Barkley_Rehab_Draft_Bid_Schedule_V7.xlsx
XLSX spreadsheet 89 KB Posted
- Attached to
- Barkley Power Plant Turbine Generator Rehab NOI
- Solicitation number
- W912P519B0003
About this file
This document is a special notice announcing an industry review webinar for a draft technical plan and specifications for the Barkley Power Plant Turbine Generator Rehabilitation project. The U.S. Army Corps of Engineers, Nashville District, will hold a webinar on February 20, 2019 at 11:00 AM Central Time to present draft plans and specifications and seek feedback from potential contractors. Interested parties must register by February 19 by emailing the point of contact. Questions may be submitted until March 1. The project scope involves rewinding generators for units 2-4 to increase maximum output and refurbishing mechanical systems to support the new load capacity. No solicitation is currently open; this webinar is only for industry review of draft documents.
Barkley Rehab Draft Bid Schedule
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Table of Contents
| Units 1-4 Rehabilitation | Barkley Powerhouse | ||
| W912P5-18-S-0005 | Grand Rivers, Kentucky | ||
| SECTION TABLE OF CONTENTS | |||
| DIVISION 01 - GENERAL REQUIREMENTS | |||
| SECTION 01 22 00.00 26 | |||
| MEASUREMENT AND PAYMENT |
| PART 1 GENERAL | |
| 1.1 GENERAL INFORMATION | |
| 1.2 MEASUREMENT | |
| 1.2.1 Lump Sum Measurement Items | |
| 1.2.2 Unit Price Measurement Items | |
| 1.2.3 Services of Miscellaneous Hire Items for Government Directed Work | |
| 1.2.4 Miscellaneous Welding | |
| 1.3 PAYMENT | |
| 1.3.1 UNIT 4 BID ITEMS | |
| 1.3.2 UNIT 3 BID ITEMS | |
| 1.3.3 UNIT 2 BID ITEMS | |
| 1.3.4 UNIT 1 BID ITEMS | |
| 1.3.5 OPTIONAL ITEMS | |
| PART 2 PRODUCTS | |
| PART 3 EXECUTION | |
| -- End of Section Table of Contents -- |
Draft MP
SECTION 01 22 00.00 26
MEASUREMENT AND PAYMENT
PART 1 GENERAL
1.1 GENERAL INFORMATION
In each instance, the contract price for an item will constitute full compensation as specified, as shown, or as otherwise approved. The contract price and payment will also constitute full compensation for all work incidental to completion of the item, unless such work is otherwise specifically mentioned for separate payment under another item. In the event any work is required by the specification sections or by the drawings and not specifically mentioned in the measurement and payment paragraphs, separate or direct payment will not be made, and all costs thereof are incidental to, and included in, the contract prices and payment for all items listed in the bid schedule.
1.2 MEASUREMENT
1.2.1 Job Measurement Items
Measurement items for the work of this contract for which contract job payments will be made are listed in the bid schedule and described below. All costs for items of work, which are not specifically mentioned to be included in a particular job or unit price [EA] measurement item, shall be included in the listed job item most closely associated with the work involved. The job price for each item listed shall constitute full compensation for furnishing all plant, labor, materials, and equipment, and performing any associated Contractor quality control, environmental protection, meeting safety requirements, tests and reports, and for performing all work required for which separate payment is not otherwise provided.
1.2.2 Unit Price Measurement Items
Measurement items for the work of this contract on which the contract unit price payments will be made are listed in the bid schedule and described below. The unit price for each item listed shall constitute full compensation for furnishing all plant, labor, materials, and equipment, and performing any associated Contractor quality control, environmental protection, meeting safety requirements, tests and reports, and for performing all work required for each of the unit price items.
1.2.3 Services of Miscellaneous Hire Items for Government Directed Work
Machinist hire, electrician hire, welding services, painter hire, other skilled craftsman hire, general laborer hire, liquid penetrant method, magnetic particle method, ultrasonic method, radiographic method, and thermal spraying measurement of time will be units of man-hours, with a man-hour defined as one person working as directed for a period of 60 minutes. To qualify as services of miscellaneous hire, the directed work will be additional to that necessary to comply with specifications requirements. Time will be computed by rounding off to the next higher one-half (1/2) hour. No separate measurement for supervision, helper labor, overhead and/or other markups will be made as they are incidental to the service being furnished.
1.2.4 Miscellaneous Welding
Miscellaneous welding will be measured as the number of pounds of welding rod or wire placed. When directed to perform welding under this item, the welding rod or wire for the work shall be weighed in the presence of a Government Inspector. Upon completion of the work, the rod studs and unused rods or wire shall be weighed in the presence of a Government Inspector and the difference in weight between the rods or wire issued and the stubs and rods or wire returned will be the amount for payment. If the number of studs plus the unused rods does not equal the number of rods issued, the weight of one rod will be deducted for each rod unaccounted for.
1.3 PAYMENT
1.3.1 UNIT 4 BID ITEMS
Payment for all work specified, shown or incidental to complete the work will be made as follows:
Item No. 0100 Site Mobilization to Accomplish Work
Payment will be made at the contract job basis under Bid Item No. 0100. Mobilization will be considered complete when the unit is dewatered and the Contractor has the equipment and manpower onsite and ready to begin unit disassembly.
Item No. 0101 Site Demobilization to Remove Equipment, cleanup and Restore the Site to Original Condition
Payment will be made at the contract job basis under Bid Item No. 0101. Demobilization will be considered complete when the Contractor has removed all construction equipment, cleaned the area and restored the work area to "as found" pre contract conditions, unless otherwise approved.
Item No. 0102 Disassemble Hydraulic Turbine-Generator Unit and Inspect Components, Unit 4
Payment for the disassembly and inspection of the turbine-generator unit will be made on a job basis under Item No. 0102. Payment shall include labor, material, and equipment required to disassemble on Kaplan hydrogenerating unit in accordance with the specifications.
Item No. 0103 Reassemble Generating Unit with New Runner and Components, Unit 4
Payment for the reassembly of the turbine-generator unit will be made on a job basis under Item No. 0103. Payment shall include labor, material, and equipment in accordance with the specifications.
Item No. 0104 Furnish Center Hole Jacking System
Payment will be made on a job basis under Item No. 0104. One Payment shall include labor, material, and equipment in accordance to furnish one center hole jacking system with the specifications. Only one system per project.
Item No. 0105 Investigate the Condition of Generating Unit Prior to Disassembly, Unit 4
Payment for the investigation of the unit operation will be made on a job basis under Item No. 0105. Payment shall include labor, material, and equipment in accordance with the specifications.
Item No. 0106 Operational Testing After Reassembly of Generating, Unit 4
Payment for the reassembled operational testing will be made on a job basis under Item No. 0106. Payment shall include labor, material, and equipment in accordance with the specifications.
Item No. 0107 Painting Turbine Components, Unit 4 and Miscellaneous
Payment for painting will be made on a job basis under Item No. 0107. Payment shall include all labor, materials and equipment required for the painting operations as described in the specifications.
Item No. 0108 Painting Generator Cover Plates, Hand Rails, Exciter Housing, Oil Head Chambers, Unit 4 and Miscellaneous
Payment for painting will be made on a job basis under Item No. 0108. Payment shall include all labor, materials and equipment required for the painting operations as described in the specifications.
Item No. 0109 On-site Lead Based Paint Removal and Disposal, Unit 4
Payment for Lead Based Paint Sampling, Removal , and Disposal will be made on a job basis under Item No. 0109. Payment shall by in accordance with the specifications.
Item No. 0110 Provide New Draft Tube Platform
Payment for the providing of a new draft tube platform including engineering calculations, stamped drawings, and complete platform will be made on a job basis under Item No. 0110. Only one platform shall be made for the project. Payment shall by in accordance with the specifications.
Item No. 0111 Disposal of Existing Turbine Hub Grease, Unit 4
Payment for the disposal of existing turbine hub grease will be made on a job basis under Item No. 0111. Payment shall by in accordance with the specifications.
Item No. 0112 Not Used
Item No. 0113 Clean and Visually Inspect Oil and Water Piping, Unit 4
Payment for cleaning and visual inspection of oil piping will be made on a job basis under Item No. 0113. Payment shall include labor, material, and equipment required to perform cleaning, and inspection in accordance with the specifications.
Item No. 0114 One Set of Draft Tube Stop Logs
Payment for supplying one set of three draft tube stop log gates will be made on a job basis under Item No. 0114. One set of stop logs constitutes 6 segments. Payment shall include labor, material, and equipment required to furnish one set of stop log gates in accordance with the specifications.
Item No. 0115 Provide New Draft Tube Man Door and Refurbish Door Frame, Unit 4
Payment for furnishing one new draft tube man door and refurbishing the man door frame will be made on a job basis under Item No. 0115. Payment shall include labor, material, and equipment required to fabricate, inspect, and paint one man door and refurbish man door frame in accordance with the specifications.
Item No. 0116 Supply Turbine Hub Oil, Per Job
Payment for the new compatible turbine hub oil will be made on a job basis under Item No. 0116. Payment shall by in accordance with the specifications.
Item No. 0116A First 8,000 Gallons
Payment for the new compatible turbine hub oil for all 4 units will be made on a gallon basis under Item No. 0116A. Payment shall by in accordance with the specifications.
Item No. 0116B Additional 1000 Gallons
Payment for the new compatible turbine hub oil will be made on a gallon basis under Item No. 0116B. Payment shall by in accordance with the specifications.
Item No. 0117 Scroll Case Man Door Refurbishment, Unit 4
Payment for the refurbishment of the scroll case man door and frame will be made on a job basis under Item No. 0117. The refurbishment includes blasting, inspecting , painting, and new fasteners. Payment shall be in accordance with the specifications.
Item No. 0118 Not Used
Item No. 0119 Not Used
Item No. 0120 Design, Manufacture, Test and Deliver 63,605 hp Kaplan Runner Assembly, Unit 4
Payment for one complete Kaplan blade runner including, testing and delivery, will be made on a job basis under Item No. 0120. Payment shall include labor, material, and equipment in accordance with the specifications.
Item No. 0121 Furnish Turbine Model
Payment for one complete Kaplan model test including, testing, hydraulic testing of the optional discharge ring insert, reporting, and delivery will be made on a job basis under Item No. 0121. Payment shall include labor, material, and equipment in accordance with the specifications. This includes delivery of the model components to the Powerhouse after testing is finished. One model test per project.
Item No. 0122 Ship Turbine Shaft to and from Contractor's Shop, Unit 4
Payment for shipment of the turbine shaft to and from the Contractor's shop will be made on a job basis under Item No. 0122. Payment shall include labor, material, and equipment in accordance with the specifications.
Item No. 0123 Ship Intermediate Shaft to and from Contractor's Shop, Unit 4
Payment for shipment of the intermediate shaft to and from the Contractor's shop will be made on a job basis under Item No. 0123. Payment shall include labor, material, and equipment in accordance with the specifications.
Item No. 0124 Ship Generator Shaft and Thrust Bearing Runner to and from Contractor's Shop, Unit 4
Payment for shipment of the generator shaft and thrust bearing runner to and from the Contractor's shop will be made on a job basis under Item No. 0124. Payment shall include labor, material, and equipment in accordance with the specifications.
Item No. 0125 Machine Turbine Shaft Flange Face as Needed for New Runner Hub and Boring for New Coupling Bolts, Unit 4.
Payment for machining of the turbine shaft flange face as needed for the new runner, and boring for new coupling bolts will be made on a job basis under Item No. 0125. Machine Turbine Shaft Flange Face as Needed for New Runner Hub and Boring for New Coupling Bolts. This item also includes new fasteners for the runner to turbine shaft joint. Payment shall include labor, material, and equipment in accordance with the specifications.
Item No. 0126 Inspect, Ship, and Refurbish Upper Generator Guide Bearing Pads, Unit 4
Payment for the inspection, shipment, and refurbishment of the upper generator guide bearing pad set, including babbitting and machining, will be made on a job basis under Item No. 0126. Payment shall include labor, material, and equipment in accordance with the specifications.
Item No. 0127 Inspect, Ship, Refurbish Lower Generator Guide Bearing Pads, Unit 4
Payment for the inspection, shipment, and refurbishment of the lower generator guide bearing pad set, including babbitting and machining, will be made on a job basis under Item No. 0127. Payment shall include labor, material, and equipment in accordance with the specifications.
Item No. 0128 Provide New Turbine Guide Bearing, Unit 4
Payment for new turbine guide bearings designed to fit in the redesigned head cover fits including fasteners will be made on a job basis under Item No. 0128. Payment shall include labor, material, and equipment in accordance with the specifications.
Item No. 0129 Furnish New Turbine Guide Bearing, Spare Bearing
Payment for new spare turbine guide bearings designed to fit in the redesigned head cover fits, including fasteners, and packaging for long term storage, will be made on a job basis under Item No. 0129. This bearing will be identical in design to the new turbine guide bearings used in units 1-4. There is only one spare used for all units. Payment shall include labor, material, and equipment in accordance with the specifications.
Item No. 0130 Inspect Spare Upper Generator Guide Bearing Pads
Payment for the inspection of the spare upper generator guide bearing will be made on a job basis under Item No. 0130. There is only one set of spare upper generator guide bearing pads. Payment shall include labor, material, and equipment in accordance with the specifications.
Item No. 0131 Inspect Spare Lower Generator Guide Bearing Pads
Payment for the inspection of the spare lower generator guide bearing will be made on a job basis under Item No. 0131. There is only one set of spare lower generator guide bearing pads. Payment shall include labor, material, and equipment in accordance with the specifications.
Item No. 0132 Generator Thrust Bearing Phase 1 Inspection, Unit 4
Payment for the inspection of the generator thrust bearing will be made on a job basis under Item No. 0132. Payment shall include labor, material, and equipment in accordance with the specifications.
Item No. 0133 Generator Thrust Bearing Phase 1 Inspection, Spare Thrust Bearing
Payment for the inspection of the spare generator thrust bearing will be made on a job basis under Item No. 0133. There is only one spare thrust bearing for all units. Payment shall include labor, material, and equipment in accordance with the specifications.
Item No. 0134 Inspect and Refurbish Air Breaker, Air Depression Valve, Draft Tube and Scroll Case Unwatering Valve and Check Valve Assemblies, Unit 4
Payment for disassembling, cleaning, inspecting and refurbishing vacuum breaker valves, draft tube and scroll case unwatering valves, air depression valves and check valves will be made on a job basis under Item No. 0134. Payment shall include labor, material, and equipment required to clean, and inspect the vacuum breaker valves, air depression valves and check valves in accordance with the specifications.
Item No. 0135 Refurbish Wicket Gate Servomotors, Unit 4
Payment for the refurbishment of the wicket gate servomotor will be made on a job basis under Item No. 0135. Payment shall include labor, material, and equipment required to clean, inspect, and refurbish (honing, piston rings, packing, and seals) as per the specifications.
Item No. 0136 Inspect and Refurbish Existing Wicket Gates, Unit 4
Payment for the inspection and refurbishment of the wicket gates (set of 24 gates) will be made on a job basis under Item No. 0136. Payment shall include labor, material, equipment required to clean, and refurbishment of the wicket gates in accordance with the specifications.
Item No. 0137 Provide New Greased Bushings/Bearing Plate for Wicket Gate Linkage, Operating Mechanism, Gate Stem, Wicket Gate Servos and Vacuum Valve, Unit 4
Payment for the provision of new grease bushings/bearing plate for wicket gate linkage, operating mechanism, gate stem, wicket gate servos and vacuum valve will be made on a job basis under Item No. 0137. Payment shall include labor, material, and equipment required to furnish new bushings in accordance with the specifications.
Item No. 0138 Wicket Gate Operating Mechanism Refurbishment, Unit 4
Payment for the refurbishment of the wicket gate operating mechanism (links and levers) will be made on a job basis under Item No. 0138. Payment shall include labor, material, and equipment required to clean, inspect, refurbish, and paint the wicket gate operating mechanism in accordance with the specifications.
Item No. 0139 Provide a Pneumatic Shear Pin Detection System with Alarms, Unit 4
Payment for the provision of a pneumatic shear pin detection system with alarms and the removal of the old shear pin detection system will be made on a job basis under Item No. 0139. Payment shall include labor, material, and equipment required to furnish one complete shear pin detection system with alarms in accordance with the specifications.
Item No. 0140 Provide one set of Shear Pins and One Spare Set of Shear Pins, Unit 4
Payment for furnishing wicket gate shear pins will be made on a job basis under Item No. 0140. Payment shall include labor, material, and equipment required to furnish one complete set of wicket gate shear pins and one spare set of wicket gate shear pins in accordance with the specifications.
Item No. 0141 Stay Ring Inspection, Unit 4
Payment for the inspection of the stay ring will be made on a job basis under Item No. 0141. Payment shall include labor, material, and equipment required to clean, inspect, and paint the stay ring and stay vanes in accordance with the specifications.
Item No. 0142 Head Cover and Facing Plate Inspection and Refurbishment, Unit 4
Payment for the head covers (inner, intermediate and outer) and facing plate inspection and refurbishment will be made on a job basis under Item No. 0142. The refurbishment includes machining, blasting, and painting of each head cover. Payment shall include labor, material, and equipment required to clean, inspect, and refurbish the head covers and furnish and install facing plates in accordance with the specifications.
Item No. 0143 Machining of Stay Ring Mounting Flange and Surface for Outer Head Cover, Unit 4
Payment for the machining of the stay ring mounting flange and surface for the outer head cover will be made on a job basis under Item No. 0143. Payment shall include labor, material, and equipment required to machine the stay ring mounting flange and head cover surface in accordance with the specifications.
Item No. 0144 Bottom Ring (Top of Discharge Ring) and Facing Plate Inspection and Refurbishment, Unit 4
Payment for the inspection and refurbishment of the bottom ring will be made on a job basis under Item No. 0144. Payment shall include labor, material, and equipment required to clean, inspect, and refurbish the bottom ring and furnish and install facing plates in accordance with the specifications.
Item No. 0145 Operating Ring Refurbishment, Unit 4
Payment for the refurbishment of the operating ring will be made on a job basis under Item No. 0145. Payment shall include labor, material, and equipment required to clean, inspect, and refurbish the operating ring in accordance with the specifications.
Item No. 0146 Line Bore Wicket Gate Stem Bushing Housings. Upper 2 sets of bushings shop bored and lower set field bored, Unit 4
Payment for the line boring of the wicket gate stem bushing housings will be made on a job basis under Item No. 0146. Payment shall include labor, material, and equipment required to line bore the two upper and lower bushings in the shop and the lower bushing in the field in accordance with the specifications.
Item No. 0147 Provide New Packing Box, Gland and Lantern, Unit 4
Payment for the provision of a new packing box, gland, and lantern ring will be made on a job basis under Item No. 0147. Payment shall include labor, material, and equipment required to furnish one new complete packing box including lantern rings and gland in accordance with the specifications.
Item No. 0148 Provide Shaft Sleeve, Unit 4
Payment for the provision of a new shaft sleeve will be made on a job basis under Item No. 0148. Payment shall include labor, material, and equipment required to furnish one shaft sleeve in accordance with the specifications.
Item No. 0149 Installation of Discharge Ring Anchors: 285, Unit 4
Payment for installing anchors for the discharge ring liner will be made on an each basis under Item No. 0149. Payment shall include labor, material, and equipment required to install discharge ring anchors for the discharge ring weld overlay in accordance with the specifications.
Item No. 0150 First 5 Cubic Feet of Epoxy, Unit 4
Payment for installing epoxy for the discharge ring liner voids will be made on an each basis under Item No. 0150. Payment shall include labor, material, and equipment required to inject epoxy to fill voids between the discharge ring and concrete in accordance with the specifications.
| Item No. 0151 Replacement Automatic Grease System, Unit 4 |
| Payment for replacement automatic grease system, lines, hoses, metering blocks, etc., will be made on a job basis under Item No. 0151. Payment shall include labor, material, and equipment to furnish new automatic grease pumps in accordance with the specifications. |
Item No. 0152 Replace Turbine Guide Bearing Oil System, Unit 4
Payment for new turbine guide bearing oil pumps, filters and oil piping will be made on a job basis under Item No. 0152. Payment shall include labor, material, and equipment to furnish new turbine guide bearing oil pumps, filters and oil piping in accordance with the specifications.
Item No. 0153 Replace Head Cover Drainage Pumps System, Unit 4
Payment for replacing head cover drainage pump system, to include controls, will be made on a job basis under Item No. 0153. Payment shall include labor, material, and equipment to furnish new head cover drainage pumps in accordance with the specifications.
Item No. 0154 Design and Provide Thrust Bearing Oil Coolers, Unit 4
Payment for designing and providing of new set of two thrust bearing oil coolers will be made on a job basis under Item No. 0154. Payment shall include labor, material, and equipment to furnish new thrust bearing oil coolers in accordance with the specifications.
Item No. 0155 HPOIS, Unit 4
Payment for providing of a new high pressure oil injection system will be made on a job basis under Item No. 0155. Payment shall include labor, material, and equipment to furnish a new high pressure injected oil system in accordance with the specifications.
Item No. 0156 Brake and Jack System Replacement, Unit 4
Payment for brake system replacement including cylinders, pads, piping, electronic controls, hydraulic pumps, motors, valves, and any components needed to function as a system will be made on a job basis under Item No. 0156. Payment shall include labor, material, and equipment required to furnish new brake cylinders and pads in accordance with the specifications.
Item No. 0157 Brake Ring Field Inspection, Unit 4
Payment for inspecting the brake ring segment set in the field will be made on a job basis under Item No. 0157. Payment shall include labor, material, and equipment required to perform the inspection of the brake ring in accordance with the specifications.
Item No. 0158 New Static Oil Head System, Unit 4
Payment for furnishing a new static oil head system will be made on a job basis under Item No. 0158. Payment shall include labor, material, and equipment required to furnish a new static oil head system in accordance with the specifications.
Item No. 0159 Runner Leakage Detection System, Unit 4
Payment for furnishing a runner leakage detection system will be made on a job basis under Item No. 0159. Payment shall include labor, material, and equipment required to furnish an oil detection system including turbine shaft modification in accordance with the specifications.
Item No. 0160 Piezometer Tap Inspection and Surface Treatment, Unit 4
Payment for inspecting and treating the surface of the piezometer taps will be made on a job basis under Item No. 0160. Payment shall include labor, material, and equipment required to perform the inspections, cleaning and testing of the piezometer taps in accordance with the specifications.
Item No. 0161 Discharge Ring 48" Weld Overlay, Unit 4
Payment for machining and installing a 48" weld overlay will be made on a job basis under Item No. 0161. Payment shall include labor, material, and equipment required to design and install a complete discharge ring weld overlay in accordance with the specifications.
Item No. 0162 Blade Servomotor Refurbishment Including Honing for Cast Iron Rings, Unit 4
Payment for the refurbishment of the blade servomotor including honing to accommodate the new operating rod cast iron rings will be made on a job basis under Item No. 0162. Payment shall include labor, material, and equipment required to refurbish the blade servomotor including honing to accommodate the new operating rod cast iron rings in accordance with the specifications.
Item No. 0163 Turbine Guide Bearing Cover, Unit 4
Payment for the fabrication and installation of new turbine guide bearing covers will be made on a job basis under Item No. 0163. Payment shall include labor, material, and equipment required to provide a new turbine guide bearing housing cover in accordance with the specifications.
Item No. 0164 GENMAT Thrust Bearing Analysis
Payment for analyzing the capacity of the thrust bearing with proposed spring modification (GENMAT) will be made on a job basis under Item No. 0164. Only one analysis needs to be performed that will be representative of all Units 1-4. Payment shall include labor to perform the analysis of the thrust bearing in accordance with the specifications.
Item No. 0165 Provide New Inner, Intermediate, and Outer Head Cover flange coupling fasteners and nuts (horizontal and vertical), Unit 4
Payment for providing new inner, intermediate, and outer head cover flange coupling fasteners and nuts will be made on a job basis under Item No. 0165. Payment shall include labor, material, and equipment required to new inner, intermediate, and outer head cover flange and coupling fasteners and nuts in accordance with the specifications.
Item No. 0166 Engineering and Installation of Outdoor Display Runner and Sign.
Payment for the turbine runner display will be made on a job basis under Item No. 0166. Payment shall include all labor, materials and equipment required for the engineering, design, installation, fabrication of stand, concrete foundation, and painting operations as described in the specifications.
Item No. 0167 Intermediate Shaft Modifications, Unit 4
Payment for the modification of the intermediate shaft in order to increase the bore of the shaft to accommodate larger oil head pipes and the piston rod with cast iron rings will be made on a job basis under Item No. 0167. Payment shall include all labor, materials and equipment required for the engineering, and design for modifying the intermediate shaft as described in the specifications.
Item No. 0168 Oil Purification System
Payment for the new Oil Purification System will be made on a job basis under Item No. 0168. Payment shall include all labor, materials and equipment required for the engineering, shipping, and installation of the new oil purification system as described in the specifications. Only one system is needed for the powerhouse.
Item No. 0169 Oil Water Skimmer
Payment for supply and installation of oil removal systems to the existing drainage sump system on a job basis under Item No. 0169. Payment shall include all labor, materials and equipment required for the engineering, shipping, and installation of the new oil water skimmer as described in the specifications. Only one system is needed for the powerhouse.
Item No. 0170 Furnish Complete Set Of Stator Coils Including Supplies and Accessories For A Complete New Winding Including Factory Testing, Unit 4
Payment for furnishing of a complete set of stator coils including supplies and accessories for a complete new winding including factory testing will be made on a job basis under Item No. 0170. Payment shall include all labor, materials and equipment required for the engineering, design, and testing as described in the specifications.
Item No. 0171 Manufacture Prototype Coils Identical to Production Coils and Perform Prototype Testing, Unit 4
Payment for furnishing of prototype testing coils identical to production coils supplied and performance of prototype testing will be made on a job basis under Item No. 0171. Payment shall include all labor, materials and equipment required as described in the specifications.
Item No. 0172 Furnish Production Run Coils for and Perform Voltage Endurance Testing of Production Run Coils, Unit 4
Payment for the furnishing of production run coils and performance of voltage endurance testing will be made on a job basis under Item No. 0172. Payment shall include all labor, materials and equipment required as described in the specifications.
Item No. 0173 Furnish Spare Parts, Unit 4
Payment for the furnishing of spare parts will be made on a job basis under Item No. 0173. Payment shall include all labor, materials and equipment required for provision of spare generator parts as described in the specifications.
Item No. 0174 Removing Abandoned Rotating Exciter Parts, Unit 4
Payment for the removal of abandoned rotating exciter parts will be made on a job basis under Item No. 0174. Payment shall include all labor, materials and equipment required for the removal of the abandoned rotating exciter parts as described in the specifications.
Item No. 0175 Furnish and Install New Stator Core, Unit 4
Payment for the furnishing and installation of a new stator core will be made on a job basis under Item No. 0175. Payment shall include all labor, materials and equipment required for the furnishing and installation of a new stator core as described in the specifications.
Item No. 0176 Install and Test New Stator Winding, Unit 4
Payment for the installation and testing of new stator windings will be made on a job basis under Item No. 0176. Payment shall include all labor, materials and equipment required for the installation and testing of the new stator windings as described in the specifications.
Item No. 0177 Furnish and Install New Generator Terminal Box, Unit 4
Payment for the furnishing and installation of a new generator terminal box will be made on a job basis under Item No. 0177. Payment shall include all labor, materials and equipment required for the installation of a new generator terminal box as described in the specifications.
Item No. 0178 Rewire Turbine Pit and Generator, Unit 4
Payment for the rewiring of the turbine pit and generator will be made on a job basis under Item No. 0178. Payment shall include all labor, materials and equipment required to rewire the turbine and generator assembly as described in the specifications.
Item No. 0179 Perform Special Field Tests, Unit 4
Payment for performing special field tests will be made on a job basis under Item No. 0179. Payment shall include all labor, materials and equipment required for performing a special field test as described in the specifications.
Item No. 0180 Furnish Two Assembled Spare Pole Assemblies with Universal Connections
Payment for furnishing of two assembled spare poles with universal connections will be made on a job basis under Item No. 0180. Payment shall include all labor, materials and equipment required for the furnishing of two spare assembled spare pole assemblies with universal connections as described in the specifications.
Item No. 0181 Remove, Furnish and Install Rotor Field Pole Assemblies with Class F Insulation, Unit 4
Payment for removing, furnishing, and installing a set of rotor field pole assemblies with class F insulation will be made on a job basis under Item No. 0181. Payment shall include all labor, materials and equipment required for the removal, furnishing and installation of rotor field pole assemblies with class F insulation as described in the specifications.
Item No. 0182 Furnish and Install Generator Potential Transformers and Surge Arresters, Unit 4
Payment for furnishing and installing generator potential transformers and surge arresters will be made on a job basis under Item No. 0182. Payment shall include all labor, materials, enclosures and equipment required for the furnishing and installing generator potential transformers as described in the specifications.
Item No. 0183 Furnish and Install General Field Wiring, RTDs, Conduit, Gauges, and Switches, Unit 4
Payment for furnishing and installing general field wiring, gauges, and switches will be made on a job basis under Item No. 0183. Payment shall include all labor, materials and equipment required for the furnishing and installation of general field wiring, gauges, RTDs, conduit, and switches as described in the specifications.
Item No. 0184 Furnish and Install Complete New Machine Condition Monitoring System, Unit 4
Payment for furnishing and installing complete new machine condition monitoring system will be made on a job basis under Item No. 0184. Payment shall include all labor, materials and equipment required for the furnishing and installation of a new machine condition monitoring system as described in the specifications.
Item No. 0185 Vectorize Designated Reference Drawings
Payment for vectorizing designated reference drawings will be made on a job basis under Item No. 0185. Payment shall include all labor, materials and equipment required for the vectorizing of the designated reference drawings as described in the specifications.
Item No. 186-189 Reserved
UNIT 4 OPTIONAL BID ITEMS
Item No. 0190 Generator Thrust Bearing Phase 2 Inspection (Optional), Unit 4
Payment for the phase 2 thrust bearing inspection will be made on a job basis under Item No. 0190. Payment shall include all labor, materials and equipment required inspect the thrust bearing (phase 2) as described in the specifications.
Item No. 0191 Shipment and Refurbish Thrust Bearing Shoes, Including Babbitting, Machining, GENMAT Spacers, and Backside Machining, Unit 4 (Optional)
Payment for the shipment and refurbishment of one set of thrust bearing shoes, including babbitting, machining, spacers, and backside machining will be made on a job basis under Item No. 0191. Payment shall include all labor, materials and equipment required for the shipment and refurbishment of the thrust bearing shoes as described in the specifications.
Item No. 0192 Refurbish Generator Shaft at Contractor's Shop, Unit 4 (Optional)
Payment for the refurbishment of the generator shaft at the Contractor's shop will be made on a job basis under Item No. 0192. Payment shall include all labor, materials and equipment required for the refurbishment of the generator shaft at the Contractor's shop as described in the specifications.
Item No. 0193 Resurface Thrust Bearing Runner on Generator Shaft, Unit 4 (Optional)
Payment for resurfacing the thrust bearing runner on generator shaft will be made on a job basis under Item No. 0193. Payment shall include all labor, materials and equipment required for resurfacing the thrust bearing runner on the generator shaft as described in the specifications.
Item No. 0194 Machine Head Cover Flanges in Shop, Unit 4 (Optional)
Payment for the machining of the inner, intermediate, and outer head cover flanges in the shop will be made on a job basis under Item No. 0194. Payment shall include all labor, materials and equipment required for machining of the head cover flange in the Contractor's shop as described in the specifications.
Item No. 0195 Blade Servomotor Machining for Cast Iron Rings below Piston, Unit 4 (Optional)
Payment for the refurbishment of the blade servomotor machining to accommodate the new operating rod cast iron rings on the operating rod below the piston will be made on a job basis under Item No. 0195. Payment shall include labor, material, and equipment required to refurbish the blade servomotor machining to accommodate the new operating rod cast iron rings in accordance with the specifications.
Item No. 0196 Reserved
Item No. 0197 Shipment and Refurbishment of Thrust Bearing Runner Including Resurface Running Face, Resurface Backside, Split Face Work, Furnish Keys and Split Bolts/Hardware, Unit 4 (Optional)
Payment for Shipment and Refurbishment of the Thrust Bearing Runner Including Resurface Running Face, Resurface Backside, Split Face Work, Furnish Keys and Split Bolts/Hardware will be made on a job basis under Item No. 0197. Payment shall include all labor, materials and equipment required for the shipment and refurbishment of the thrust bearing runner as described in the specifications.
Item No. 0198 Chrome Plate Gate Servo Piston Rod, Unit 4 (Optional)
Payment for chrome plating the gate servo piston rods (2 rods per unit) will be made on a job basis under Item No. 0198. Payment shall include all labor, materials and equipment required for the chroming and machining of the gate servomotor piston rod as described in the specifications.
Item No. 0199 Additional 5 Cubic Feet of Epoxy (Optional)
Payment for an additional 5 cubic feet of epoxy will be made on an each basis under Item No. 0199. Payment shall include all labor, materials and equipment required for furnishing and installing up to an additional 5 cubic feet of epoxy as described in the specifications.
Item No. 0200 Brake Ring Refurbishment, Unit 4 (Optional)
Payment for brake ring refurbishment set of segments will be made on a job basis under Item No. 0200. Payment shall include all labor, materials and equipment required for the brake ring refurbishment as described in the specifications.
Item No. 0201 Reserved
Item No. 0202 Reserved
Item No. 0203 Additional Machining of Stay Ring Mounting Flange and Surface for Head cover, 0.005", Unit 4 (Optional)
Payment for additional flange machining will be made on an each basis under Item No. 0203. Payment shall include all labor, materials and equipment required for additional head cover flange machining as described in the specifications.
Item No. 0204-0205 Reserved
Item No. 0206 Miscellaneous Parts and Materials Including Transportation, Unit 4
Payment will be made at the contract job price under Bid Item No. 0206. Payment shall include the furnishing of all miscellaneous parts and materials including transportation, services and machine tool rental for additional unexpected work as specified.
Item No. 0207 Discharge Ring Insert (Optional), Unit 4
Payment for design, and the installation of one discharge ring insert will be made on a job basis under Item No. 0207. Payment shall include all labor, materials and equipment required for the testing, design, and installation of one discharge ring insert as described in the specifications.
Item No. 0208 Additional Discharge Ring Machining and Overlay 1" Wide x 0.25" Deep (Optional), Unit 4
Payment for additional machining and weld overlay of 1" wide by 0.25" deep will be made on a per Inch basis, not to exceed 12", under Item No. 0208. Payment shall include all labor, materials and equipment required for the machining of the discharge ring and the weld overlay as described in the specifications.
Item No. 0209 Additional Discharge Ring Machining and Overlay 1" Wide x 0.125" Deep (Optional), Unit 4
Payment for additional machining and weld overlay of 1" wide by 0.125" deep will be made on a per Inch basis, not to exceed 12", Item No. 0209. Payment shall include all labor, materials and equipment required for the machining of the discharge ring and the weld overlay as described in the specifications.
Item No. 0210 Head Cover Sealing Flange O-Ring Groove Modification (Optional), Unit 4
Payment for the modification of each head cover flange for the addition of the an O-ring that will be made on a job basis under Item No. 0210. Payment shall include all labor, materials and equipment required for the modification of each head cover flange for the addition of the an O-ring as described in the specifications.
Item No. 0211 Reserved
Item No. 0212 Restore Wicket Gate Servomotor Head Spigot Fit (Optional), Unit 4
Payment for the restoration of the set of wicket gate servomotor head spigot fits will be made on a job basis under Item No. 0212. Payment shall include all labor, materials and equipment required for the restoration of the wicket gate servomotor head spigot fit as described in the specifications. (2 servomotors per unit)
Item No. 0213 Machining below Shaft Sleeve (Optional), Unit 4
Payment for machining of the turbine shaft below the shaft sleeve will be made on a job basis under Item No. 0213. Payment shall include all labor, materials and equipment required for the machining of the turbine shaft below the shaft sleeve as described in the specifications.
Item No. 0214 Is Reserved.
Item No. 0215 Additional Discharge Ring Anchors: 150 (Optional), Unit 4
Payment for additional discharge ring anchors, 150 anchors, will be made on a Each basis, not to exceed 150, under Item No. 0215. Payment shall include all labor, materials and equipment required for additional discharge ring anchors as described in the specifications.
Item No. 0216 Additional Discharge Ring Spot Repair (Optional), Unit 4
Payment for additional discharge ring spot repair will be made on a Hour basis, not to exceed 20 hours, under Item No. 0216. Payment shall include all labor, materials and equipment required for additional discharge ring spot repair as described in the specifications.
Item No. 0217 Wicket Gate Servomotor Bore Machining (Optional), Unit 4
Payment for wicket gate bore machining will be made on a job basis under Item No. 0217. Payment shall include all labor, materials and equipment required to bore the wicket gate servomotor cylinders as described in the specifications. (2 servomotors per unit)
Item No. 0218 Provide Blade Servomotor Piston Cap and Fasteners (Optional), Unit 4
Payment for providing blade servomotor piston cap and fasteners will be made on a job basis under Item No. 0218. Payment shall include all labor, materials and equipment required to furnish the blade servomotor piston cap and fasteners as described in the specifications.
Item No. 0219 Reserved.
1.3.2 UNIT 3 BID ITEMS
Payment for all work specified, shown or incidental to complete the work will be made as follows:
Item No. 0220 Disassemble Hydraulic Turbine-Generator Unit and Inspect Components. Unit 3
Payment for the disassembly and inspection of the turbine-generator unit will be made on a job basis under Item No. 0220. Payment shall include labor, material, and equipment required to disassemble on Kaplan hydrogenerating unit in accordance with the specifications.
Item No. 0221 Reassemble Generating Unit with New Runner and Components. Unit 3
Payment for the reassembly of the turbine-generator unit will be made on a job basis under Item No. 0221. Payment shall include labor, material, and equipment in accordance with the specifications.
Item No. 0222 Investigate the Condition of Generating Unit Prior to Disassembly. Unit 3
Payment for the investigation of the unit operation will be made on a job basis under Item No. 0222. Payment shall include labor, material, and equipment in accordance with the specifications.
Item No. 0223 Operational Testing After Reassembly of Generating Unit 3
Payment for the reassembled operational testing will be made on a job basis under Item No. 0223. Payment shall include labor, material, and equipment in accordance with the specifications.
Item No. 0224 Painting Turbine Components, Unit 3 and miscellaneous
Payment for painting will be made on a job basis under Item No. 0224. Payment shall include all labor, materials and equipment required for the painting operations as described in the specifications.
Item No. 0225 Painting Generator Cover Plates, Hand Rails, Exciter Housing, Oil Head Chambers, Unit 3 and Miscellaneous
Payment for painting will be made on a job basis under Item No. 0225. Payment shall include all labor, materials and equipment required for the painting operations as described in the specifications.
Item No. 0226 On-site Lead Based Paint Removal and Disposal, Unit 3
Payment for Lead Based Paint Sampling, Removal, and Disposal will be made on a job basis under Item No. 0226. Payment shall by in accordance with the specifications.
Item No. 0227 Clean and Visually Inspect Oil and Water Piping, Unit 3
Payment for cleaning and visual inspection of oil piping will be made on a job basis under Item No. 0227. Payment shall include labor, material, and equipment required to perform cleaning, and inspection in accordance with the specifications.
Item No. 0228 Disposal of Existing Turbine Hub Grease, Unit 3
Payment for the disposal of existing turbine hub grease will be made on a job basis under Item No. 0228. Payment shall by in accordance with the specifications.
Item No. 0229 Asbestos Abatement ALTERNATIVE 1, Unit 3
If the Contractor elects to abate the asbestos, payment for the asbestos abatement shall be made on a job basis under item No. 0229. The abatement includes the equipment, labor, and materials required abate the asbestos. Payment shall be in accordance with the specifications.
Item No. 0230 Asbestos Abatement ALTERNATIVE 2, Unit 3
If the Contractor does not elect to abate the asbestos the Government will abate the asbestos using a separate Contractor. No additional costs for the Contractor.
Item No. 0231 Design, Manufacture, Test and Deliver 63,605 hp Kaplan Runner Assembly, Unit 3
Payment for one complete Kaplan blade runner including, testing and delivery, will be made on a job basis under Item No. 0231. Payment shall include labor, material, and equipment in accordance with the specifications.
Item No. 0232 Ship Turbine Shaft to and from Contractor's Shop, Unit 3
Payment for shipment of the turbine shaft to and from the Contractor's shop will be made on a job basis under Item No. 0232. Payment shall include labor, material, and equipment in accordance with the specifications.
Item No. 0233 Ship Intermediate Shaft to and from Contractor's Shop, Unit 3
Payment for shipment of the intermediate shaft to and from the Contractor's shop will be made on a job basis under Item No. 0233. Payment shall include labor, material, and equipment in accordance with the specifications.
Item No. 0234 Ship Generator Shaft and Thrust Bearing Runner to and from Contractor's Shop, Unit 3
Payment for shipment of the generator shaft and thrust bearing runner to and from the Contractor's shop will be made on a job basis under Item No. 0234. Payment shall include labor, material, and equipment in accordance with the specifications.
Item No. 0235 Machine Turbine Shaft Flange Face as Needed for New Runner Hub and Boring for New Coupling Bolts, Unit 3.
Payment for machining of the turbine shaft flange face as needed for the new runner and boring for new coupling bolts will be made on a job basis under Item No. 0235. Machine Turbine Shaft Flange Face as Needed for New Runner Hub and Boring for New Coupling Bolts. This item also includes new fasteners for the runner to turbine shaft joint. Payment shall include labor, material, and equipment in accordance with the specifications.
Item No. 0236 Inspect, Ship and Refurbish Upper Generator Guide Bearing Pads, Unit 3
Payment for the inspection, shipment, and refurbishment of the upper generator guide bearing pads, including babbitting and machining, will be made on a job basis under Item No. 0236. Payment shall include labor, material, and equipment in accordance with the specifications.
Item No. 0237 Inspect, Ship, Refurbish Lower Generator Guide Bearing Pads, Unit 3
Payment for the inspection, shipment, and refurbishment of the lower generator guide bearing pads, including babbitting and machining, will be made on a job basis under Item No. 0237. Payment shall include labor, material, and equipment in accordance with the specifications.
Item No. 0238 Provide New Turbine Guide Bearing, Unit 3
Payment for providing new turbine guide bearings designed to fit in the redesigned bearing head cover fits including fasteners will be made on a job basis under Item No. 0238. Payment shall include labor, material, and equipment in accordance with the specifications.
Item No. 0239 Generator Thrust Bearing Phase 1 Inspection, Unit 3
Payment for the inspection of the generator thrust bearing will be made on a job basis under Item No. 0239. Payment shall include labor, material, and equipment in accordance with the specifications.
Item No. 0240 Inspect and Refurbish Air Breaker, Air Depression Valve, Draft Tube and Scroll Case Unwatering Valve and Check Valve Assemblies, Unit 3
Payment for disassembling, cleaning, inspecting and refurbishing vacuum breaker valves, draft tube and scroll case unwatering valves, air depression valves and check valves will be made on a job basis under Item No. 0240. Payment shall include labor, material, and equipment required to clean, and inspect the vacuum breaker valves, air depression valves and check valves in accordance with the specifications.
Item No. 0241 Refurbish Wicket Gate Servomotors, Unit 3
Payment for the refurbishment of the wicket gate servomotor will be made on a job basis under Item No. 0241. Payment shall include labor, material, and equipment required to clean, inspect, and refurbish (honing, piston rings, and seals) as per the specifications.
Item No. 0242 Inspect and Refurbish Existing Wicket Gates, Unit 3
Payment for the inspection and refurbishment of the wicket gates (set of 24 gates) will be made on a job basis under Item No. 0242.
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