10_-_BKTZ172003_Specifications_Package_1.pdf
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BKTZ172003 Specifications Package 1
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T Y P E B - 3 F I N A L
Add/Alter B720 Squad Ops Project Number BKTZ172003
Volume 2 – Specifications
Prepared for
Tennessee Air National Guard Nashville International Airport, TN
February 2019
CH2M HILL – HDR JV
241 Taylor Street, Suite 100
Dayton, Ohio, 45402
CH2M-HDR JV - Add/Alter B720 Squad Ops Project: BKTZ172003
NASHVILLE IAP, TN - TNANG
SECTION 00 01 07
SEALS PAGE
PW\DEN003\702912 SEALS PAGE
FEBRUARY 2019 00 01 07 - 1
SPECIFICATIONS
DIVISION 01 � GENERAL REQUIREMENTS
DIVISION 02 � EXISTING CONDITIONS
Digitally Signed on
Chris Manz
SECTION 00 01 07
SEALS PAGE
PW\DEN003\702912 SEALS PAGE
FEBRUARY 2019 00 01 07 - 4
SPECIFICATIONS
DIVISION 23 � HEATING, VENTILATING, AND AIR CONDITIONING (HVAC)
Darren Magley
FEBRUARY 2019 00 01 07 - 5
SPECIFICATIONS
DIVISION 26 � ELECTRICAL
Lisa Coppinger
FEBRUARY 2019 00 01 07 - 6
SPECIFICATIONS
DIVISION 27 - COMMUNICATIONS
Marc Adkison
FEBRUARY 2019 00 01 07 - 7
SPECIFICATIONS
DIVISION 03 � CONCRETE
DIVISION 04 � MASONRY
DIVISION 05 � METALS
Michael Radcliffe
Nashville IAP, TN - TNANG
PROJECT TABLE OF CONTENTS
DIVISION 02 - EXISTING CONDITIONS
02 41 00 DEMOLITION
DIVISION 03 - CONCRETE
03 30 00 CAST-IN-PLACE CONCRETE
03 35 00.00 10 CONCRETE FINISHING
DIVISION 04 - MASONRY
04 20 00 UNIT MASONRY
DIVISION 05 - METALS
05 30 00 STEEL DECKS
05 40 00 COLD-FORMED METAL FRAMING
DIVISION 07 - THERMAL AND MOISTURE PROTECTION
07 22 00 ROOF AND DECK INSULATION
07 27 10.00 10 BUILDING AIR BARRIER SYSTEM
07 27 19.01 SELF-ADHERING AIR BARRIERS
07 60 00 FLASHING AND SHEET METAL
07 61 14.00 20 STEEL STANDING SEAM ROOFING
07 92 00 JOINT SEALANTS
DIVISION 08 - OPENINGS
08 11 13 STEEL DOORS AND FRAMES
08 14 00 WOOD DOORS
08 34 01 FORCED ENTRY RESISTANT COMPONENTS
08 34 73 SOUND CONTROL DOOR ASSEMBLIES
08 39 54 BLAST RESISTANT DOORS
08 71 00 DOOR HARDWARE
08 91 00 METAL WALL LOUVERS
DIVISION 09 - FINISHES
09 29 00 GYPSUM BOARD
09 51 00 ACOUSTICAL CEILINGS
09 62 38 STATIC-CONTROL FLOORING
09 65 00 RESILIENT FLOORING
09 68 00 CARPETING
09 69 13 RIGID GRID ACCESS FLOORING
09 90 00 PAINTS AND COATINGS
DIVISION 10 - SPECIALTIES
10 26 00 WALL AND DOOR PROTECTION
DIVISION 21 - FIRE SUPPRESSION
21 13 13.00 10 WET PIPE SPRINKLER SYSTEM, FIRE PROTECTION
21 13 18.00 10 PRE-ACTION SPRINKLER SYSTEMS, FIRE PROTECTION
21 22 00.00 40 CLEAN AGENT FIRE EXTINGUISHING SYSTEMS
PROJECT TABLE OF CONTENTS Page 1
DIVISION 23 - HEATING, VENTILATING, AND AIR CONDITIONING (HVAC)
23 00 00 AIR SUPPLY, DISTRIBUTION, VENTILATION, AND EXHAUST SYSTEMS
23 05 93 TESTING, ADJUSTING, AND BALANCING FOR HVAC
23 07 00 THERMAL INSULATION FOR MECHANICAL SYSTEMS
23 23 00 REFRIGERANT PIPING
23 81 00 DECENTRALIZED UNITARY HVAC EQUIPMENT
DIVISION 26 - ELECTRICAL
26 00 00.00 20 BASIC ELECTRICAL MATERIALS AND METHODS
26 20 00 INTERIOR DISTRIBUTION SYSTEM
26 41 00 LIGHTNING PROTECTION SYSTEM
26 51 00 INTERIOR LIGHTING
26 56 00 EXTERIOR LIGHTING
DIVISION 27 - COMMUNICATIONS
27 10 00 BUILDING TELECOMMUNICATIONS CABLING SYSTEM
DIVISION 28 - ELECTRONIC SAFETY AND SECURITY
28 31 76 INTERIOR FIRE ALARM AND MASS NOTIFICATION SYSTEM
DIVISION 31 - EARTHWORK
31 00 00 EARTHWORK
DIVISION 32 - EXTERIOR IMPROVEMENTS
32 11 23 AGGREGATE BASE COURSES
32 16 19 CONCRETE CURBS, GUTTERS AND SIDEWALKS
32 92 19 SEEDING
DIVISION 33 - UTILITIES
33 11 00 WATER UTILITY DISTRIBUTION PIPING
33 40 00 STORM DRAINAGE UTILITIES
-- End of Project Table of Contents --
PROJECT TABLE OF CONTENTS Page 2
SECTION 02 41 00
DEMOLITION
05/10
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.
AIR-CONDITIONING, HEATING AND REFRIGERATION INSTITUTE (AHRI)
AHRI Guideline K (2009) Guideline for Containers for Recovered Non-Flammable Fluorocarbon Refrigerants
AMERICAN ASSOCIATION OF STATE HIGHWAY AND TRANSPORTATION OFFICIALS
(AASHTO)
AASHTO M 145 (1991; R 2012) Standard Specification for Classification of Soils and Soil-Aggregate Mixtures for Highway Construction Purposes
AASHTO T 180 (2017) Standard Method of Test for Moisture-Density Relations of Soils Using a 4.54-kg (10-lb) Rammer and a 457-mm (18-in.) Drop
AMERICAN SOCIETY OF SAFETY ENGINEERS (ASSE/SAFE)
ASSE/SAFE A10.6 (2006) Safety Requirements for Demolition Operations
CARPET AND RUG INSTITUTE (CRI)
CRI 104 (2015) Carpet Installation Standard for Comnmercial Carpet
CRI 105 (2015) Carpet Installation Standard for Residential Carpet
U.S. ARMY CORPS OF ENGINEERS (USACE)
EM 385-1-1 (2014) Safety and Health Requirements Manual
U.S. DEFENSE LOGISTICS AGENCY (DLA)
DLA 4145.25 (Jun 2000; Reaffirmed Oct 2010) Storage and Handling of Liquefied and Gaseous Compressed Gases and Their Full and Empty Cylinders http://www.aviation.dla.mil/UserWeb/aviationengineering/HazInfo/
SECTION 02 41 00 Page 1
U.S. DEPARTMENT OF DEFENSE (DOD)
DOD 4000.25-1-M (2006) MILSTRIP - Military Standard Requisitioning and Issue Procedures
MIL-STD-129 (2014; Rev R) Military Marking for Shipment and Storage
U.S. FEDERAL AVIATION ADMINISTRATION (FAA)
FAA AC 70/7460-1 (2015; Rev L) Obstruction Marking and Lighting
U.S. NATIONAL ARCHIVES AND RECORDS ADMINISTRATION (NARA)
40 CFR 61 National Emission Standards for Hazardous Air Pollutants
40 CFR 82 Protection of Stratospheric Ozone
49 CFR 173.301 Shipment of Compressed Gases in Cylinders and Spherical Pressure Vessels
1.2 PROJECT DESCRIPTION
1.2.1 Demolition/Deconstruction Plan
Prepare a Demolition Plan and submit proposed demolition, and removal procedures for approval before work is started. Include in the plan procedures for careful removal and disposition of materials specified to be salvaged, coordination with other work in progress, a disconnection schedule of utility services, and detailed description of methods and equipment to be used for each operation and of the sequence of operations.
Coordinate with Waste Management Plan. Provide procedures for safe conduct of the work in accordance with EM 385-1-1 . Plan shall be approved by Contracting Officer prior to work beginning.
1.2.2 General Requirements
Do not begin demolition or deconstruction until authorization is received from the Contracting Officer. The work of this section is to be performed in a manner that maximizes the value derived from the salvage and recycling of materials. Remove rubbish and debris from the project site;
do not allow accumulations inside or outside the buildings. The work includes demolition, salvage of identified items and materials, and removal of resulting rubbish and debris. Remove rubbish and debris from Government property daily, unless otherwise directed. Store materials that cannot be removed daily in areas specified by the Contracting Officer.
In the interest of occupational safety and health, perform the work in accordance with EM 385-1-1 , Section 23, Demolition, and other applicable Sections.
1.3 ITEMS TO REMAIN IN PLACE
Take necessary precautions to avoid damage to existing items to remain in place, to be reused, or to remain the property of the Government. Repair or replace damaged items as approved by the Contracting Officer.
Coordinate the work of this section with all other work indicated.
Construct and maintain shoring, bracing, and supports as required. Ensure
SECTION 02 41 00 Page 2 that structural elements are not overloaded. Increase structural supports or add new supports as may be required as a result of any cutting, removal, deconstruction, or demolition work performed under this contract. Do not overload pavements to remain. Provide new supports and reinforcement for existing construction weakened by demolition, deconstruction, or removal work. Repairs, reinforcement, or structural replacement require approval by the Contracting Officer prior to performing such work.
1.3.1 Existing Construction Limits and Protection
Do not disturb existing construction beyond the extent indicated or necessary for installation of new construction. Provide temporary shoring and bracing for support of building components to prevent settlement or other movement. Provide protective measures to control accumulation and migration of dust and dirt in all work areas. Remove dust, dirt, and debris from work areas daily.
1.3.2 Weather Protection
For portions of the building to remain, protect building interior and materials and equipment from the weather at all times. Where removal of existing roofing is necessary to accomplish work, have materials and workmen ready to provide adequate and temporary covering of exposed areas.
1.3.3 Trees
Protect trees within the project site which might be damaged during demolition or deconstruction, and which are indicated to be left in place, by a 6 foot high fence. Erect and secure fence a minimum of 5 feet from the trunk of individual trees or follow the outer perimeter of branches or clumps of trees. Replace any tree designated to remain that is damaged during the work under this contract with like-kind or as approved by the Contracting Officer.
1.3.4 Utility Service
Maintain existing utilities indicated to stay in service and protect against damage during demolition and deconstruction operations. Prior to start of work, utilities serving each area of alteration or removal will be shut off by the Government and disconnected and sealed by the Contractor.
1.3.5 Facilities
Protect electrical and mechanical services and utilities. Where removal of existing utilities and pavement is specified or indicated, provide approved barricades, temporary covering of exposed areas, and temporary services or connections for electrical and mechanical utilities. Floors, roofs, walls, columns, pilasters, and other structural components that are designed and constructed to stand without lateral support or shoring, and are determined to be in stable condition, must remain standing without additional bracing, shoring, or lateral support until demolished or deconstructed, unless directed otherwise by the Contracting Officer.
Ensure that no elements determined to be unstable are left unsupported and place and secure bracing, shoring, or lateral supports as may be required as a result of any cutting, removal, deconstruction, or demolition work performed under this contract.
SECTION 02 41 00 Page 3
1.4 BURNING
The use of burning at the project site for the disposal of refuse and debris will not be permitted.
1.5 AVAILABILITY OF WORK AREAS
Areas in which the work is to be accomplished will be available in accordance with the following schedule:
Schedule
Area Date
As directed by the Government As directed by the Government
1.6 SUBMITTALS
Government approval is required for submittals with a "G" designation;
submittals not having a "G" designation are for information only. When used, a designation following the "G" designation identifies the office that will review the submittal for the Government. Submit the following in accordance with Section 01 33 00 SUBMITTAL PROCEDURES:
SD-01 Preconstruction Submittals
Demolition Plan Existing Conditions
SD-07 Certificates
Notification
SD-11 Closeout Submittals
Receipts
1.7 QUALITY ASSURANCE
Submit timely notification of demolition and renovation projects to Federal, State, regional, and local authorities in accordance with 40 CFR 61 , Subpart M. Notify the local air pollution control district/agency and the Contracting Officer in writing 10 working days prior to the commencement of work in accordance with 40 CFR 61 , Subpart M. Comply with federal, state, and local hauling and disposal regulations. In addition to the requirements of the "Contract Clauses," conform to the safety requirements contained in ASSE/SAFE A10.6 . Comply with the Environmental Protection Agency requirements specified. Use of explosives will not be permitted.
1.7.1 Dust and Debris Control
Prevent the spread of dust to occupied portions of the building and avoid the creation of a nuisance in the surrounding area. Do not use water if it results in hazardous or objectionable conditions such as, but not limited to, ice, flooding, or pollution. Vacuum and dust the work area daily. Sweep pavements as often as necessary to control the spread of debris that may result in foreign object damage potential to aircraft.
SECTION 02 41 00 Page 4
1.8 PROTECTION
1.8.1 Traffic Control Signs
a. Where pedestrian and driver safety is endangered in the area of removal work, use traffic barricades with flashing lights. Notify the Contracting Officer prior to beginning such work.
Provide a minimum of 2 FAA type L-810 steady burning red obstruction lights on temporary structures (including cranes) over 100 feet , but less than 200 ft, above ground level. The use of LED based obstruction lights are not permitted. For temporary structures (including cranes) over 200 ft above ground level provide obstruction lighting in accordance with FAA AC 70/7460-1 . Light construction and installation shall comply with FAA AC 70/7460-1 . Lights shall be operational during periods of reduced visibility, darkness, and as directed by the Contracting Officer. Maintain the temporary services during the period of construction and remove only after permanent services have been installed and tested and are in operation.
1.8.2 Protection of Personnel
Before, during and after the demolition work continuously evaluate the condition of the structure being demolished and take immediate action to protect all personnel working in and around the project site. No area, section, or component of floors, roofs, walls, columns, pilasters, or other structural element will be allowed to be left standing without sufficient bracing, shoring, or lateral support to prevent collapse or failure while workmen remove debris or perform other work in the immediate area.
1.9 FOREIGN OBJECT DAMAGE (FOD)
Aircraft and aircraft engines are subject to FOD from debris and waste material lying on airfield pavements. Remove all such materials that may appear on operational aircraft pavements due to the Contractor's operations. If necessary, the Contracting Officer may require the Contractor to install a temporary barricade at the Contractor's expense to control the spread of FOD potential debris. The barricade shall include a fence covered with a fabric designed to stop the spread of debris. Anchor the fence and fabric to prevent displacement by winds or jet/prop blasts.
Remove barricade when no longer required.
1.10 RELOCATIONS
Perform the removal and reinstallation of relocated items as indicated with workmen skilled in the trades involved. Repair or replace items to be relocated which are damaged by the Contractor with new undamaged items as approved by the Contracting Officer.
1.11 EXISTING CONDITIONS
Before beginning any demolition or deconstruction work, survey the site and examine the drawings and specifications to determine the extent of the work. Record existing conditions in the presence of the Contracting Officer showing the condition of structures and other facilities adjacent to areas of alteration or removal. Photographs sized 4 inch will be acceptable as a record of existing conditions. Include in the record the elevation of the top of foundation walls, finish floor elevations, SECTION 02 41 00 Page 5 possible conflicting electrical conduits, plumbing lines, alarms systems, the location and extent of existing cracks and other damage and description of surface conditions that exist prior to before starting work. It is the Contractor's responsibility to verify and document all required outages which will be required during the course of work, and to note these outages on the record document. Submit survey results.
PART 2 PRODUCTS
2.1 FILL MATERIAL
a. Comply with excavating, backfilling, and compacting procedures for soils used as backfill material to fill basements, voids, depressions or excavations resulting from demolition or deconstruction of structures.
b. Fill material shall conform to the definition of satisfactory soil material as defined in AASHTO M 145, Soil Classification Groups A-1, A-2-4, A-2-5 and A-3. In addition, fill material shall be free from roots and other organic matter, trash, debris, frozen materials, and stones larger than 2 inches in any dimension.
c. Proposed fill material must be sampled and tested by an approved soil testing laboratory, as follows:
Soil classification AASHTO M 145
Moisture-density relations AASHTO T 180 , Method B or D
PART 3 EXECUTION
3.1 EXISTING FACILITIES TO BE REMOVED
Inspect and evaluate existing structures onsite for reuse. Existing construction scheduled to be removed for reuse shall be disassembled.
Dismantled and removed materials are to be separated, set aside, and prepared as specified, and stored or delivered to a collection point for reuse, remanufacture, recycling, or other disposal, as specified.
Materials shall be designated for reuse onsite whenever possible.
3.1.1 Structures
a. Remove existing structures indicated to be removed to grade. Interior walls, other than retaining walls and partitions, shall be removed to top of concrete slab on ground. Break up basement slabs to permit drainage. Remove sidewalks, curbs, gutters and street light bases as indicated.
b. Demolish structures in a systematic manner from the top of the structure to the ground. Complete demolition work above each tier or floor before the supporting members on the lower level are disturbed.
Demolish concrete and masonry walls in small sections. Remove structural framing members and lower to ground by means of derricks, platforms hoists, or other suitable methods as approved by the Contracting Officer.
c. Locate demolition and deconstruction equipment throughout the structure and remove materials so as to not impose excessive loads to
SECTION 02 41 00 Page 6 supporting walls, floors, or framing.
3.1.2 Utilities and Related Equipment
3.1.2.1 General Requirements
Do not interrupt existing utilities serving occupied or used facilities, except when authorized in writing by the Contracting Officer. Do not interrupt existing utilities serving facilities occupied and used by the Government except when approved in writing and then only after temporary utility services have been approved and provided. Do not begin demolition or deconstruction work until all utility disconnections have been made.
Shut off and cap utilities for future use, as indicated.
3.1.2.2 Disconnecting Existing Utilities
Remove existing utilities, as indicated and terminate in a manner conforming to the nationally recognized code covering the specific utility and approved by the Contracting Officer. When utility lines are encountered but are not indicated on the drawings, notify the Contracting Officer prior to further work in that area. Remove meters and related equipment and deliver to a location in accordance with instructions of the Contracting Officer.
3.1.3 Chain Link Fencing
Remove chain link fencing, gates and other related salvaged items scheduled for removal and transport to designated areas. Remove gates as whole units. Cut chain link fabric to 25 foot lengths and store in rolls off the ground.
3.1.4 Paving and Slabs
Remove sawcut concrete and asphaltic concrete paving and slabs including aggregate base as indicated to a depth of 6 inches below new finish grade. Provide neat sawcuts at limits of pavement removal as indicated.
Pavement and slabs designated to be recycled and utilized in this project shall be moved, ground and stored as directed by the Contracting Officer.
Pavement and slabs not to be used in this project shall be removed from the Installation at Contractor's expense.
3.1.5 Roofing
Remove built-up roofing to effect the connections with new flashing or roofing. Sequence work to minimize building exposure between demolition or deconstruction and new roof materials installation.
3.1.5.1 Temporary Roofing
Install temporary roofing and flashing as necessary to maintain a watertight condition throughout the course of the work. Remove temporary work prior to installation of permanent roof system materials unless approved otherwise by the Contracting Officer.
3.1.5.2 Reroofing
When removing the existing roofing system from the roof deck, remove only as much roofing as can be recovered by the end of the work day, unless approved otherwise by the Contracting Officer. Do not attempt to open the
SECTION 02 41 00 Page 7 roof covering system in threatening weather. Reseal all openings prior to suspension of work the same day.
3.1.6 Masonry
Sawcut and remove masonry so as to prevent damage to surfaces to remain and to facilitate the installation of new work. Where new masonry adjoins existing, the new work shall abut or tie into the existing construction as indicated.
3.1.7 Concrete
Saw concrete along straight lines to a depth of a minimum 2 inch . Make each cut in walls perpendicular to the face and in alignment with the cut in the opposite face. Break out the remainder of the concrete provided that the broken area is concealed in the finished work, and the remaining concrete is sound. At locations where the broken face cannot be concealed, grind smooth or saw cut entirely through the concrete.
3.1.8 Structural Steel
Dismantle structural steel at field connections and in a manner that will prevent bending or damage. Salvage for recycle structural steel, steel joists, girders, angles, plates, columns and shapes. Do not use flame-cutting torches. Transport steel joists and girders as whole units and not dismantled. Transport structural steel shapes to a designated recycling facility area as directed by the Contracting Officer stacked according to size, type of member and length, and stored off the ground, protected from the weather.
3.1.9 Miscellaneous Metal
Salvage shop-fabricated items such as access doors and frames, steel gratings, metal ladders, wire mesh partitions, metal railings, metal windows and similar items as whole units. Salvage light-gage and cold-formed metal framing, such as steel studs, steel trusses, metal gutters, roofing and siding, metal toilet partitions, toilet accessories and similar items. Scrap metal shall become the Contractor's property.
Recycle scrap metal as part of demolition and deconstruction operations.
Provide separate containers to collect scrap metal and transport to a scrap metal collection or recycling facility, in accordance with the Waste Management Plan.
3.1.10 Carpentry
Salvage for recycle lumber, millwork items, and finished boards, and sort by type and size. Remove windows, doors, frames, and cabinets, and similar items as whole units, complete with trim and accessories. Do not remove hardware attached to units, except for door closers. Brace the open end of door frames to prevent damage.
3.1.11 Carpet
Remove existing carpet for reclamation in accordance with manufacturer recommendations and as follows. Remove used carpet in large pieces, roll tightly, and pack neatly in a container. Remove adhesive according to recommendations of the Carpet and Rug Institute (CRI). Adhesive removal solvents shall comply with CRI 104 / CRI 105 . Recycle removed carpet cushion.
SECTION 02 41 00 Page 8
3.1.12 Acoustic Ceiling Tile
Remove, neatly stack, and recycle acoustic ceiling tiles. Recycling may be available with manufacturer. Otherwise, priority shall be given to a local recycling organization. Recycling is not required if the tiles contain or may have been exposed to asbestos material.
3.1.13 Airfield Lighting
Remove existing airfield lighting as indicated and terminate in a manner satisfactory to the Contracting Officer. Remove as indicated and deliver to a location on the station in accordance with instructions of the Contracting Officer.
3.1.14 Patching
Where removals leave holes and damaged surfaces exposed in the finished work, patch and repair these holes and damaged surfaces to match adjacent finished surfaces, using on-site materials when available. Where new work is to be applied to existing surfaces, perform removals and patching in a manner to produce surfaces suitable for receiving new work. Finished surfaces of patched area shall be flush with the adjacent existing surface and shall match the existing adjacent surface as closely as possible as to texture and finish. Patching shall be as specified and indicated, and shall include:
a. Concrete and Masonry: Completely fill holes and depressions, left as a result of removals in existing masonry walls to remain, with an approved masonry patching material, applied in accordance with the manufacturer's printed instructions.
b. Where existing partitions have been removed leaving damaged or missing resilient tile flooring, patch to match the existing floor tile.
c. Patch acoustic lay-in ceiling where partitions have been removed. The transition between the different ceiling heights shall be effected by continuing the higher ceiling level over to the first runner on the lower ceiling and closing the vertical opening with a painted sheet metal strip.
3.1.15 Air Conditioning Equipment
Remove air conditioning, refrigeration, and other equipment containing refrigerants without releasing chlorofluorocarbon refrigerants to the atmosphere in accordance with the Clean Air Act Amendment of 1990.
3.1.16 Cylinders and Canisters
Remove all fire suppression system cylinders and canisters and dispose of in accordance with the paragraph entitled "Disposal of Ozone Depleting Substance (ODS)."
3.1.17 Locksets on Swinging Doors
Remove all locksets from all swinging doors indicated to be removed and disposed of. Deliver the locksets and related items to a designated location for receipt by the Contracting Officer after removal.
SECTION 02 41 00 Page 9
3.1.18 Mechanical Equipment and Fixtures
Disconnect mechanical hardware at the nearest connection to existing services to remain, unless otherwise noted. Disconnect mechanical equipment and fixtures at fittings. Remove service valves attached to the unit. Salvage each item of equipment and fixtures as a whole unit;
listed, indexed, tagged, and stored. Salvage each unit with its normal operating auxiliary equipment. Transport salvaged equipment and fixtures, including motors and machines, to a designated storage area as directed by the Contracting Officer. Do not remove equipment until approved. Do not offer low-efficiency equipment for reuse.
3.1.18.1 Preparation for Storage
Remove water, dirt, dust, and foreign matter from units; tanks, piping and fixtures shall be drained; interiors, if previously used to store flammable, explosive, or other dangerous liquids, shall be steam cleaned.
Seal openings with caps, plates, or plugs. Secure motors attached by flexible connections to the unit. Change lubricating systems with the proper oil or grease.
3.1.18.2 Piping
Disconnect piping at unions, flanges and valves, and fittings as required to reduce the pipe into straight lengths for practical storage. Store salvaged piping according to size and type. If the piping that remains can become pressurized due to upstream valve failure, end caps, blind flanges, or other types of plugs or fittings with a pressure gage and bleed valve shall be attached to the open end of the pipe to ensure positive leak control. Carefully dismantle piping that previously contained gas, gasoline, oil, or other dangerous fluids, with precautions taken to prevent injury to persons and property. Store piping outdoors until all fumes and residues are removed. Box prefabricated supports, hangers, plates, valves, and specialty items according to size and type.
Wrap sprinkler heads individually in plastic bags before boxing. Classify piping not designated for salvage, or not reusable, as scrap metal.
3.1.18.3 Ducts
Classify removed duct work as scrap metal.
3.1.18.4 Fixtures, Motors and Machines
Remove and salvage fixtures, motors and machines associated with plumbing, heating, air conditioning, refrigeration, and other mechanical system installations. Salvage, box and store auxiliary units and accessories with the main motor and machines. Tag salvaged items for identification, storage, and protection from damage. Classify non-porcelain broken, damaged, or otherwise unserviceable units and not caused to be broken, damaged, or otherwise unserviceable as debris to be disposed of by the Contractor. Salvage and crush porcelain plumbing fixtures unsuitable for reuse.
3.1.19 Electrical Equipment and Fixtures
Salvage motors, motor controllers, and operating and control equipment that are attached to the driven equipment. Salvage wiring systems and components. Box loose items and tag for identification. Disconnect primary, secondary, control, communication, and signal circuits at the
SECTION 02 41 00 Page 10 point of attachment to their distribution system.
3.1.19.1 Fixtures
Remove and salvage electrical fixtures. Salvage unprotected glassware from the fixture and salvage separately. Salvage incandescent, mercury-vapor, and fluorescent lamps and fluorescent ballasts manufactured prior to 1978, boxed and tagged for identification, and protected from breakage.
3.1.19.2 Electrical Devices
Remove and salvage switches, switchgear, transformers, conductors including wire and nonmetallic sheathed and flexible armored cable, regulators, meters, instruments, plates, circuit breakers, panelboards, outlet boxes, and similar items. Box and tag these items for identification according to type and size.
3.1.19.3 Wiring Ducts or Troughs
Remove and salvage wiring ducts or troughs. Dismantle plug-in ducts and wiring troughs into unit lengths. Remove plug-in or disconnecting devices from the busway and store separately.
3.1.19.4 Conduit and Miscellaneous Items
Salvage conduit except where embedded in concrete or masonry. Consider corroded, bent, or damaged conduit as scrap metal. Sort straight and undamaged lengths of conduit according to size and type. Classify supports, knobs, tubes, cleats, and straps as debris to be removed and disposed.
3.1.20 Elevators and Hoists
Remove elevators, hoists, and similar conveying equipment and salvage as whole units, to the most practical extent. Remove and prepare items for salvage without damage to any of the various parts. Salvage and store rails for structural steel with the equipment as an integral part of the unit.
3.1.21 Items With Unique/Regulated Disposal Requirements
Remove and dispose of items with unique or regulated disposal requirements in the manner dictated by law or in the most environmentally responsible manner.
3.2 CONCURRENT EARTH-MOVING OPERATIONS
Do not begin excavation, filling, and other earth-moving operations that are sequential to demolition or deconstruction work in areas occupied by structures to be demolished or deconstructed until all demolition and deconstruction in the area has been completed and debris removed. Fill holes, open basements and other hazardous openings.
3.3 DISPOSITION OF MATERIAL
3.3.1 Title to Materials
Except for salvaged items specified in related Sections, and for materials
SECTION 02 41 00 Page 11 or equipment scheduled for salvage, all materials and equipment removed and not reused or salvaged, shall become the property of the Contractor and shall be removed from Government property. Title to materials resulting from demolition and deconstruction, and materials and equipment to be removed, is vested in the Contractor upon approval by the Contracting Officer of the Contractor's demolition, deconstruction, and removal procedures, and authorization by the Contracting Officer to begin demolition and deconstruction. The Government will not be responsible for the condition or loss of, or damage to, such property after contract award. Showing for sale or selling materials and equipment on site is prohibited.
3.3.2 Reuse of Materials and Equipment
Remove and store materials and equipment listed in the Demolition Plan to be reused or relocated to prevent damage, and reinstall as the work progresses.
3.3.3 Salvaged Materials and Equipment
Remove materials and equipment that are listed in the Demolition Plan to be removed by the Contractor and that are to remain the property of the Government, and deliver to a storage site.
a. Salvage items and material to the maximum extent possible.
b. Store all materials salvaged for the Contractor as approved by the Contracting Officer and remove from Government property before completion of the contract. On site sales of salvaged material is prohibited.
c. Remove salvaged items to remain the property of the Government in a manner to prevent damage, and packed or crated to protect the items from damage while in storage or during shipment. Items damaged during removal or storage must be repaired or replaced to match existing items. Properly identify the contents of containers. Deliver the following items reserved as property of the Government to the areas designated.
d. Remove the following items reserved as property of the using service prior to commencement of work under this contract.
e. Remove historical items in a manner to prevent damage. Deliver the following historical items to the Government for disposition: Corner stones, contents of corner stones, and document boxes wherever located on the site.
3.3.4 Disposal of Ozone Depleting Substance (ODS)
Class I and Class II ODS are defined in Section, 602(a) and (b), of The Clean Air Act. Prevent discharge of Class I and Class II ODS to the atmosphere. Place recovered ODS in cylinders meeting AHRI Guideline K suitable for the type ODS (filled to no more than 80 percent capacity) and provide appropriate labeling. Recovered ODS shall be removed from Government property and disposed of in accordance with 40 CFR 82 .
Products, equipment and appliances containing ODS in a sealed, self-contained system (e.g. residential refrigerators and window air conditioners) shall be disposed of in accordance with 40 CFR 82 . Submit Receipts or bills of lading, as specified. Submit a shipping receipt or
SECTION 02 41 00 Page 12 bill of lading for all containers of ozone depleting substance (ODS) shipped to the Defense Depot, Richmond, Virginia.
3.3.4.1 Special Instructions
No more than one type of ODS is permitted in each container. A warning/hazardous label shall be applied to the containers in accordance with Department of Transportation regulations. All cylinders including but not limited to fire extinguishers, spheres, or canisters containing an ODS shall have a tag with the following information:
a. Activity name and unit identification code
b. Activity point of contact and phone number
c. Type of ODS and pounds of ODS contained
d. Date of shipment
e. National stock number (for information, call (804) 279-4525).
3.3.4.2 Fire Suppression Containers
Deactivate fire suppression system cylinders and canisters with electrical charges or initiators prior to shipment. Also, safety caps must be used to cover exposed actuation mechanisms and discharge ports on these special cylinders.
3.3.5 Transportation Guidance
Ship all ODS containers in accordance with MIL-STD-129 , DLA 4145.25 (also referenced one of the following: Army Regulation 700-68, Naval Supply Instruction 4440.128C, Marine Corps Order 10330.2C, and Air Force Regulation 67-12), 49 CFR 173.301 , and DOD 4000.25-1-M .
3.3.6 Unsalvageable and Non-Recyclable Material
Dispose of unsalvageable and non-recyclable combustible material in the sanitary fill area located off the site.
3.4 CLEANUP
Remove debris and rubbish from basement and similar excavations. Remove and transport the debris in a manner that prevents spillage on streets or adjacent areas. Apply local regulations regarding hauling and disposal.
3.5 DISPOSAL OF REMOVED MATERIALS
3.5.1 Regulation of Removed Materials
Dispose of debris, rubbish, scrap, and other nonsalvageable materials resulting from removal operations with all applicable federal, state and local regulations as contractually specified in the Waste Management Plan.
Storage of removed materials on the project site is prohibited.
3.5.2 Burning on Government Property
Burning of materials removed from demolished and deconstructed structures will not be permitted on Government property.
SECTION 02 41 00 Page 13
3.5.3 Removal to Spoil Areas on Government Property
Transport noncombustible materials removed from demolition and deconstruction structures to designated spoil areas on Government property.
3.5.4 Removal from Government Property
Transport waste materials removed from demolished and deconstructed structures, except waste soil, from Government property for legal disposal. Dispose of waste soil as directed.
3.6 REUSE OF SALVAGED ITEMS
Recondition salvaged materials and equipment designated for reuse before installation. Replace items damaged during removal and salvage operations or restore them as necessary to usable condition.
-- End of Section --
SECTION 02 41 00 Page 14
SECTION 03 30 00
CAST-IN-PLACE CONCRETE
05/14
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.
AMERICAN CONCRETE INSTITUTE INTERNATIONAL (ACI)
ACI 117 (2010; Errata 2011) Specifications for Tolerances for Concrete Construction and Materials and Commentary
ACI 121R (2008) Guide for Concrete Construction Quality Systems in Conformance with ISO
ACI 211.1 (1991; R 2009) Standard Practice for Selecting Proportions for Normal, Heavyweight and Mass Concrete
ACI 301 (2016) Specifications for Structural Concrete
ACI 302.1R (2015) Guide for Concrete Floor and Slab Construction
ACI 304.2R (2017) Guide to Placing Concrete by Pumping Methods
ACI 304R (2000; R 2009) Guide for Measuring, Mixing, Transporting, and Placing Concrete
ACI 305R (2010) Guide to Hot Weather Concreting
ACI 306.1 (1990; R 2002) Standard Specification for Cold Weather Concreting
ACI 306R (2016) Guide to Cold Weather Concreting
ACI 308.1 (2011) Specification for Curing Concrete
ACI 318 (2014; Errata 1-2 2014; Errata 3-5 2015;
Errata 6 2016; Errata 7-9 2017) Building Code Requirements for Structural Concrete (ACI 318-14) and Commentary (ACI 318R-14)
ACI SP-15 (2011) Field Reference Manual: Standard Specifications for Structural Concrete ACI 301-05 with Selected ACI References
ACI SP-2 (2007; Abstract: 10th Edition) ACI Manual
SECTION 03 30 00 Page 1 of Concrete Inspection
ACI SP-66 (2004) ACI Detailing Manual
ASTM INTERNATIONAL (ASTM)
ASTM A36/A36M (2014) Standard Specification for Carbon Structural Steel
ASTM A615/A615M (2016) Standard Specification for Deformed and Plain Carbon-Steel Bars for Concrete Reinforcement
ASTM A934/A934M (2016) Standard Specification for Epoxy-Coated Prefabricated Steel Reinforcing Bars
ASTM C1017/C1017M (2013; E 2015) Standard Specification for Chemical Admixtures for Use in Producing Flowing Concrete
ASTM C1077 (2017) Standard Practice for Agencies Testing Concrete and Concrete Aggregates for Use in Construction and Criteria for Testing Agency Evaluation
ASTM C1260 (2014) Standard Test Method for Potential Alkali Reactivity of Aggregates (Mortar-Bar Method)
ASTM C143/C143M (2015) Standard Test Method for Slump of Hydraulic-Cement Concrete
ASTM C150/C150M (2017) Standard Specification for Portland Cement
ASTM C1602/C1602M (2012) Standard Specification for Mixing Water Used in Production of Hydraulic Cement Concrete
ASTM C172/C172M (2017) Standard Practice for Sampling Freshly Mixed Concrete
ASTM C173/C173M (2016) Standard Test Method for Air Content of Freshly Mixed Concrete by the Volumetric Method
ASTM C231/C231M (2017a) Standard Test Method for Air Content of Freshly Mixed Concrete by the Pressure Method
ASTM C260/C260M (2010a; R 2016) Standard Specification for Air-Entraining Admixtures for Concrete
ASTM C295/C295M (2012) Petrographic Examination of Aggregates for Concrete
ASTM C31/C31M (2018) Standard Practice for Making and Curing Concrete Test Specimens in the Field
SECTION 03 30 00 Page 2
ASTM C311/C311M (2017) Standard Test Methods for Sampling and Testing Fly Ash or Natural Pozzolans for Use in Portland-Cement Concrete
ASTM C33/C33M (2016) Standard Specification for Concrete Aggregates
ASTM C39/C39M (2018) Standard Test Method for Compressive Strength of Cylindrical Concrete Specimens
ASTM C42/C42M (2013) Standard Test Method for Obtaining and Testing Drilled Cores and Sawed Beams of Concrete
ASTM C494/C494M (2017) Standard Specification for Chemical Admixtures for Concrete
ASTM C552 (2017) Standard Specification for Cellular Glass Thermal Insulation
ASTM C578 (2017a) Standard Specification for Rigid, Cellular Polystyrene Thermal Insulation
ASTM C591 (2017) Standard Specification for Unfaced Preformed Rigid Cellular Polyisocyanurate Thermal Insulation
ASTM C618 (2017a) Standard Specification for Coal Fly Ash and Raw or Calcined Natural Pozzolan for Use in Concrete
ASTM C78/C78M (2018) Standard Test Method for Flexural Strength of Concrete (Using Simple Beam with Third-Point Loading)
ASTM C920 (2018) Standard Specification for Elastomeric Joint Sealants
ASTM C94/C94M (2017a) Standard Specification for Ready-Mixed Concrete
ASTM D1751 (2004; E 2013; R 2013) Standard Specification for Preformed Expansion Joint Filler for Concrete Paving and Structural Construction (Nonextruding and Resilient Bituminous Types)
ASTM D1752 (2004a; R 2013) Standard Specification for Preformed Sponge Rubber Cork and Recycled PVC Expansion
ASTM D412 (2016) Standard Test Methods for Vulcanized Rubber and Thermoplastic Elastomers - Tension
ASTM D471 (2016a) Standard Test Method for Rubber Property - Effect of Liquids
SECTION 03 30 00 Page 3
ASTM D5759 (2012) Characterization of Coal Fly Ash and Clean Coal Combustion Fly Ash for Potential Uses
ASTM D6690 (2015) Standard Specification for Joint and Crack Sealants, Hot Applied, for Concrete and Asphalt Pavements
ASTM E1155 (2014) Standard Test Method for Determining Floor Flatness and Floor Levelness Numbers
ASTM E1643 (2018a) Standard Practice for Selection, Design, Installation, and Inspection of Water Vapor Retarders Used in Contact with Earth or Granular Fill Under Concrete Slabs
ASTM E1745 (2017) Standard Specification for Water Vapor Retarders Used in Contact with Soil or Granular Fill under Concrete Slabs
ASTM E329 (2018) Standard Specification for Agencies Engaged in the Testing and/or Inspection of Materials Used in Construction
ASTM E96/E96M (2016) Standard Test Methods for Water Vapor Transmission of Materials
CONCRETE REINFORCING STEEL INSTITUTE (CRSI)
CRSI 10MSP (2009; 28th Ed; Errata) Manual of Standard Practice
U.S. ARMY CORPS OF ENGINEERS (USACE)
COE CRD-C 513 (1974) Corps of Engineers Specifications for Rubber Waterstops
COE CRD-C 572 (1974) Corps of Engineers Specifications for Polyvinylchloride Waterstops
1.2 DEFINITIONS
a. "Cementitious material" as used herein must include all portland cement, pozzolan, fly ash, ground granulated blast-furnace slag, and silica fume.
b. "Exposed to public view" means situated so that it can be seen from eye level from a public location after completion of the building. A public location is accessible to persons not responsible for operation or maintenance of the building.
c. "Chemical admixtures" are materials in the form of powder or fluids that are added to the concrete to give it certain characteristics not obtainable with plain concrete mixes.
d. "Supplementary cementing materials" (SCM) include coal fly ash, silica fume, granulated blast-furnace slag, natural or calcined pozzolans, SECTION 03 30 00 Page 4 and ultra-fine coal ash when used in such proportions to replace the portland cement that result in improvement to sustainability and durability and reduced cost.
e. "Design strength" (f'c) is the specified compressive strength of concrete at time(s) specified in this section to meet structural design criteria.
f . "Mixture proportioning" is the process of designing concrete mixture proportions to enable it to meet the strength, service life and constructability requirements of the project while minimizing the initial and life-cycle cost.
g. "Mixture proportions" are the masses or volumes of individual ingredients used to make a unit measure (cubic meter or cubic yard) of concrete.
h. "Pozzolan" is a siliceous or siliceous and aluminous material, which in itself possesses little or no cementitious value but will, in finely divided form and in the presence of moisture, chemically react with calcium hydroxide at ordinary temperatures to form compounds possessing cementitious properties.
i . "Workability (or consistence)" is the ability of a fresh (plastic) concrete mix to fill the form/mould properly with the desired work (vibration) and without reducing the concrete's quality. Workability depends on water content, chemical admixtures, aggregate (shape and size distribution), cementitious content and age (level of hydration).
1.3 SUBMITTALS
Government approval is required for submittals with a "G" designation;
submittals not having a "G" designation are for information only. When used, a designation following the "G" designation identifies the office that will review the submittal for the Government. Submit the following in accordance with Section 01 33 00 SUBMITTAL PROCEDURES:
SD-01 Preconstruction Submittals
Concrete Curing Plan
Quality Control Plan ; G
Quality Control Personnel Certifications ; G
Quality Control Organizational Chart
Laboratory Accreditation ; G
SD-02 Shop Drawings
Reinforcing Steel ; G
SD-03 Product Data
Joint Sealants
Joint Filler
SECTION 03 30 00 Page 5
Cementitious Materials
Vapor Retarder
Concrete Curing Materials
Reinforcement
Admixtures
Waterstops
SD-04 Samples
Slab Finish Sample
SD-05 Design Data
Concrete Mix Design ; G
SD-06 Test Reports
Concrete Mix Design ; G
Fly Ash
Pozzolan
Aggregates
Compressive Strength Tests ; G
Slump Tests
SD-07 Certificates
Reinforcing Bars
SD-08 Manufacturer's Instructions Curing Compound
1.4 MODIFICATION OF REFERENCES
Accomplish work in accordance with ACI publications except as modified herein. Consider the advisory or recommended provisions to be mandatory.
Interpret reference to the "Building Official," the "Structural Engineer," and the "Architect/Engineer" to mean the Contracting Officer.
1.5 DELIVERY, STORAGE, AND HANDLING
Follow ACI 301 , ACI 304R and ASTM A934/A934M requirements and recommendations. Do not deliver concrete until vapor retarder, forms, reinforcement, embedded items, and chamfer strips are in place and ready for concrete placement. Do not store concrete curing compounds or sealers with materials that have a high capacity to adsorb volatile organic compound (VOC) emissions. Do not store concrete curing compounds or sealers in occupied spaces.
SECTION 03 30 00 Page 6
1.5.1 Reinforcement
Store reinforcement of different sizes and shapes in separate piles or racks raised above the ground to avoid excessive rusting. Protect from contaminants such as grease, oil, and dirt. Ensure bar sizes can be accurately identified after bundles are broken and tags removed.
1.6 QUALITY ASSURANCE
1.6.1 Design Data
1.6.1.1 Concrete Mix Design
Sixty days minimum prior to concrete placement, submit a mix design for each strength and type of concrete. Submit a complete list of materials including type; brand; source and amount of cement, complementary cementitious materials, and admixtures; and applicable reference specifications. Submit mill test and all other test for cement, complementary cementitious materials, aggregates, and admixtures. Provide documentation of maximum nominal aggregate size, gradation analysis, percentage retained and passing sieve, and a graph of percentage retained verses sieve size. Provide mix proportion data using at least three different water-cementitious material ratios for each type of mixture, which produce a range of strength encompassing those required for each type of concrete required. If source material changes, resubmit mix proportion data using revised source material. Provide only materials that have been proven by trial mix studies to meet the requirements of this specification, unless otherwise approved in writing by the Contracting Officer. Indicate clearly in the submittal where each mix design is used when more than one mix design is submitted. Resubmit data on concrete components if the qualities or source of components changes.
For previously approved concrete mix designs used within the past twelve months, the previous mix design may be re-submitted without further trial batch testing if accompanied by material test data conducted within the last six months. Obtain mix design approval from the contracting officer prior to concrete placement.
1.6.2 Shop Drawings
1.6.2.1 Reinforcing Steel
ACI SP-66 . Indicate bending diagrams, assembly diagrams, splicing and laps of bars, shapes, dimensions, and details of bar reinforcing, accessories, and concrete cover. Do not scale dimensions from structural drawings to determine lengths of reinforcing bars. Reproductions of contract drawings are unacceptable.
1.6.3 Control Submittals
1.6.3.1 Concrete Curing Plan
Submit proposed materials, methods and duration for curing concrete elements in accordance with ACI 308.1 .
1.6.4 Test Reports
1.6.4.1 Fly Ash and Pozzolan
Submit test results in accordance with ASTM C618 for fly ash and
SECTION 03 30 00 Page 7 pozzolan. Submit test results performed within 6 months of submittal date.
1.6.4.2 Aggregates
ASTM C1260 for potential alkali-silica reactions, ASTM C295/C295M for petrographic analysis.
1.6.5 Field Samples
1.6.5.1 Slab Finish Sample
Install minimum of 10 foot by 10 foot slab. Slab finish sample must not be part of the final project. Finish as required by specification.
1.6.6 Quality Control Plan
Develop and submit for approval a concrete quality control program in accordance with the guidelines of ACI 121R and as specified herein. The plan must include approved laboratories. Provide direct oversight for the concrete qualification program inclusive of associated sampling and testing. All quality control reports must be provided to the Contracting Officer, Quality Manager and Concrete Supplier. Maintain a copy of ACI SP-15 and CRSI 10MSP at project site.
1.6.7 Quality Control Personnel Certifications
The Contractor must submit for approval the responsibilities of the various quality control personnel, including the names and qualifications of the individuals in those positions and a quality control organizational chart defining the quality control hierarchy and the responsibility of the various positions. Quality control personnel must be employed by the Contractor.
Submit American…
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