-cell synthetic rubber or pre-molded neoprene to match configuration of the panels.
2.4.2 Rubber Closure Strips
Closed-cell, expanded cellular rubber conforming to ASTM D1056 and ASTM D1667; extruded or molded to the configuration of the specified wall panel and in lengths supplied by the wall panel manufacturer.
2.4.3 Metal Closure Strips
Factory fabricated aluminum steel closure strips to be the same gau ge, thickness, color, finish and profile of the specified wall panel.
SECTION 07 42 63 Page 15
2.4.4 Joint Sealants
2.4.4.1 Sealants and Caulking
Sealants are to be an approved gun type for use in hand- or air-pressure caulking guns at temperatures above 40 degrees F (or frost-free application at temperatures above 10 degrees F) with minimum solid content of 85 percent of the total volume. Sealant is to dry with a tough, durable surface skin which permits it to remain soft and pliable underneath, providing a weather-tight joint. No migratory staining is permitted on painted or unpainted metal, stone, glass, vinyl, or wood.
Prime all joints to receive sealants with a compatible one-component or two-component primer as recommended by the wall panel manufacturer.
2.4.4.2 Shop-Applied
Sealant for shop-applied caulking must be an approved gun grade, non-sag one component polysulfide or silicone conforming to ASTM C920, Type II, and with a curing time to ensure the sealant's plasticity at the time of field erection.
2.4.4.3 Field-Applied
Sealant for field-applied caulking must be an approved gun grade, non-sag one component polysulfide or two-component polyurethane with an initial maximum Shore A durometer hardness of 25, and conforming to ASTM C920, Type II. Color to match panel colors.
2.4.4.4 Tape Sealant
Pressure sensitive, 100 percent solid with a release paper backing;
permanently elastic, non-sagging, non-toxic and non-staining as approved by the wall panel manufacturer.
2.5 SHEET METAL FLASHING AND TRIM
2.5.1 Fabrication
Shop fabricate sheet metal flashing and trim where practicable to c omply with recommendations in SMACNA 1793 that apply to design, dimensions, metal, and other characteristics of item indicated. Obtain field measurements for accurate fit before shop fabrication.
Fabricate sheet metal flashing and trim without excessive oil canni ng, buckling, and tool marks and true to line and levels indicated, with exposed edges folded back to form hems.
2.6 REPAIR OF FINISH PROTECTION
Repair paint for color finish enameled wall panel must be compatibl e paint of the same formula and color as the specified finish furnished by the wall panel manufacturer.
SECTION 07 42 63 Page 16
PART 3 EXECUTION
3.1 EXAMINATION
Examine substrates, areas, and conditions, with Installer present, for compliance with requirements for installation tolerances, metal wall panel supports, and other conditions affecting performance of the Work.
Examine primary and secondary wall framing to verify that rafters, purlins, angles, channels, and other structural panel support members and anchorages have been installed within alignment tolerances required by metal wall panel manufacturer, UL, ASTM, ASCE 7-16 and as required for the geographical area where construction will take place.
Examine solid wall sheathing to verify that sheathing joints are supported by framing or blocking and that installation is within flatness tolerances required by metal wall panel manufacturer.
Examine roughing-in for components and systems penetrating metal wall panels to verify actual locations of penetrations relative to seam locations of metal wall panels before metal wall panel installation.
Submit to the Contracting Officer a written report, endorsed by Installer, listing conditions detrimental to performance of the Work.
Proceed with installation only after unsatisfactory conditions have been corrected.
3.2 PREPARATION
Clean substrates of substances harmful to insulation, including removing projections capable of interfering with insulation attachment.
Miscellaneous Framing: Install sub-purlins, girts, angles, furring, and other miscellaneous wall panel support members and anchorage according to metal wall panel manufacturer's written instructions.
3.3 WALL PANEL INSTALLATION
Provide metal wall panels of full length from sill to eave as indicated, unless otherwise indicated or restricted by shipping limitations. Anchor metal wall panels and other components of the Work securely in plac e, with provisions for thermal and structural movement in accordance with M BMA Metal Building Systems Manual.
a. Aluminum Wall Panels: Use aluminum or stainless-steel fastener s for exterior surfaces and aluminum or galvanized steel fasteners for interior surfaces.
b. Anchor Clips: Anchor metal wall panels and other components of the Work securely in place, using manufacturer's approved fasteners according to manufacturer's written instructions.
c. Metal Protection: Where dissimilar metals will contact each other or corrosive substrates, protect against galvanic action by painting contact surfaces with bituminous coating, by applying rubberized-asphalt underlayment to each contact surface, or by othe r permanent separation as recommended by metal wall panel manufacture r.
SECTION 07 42 63 Page 17
d. Joint Sealers: Install gaskets, joint fillers, and sealants where indicated and where required for weatherproof performance of metal wall panel assemblies. Provide types of gaskets, fillers, and sealants indicated or, if not indicated, types recommended by metal wall panel manufacturer.
Erect wall panel system in accordance with the approved erection drawings, the printed instructions and safety precautions of the manufacturer.
Sheets are not to be subjected to overloading, abuse, or undue impact.
Bent, chipped, or defective sheets shall not be applied.
Sheets must be erected true and plumb and in exact alignment with the horizontal and vertical edges of the building, securely anchored, and with the indicated eave, and sill.
Work is to allow for thermal movement of the wall panel, movement of the building structure, and to provide permanent freedom from noise due to wind pressure.
Field cutting metal wall panels by torch is not permitted.
3.4 FASTENER INSTALLATION
Anchor metal wall panels and other components of the Work securely in place, using manufacturer's approved fasteners according to manufacturer's written instructions.
3.5 FLASHING, TRIM AND CLOSURE INSTALLATION
3.5.1 General Requirements
Comply with performance requirements, manufacturer's written installation instructions, and SMACNA 1793. Provide concealed fasteners where possible, and set units true to line and level as indicated. Install work with laps, joints, and seams that will be permanently watertight and weather resistant.
Sheet metalwork is to be accomplished to form weather-tight construction without waves, warps, buckles, fastening stresses or distortion, and allow for expansion and contraction. Cutting, fitting, drilling, and oth er operations in connection with sheet metal required to accommodate t he work of other trades is to be performed by sheet metal mechanics.
3.5.2 Metal Flashing
Exposed metal flashing is to be installed at building corners, sills and eaves, junctions between metal siding and walling.
Exposed metal flashing is to be the same material, color, and finish as the specified metal wall panel.
Flashing is to be fastened at not more than 8 inches on center, except where flashing are held in place by the same screws that secure covering sheets.
Flashing is to be furnished in at least 8 foot lengths. Exposed fl ashing is to have 1 inch locked and blind-soldered end joints, and expansi on joints at intervals of not more than 16 feet.
SECTION 07 42 63 Page 18
Exposed flashing and flashing subject to rain penetration to be bedded in the specified joint sealant.
Flashing which is in contact with dissimilar metals to be isolated by means of the specified asphalt mastic material to prevent electrolytic deterioration.
Drips to be formed to the profile indicated, with the edge folded back 1/2 inch to form a reinforced drip edge.
3.5.3 Closures
Install metal closure strips at open ends of corrugated or ribbed pattern walls, and at intersection of wall and wall unless open ends are concealed with formed eave flashing; and in other required areas.
Install mastic closure strips at intersection of the wall with metal walling; top and bottom of metal siding; heads of wall openings; and in other required locations.
3.6 WORKMANSHIP
Make lines, arises, and angles sharp and true. Free exposed surfaces from visible wave, warp, buckle, and tool marks. Fold back exposed edges neatly to form a 1/2 inch hem on the concealed side. Make sheet metal exposed to the weather watertight with provisions for expansion and contraction.
Make surfaces to receive sheet metal plumb and true, clean, even, smooth, dry, and free of defects and projections which might affect the application. For installation of items not shown in detail or not covered by specifications conform to the applicable requirements of SMACNA 1793.
Provide sheet metal flashing in the angles formed where roof decks abut walls, curbs, ventilators, pipes, or other vertical surfaces and wherever indicated and necessary to make the work watertight.
3.7 ACCEPTANCE PROVISIONS
3.7.1 Erection Tolerances
Erect metal wall panels straight and true with plumb vertical lines correctly lapped and secured in accordance with the manufacturer's written instructions. Horizontal lines must not vary more than 1/8 inch i n 40 feet.
3.7.2 Leakage Tests
Inspect and test finished application of metal wall panels when directed to do so by the Contracting Officer. Inspection and tests must be conducted without cost to the Government.
Inspection and testing is to be made promptly after erection to permit correction of defects and the removal and replacement of defective materials.
3.7.3 Repairs to Finish
Scratches, abrasions, and minor surface defects of finish may be re paired
SECTION 07 42 63 Page 19 with the specified repair materials. Finished repaired surfaces must be uniform and free from variations of color and surface texture.
Repaired metal surfaces that are not acceptable to the project requirements are to be immediately removed and replaced with new material.
3.7.4 Paint-Finish Metal Siding
Paint-finish metal siding will be tested for color stability by the Contracting Officer during the manufacturer's specified guarantee period.
Panels that indicate color changes, fading, or surface degradation, determined by visual examination, must be removed and replaced with new panels at no expense to the Government.
New panels will be subject to the specified tests for an additional year from the date of their installation.
3.8 CLEAN-UP AND DISPOSAL
Clean all exposed sheet metal work at completion of installation. Remove metal shavings, filings, nails, bolts, and wires from work area. Remove grease and oil films, excess sealants, handling marks, contamination from steel wool, fittings and drilling debris and scrub the work clean.
Exposed metal surfaces to be free of dents, creases, waves, scratch marks, solder or weld marks, and damage to the finish coating.
Collect and place scrap/waste materials in containers. Promptly dispose of demolished materials. Do not allow demolished materials to accumulate on-site; transport demolished materials from government property and legally dispose of them.
-- End of Section --
SECTION 07 42 63 Page 20
SECTION 07 60 00
FLASHING AND SHEET METAL
05/17, CHG 2: 11/18
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.
AMERICAN SOCIETY OF HEATING, REFRIGERATING AND AIR-CONDITIONING
ENGINEERS (ASHRAE)
ASHRAE 90.1 - IP (2019; Errata 1 2019; Errata 2-5 2020;
Addenda BY-CP 2020; Addenda AF-DB 2020;
Addenda A-G 2020; Addenda F-Y 2021; Errata 6-8 2021; Interpretation 1-4 2020;
Interpretation 5-8 2021 Addenda AS-AQ 2022) Energy Standard for Buildings Except Low-Rise Residential Buildings
ASHRAE 189.1 (2014) Standard for the Design of High-Performance Green Buildings Except Low-Rise Residential Buildings
AMERICAN WELDING SOCIETY (AWS)
AWS D1.2/D1.2M (2014; Errata 1 2014; Errata 2 2020) Structural Welding Code - Aluminum
ASTM INTERNATIONAL (ASTM)
ASTM A308/A308M (2010) Standard Specification for Steel Sheet, Terne (Lead-Tin Alloy) Coated by the Hot Dip Process
ASTM A480/A480M (2022a) Standard Specification for General Requirements for Flat-Rolled Stainless and Heat-Resisting Steel Plate, Sheet, and Strip
ASTM A653/A653M (2023) Standard Specification for Steel Sheet, Zinc-Coated (Galvanized) or Zinc-Iron Alloy-Coated (Galvannealed) by the Hot-Dip Process
ASTM B32 (2020) Standard Specification for Solder Metal
ASTM B69 (2021) Standard Specification for Rolled Zinc
ASTM B101 (2022) Standard Specification for Lead-Coated Copper Sheet and Strip for Building Construction
SECTION 07…
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