W912QR20R0018Specs_Vol2-0000.pdf
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- W912QR20R0018
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This federal solicitation is for design/build renovation services for the Caven Point Army Reserve Center Facility in Jersey City, New Jersey. The estimated construction cost is between $10-25 million. The required work includes architectural, mechanical, electrical, and structural engineering services. The NAICS code is 236220 and size determination is $39.5 million. This is a full and open competitive procurement requiring price evaluation in accordance with HUBZone regulations. No contract award will be made until funds are appropriated. Offerors must comply with CCR/ORCA requirements through the SAM system. Technical inquiries should be submitted through ProjNet. Site visits are available in accordance with FAR 52.236-27 ALT 1. The terms bid and proposal may be used interchangeably.
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Solicitation For Renovation of Caven Point Army Reserve Center (ARC) Jersey City, NJ
P2: 475970
Design Bid Build
Specifications Certified Final Submittal Vol. 2 of 3
ARIMS: 200A
Disposition: Maintain for 15yrs after construction
25 February 2020
W912QR20R0018
W912QR20R0018-0000
Caven Point U. S. Army Reserve Center Training Building Renovation Jersey City, New Jersey
SPECIFICATIONS (VOLUME 2 OF 3)
February 2020 Solicitation Number: W912QR-20-R-0018
PN #: 92544
P2#: 475970
Jersey City, New Jersey ***SAFETY PAYS*** W912QR-18-F-0500 Caven Point Training Building Revitalization P2: 475970
PROJECT TABLE OF CONTENTS
DIVISION 00 - PROCUREMENT AND CONTRACTING REQUIREMENTS
00 80 00.00 06 SPECIAL PROVISIONS
DIVISION 01 - GENERAL REQUIREMENTS
01 32 01.00 06 PROJECT SCHEDULE
01 33 00.00 06 SUBMITTAL PROCEDURES
01 33 29.00 06 SUSTAINABILITY REPORTING
01 35 26.00 06 GOVERNMENT SAFETY REQUIREMENTS
01 42 00 SOURCES FOR REFERENCE PUBLICATIONS
01 45 00.15 10 RESIDENT MANAGEMENT SYSTEM CONTRACTOR MODE (RMS CM)
01 45 04.10 06 CONTRACTOR QUALITY CONTROL
01 45 35 SPECIAL INSPECTIONS
01 50 00 TEMPORARY CONSTRUCTION FACILITIES AND CONTROLS
01 57 19.00 06 TEMPORARY ENVIRONMENTAL CONTROLS AND PERMITS
01 74 19 CONSTRUCTION WASTE MANAGEMENT AND DISPOSAL
01 78 23 OPERATION AND MAINTENANCE DATA
01 91 00.15 TOTAL BUILDING COMMISSIONING
DIVISION 02 - EXISTING CONDITIONS
02 41 00 DEMOLITION AND DECONSTRUCTION
02 82 00 ASBESTOS REMEDIATION
02 83 13.00 06 LEAD IN CONSTRUCTION
02 84 16 HANDLING OF LIGHTING BALLASTS AND LAMPS CONTAINING PCBs
AND MERCURY
02 84 33 REMOVAL AND DISPOSAL OF POLYCHLORINATED BIPHENYLS (PCBs)
DIVISION 03 - CONCRETE
03 30 00 CAST-IN-PLACE CONCRETE
DIVISION 04 - MASONRY
04 20 00 UNIT MASONRY
04 24 50 THIN BRICK VENEER PANEL SYSTEM
DIVISION 05 - METALS
05 12 00 STRUCTURAL STEEL
05 30 00 STEEL DECKS
05 40 00 COLD-FORMED METAL FRAMING
05 50 13 MISCELLANEOUS METAL FABRICATIONS
05 52 00 METAL RAILINGS
DIVISION 06 - WOOD, PLASTICS, AND COMPOSITES
06 10 00 ROUGH CARPENTRY
06 41 16.00 10 PLASTIC-LAMINATE-CLAD ARCHITECTURAL CABINETS
06 61 16 SOLID SURFACING FABRICATIONS
DIVISION 07 - THERMAL AND MOISTURE PROTECTION
07 05 23 PRESSURE TESTING AN AIR BARRIER SYSTEM FOR AIR TIGHTNESS
07 21 13 BOARD AND BLOCK INSULATION
07 21 16 MINERAL FIBER BLANKET INSULATION
PROJECT TABLE OF CONTENTS Page 1
VOLUME 2
VOLUME 1
07 22 00 ROOF AND DECK INSULATION
07 24 00 EXTERIOR INSULATION AND FINISH SYSTEMS
07 27 10.00 10 BUILDING AIR BARRIER SYSTEM
07 27 19.01 SELF-ADHERING AIR BARRIERS
07 27 26 FLUID-APPLIED MEMBRANE AIR BARRIERS
07 52 00.00 48 SBS-MODIFIED BITUMINOUS MEMBRANE ROOFING SYSTEM
07 62 00.00 48 FLASHING AND SHEET METAL
07 84 00 FIRESTOPPING
07 92 00.00 48 JOINT SEALANTS
DIVISION 08 - OPENINGS
08 11 13 STEEL DOORS AND FRAMES
08 11 16 ALUMINUM DOORS AND FRAMES
08 14 00 WOOD DOORS
08 33 23 OVERHEAD COILING DOORS
08 34 59 VAULT DOORS AND DAY GATES
08 51 14.00 48 ALUMINUM AND ENVIRONMENTAL CONTROL ALUMINUM WINDOWS
08 71 00 DOOR HARDWARE
08 81 00.00 48 GLAZING
08 91 00 METAL WALL LOUVERS
DIVISION 09 - FINISHES
09 22 00 SUPPORTS FOR PLASTER AND GYPSUM BOARD
09 29 00 GYPSUM BOARD
09 30 10 CERAMIC, QUARRY, AND GLASS TILING
09 51 00 ACOUSTICAL CEILINGS
09 62 38 STATIC-CONTROL FLOORING
09 65 00 RESILIENT FLOORING
09 65 66 RESILIENT ATHLETIC FLOORING
09 67 23.13 STANDARD RESINOUS FLOORING
09 68 00 CARPETING
09 90 00 PAINTS AND COATINGS
DIVISION 10 - SPECIALTIES
10 11 00 VISUAL DISPLAY UNITS
10 14 00.10 EXTERIOR SIGNAGE
10 14 00.20 INTERIOR SIGNAGE
10 21 13 TOILET COMPARTMENTS
10 22 13.00 48 WIRE MESH PARTITIONS
10 28 00.00 48 TOILET AND BATH ACCESSORIES
10 51 52.00 48 METAL WARDROBE LOCKERS AND BENCH SEAT
10 56 13.00 48 METAL STORAGE SHELVING
10 90 00.00 48 MISCELLANEOUS SPECIALTIES (PARTIAL OMAR FUNDED)
DIVISION 11 - EQUIPMENT
11 46 01.00 48 KITCHEN EQUIPMENT
DIVISION 12 - FURNISHINGS
12 24 13 ROLLER WINDOW SHADES
DIVISION 14 - CONVEYING EQUIPMENT
14 24 23 HYDRAULIC PASSENGER ELEVATORS
PROJECT TABLE OF CONTENTS Page 2
DIVISION 21 - FIRE SUPPRESSION
21 13 13.00 10 WET PIPE SPRINKLER SYSTEM, FIRE PROTECTION
21 21 03.00 10 WET CHEMICAL FIRE EXTINGUISHING SYSTEM
DIVISION 22 - PLUMBING
22 00 00 PLUMBING, GENERAL PURPOSE
DIVISION 23 - HEATING, VENTILATING, AND AIR CONDITIONING (HVAC)
23 00 00 AIR SUPPLY, DISTRIBUTION, VENTILATION, AND EXHAUST SYSTEMS
23 03 00.00 20 BASIC MECHANICAL MATERIALS AND METHODS
23 05 93.00 06 TESTING, ADJUSTING, AND BALANCING (TAB) OF HVAC
23 07 00 THERMAL INSULATION FOR MECHANICAL SYSTEMS
23 09 00 INSTRUMENTATION AND CONTROL FOR HVAC
23 09 13 INSTRUMENTATION AND CONTROL DEVICES FOR HVAC
23 09 23.01 LONWORKS DIRECT DIGITAL CONTROL FOR HVAC AND OTHER
BUILDING CONTROL SYSTEMS
23 11 25 FACILITY GAS PIPING
23 52 00.00 48 WATER AND STEAM HEATING; OIL, GAS OR BOTH; UP TO 20 MBTUH
23 54 16.00 48 HEATING SYSTEM; GAS-FIRED HEATERS
23 64 10 WATER CHILLERS, VAPOR COMPRESSION TYPE
23 64 26.00 48 CHILLED, CHILLED-HOT, AND CONDENSER WATER PIPING SYSTEMS
23 81 00 DECENTRALIZED UNITARY HVAC EQUIPMENT
23 82 19.00 40 FAN COIL UNITS
DIVISION 25 - INTEGRATED AUTOMATION
25 10 10 UTILITY MONITORING AND CONTROL SYSTEM (UMCS) FRONT END
AND INTEGRATION
DIVISION 26 - ELECTRICAL
26 00 00.00 20 BASIC ELECTRICAL MATERIALS AND METHODS
26 08 00 APPARATUS INSPECTION AND TESTING
26 20 00 INTERIOR DISTRIBUTION SYSTEM
26 28 01.00 10 COORDINATED POWER SYSTEM PROTECTION
26 29 23 VARIABLE FREQUENCY DRIVE SYSTEMS UNDER 600 VOLTS
26 41 00 LIGHTNING PROTECTION SYSTEM
26 51 00 INTERIOR LIGHTING
26 56 00 EXTERIOR LIGHTING
DIVISION 27 - COMMUNICATIONS
27 05 14.00 10 CABLE TELEVISION PREMISES DISTRIBUTION SYSTEM
27 05 28 CABLE TRAYS FOR COMMUNICATIONS SYSTEMS
27 10 00 BUILDING TELECOMMUNICATIONS CABLING SYSTEM
DIVISION 28 - ELECTRONIC SAFETY AND SECURITY
28 13 00.00 48 PHYSICAL ACCESS CONTROL SYSTEM
28 31 76 INTERIOR FIRE ALARM AND MASS NOTIFICATION SYSTEM
DIVISION 31 - EARTHWORK
31 00 00.00 06 EARTHWORK
31 63 16 AUGER CAST GROUT PILES
PROJECT TABLE OF CONTENTS Page 3
VOLUME 3
DIVISION 32 - EXTERIOR IMPROVEMENTS
32 05 33 LANDSCAPE ESTABLISHMENT
32 11 23 AGGREGATE BASE COURSES
32 12 13 BITUMINOUS TACK AND PRIME COATS
32 12 16 HOT-MIX ASPHALT (HMA) FOR ROADS
32 13 13.06 PORTLAND CEMENT CONCRETE PAVEMENT FOR ROADS AND SITE
FACILITIES
32 16 19 CONCRETE SIDEWALKS
32 17 23 PAVEMENT MARKINGS
32 31 13 CHAIN LINK FENCES AND GATES
32 92 19 SEEDING
DIVISION 33 - UTILITIES
33 11 00 WATER UTILITY DISTRIBUTION PIPING
33 30 00 SANITARY SEWERAGE
33 32 16 PACKAGED UTILITY WASTEWATER PUMPING STATIONS
33 51 15 NATURAL-GAS / LIQUID PETROLEUM GAS DISTRIBUTION
33 71 02 UNDERGROUND ELECTRICAL DISTRIBUTION
33 82 00 TELECOMMUNICATIONS OUTSIDE PLANT (OSP)
-- End of Project Table of Contents --
PROJECT TABLE OF CONTENTS Page 4
SECTION 04 20 00
UNIT MASONRY
11/15
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.
AMERICAN CONCRETE INSTITUTE INTERNATIONAL (ACI)
ACI SP-66 (2004) ACI Detailing Manual
ASTM INTERNATIONAL (ASTM)
ASTM A1008/A1008M (2016) Standard Specification for Steel, Sheet, Cold-Rolled, Carbon, Structural, High-Strength Low-Alloy, High-Strength Low-Alloy with Improved Formability, Solution Hardened, and Bake Hardenable
ASTM A1064/A1064M (2017) Standard Specification for Carbon-Steel Wire and Welded Wire Reinforcement, Plain and Deformed, for Concrete
ASTM A153/A153M (2016) Standard Specification for Zinc Coating (Hot-Dip) on Iron and Steel Hardware
ASTM A167 (2011) Standard Specification for Stainless and Heat-Resisting Chromium-Nickel Steel Plate, Sheet, and Strip
ASTM A615/A615M (2016) Standard Specification for Deformed and Plain Carbon-Steel Bars for Concrete Reinforcement
ASTM A641/A641M (2009a; R 2014) Standard Specification for Zinc-Coated (Galvanized) Carbon Steel Wire
ASTM A653/A653M (2017) Standard Specification for Steel Sheet, Zinc-Coated (Galvanized) or Zinc-Iron Alloy-Coated (Galvannealed) by the Hot-Dip Process
ASTM A951/A951M (2011) Standard Specification for Steel Wire for Masonry Joint Reinforcement
ASTM B370 (2012) Standard Specification for Copper Sheet and Strip for Building Construction
SECTION 04 20 00 Page 1
ASTM C1019 (2018) Standard Test Method for Sampling and Testing Grout
ASTM C1384 (2012a) Standard Specification for Admixtures for Masonry Mortars
ASTM C207 (2006; R 2011) Standard Specification for Hydrated Lime for Masonry Purposes
ASTM C270 (2014a) Standard Specification for Mortar for Unit Masonry
ASTM C476 (2018) Standard Specification for Grout for Masonry
ASTM C494/C494M (2017) Standard Specification for Chemical Admixtures for Concrete
ASTM C55 (2017) Standard Specification for Concrete Building Brick
ASTM C780 (2017) Standard Test Method for Preconstruction and Construction Evaluation of Mortars for Plain and Reinforced Unit Masonry
ASTM C90 (2016) Standard Specification for Loadbearing Concrete Masonry Units
ASTM D2000 (2012; R 2017) Standard Classification System for Rubber Products in Automotive Applications
ASTM D2287 (2012) Nonrigid Vinyl Chloride Polymer and Copolymer Molding and Extrusion Compounds
THE MASONRY SOCIETY (TMS)
TMS MSJC (2016) Masonry Standard Joint Committee's (MSJC) Book - Building Code Requirements and Specification for Masonry Structures, Containing TMS 402/ACI 530/ASCE 5, TMS 602/ACI 530.1/ASCE 6, and Companion Commentaries
1.2 SUBMITTALS
Government approval is required for submittals with a "G" designation;
submittals not having a "G" designation are for information only. When used, a designation following the "G" designation identifies the office that will review the submittal for the Government. Submittals with an "S" are for inclusion in the Sustainability eNotebook, in conformance to Section 01 33 29.00 06 SUSTAINABILITY REPORTING. Submit the following in accordance with Section 01 33 00.00 06 SUBMITTAL PROCEDURES:
SD-02 Shop Drawings
Reinforcement Detail Drawings; G
SECTION 04 20 00 Page 2
SD-03 Product Data
Hot Weather Procedures; G
Cold Weather Procedures; G
Cement; G
Cementitious Materials; G
SD-04 Samples
Concrete Brick
SD-05 Design Data
Masonry Compressive Strength; G
SD-06 Test Reports
Field Testing of Mortar
Field Testing of Grout
SD-07 Certificates
Special Masonry Inspector Qualifications
Concrete Masonry Units (CMU)
Cementitious Materials
Admixtures for Masonry Mortar
Admixtures for Grout
Anchors, Ties, and Bar Positioners
Joint Reinforcement
SD-08 Manufacturer's Instructions
Admixtures for Masonry Mortar
Admixtures for Grout
1.3 QUALITY ASSURANCE
1.3.1 Special Masonry Inspector Qualifications
Refer to Section 01 45 35 SPECIAL INSPECTIONS for qualifications and responsibilities of the masonry special inspector.
1.4 DELIVERY, STORAGE, AND HANDLING
Deliver, store, handle, and protect material to avoid chipping, breakage, and contact with soil or contaminating material. Store and prepare materials in already disturbed areas to minimize project site disturbance
SECTION 04 20 00 Page 3 and size of project site.
1.4.1 Masonry Units
Cover and protect masonry units from precipitation. Conform to handling and storage requirements of TMS MSJC.
1.4.2 Reinforcement, Anchors, and Ties
Store steel reinforcing bars, coated anchors, ties, and joint reinforcement above the ground. Maintain steel reinforcing bars and uncoated ties free of loose mill scale and loose rust.
1.4.3 Cementitious Materials, Sand and Aggregates
Deliver cementitious and other packaged materials in unopened containers, plainly marked and labeled with manufacturers' names and brands. Store cementitious material in dry, weathertight enclosures or completely cover. Handle cementitious materials in a manner that will prevent the inclusion of foreign materials and damage by water or dampness. Store sand and aggregates in a manner to prevent contamination and segregation.
1.5 PROJECT/SITE CONDITIONS
Conform to TMS MSJC for hot and cold weather masonry erection.
1.5.1 Hot Weather Procedures
When ambient air temperature exceeds 100 degrees F, or exceeds 90 degrees F and the wind velocity is greater than 8 mph, comply with TMS MSJC Article
1.8 D for: preparation prior to conducting masonry work; construction while masonry work is in progress; and protection for newly completed masonry.
1.5.2 Cold Weather Procedures
When ambient temperature is below 40 degrees F, comply with TMS MSJC Article 1.8 C for: preparation prior to conducting masonry work;
construction while masonry work is in progress; and protection for newly completed masonry.
PART 2 PRODUCTS
2.1 SYSTEM DESCRIPTION
2.1.1 Design - Specified Compressive Strength of Masonry
The specified compressive strength of masonry, f'm, is 1500 psi.
2.1.2 Performance - Verify Masonry Compressive Strength
Verify specified compressive strength of masonry using the "Unit Strength Method" of TMS MSJC. Submit calculations and certifications of unit and mortar strength.
Verify specified compressive strength of masonry using the "Prism Test Method" of TMS MSJC when the "Unit Strength Method" cannot be used.
Submit test results.
SECTION 04 20 00 Page 4
2.2 MANUFACTURED UNITS
2.2.1 General Requirements
Do not change the source of materials, which will affect the appearance of the finished work, after the work has started except with Contracting Officer's approval. Submit test reports from an approved independent laboratory. Certify test reports on a previously tested material as the same materials as that proposed for use in this project. Submit certificates of compliance stating that the materials meet the specified requirements.
2.2.2 Concrete Units
2.2.2.1 Concrete Masonry Units (CMU)
2.2.2.1.1 Cement
Use only cement that has a low alkali content and is of one brand.
2.2.2.1.2 Recycled Content
Provide units with a minimum of 10 percent post-consumer recycled content, or a minimum of 20 percent post-industrial recycled content, based on mass, cost, or volume.Units may contain post-consumer or post-industrial recycled content.
2.2.2.1.3 Size
Provide units with specified dimensions as required.
2.2.2.1.4 Surfaces
Provide units with exposed surfaces that are smooth and of uniform texture.
2.2.2.1.5 Unit Types
Hollow Load-Bearing Units: ASTM C90, lightweight or medium weight or normal weight. Provide load-bearing units for exterior walls, foundation walls, load-bearing walls, and shear walls.
2.2.2.1.6 Jamb Units
Provide jamb units of the shapes and sizes to conform with wall units.
Solid units may be incorporated in the masonry work where necessary to fill out at corners, gable slopes, and elsewhere as approved.
Provide sash jamb units with a 3/4 by 3/4 inch groove near the center at end of each unit.
2.2.2.2 Concrete Brick
2.2.2.2.1 Common Concrete Brick
Provide common concrete brick conforming to ASTM C55. Common concrete brick may be used where necessary for filling out in concrete masonry unit construction.
SECTION 04 20 00 Page 5
2.3 EQUIPMENT
2.3.1 Vibrators
Maintain at least one spare vibrator on site at all times.
2.3.2 Grout Pumps
Pumping through aluminum tubes is not permitted.
2.4 MATERIALS
2.4.1 Mortar Materials
2.4.1.1 Cementitious Materials
Provide cementitious materials that conform to those permitted by ASTM C270.
2.4.1.2 Hydrated Lime and Alternates
Provide lime that conforms to one of the materials permitted by ASTM C207 for use in combination with portland cement, hydraulic cement, and blended hydraulic cement. Do not use lime in combination with masonry cement or mortar cement.
2.4.1.3 Admixtures for Masonry Mortar
In cold weather, use a non-chloride based accelerating admixture that conforms to ASTM C1384, unless Type III portland cement is used in the mortar.
2.4.1.4 Aggregate and Water
Provide aggregate (sand) and water that conform to materials permitted by
ASTM C270.
2.4.2 Grout and Ready-Mix Grout Materials
2.4.2.1 Cementitious Materials for Grout
Provide cementitious materials that conform to those permitted by ASTM C476.
2.4.2.2 Admixtures for Grout
Water-reducing admixtures that conform to ASTM C494/C494M Type F or G and viscosity-modifying admixtures that conform to ASTM C494/C494M Type S are permitted for use in grout. Other admixtures require approval by the Contracting Officer.
In cold weather, a non-chloride based accelerating admixture may be used subject to approval by the Contracting Officer; use accelerating admixture that is non-corrosive and conforms to ASTM C494/C494M, Type C.
2.4.2.3 Aggregate and Water
Provide fine and coarse aggregates and water that conform to materials permitted by ASTM C476.
SECTION 04 20 00 Page 6
2.5 MORTAR AND GROUT MIXES
2.5.1 Mortar Mix
a. Provide mortar Type S unless specified otherwise herein.
b. Provide Type N or S mortar for non-load-bearing, non-shear-wall interior masonry.
2.5.2 Grout and Ready Mix Grout Mix
Use grout that conforms to ASTM C476, coarse. Use conventional grout with a slump between 8 and 11 inches. Provide minimum grout strength of 2000 psi in 28 days, as tested in accordance with ASTM C1019. Do not change proportions and do not use materials with different physical or chemical characteristics in grout for the work unless additional evidence is furnished that grout meets the specified requirements. Use ready-mixed grout that conforms to ASTM C476.
2.6 ACCESSORIES
2.6.1 Grout Barriers
Grout barriers for vertical cores that consist of fine mesh wire, fiberglass, or expanded metal.
2.6.2 Anchors, Ties, and Bar Positioners
2.6.2.1 General
a. Fabricate anchors and ties without drips or crimps. Size anchors and ties to provide a minimum of 5/8 inch mortar cover from each face of masonry.
b. Fabricate steel wire anchors and ties shall from wire conforming to ASTM A1064/A1064M and hot-dip galvanize in accordance with
ASTM A153/A153M .
c. Fabricate joint reinforcement in conformance with ASTM A951/A951M .
Hot dip galvanize joint reinforcement in exterior walls and in interior walls exposed to moist environment in conformance with ASTM A153/A153M . Galvanize joint reinforcement in other interior walls in conformance with ASTM A641/A641M ; coordinate with paragraph JOINT REINFORCEMENT below.
d. Fabricate sheet metal anchors and ties in conformance with ASTM A1008/A1008M . Hot dip galvanize sheet metal anchors and ties in exterior walls and in interior walls exposed to moist environment in compliance with ASTM A153/A153M Class B. Galvanize sheet metal anchors and ties in other interior walls in compliance with ASTM A653/A653M , Coating Designation G60.
2.6.2.2 Wall Ties for Multi-Wythe Masonry Construction
Provide rectangular-shaped wall ties, fabricated of hot-dipped galvanized W2.8 diameter steel wire. Provide rectangular wall ties no less than 4 inches wide.
Provide adjustable type wall ties, if approved for use, that consist of
SECTION 04 20 00 Page 7 two essentially U-shaped elements fabricated of minimum W2.8 diameter steel wire or pintle type ties that are inserted to eyes of horizontal joint reinforcement, hot-dip galvanized. Provide adjustable ties with double pintle legs and allows a maximum offset of 1-1/4 inch between each element of the tie and maximum distance between connecting parts no more than 1/16 inch. Form the pintle and eye elements shall be formed so that both can be in the same plane. Wall ties may also be of a continuous type conforming to paragraph JOINT REINFORCEMENT.
2.6.2.3 Bar Positioners
Factory-fabricate bar positioners, used to prevent displacement of reinforcing bars during the course of construction, from 9 gauge steel wire or equivalent, and hot-dip galvanized.
2.6.3 Joint Reinforcement
Factory fabricate joint reinforcement in conformance with ASTM A951/A951M , welded construction. Provide ladder type joint reinforcement, having one longitudinal wire in the mortar bed of each face shell for hollow units and one wire for solid units and with all wires a minimum of 9 gauge.
Size joint reinforcement to provide a minimum of 5/8 inch cover from each face. Space crosswires not more than 16 inches. Provide joint reinforcement for straight runs in flat sections not less than 10 feet long. Provide joint reinforcement with factory formed corners and intersections. If approved for use, joint reinforcement may be furnished with adjustable wall tie features.
2.6.4 Reinforcing Steel Bars
Reinforcing steel bars and rods shall conform to ASTM A615/A615M , Grade 60.
2.6.5 Concrete Masonry Control Joint Keys
Provide control joint keys of a factory fabricated solid section of natural or synthetic rubber (or combination thereof) conforming to ASTM D2000 M2AA-805 with a minimum durometer hardness of 80 or polyvinyl chloride conforming to ASTM D2287 Type PVC 654-4 with a minimum durometer hardness of 85. Form the control joint key with a solid shear section not less than 5/8 inch thick and 3/8 inch thick flanges, with a tolerance of plus or minus 1/16 inch, to fit neatly, but without forcing, in masonry unit jamb sash grooves.
2.6.6 Through Wall Flashing and Weeps
2.6.6.1 General
Provide coated copper, copper or stainless steel sheet, self-adhesive rubberized sheet, or reinforced membrane sheet flashing except that flashing indicated to terminate in reglets shall be metal or coated-metal flashing and except that the material shall be one which is not adversely affected by dampproofing material.
2.6.6.2 Coated-Copper Flashing
Provide 7 ounce, electrolytic copper sheet, uniformly coated on both sides with acidproof, alkaliproof, asphalt impregnated kraft paper or polyethylene sheets.
SECTION 04 20 00 Page 8
2.6.6.3 Copper or Stainless Steel Flashing
Provide copper sheet, complying with ASTM B370, minimum 16 ounce weight;
or stainless steel, ASTM A167, Type 304 or 316, 0.015 inch thick, No. 2D finish. Where indicated, provide with factory-fabricated deformations that mechanically bond flashing against horizontal movement in all directions, where deformations consist of dimples, diagonal corrugations, or a combination of dimples and transverse corrugations.
2.6.6.4 Reinforced Membrane Flashing
Provide polyester film core with a reinforcing fiberglass scrim bonded to one side. Provide membrane that is impervious to moisture, flexible, is not affected by caustic alkalis, and after being exposed for not less than 1/2 hour to a temperature of 32 degrees F, shows no cracking when, at that temperature, it is bent 180 degrees over a 1/16 inch diameter mandrel and then bent at the same point over the same size mandrel in the opposite direction 360 degrees.
2.6.6.5 Rubberized Flashing
Provide self-adhesive rubberized asphalt sheet flashing consisting of 32-mil thick pliable and highly adhesive rubberized asphalt compound bonded completely and integrally to 8-mil thick, high density, cross-laminated polyethylene film to produce an overall thickness of 40 mils. Provide rubberized, asphalt-based mastic and surface conditioner that are each approved by flashing manufacturer for use with flashing material.
2.6.6.6 Weep Ventilators
Provide weep ventilators that are prefabricated from stainless steel or plastic. Provide inserts with grill or louver-type openings designed to allow the passage of moisture from cavities and to prevent the entrance of insects, and with a rectangular closure strip to prevent mortar droppings from clogging the opening. Provide ventilators with compressible flanges to fit in a standard 3/8 inch wide mortar joint and with height equal to the nominal height of the unit.
2.6.6.7 Single-Wythe Exterior Wall CMU Flashing System
In single-wythe exterior CMU walls, provide a system of CMU cell flashing pans and interlocking CMU web covers made from UV-resistant, high-density polyethylene. For exterior CMU walls, provide a flashing/weep system in open cores that do not receive grout. Cell flashing pans are to have integral weep spouts built into mortar bed joints that extend into the cell to prevent clogging with mortar.
2.6.6.8 Metal Drip Edge
Provide stainless steel drip edge, 15-mil thick, hemmed edges, with down-turned drip at the outside edge and upturned dam at the inside edge for use with membrane flashings.
PART 3 EXECUTION
3.1 EXAMINATION
Prior to start of work, verify the applicable conditions as set forth in
SECTION 04 20 00 Page 9
TMS MSJC, inspection.
3.2 PREPARATION
3.2.1 Stains
Protect exposed surfaces from mortar and other stains. When mortar joints are tooled, remove mortar from exposed surfaces with fiber brushes and wooden paddles. Protect base of walls from splash stains by covering adjacent ground with sand, sawdust, or polyethylene.
3.2.2 Loads
Do not apply uniform loads for at least 12 hours or concentrated loads for at least 72 hours after masonry is constructed. Provide temporary bracing as required.
3.2.3 Concrete Surfaces
Where masonry is to be placed, clean concrete of laitance, dust, dirt, oil, organic matter, or other foreign materials and slightly roughen to provide a surface texture with a depth of at least 1/8 inch. Sandblast, if necessary, to remove laitance from pores and to expose the aggregate.
3.2.4 Shelf Angles
Adjust shelf angles as required to keep the masonry level and at the proper elevation.
3.2.5 Bracing
Provide bracing and scaffolding necessary for masonry work. Design bracing to resist wind pressure as required by OSHA and local codes.
3.3 ERECTION
3.3.1 General
a. Coordinate masonry work with the work of other trades to accommodate built-in items and to avoid cutting and patching. Lay masonry units in running bond pattern. Lay facing courses level with back-up courses, unless the use of adjustable ties has been approved in which case the tolerances is plus or minus 1/2 inch. Adjust each unit to its final position while mortar is still soft and has plastic consistency.
b. Remove and clean units that have been disturbed after the mortar has stiffened, and relay with fresh mortar. Keep air spaces, cavities, chases, expansion joints, and spaces to be grouted free from mortar and other debris. Select units to be used in exposed masonry surfaces from those having the least amount of chipped edges or other imperfections detracting from the appearance of the finished work.
c. When necessary to temporarily discontinue the work, step (rack) back the masonry for joining when work resumes. Toothing may be used only when specifically approved by the Contracting Officer. Before resuming work, remove loose mortar and thoroughly clean the exposed joint. Cover the top of walls subjected to rain or snow with nonstaining waterproof covering or membrane when work is not in
SECTION 04 20 00 Page 10 process. Extend the covering a minimum of 2 feet down on each side of the wall and hold securely in place.
d. Ensure that units being laid and surfaces to receive units are free of water film and frost. Lay solid units in a nonfurrowed full bed of mortar. Bevel mortar for veneer wythes and slope down toward the cavity side. Shove units into place so that the vertical joints are tight. Completely fill vertical joints between solid units with mortar, except where indicated at control, expansion, and isolation joints. Place hollow units so that mortar extends to the depth of the face shell at heads and beds, unless otherwise indicated. Mortar will be permitted to protrude up to 1/2 inch into the space or cells to be grouted. Provide means to prevent mortar from dropping into the space below or clean grout spaces prior to grouting.
e. In multi-wythe construction with collar joints no more than 3/4 inch wide, bring up the inner wythe not more than 16 inches ahead of the outer wythe. Fill collar joints with mortar during the laying of the facing wythe, and filling shall not lag the laying of the facing wythe by back-buttering each unit as it is laid.
3.3.1.1 Jointing
Tool mortar joints when the mortar is thumbprint hard. Tool horizontal joints after tooling vertical joints. Brush mortar joints to remove loose and excess mortar.
3.3.1.1.1 Tooled Joints
Tool mortar joints in exposed exterior and interior masonry surfaces concave , using a jointer that is slightly larger than the joint width so that complete contact is made along the edges of the unit. Perform tooling so that the mortar is compressed and the joint surface is sealed.
Use a jointer of sufficient length to obtain a straight and true mortar joint. No exterior joints are to be left un-tooled.
3.3.1.1.2 Flush Joints
Flush cut mortar joints in concealed masonry surfaces and joints at electrical outlet boxes in wet areas. Finish flush cut joints by cutting off the mortar flush with the face of the wall. Point joints in unparged masonry walls below grade tight. For architectural units, such as fluted units, completely fill both the head and bed joints and flush cut.
3.3.1.1.3 Door and Window Frame Joints
On the exposed interior side of exterior frames, joints between frames and abutting masonry walls shall be raked to a depth of 3/8 inch. On the exterior side of exterior frames, joints between frames and abutting masonry walls shall be raked to a depth of 3/8 inch.
3.3.1.1.4 Joint Widths
a. Construct brick masonry with mortar joint widths equal to the difference between the specified and nominal dimensions of the unit, within tolerances permitted by TMS MSJC.
b. Provide 3/8 inch wide mortar joints in concrete masonry, except for prefaced concrete masonry units.
SECTION 04 20 00 Page 11
c. Provide 3/8 inch wide mortar joints on unfaced side of prefaced concrete masonry units and not less than 3/16 inch nor more than 1/4 inch wide on prefaced side.
d. Maintain mortar joint widths within tolerances permitted by TMS MSJC
3.3.1.2 Cutting and Fitting
Use full units of the proper size wherever possible, in lieu of cut units. Locate cut units where they would have the least impact on the architectural aesthetic goals of the facility. Perform cutting and fitting, including that required to accommodate the work of others, by masonry mechanics using power masonry saws. Concrete masonry units may be wet or dry cut. Before being placed in the work, dry wet-cut units to the same surface-dry appearance as uncut units being laid in the wall.
Provide cut edges that are clean, true and sharp.
a. Carefully make openings in the masonry so that wall plates, cover plates or escutcheons required by the installation will completely conceal the openings and will have bottoms parallel with the masonry bed joints. Provide reinforced masonry lintels above openings over 12 inches wide for pipes, ducts, cable trays, and other wall penetrations, unless steel sleeves are used.
b. Do not reduce masonry units in size by more than one-third in height and one-half in length. Do not locate cut products at ends of walls, corners, and other openings.
3.3.1.3 Unfinished Work
Rack back unfinished work for joining with new work. Toothing may be resorted to only when specifically approved by the Contracting Officer.
Remove loose mortar and thoroughly clean the exposed joints before laying new work.
3.3.1.4 Control Joints
Provide control joints in concrete masonry as indicated. Construct by using sash jamb units with control joint key in accordance with the details shown on the Drawings. Form a continuous vertical joint at control joint locations, including through bond beams, by utilizing half blocks in alternating courses on each side of the joint. Interrupt the control joint key in courses containing continuous bond beam reinforcement. Do not interrupt the horizontal reinforcement and grout at the control joint.
Where mortar was placed in the joint, rake both faces of the control joints to a depth of 3/4 inch. Install backer rod and sealant on both faces in accordance with Section 07 92 00.00 48 JOINT SEALANTS.
3.3.2 Partitions
a. Construct partitions continuous from floor to underside of floor or roof deck where shown. Fill openings in firewalls around joists and other structural members as indicated or approved. Where suspended ceilings on both sides of partitions are indicated, the partitions other than those shown to be continuous may be stopped approximately 4 inches above the ceiling level. Construct an isolation joint in the
SECTION 04 20 00 Page 12 intersection between partitions and structural or exterior walls.
b. Tie interior partitions having 4 inch nominal thickness units to intersecting partitions of 4 inch units, 5 inches into partitions of 6 inch units, and 7 inches into partitions of 8 inch or thicker units. Cells within vertical plane of ties shall be filled solid with grout for full height of partition or solid masonry units may be used. Tie interior partitions over 4 inches thick together with joint reinforcement. Provide joint reinforcement with prefabricated pieces at corners and intersections of partitions.
c. Double-Faced Bases or Partitions: Construct double-faced clay unit bases and partitions of two-unit construction. Bond units by overlapping from opposite faces of the wall, 2 inches for 6 inch thick partitions and 4 inches for 8 inch thick or greater. A single wythe prefaced concrete masonry base or partition may be made with double faced units.
3.3.3 Anchored Veneer Construction
a. Construct exterior masonry wythes to the thickness indicated on the drawings. Provide air space behind the masonry veneer. Provide means to ensure that the cavity space and flashings are kept clean of mortar droppings and other loose debris. Maintain chases and raked-out joints free from mortar and debris.
b. Place masonry in running bond pattern. Place longitudinal reinforcement, consisting of at least one continuous hot-dip galvanized W 1.7 (9gauge) steel wire, in the veneer wythe when laid in stack bond.
c. For veneer over stud framing, do not install veneer until the exterior sheathing, moisture barrier, veneer anchors and flashing have been installed on the backing. Take extreme care to avoid damage to the moisture barrier and flashing during construction of the masonry veneer. Repair or replace portions of the moisture barrier and flashing that are damaged prior to completion of the veneer. Provide a continuous cavity as indicated.
d. For veneer with a masonry backup wythe, lay up both the inner and the outer wythes together except when adjustable joint reinforcement assemblies are approved for use. When both wythes are not brought up together, install through-wall flashings with the exterior wythe, securing the top edge of the flashing with a termination bar and sealant, or protect flashings that are installed with the interior wythe from damage until they are fully enclosed in the wall.
e. Provide anchors (ties) to connect the veneer to its backing in sufficient quantity to comply with the following requirements: maximum vertical spacing of 16 inches, and maximum horizontal spacing of 24 inches. Provide additional anchors around openings larger than 16 inch in either direction. Space anchors around perimeter of opening at a maximum of 24 inches on center. Place anchors within 12 inches of openings. Anchors with drips are not permitted.
f. With solid units, embed anchors in mortar joint and extend into the veneer a minimum of 1-1/2 inch, with at least 5/8 inch mortar cover to the outside face.
SECTION 04 20 00 Page 13
g. With hollow units, embed anchors in mortar or grout and extend into the veneer a minimum of 1-1/2 inch, with at least 5/8 inch mortar or grout cover to outside face.
3.3.4 Reinforced, Single Wythe Concrete Masonry Units Walls
3.3.4.1 Concrete Masonry Unit Placement
a. Fully bed units used to form piers, pilasters, columns, starting courses on footings, solid foundation walls, lintels, and beams, and where cells are to be filled with grout in mortar under both face shells and webs. Provide mortar beds under both face shells for other units. Mortar head joints for a distance in from the face of the unit not less than the thickness of the face shell.
b. Solidly grout foundation walls below grade.
c. Stiffen double walls at wall-mounted plumbing fixtures by use of strap anchors, two above each fixture and two below each fixture, located to avoid pipe runs, and extending from center to center of each wall within the double wall. Adequately reinforce walls and partitions for support of wall-hung plumbing fixtures when chair carriers are not specified.
3.3.4.2 Preparation for Reinforcement
Lay units in such a manner as to preserve the unobstructed vertical continuity of cores to be grouted. Remove mortar protrusions extending 1/2 inch or more into cells before placing grout. Position reinforcing bars accurately as indicated before placing grout. Where vertical reinforcement occurs, fill cores solid with grout in accordance with paragraph PLACING GROUT in this Section.
3.3.5 Cavity Walls (Multi-Wythe Noncomposite Walls
Provide a continuous cavity as indicated. Bevel mortar beds away from cavity to prevent projection into cavity when bricks are shoved in place.
Keep cavities clear and clean of mortar droppings. At the bottom of cavity walls, in the course immediately above the through-wall flashing, temporarily omit one brick every 4 feet. Clean mortar droppings and debris out of the cavity through the temporary openings at least once each day masonry is laid, and more often when required to keep the cavities clean. Fill in the openings with bricks and mortar after the wall is complete and the cavity has been inspected and found clean.
Securely tie the two wythes together with horizontal joint reinforcement, or provide ties to connect the masonry wythes in sufficient quantity to comply with the following requirements: maximum vertical spacing of 16 inches, and maximum horizontal spacing of 24 inches. Provide additional ties around openings larger than 16 inches in either direction. Space ties around perimeter of opening at a maximum of 3 feet on center. Place ties within 12 inchesof openings. Ties with drips are not permitted.
3.3.6 ANCHORAGE
3.3.6.1 Anchorage to Structural Steel
Masonry shall be anchored to vertical structural steel framing with adjustable steel wire anchors spaced not over 16 inches on centers
SECTION 04 20 00 Page 14 vertically, and if applicable, not over 24 inches on centers horizontally.
3.3.7 Lintels
3.3.7.1 Masonry Lintels
Construct masonry lintels with lintel units filled solid with grout in all courses and reinforced with a minimum of two No. 4 bars in the bottom course unless otherwise indicated. Extend lintel reinforcement beyond each side of masonry opening 40 bar diameters or 24 inches, whichever is greater. Support reinforcing bars in place prior to grouting and locate 1/2 inch above the bottom inside surface of the lintel unit.
3.3.7.2 Steel Lintels
Provide steel lintels as shown on the Drawings. Set lintels in a full bed of mortar with faces plumb and true. Provide steel and precast lintels with a minimum bearing length of 8 inches unless otherwise indicated. In partially grouted masonry, provide fully grouted units under the full lintel bearing length, unless otherwise indicated.
3.3.8 Sills and Copings
Set sills and copings in a full bed of mortar with faces plumb and true.
Slope sills and copings to drain water. Mechanically anchor copings and sills longer than 4 feet as indicated.
3.4 INSTALLATION
3.4.1 Bar Reinforcement Installation
3.4.1.1 Preparation
Submit detail drawings showing bar splice locations. Identify bent bars on a bending diagram and reference and locate such bars on the drawings.
Show wall dimensions, bar clearances, and wall openings. Utilize bending details that conform to the requirements of ACI SP-66 . No approval will be given to the shop drawings until the Contractor certifies that all openings, including those for mechanical and electrical service, are shown. If, during construction, additional masonry openings are required, resubmit the approved shop drawings with the additional openings shown along with the proposed changes. Clearly highlight location of these additional openings. Provide wall elevation drawings with minimum scale of 1/4 inch per foot. Submit drawings including plans, elevations, and details of wall reinforcement; details of reinforcing bars at corners and wall intersections; offsets; tops, bottoms, and ends of walls; control and expansion joints; lintels; and wall openings.
Clean reinforcement of loose, flaky rust, scale, grease, mortar, grout, and other coatings that might destroy or reduce its bond prior to placing grout. Do not use bars with kinks or bends not shown on the approved shop drawings. Place reinforcement prior to grouting. Unless otherwise indicated, extend vertical wall reinforcement to within 2 inches of tops of walls.
3.4.1.2 Positioning Bars
a. Accurately place vertical bars within the cells at the positions indicated on the drawings. A minimum clearance of 1/2 inch shall be
SECTION 04 20 00 Page 15 maintained between the bars and masonry units. Provide minimum clearance between parallel bars of 1/2 inch between the bars and masonry units for coarse grout and a minimum clearance of 1/4 inch between the bars and masonry units for fine grout. Provide minimum clearance between parallel bars of 1 inch or one diameter of the reinforcement, whichever is greater. Vertical reinforcement may be held in place using bar positioners located near the ends of each bar and at intermediate intervals of not more than 192 diameters of the reinforcement or by other means to prevent displacement beyond permitted tolerances. As masonry work progresses, secure vertical reinforcement to prevent displacement beyond allowable tolerances.
b. Wire column and pilaster lateral ties in position around the vertical reinforcing bars. Place lateral ties in contact with the vertical reinforcement and do not place in horizontal mortar bed joints.
c. Position horizontal reinforcing bars as indicated. Stagger splices in adjacent horizontal bars, unless otherwise indicated.
d. Form splices by lapping bars as indicated. Do not cut, bend or eliminate reinforcing bars. Foundation dowel bars may be field-bent when permitted by TMS MSJC.
3.4.1.3 Splices of Bar Reinforcement
Lap splice reinforcing bars as indicated. When used, provide welded or mechanical connections that develop at least 125 percent of the specified yield strength of the reinforcement.
3.4.2 Placing Grout
3.4.2.1 General
Fill cells containing reinforcing bars with grout. Solidly grout hollow masonry units in walls or partitions supporting plumbing, heating, or other mechanical fixtures, voids at door and window jambs, and other indicated spaces. Solidly grout cells under lintel bearings on each side of openings for full height of openings. Solidly grout walls below grade, lintels, and bond beams. Units other than open end units may require grouting each course to preclude voids in the units.
Discard site-mixed grout that is not placed within 1-1/2 hours after water is first added to the batch or when the specified slump is not met without adding water after initial mixing. Discard ready-mixed grout that does not meet the specified slump without adding water other than water that was added at the time of initial discharge. Allow sufficient time between grout lifts to preclude displacement or cracking of face shells of masonry units. Provide a grout shear key between lifts when grouting is delayed and the lower lift loses plasticity. If blowouts, flowouts, misalignment, or cracking of face shells should occur during construction, tear down the wall and rebuild.
3.4.2.2 Horizontal Grout Barriers
Embed horizontal grout barriers in mortar below cells of hollow units receiving grout.
SECTION 04 20 00 Page 16
3.4.2.3 Grout Holes and Cleanouts
3.4.2.3.1 Grout Holes
Provide grouting holes in slabs, spandrel beams, and other in-place overhead construction. Locate holes over vertical reinforcing bars or as required to facilitate grout fill in bond beams. Provide additional openings spaced not more than 16 inches on centers where grouting of hollow unit masonry is indicated. Fom such openings not less than 4 inches in diameter or 3 by 4 inches in horizontal dimensions. Upon completion of grouting operations, plug and finish grouting holes to match surrounding surfaces.
3.4.2.3.2 Cleanouts for Hollow Unit Masonry Construction
For hollow masonry units. provide cleanout holes at the bottom of every grout pour in cores containing vertical reinforcement when the height of the grout pour exceeds 5 feet 4 inches. Where all cells are to be grouted, construct cleanout courses using bond beam units in an inverted position to permit cleaning of all cells. Provide cleanout holes at a maximum spacing of 32 inches where all cells are to be filled with grout.
Establish a new series of cleanouts if grouting operations are stopped for more than 4 hours. Provide cleanouts not less than 3 by 3 inch by cutting openings in one face shell. Manufacturer's standard cutout units may be used at the Contractor's option. Do not cleanout holes until masonry work, reinforcement, and final cleaning of the grout spaces have been completed and inspected. For walls which will be exposed to view, close cleanout holes in an approved manner to match surrounding masonry.
3.4.2.3.3 Cleanouts for Multi-Wythe Composite Masonry Construction
Provide cleanouts for construction of walls that incorporate a grout filled cavity between solid masonry wythes, provide cleanouts at the bottom of every pour by omitting every other masonry unit from one wythe.
Establish a new series of cleanouts if grouting operations are stopped for more than 4 hours. Do not plug cleanout holes until masonry work, reinforcement, and final cleaning of the grout spaces have been completed and inspected. For walls which will be exposed to view, close cleanout holes in an approved manner to match surrounding masonry.
3.4.2.4 Grout Placement
A grout pour is the total height of masonry to be grouted prior to erection of additional masonry. A grout lift is an increment of grout placement within a grout pour. A grout pour is filled by one or more lifts of grout.
a. Lay masonry to the top of a pour permitted by TMS MSJC Table 7, based on the size of the grout space and the type of grout. Prior to grouting, remove masonry protrusions that extend 1/2 inch or more into cells or spaces to be grouted. Provide grout holes and cleanouts in accordance with paragraph GROUT HOLES AND CLEANOUTS above when the grout pour height exceeds 5 feet 4 inches. Hold reinforcement, bolts, and embedded connections rigidly in position before grouting is started. Do not prewet concrete masonry units.
b. Place grout using a hand bucket, concrete hopper, or grout pump to fill the grout space without segregation of aggregate. Operate grout
SECTION 04 20 00 Page 17 pumps to produce a continuous stream of grout without air pockets, segregation, or contamination.
c. If the masonry has cured at least 4 hours, grout slump is maintained between 10 to 11 inches, and no intermediate reinforced bond beams are placed between the top and bottom of the pour height, place conventional grout in lifts not exceeding 12 feet 8 inches. For the same curing and slump conditions but with intermediate bond beams, limit conventional grout lift to the bottom of the lowest bond beam that is more than 5 feet 4 inches above the bottom of the lift, but do not exceed 12 feet 8 inches. If masonry has not cured at least 4 hours or grout slump is not maintained between 10 to 11 inches, place conventional grout in lifts not exceeding 5 feet 4 inches.
d. Consolidate conventional grout lift and reconsolidate after initial settlement before placing next lift. For grout pours that are 12 inches or less in height, consolidate and reconsolidate grout by mechanical vibration or puddling. For grout pours that are greater than 12 inches in height, consolidate and reconsolidate grout by mechanical vibration. Apply vibrators at uniformly spaced points not further apart than the visible effectiveness of the machine. Limit duration of vibration to time necessary to produce satisfactory consolidation without causing segregation. If previous lift is not permitted to set, dip vibrator into previous lift. Do not insert vibrators into lower lifts that are in a semi-solidified state. If lower lift sets prior to placement of subsequent lift, form a grout key by terminating grout a minimum of 1-1/2 inch below a mortar joint. Vibrate each vertical cell containing reinforcement in partially grouted masonry. Do not form grout keys within beams.
e. If the masonry has cured 4 hours, place self-consolidating grout (SCG) in lifts not exceeding the pour height. If masonry has not cured for at least 4 hours, place SCG in lifts not exceeding 5 feet 4 inches.
Do not mechanically consolidate self-consolidating grout. Place self-consolidating grout in accordance with manufacturer's recommendations.
f. Upon completion of each day's grouting, remove waste materials and debris from the equipment, and dispose of outside the masonry.
3.4.3 Joint Reinforcement Installation
Install joint reinforcement at 16 inches on center unless otherwise indicated. Lap joint reinforcement not less than 6 inches. Install prefabricated sections at corners and wall intersections. Place the longitudinal wires of joint reinforcement in mortar beds to provide not less than 5/8 inch cover to either face of the unit.
3.4.4 Bond Beams
Reinforce and grout bond beams as indicated and as described in paragraphs above. Install grout barriers under bond beam units to retain the grout as required, unless wall is fully grouted or solid bottom units are used.
For high lift grouting in partially grouted masonry, provide grout retaining material on the top of bond beams to prevent upward flow of grout. Ensure that reinforcement is continuous, including around corners, except through control joints or expansion joints, unless otherwise indicated.
SECTION 04 20 00 Page 18
3.4.5 Flashing and Weeps
a. Install through-wall flashing at obstructions in the cavity and where indicated on Drawings. Ensure continuity of the flashing at laps and inside and outside corners by splicing in a manner approved by the flashing manufacturer. Ensure that the top edge of the flashing is sealed by turning the flashing 1/2 inch into the mortar bed joint of backup masonry. Terminate the horizontal leg of the flashing by extending the sheet metal 1/2 inch beyond the outside face of masonry and turning downward with a hemmed drip or extending the fabric flashing beyond the outside face of masonry and, when construction is complete, cutting the flashing flush with the face of masonry.
Provide sealant below the drip edge of through-wall flashing.
b. Wherever through-wall…
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