SELFRIDGE__Design_Standards_-_2.pdf

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Selfridge Design Standards - Part 2

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68 | P a g e S E L F R I D G E D E S I G N S T A N D A R D S

• Tie all enclosures to an equipment ground. The equipment ground conductors shall be routed to the common ground grid, separate from communication and instrumentation grounds.

• Grounding shall be in accordance with

IEEE No. 142 and shall comply with the requirements of NFPA-70-1996, Articles 250 and 645.

Reliability

• The BAS/DDC unit must support standalone operation, ensuring that equipment under its control will continue to operate in the absence of communications with the EMCS Server.

• Failure of any BAS DDC unit must not adversely affect performance of the rest of the EMCS except for those programs performed at the central computer requiring data from the failed BAS/DDC unit.

System Backup and Startup

• Provide back-up software/hardware.

• Provide backup power support for CCU and DDC units using local, appropriately sized uninterruptible power supplies. If generator backup power is available, EMCS components shall also be supported by generator power in event of power failure.

• Backup generators must be capable of operating on diesel fuel and jet fuel.

Use of natural gas, liquefied petroleum gas, or bio-diesel fuels is not permitted in accordance with AF ETL 11-21 (Change 2) 16 March 2012.

• Generator Plug Standard is Powertite 400 Amp Pin, Sleeve Clamp Cover Plugs, and Receptacles: Receptacle with AJA Mounting Box-Product #AJA40144-400; Plug only: Product

#AP40144F.

• CCU and DDC units shall be designed for automatic startup/re-start.

• Upon startup of a DDC unit, the unit shall obtain the time of day from the CCU, start equipment, and initiate loads to an appropriate state as commanded by commanded by time or override programs.

• Provide wiring diagrams (ladder schematic), logic program diagrams, and network diagrams

EMCS Testing All components and functions of the EMCS must be tested in accordance with UFGS 23 09 23.13 20 (April 2007) Section 3.4 – Performance Verification Testing (use most current version) and shall demonstrate that the system satisfies base requirements.

Standard EMCS Tests Standard EMCS tests include the following:

Software Demonstration Test Demonstration of application software development prior to shipping of automation system for installation, preferably at government location

Field Demonstration Test Demonstration that the EMCS has been properly installed, adjusted, is ready for operation, and is performing to specifications.

EMCS Training Training must be provided in accordance with UFGS 23 09 23.13 20 (April 2007) Section

3.5 – Training Requirements (use most current version) for all base personnel who will be using the EMCS.

S E L F R I D G E D E S I G N S T A N D A R D S 69 | P a g e

Plumbing

• Provide domestic water heaters or dedicated hot water boiler for domestic hot water. Boilers used in space heating systems for domestic hot water shall be in accordance with International Plumbing Code. Provide tankless water heaters for small hot water needs or remote locations.

Consider placing water heaters on timers to save energy in buildings where feasible in buildings with DDC and based on Life Cycle Cost Analysis. Locate water heater close to demand when possible. Specify water MIL-HDBK with an R-value of 14 or greater without using exterior insulation jackets.

• Solar water heaters shall be used if proven to economically feasible (have a payback of 10 years or fewer.)

• Showers in locker rooms shall be provided with temperature balancing mixing valves.

• Specify toilets that use 1.6 gallons or fewer of water per flush. Backflow preventers shall be provided in accordance with International Plumbing Code. Backflow and Back siphonage Preventers that have overflow or pressure relief valves (of any kind) shall include an overflow drain directly connected to the preventer (with air gap, as required) routed outdoors, and shall also include a redundant floor drain. Both drain types shall be sized to handle continuous flow at “street pressure” in case of system malfunction with positive pressure. Any reduced pressure zone backflow preventers shall be mounted 24 inches above flow.

• Urinals shall be a “low-flow” type, however, they shall not be waterless.

• Vacuum breakers shall be provided at all water hydrants, hose bibs, sill cocks, janitor sinks, etc. Double check valves shall be provided at all water service entrances and fire hydrants. Reduced pressure backflow preventers shall be provided at all makeup water lines to systems containing chemical treatment, water heating boilers, and chilled water systems.

Piping

• Piping for domestic water shall be in accordance with International Plumbing Code. Galvanize piping shall not be used in domestic water

• Provide acid resistant drain piping, with acid neutralization tanks, for laboratory applications where needed.

• Provide hub drains as needed next to equipment rather than have water flowing across floor-to-floor drain.

• Noise considerations shall be taken into account for large DWV risers.

Isolation Valves for Maintenance Requirements Isolation valves shall be adequately provided in all branch lines of piping systems. Butterfly valves are prohibited for any installation.

Provide adequate number of balancing valves in HVAC water heating systems.

Painting and Tagging

• All equipment shall be tagged with a laminated or metal tab containing an equipment name and number.

70 | P a g e S E L F R I D G E D E S I G N S T A N D A R D S

Tagging shall be securely attached to equipment. UFGS 23 00 00 (United Facilities Guide Specifications)

• All equipment shall have a placard corresponding with the name listed on the plans (ie “AHU-1,” “ACCU-2,” etc), as found on the most current set of plans.

• All piping shall be paint color coded in accordance with UFGS 09 90 00 (United Facilities Guide Specifications)

• All piping shall be labeled in accordance with ASME A13.1

• All valves shall be tagged in accordance with UFGS 22 00 00

Air Compressors Any building that houses an air compressor shall have the compressor and fittings (throughout distribution system) checked for leaks if within the project’s scope.

Equipment/fittings shall be fixed or replaced if a leak is found. All air compressors shall have automatic blow-down.

Fire Safety Guidelines Sprinkler Systems Sprinkler systems shall be specified to be designed and installed by a sprinkler system subcontractor. The designer and installer shall be certified by the State of Michigan Fire Marshal. The documents and specifications shall be reviewed in accordance with:

• ANGETL 15-01-03, Fire Protection Design Guide

• UFC 3-600-01 C, Fire Protection for Facilities Engineering, design and Construction

• NFPA 13, Installation of Sprinklers System

• NFPA 14, Stand Pipe, Private

Hydrant, and Hose System

• NFPA 16, Deluge Foam-Water Sprinkler system and Foam-Water Spray System

• NFPA 22, Water Tank for Private Fire Protection

• NFPA 24, Private Fire service Mains

• NFPA 409, Aircraft Hangars

• IFC International National Fire Code

• AFOSH 91-56, Fire Protection and Prevention lists some minimum safety, fire prevention, and occupational health requirements for AF Facilities AF ETL 02-15, Fire Protection Engineering Criteria – New Aircraft Facilities

• UFC 4-211-01 Aircraft Maintenance

Hangars.

• UFC 3-600-02, Inspection, testing, and Maintenance for Fire Protection Systems

The UFC requires the designer to have a fire protection engineer. The fire suppression water supply must be tested and verified to be adequate. With few exceptions, sprinkler protection must be provided on all projects.

The documents and specifications shall be approved by the Selfridge ANG Fire Marshal.

Alarm Panel and Signals Refer to Building Systems Fire Alarms in the Communication System Section of these standards.

S E L F R I D G E D E S I G N S T A N D A R D S 71 | P a g e

Fire Extinguishers and Cabinets Fire extinguishers, extinguisher cabinets and hangers shall be provided and installed by the Contractor in all renovation and new construction projects. Refer to NFPA 10, Chapter 3, Distribution of Fire Extinguishers for specific requirements to include the minimum number of fire extinguishers needed to include size and placement.

Marking of Hydrants

• Hydrants should be classified in accordance with their rated capacities as following:

o Class AA – Rated capacity of 1,500 gpm or greater (5,680 L/min) o Class A – Rated capacity of 1,00-1,499 gpm o Class B – Rated capacity of 500-999 gpm o Class C – Rated capacity of less than 500 gpm

• All barrels are to be chrome yellow except in cases where another color has already been adopted. The tops and nozzle caps should be painted with the following capacity-indicating color scheme to provide simplicity and consistency with colors used in signal work for safety, danger, and intermediate condition:

o Class AA- Light blue o Class A – Green o Class B – Orange o Class C - Red

Fire Hydrants For new facility designs, provide fire hydrants in accordance with ANGETL 15-01-00/ ANGETL 15-01-03. Hydrants shall be Jordan

5BR hydrant or equal, equipped with two 2- 1/2-inch nozzles, having National Standard threads and a 5” streamer nozzle with an integral Fire Flow 2000 STORZ coupling and cap for a large diameter fire hose. Hydrant valves shall turn counter-clockwise.

Natural Gas System Natural gas supply to the base is provided by Consumer’s Energy. Construction of gas main extensions and appurtenances up to and including the gas company’s meter shall be the responsibility of the Contractor to arrange with Consumer’s Energy.

Natural gas piping downstream of the gas meter shall be installed in accordance with

NFPA 54.

Fuel Oil Storage Fuel oil systems shall be provided in accordance with:

• NFPA 30A, Automotive and Marine Service Station Code.

• NFPA 31, Standard for Installation of Oil Burning Equipment.

• UFC 3-460-01, Petroleum Fuel Facilities.

Jet A Storage

Jet fuel (Jet A) systems shall be provided in accordance with UFC 3-460-01 Petroleum Fuel Systems and compliance with US Environmental Protection Agency (EPA).

Applicable Codes Provide the design in accordance with the latest version of the following codes unless otherwise stated:

• International Code Council’s (ICC):

o International Building Code

72 | P a g e S E L F R I D G E D E S I G N S T A N D A R D S o International Mechanical Code o International Plumbing Code

• Council of American Building Officials (CABO), Model Energy Code.

• National Fire Protection Association

(NFPA)

• ASHRAE 62.1-2010, Ventilation for Acceptable Indoor Air Quality.

• ASHRAE 90.1-2008, Energy Efficient Design of New Buildings Except New Low Rise Residential Buildings.

• AFMAN48-155. Occupational and Environmental Health Exposure Controls.

• UFC 3-400 Series, Mechanical Code.

• UFC 4-010-01, DoD Minimum Anti-terrorism Standards for Buildings.

• Unified Facilities Guide Specifications (UFGS) 23 09 23.13 20 (April 2007.)

• Other referenced standards herein

Acronyms and Terms Defined:

ACGIH – American Conference of Government Industrial Hygienists

ANSI – American National Standards

Institute.

ASHRAE – American Society of Heating

Refrigerating and Air Conditioning Engineers

EMCS – Energy Monitoring and Control

System

ICC – International Code Council

HVAC – Heating Ventilation Air Conditioning

SCFM – Standard Cubic Feet per Minute

IMC-International Mechanical Code (ICC)

AFOSH 161-2, Industrial Ventilation.

29 CFR 1910.94 Ventilation

References:

1. ACGIH Industrial Ventilation, A

Manual of Recommended Practices, 19th & 23rd Editions.

2. ANSI/ASHRAE -62-2010 Ventilation for Acceptable Indoor Air Quality.

3. ASHRAE 55-2010 Thermal

Environmental Conditions for Human Occupancy.

4. ASHRAE Guideline 0 The Commissioning Process, 2005

5. ICC International Mechanical Code,

6. CDC/NIOSH Fact Sheet, Indoor

Environmental Quality, June 1997

7. EPA/CDC Building Air Quality, A Guide for Building Owners and Facility Managers, Dec 1991

8. EPA 402-F-94-003, Fact Sheet –

Ventilation And Air Quality in Offices

9. EPA 402-K-93-007, April 1995, The Inside Story- A Guide to Indoor Air Quality

10. OSHA Technical Manual Section III, Chapter 2, Indoor Air Quality Investigations

S E L F R I D G E D E S I G N S T A N D A R D S 73 | P a g e

11. OSHA Technical Manual Section III, Chapter 3, Ventilation Investigation

12. OSHA Federal Register Proposed

Rule 59:15968-16039, April 1994 – Indoor Air Quality

13. Air Force ETL 11-21 (Change 2) 16

March 2012

Industrial Ventilation Systems (IVS) Design Standards The following requirements are the standards for all future IVS must meet.

Local Exhaust (capture velocity) (ACGIH Industrial Ventilation, Reference 1) Evaporative Tanks 50-100 fpm

Spray Booths 100-200 fpm

Spray Painting 200-500 fpm

Grinding/Abrasive 500-2000 fpm Blasting Welding Canopy Hoods 50-500 fpm

(not recommended for workers who must bend over work areas)

Dilution Ventilation Use formulas in Chapter 2, ACGIH

Industrial Ventilation to determine proper cfm for given contaminant.

Specific Requirements (ACGIH Industrial Ventilation, Reference 1)

1. Round ducts must be used.

2. Belt driven axial vane fans must be Used.

3. Inclined manometers must be installed on the exterior of any piece of equipment at a readily accessible point

4. Maximum turn radii of 45 degrees to achieve 90 degree or greater turns.

5. Design shall comply with ACGIH and 29 CFR 1910.94 at a minimum

6. Capture velocities must be measured 12 inches from hood or hood slot

Acronyms and Terms Defined:

ACGIH – American Conference of Government Industrial Hygienists

ANGETL – Air National Guard Engineering Technical Letter

ANSI – American National Standards Institute

ASHRAE – American Society of Heating

Refrigerating and Air Conditioning Engineers

HVAC – Heating Ventilation Air Conditioning

SCFM – Standard Cubic Feet per Minute

References:

1. CGIH Industrial Ventilation, A Manual of Recommended Practices, current edition.

2. ANGETL 15-01-04 CFC Limitations on HVAC Systems

3. ANGETL 15-01-00

4. ANSI/ASHRAE 62.1-2010

Ventilation for Acceptable Indoor Air Quality.

5. ASHRAE 55-2010 Thermal

Environmental Conditions for Human Occupancy

6. ICC International Mechanical Code, 74 | P a g e S E L F R I D G E D E S I G N S T A N D A R D S

7. CDC/NIOSH Fact Sheet, Indoor Environmental Quality, June 1997

8. EPA/CDC Building Air Quality, A

Guide for Building Owners and Facility Managers, Dec 1991

9. EPA 402-F-94-003, Fact Sheet –

Ventilation And Air Quality in Offices

10. EPA 402-K-93-007, April 1995, The Inside Story- A Guide to Indoor Air Quality

11. OSHA Technical Manual Section III, Chapter 2, Indoor Air Quality Investigations

12. OSHA Technical Manual Section III, Chapter 3, Ventilation Investigation

13. OSHA Federal Register Proposed Rule 59:15968-16039, April 1994 – Indoor Air Quality

14. AFMAN48-155. Occupational and

Environmental Health Exposure Controls.

15. 29 CFR 1910.94 Ventilation

Electrical Systems

Infrastructure Underground distribution systems should consist of rectangular concrete duct bank that encases the required quantity of 4-inch minimum diameter, Schedule 40 PVC conduits, with supporting spacers. Encasement should be 3,000 psi concrete with a minimum coverage of 2 inches over the conduits.

Provide reinforcing steel at breaks in the concrete pour and at manhole entrances.

Precast or cast-in-place manholes shall be provided for cable pulling and access points.

Underground splices in new work will not be permitted. All connections shall be made above grade. Service taps on underground circuits should consist of one, two, or three sets of fused switches in a pad-mounted structure with the cables connected on the load side of the incoming switch, or a pad-mounted loop switch with two non-fused, 600 amp rated switches for each incoming line, and one or two fused, service switches on the bus between the two incoming line switches. The loop and tap switches should be installed on a pad-vault, a combination switch pad, and manhole.

Primary Distribution Conduits (along main run and on laterals between underground structures and associated equipment) Size as needed to satisfy conduit fill and jam ratio for the selected conductor size and voltage class, with 5 in (127 mm) minimum.

Refer to UFC 3-550-01 paragraph 3-11.2.1.

Loop Switches Loop switches should consist of two incoming, 600 amp, 15-kV manually operated, load break switches, with one or two, hook-stick operated power fuses for taps. Loop switches can be used for sectionalizing or for providing interconnection between circuits. In addition, 600amp loop switches will have a bolt on load break junction configuration.

Consider using 600A, 15KV pad mount taps/recourses in conjunction with 600A loop switches for sectionalizing Switch should be S&C Electric Type PMH.

Tap Switches Tap switches should consist of one, two, or three sets of hook-stick operated, power fuses with the incoming cables, connected to the load side of an incoming, manually operated, load break switch. In addition provide details as to KV rating, assuming 15KV, and Amp rating taps can be 600A or 200A rating.

Switch should be S&C Electric Type PMH.

Manholes Provide traffic-bearing, reinforced concrete manholes with an interior dimension of 8 feet by 6 feet by 6 feet (LWH) with fiberglass

S E L F R I D G E D E S I G N S T A N D A R D S 75 | P a g e cable racks. Ring and cover should be cast iron, with structure design for H-20 loading.

Pad-Vaults Switching structures should utilize traffic -bearing, reinforced concrete pad-vaults with an interior dimension of 8 feet by 6 feet by 6 feet (LWH) with mounting for a pad-mounted switch and a manhole opening for access. In addition consider the use of fiberglass ground sleeves sized for the application, whether it is a pad mount single transformer, 3-phase transformer, loop switches, unfused sectionalizes fusters etc.

Conductors Provide copper conductors rated for 15 kV and 133 percent insulation level. Conductors should be URD (Underground Rural Distribution) type, copper, and Class B stranding. Provide semi-conducting strand shield over the conductor, high molecular weight polyethylene insulation, extruded semi-conducting polyethylene shield and jacket, and coated copper, concentric neutral overall.

Conductor’s standard size such as aluminum 1/O Awg for 100A, 4/O Awg for 200A and 500 MCM/Kmil for 600A applications. Also, consider concentric neutrals versus shielding and EPR insulation jacketing. Cable shall be in accordance with ICEA S-61-402, latest edition, and with National Electrical Manufacturer’s Association (NEMA) WC-3.

Exterior Lighting Exterior lighting systems should consist of metal halide luminaires with high-power factor ballasts and integral photocells.

Luminaries and poles should be compatible with the landscaping. Aircraft parking apron lighting luminaries should contain sharp cut-off lenses or shields where in- coming aircraft or the light could blind the control tower.

Fixtures should be mounted as high as possible on a building or pole, with the aiming point at 50 degrees or less.

Street lighting should be metal halide luminaries on direct buried concrete poles. A central controller with circuit breakers, photocells and/or timers, and contactors is preferred to individual streetlights with individual photocells. LED lights shall be investigated as an alternative to the Metal

Halide luminaires. With direct buried concrete pole application, upgrades shall have an above ground hand hole for conductor pulling and fuse application. Also, contractor provides details for exterior lighting feed points used with installation. In addition, contractor shall adopt high efficiency lighting base standard such as LED fixtures standard correlated color temperature (CCT) of a min of 3500k for exterior lights fixtures.

Building Systems Building Service Equipment Building service systems shall be in accordance with the National Electrical Code, NFPA 70, latest edition, or as adopted by the local municipalities adjacent to the base.

Primary voltage underground feeders for 4,800-volt service shall consist of 15-kV, shielded, copper cable and shall be installed in concrete-encased, Schedule 40, PVC conduit.

Where primary service is on poles, use underground feeder cables in conduit from pole to transformers. Pole risers shall be rigid steel conduit.

Secondary voltage service feeders shall be 600-volt rated, XHHW insulated, copper conductors in rigid steel or concrete-encased, Schedule 40, PVC conduit.

Service voltages should be single-phase, 3-wire, 120/240 volts, 3-phase, 4-wire 120/208 volts, or 277/480 volts, solidly grounded wye.

Choice of service voltage is dependent upon the use of the building. Buildings primarily serving office environments with mostly single-phase loads should use 120/208 volts.

Large buildings or those with specialized requirements should use the higher voltage.

Consultation with Base Civil Engineering should be done prior to finalizing the voltage requirements for a building.

The installation of Surge Protection Devices (SPDs) at each new switchboard, panelboard, or subsequent subpanel is required. – AFI 32-

1065/ NFPA 780 (2017)

76 | P a g e S E L F R I D G E D E S I G N S T A N D A R D S

Other Distribution Systems Certain locations require systems such as 400 hertz, or 28 volts, DC for maintenance of aircraft equipment. A complete system consisting of solid state converters with distribution panel boards, receptacles, etc.

should be provided. The conversion equipment should derive its power from the building distribution system. Conduit for 400-hertz systems shall be rigid aluminum within buildings and Schedule 80 PVC outside.

Service Transformers Provide service transformers with dual voltage delta primary and wye secondary for three-phase services. The primary voltage is 13200 volts with primary tap for 4,800 volts, ungrounded delta. Three-phase, outdoor, pad-mounted, oil-filled transformers, with two 2- 1/2 percent taps above and below rated voltage are preferred. Construction shall be live front, with spade lug connection, oil drain and sample valve, and temperature and liquid level gauges. Transformer protection for pad-mounted transformers can be integral bayonet type fuses. Transformer pads can be the prefabricated type. Oil-filled transformers can be used within a building if installed within a fire rated vault. Dry type, three- phase transformers shall be installed in fire resistant rooms, rather than in fire rated vaults. In addition new distribution transformers shall be loop fed, dead front (removable fiberglass barrier shield), primary side is load break elbow and secondary side will be spade lug.

Also, incorporate load loss calculation into final cost.

Metering Each service entrance shall be metered for kilowatt demand. Provide a Vectron kWh/Demand meter for each metering location. All facilities greater than 20,000 square feet shall have electrical, natural gas and water system Smart Meters with Automated Logic Corporation (ALC) Local Area Network (LAN) Gate Routers (LGR- and ALC compatible equipment that connect to 127th Wing CES where feasible. All other facilities are required to have standard gas, water and electric meters by 2015. All natural gas meter and meter communication system interface installations shall be coordinated with Consumer’s Energy. All Meters shall be approved models or an ALC compatible equivalent approved by 127th Wing CES.

Approved Meters are:

• Electric Smart Meter: Veris E51

• Electric Meter: Itron Sentinel

• Water: Elster C700 or S2000 with

C/F digital pulse output.

Also, ensure that all meters have USA Advanced Meter Reading System (AMTS) compliant. This can be acquired by seeking AFCEC testing for selected meter.

Service Entrance Equipment New and retrofitted buildings should have a separate, environmentally controlled electrical room or designated area. Service entrance equipment should be a panel board, switchboard, or motor control center, and UL labeled as such. Circuit breakers are preferred for overcurrent devices and should be fully rated for the short circuit current available.

The main circuit breaker should consist of an electronic trip, insulated case, power circuit breaker in sizes below 1,600 amps, and a draw out air circuit breaker for services 1,600 amps and greater. Provide integral ground fault tripping on all services rated 1,000 amps and above at 480 volts.

Service Entrance Equipment with Backup Power Services requiring complete backup power shall have a service entrance circuit breaker feeding automatic transfers switch, in turn, feeding a panel board or switchboard.

Consideration should be given to switchboard or motor control center construction with service entrance circuit breaker, automatic transfer switch, and distribution section in one structure.

Where essential loads must be energized continuously for safety or security reasons, a manual transfer switch and separate panel board may be provided, fed from a distribution circuit breaker, or from a point ahead of the service circuit breaker.

S E L F R I D G E D E S I G N S T A N D A R D S 77 | P a g e

Automatic Transfer Switches Services with backup power generators should have a 4-pole switched neutral automatic transfer switch with automatic start ability.

Automatic transfer switches for critical facilities shall have integral bypass switches.

Manual Transfer Switches Manual transfer switches may be the type with mechanically interlocked contactors, or two interlocked circuit breakers rated for the short circuit at that location.

Lighting and Power Distribution Panel boards Panel boards shall be factory assembled units consisting of code gauge; galvanized sheet steel construction with manufacturer’s baked enamel finish, with copper bus bars and thermal magnetic, quick make, quick break molded case circuit breakers. Where required, provide ground fault interrupter circuit breakers with sensor to trip in 0.25 seconds for a 5 milliampere ground fault. Bolt-on circuit breakers are recommended for 480-volt panel-boards. panel boards shall be fully rated for the short circuit available in accordance with NEMA PB-1. Provide panel boards rated for a minimum short circuit rating of 10,000 amps rms symmetrical at 208 volts and 22,000 amps rms symmetrical at 480 volts, unless conditions require a higher rating. Provide additional metering of all service entrance panel boards as indicated under “Metering.”

All projects shall include a new or updated panel schedule for all existing and new switchboard and panels boards. The information shall include room numbers and load description of all electrical devices, light fixtures and electrically connected mechanical loads. There shall be a mechanical equipment schedule in the electrical drawings.

Switchboards Switchboards shall be factory assembled, rigid, self-supporting structures in accordance with NEMA PB-2, with individually mounted, main circuit breaker and group mounted, molded case distribution circuit breakers. The main bus shall be copper and rated for the short circuit available, but not less than 50,000 amps rms symmetrical.

Main incoming section shall consist of a fixed, individually mounted, insulated case, circuit breaker with solid state trip device for mains up to and including 1,200 amps. For mains above 1,600 amps, provide individually mounted, insulated case, power circuit breaker with solid state trip device. Metering shall consist of switched, switchboard type, 4-1/2-inch ammeter and voltmeter. Provide additional metering of all service entrance switchboards as indicated under “Metering.”

Distribution section should consist of group mounted, molded case circuit breakers.

Wiring Devices New or retrofitted buildings should have new wiring devices (switches and receptacles) and plates. Consideration should be given to providing 20-amp rated circuits and receptacles, with one duplex receptacle for every 15 feet of wall space in office areas.

Corridors should have at least one receptacle within 30 feet of any corridor location.

Electrical Identification Provide plastic laminated labels (black with white letters) engraved with 1/4-inch high letters. Labels shall be provided for every switchboard, panel board, and disconnect or safety switch in accordance with 29 CFR 1910, Occupational Safety and Health Act

(OSHA.)

Grounding Grounding of interior electrical systems shall be in accordance with the National Electrical Code, Article 250. In general, the neutral of the service transformer shall be carried with the service conductors, and grounded at the service disconnecting device. Provide ground rods and connection to a metallic piping system if available. Beyond the grounding equipment, the neutral shall be insulated.

78 | P a g e S E L F R I D G E D E S I G N S T A N D A R D S

Grounding systems for lightning protection systems shall be interconnected with the service entrance grounding system. In addition, grounding conductors from other areas such as telephone backboards and closets and isolated computer grounds shall be connected to the service entrance grounding system. Newly occupied facilities are required to have a facility grounding loop installed dependent on the facility use and mission.

Interior Lighting Interior lighting systems shall meet UFC 3- 530-01 and ANGETL 15-01-05. Use metal oxide varistor (MOV) type Surge Protection Devices (SPD) at panel boards that feed interior lighting systems. – Reference UFC 3- 530-01 paragraph 2-4.3.

The design shall be in conformance with the latest Air National Guard Design Policy and Illumination Standard. If specific selected areas do not fall into categories within the Air National Guard Design Policy and Illumination Standard, the latest version of the Illumination Engineering Society (IES) of North America, lighting handbook shall be used.

Sodium vapor lighting will not be used in areas where moving components are located.

These lights can cause a stroboscopic effect, thereby creating a safety hazard.

All lighting must be in conformance with EPA’s Green Lights brochure.

Exterior Lighting Exterior lighting systems should consist of metal halide luminaries and high-pressure sodium lamps with high-power factor ballasts and integral photocells. The use of sodium fixtures will be limited to the sides of buildings and hangars on or adjacent to the aerodrome. Fixtures include building mounted wall packs, building façade (up lighting), bollards and aircraft parking apron lighting. Figure 28, the Base Lighting Standards Map, illustrates specific lamps and fixtures for specific areas of the base. Exterior fixtures require the use of glass refractors.

Wall pack wattage shall be determined by the height of the fixture. Below 15 feet - 175 watt, 15 to 25 feet - 250 watt and above 25 feet - 400 watt. Building façade shall maintain an evenly disbursed pattern of two-foot candles. Lighting manufacture selected shall provide a photometric reading of foot-candle level of distribution. General exterior lighting should be building mounted fixtures providing approximately ½ foot-candle at 15 feet from the building. Additional lighting may be required at entrances.

Lightning Protection Provide lightning protection systems for buildings and structures taller than 50 feet, and specifically for munitions facilities, alert aircraft hangers, and refueler maintenance bays. Systems shall be provided for new and rehabilitated structures based upon National Fire Protection (NFPA), 780. An Underwriters Laboratories (UL) Master Label will ensure a properly designed and installed system, and should be included in the specifications for the work.

Hazardous Areas Electrically hazardous areas shall be as defined in the National Electrical Code (NFPA 70), OSHA, and AFOSH requirements. Refer to the table entitled “Hazardous Zones” in ANG Design ANGETL Design Policy.

Acronyms and Terms Defined:

ALC - Automated Logic Corporation

ANGETL- Air National Guard Engineering Technical Letter

CES - Civil Engineer Squadron

EPA - Environmental Protection Agency

ICEA - Insulated Cable Engineers Association

IES - Illumination Engineering Society

LAN - Local Area Network

S E L F R I D G E D E S I G N S T A N D A R D S 79 | P a g e

LWH - Length, Width, Height

NEMA - National Electrical Manufacturer’s Association

NFPA - National Fire Protection

OSHA - Occupational Safety and Health Act

UL - Underwriters Laboratories

URD - (Underground Rural Distribution)

Air Force Instruction (AFIs)

Air National Guard Engineer Technical

Letters (ANGETLS)

ANGETL 15-01 Air National Guard Design

Policy

ANGETL 15-01-05 Electrical and

Communications Engineering

ANGETL 15-01-08 ANG Generators

IES Lighting Handbook

ICEA S-61-402, latest edition National Electrical Code

National Electrical Code, Article 250.

National Energy Policy Act of 1992

NEMA PB-1

NEMA PB-2

NEMA WC-3

NFPA 70

OSHA 29 CFR 1910

United Facility Criteria (UFC)

UFC 3-501-01 Electrical Engineering

UFC 3-520-01 Interior Electrical Systems

UFC 3-530-01 Interior and Exterior Lighting

Systems and Controls

UFC 3-535-01 Visual Air Navigation

Facilities

UFC 3-540-01 Engine-Driven Generator

Systems for Backup Power Applications

UFC 3-550-01 Exterior Electrical Power

Distribution

UFC 3-575-01 Lightning and Static Electricity

Protection Systems

UFC 3-580-01 Telecommunication Building

Cabling Systems Planning and Design

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FIGURE 24: SELFRIDGE LIGHTING STANDARD MAP

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Fire Alarm System

Per ANGETL, 15-01-03 and UFC 3-600-01, install a sprinkler system and minimize the use of fire detection.

The contractor shall provide complete system including instrumentation and equipment.

System shall be a supervised addressable system with a BTX Monaco Transceiver for communication to the Fire Department, or a M2 Addressable Monaco fire alarm system.

• An automatic fire detection system is required for all new construction, and should be retrofitted into existing buildings. The system shall meet the requirements of NFPA Publications 70 (National Electrical) Code, 72 (National Fire Alarm Code) in accordance with Life Safety code #101 and NFPA Fire Code #1 Prevention.

• An automatic fire alarm system should include both automatic and manual initiation with outside alarm and notification to the base fire station through a MONACO building transceiver. Where four or more zones are required, a graphic annunciator will be provided, subject to location by the base fire department. The system shall be of the addressable type. Automatic detectors shall be the heat detecting type, except for sleeping quarters, exit corridors, and air conditioning ducts.

• Monaco’s D-21 Enhance Radio Alarm System receives fire and utilities signals from protected buildings to a central reporting location, Base Fire Department. The signals are transmitted by radio instead of conventional telephone lines or cable pairs. The use of radio frequencies (Base Fire Department approval needed) as the transmission medium eliminates the need for acquiring, installing and maintaining landlines.

Monaco Fire Alarm Control Panel/Transceiver model M-2 addressable is recommended.

• System Model: BTX Monaco Transceiver. The BTX Transceiver option provides remote automatic and manual control of devices such as civil defense sirens, visual alert lighting systems and any other systems that require activation and deactivation control.

Mass Notification Systems are required for new construction and major renovations per UFC 4-021-01. Selfridge standard for the mass notification system is Simplex 4100 ES.

FIGURE 29:

MASS NOTIFICATION SYSTEM –

SIMPLEX 4100ES

Communication

Communications The following comments are identified as requirements to be incorporated into all project requirements. They are applicable to A/Es, contractors, and all on-base agencies:

During the programming of SRM projects, the Base Civil Engineer (BCE) shall notify base communications and the regional ANG STEM-B (Systems Telecommunications

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Engineering Manager) for the acquisition of these Communications funds so they are available at construction award. Design as a separate bid option or additive bid item.

All building-to-building relocations are to be coordinated in advance with 127WG/SC personnel to ensure communications cable is available for the facility and is of sufficient size to provide service for present and projected requirements. Relocations to an existing building that have inadequate infrastructure to meet current or projected communication requirements will necessitate a communications project to install such support as may be necessary, at the customer’s expense. (Local fire regulations require a means of communications before any building may be occupied)

127WG/SC must be involved in the planning and coordination process for all new construction, renovations, and demolition projects. This is to afford communications planners the opportunity to ensure communications requirements are adequate to satisfy customer needs and to protect existing assets. Customer communications needs in this instance means telephones, local area network (LAN) connectivity, paging systems, closed circuit TV (CCTV), fire suppression/ alarm, radio (land mobile and ground to air), and security/alarm systems.

Special Systems and Communications These systems shall include:

• telephone/intercom

• computer/data

• public address

• closed circuit television

• fire suppression/alarm

• Security, etc.

• EMCS

Verify all requirements with:

• Base Communications Officer

• Information Assurance Officer

• Visual Information Manager

• Base Fire Chief

• Security Officer as appropriate, through the Base Civil Engineer.

Telecommunications cabling systems are installed using a Total Network Concept supporting a multi-product, multi-vendor environment. The common thread among all installed equipment is performance specifications and interoperability. All components of telecommunications system such as cabling, patch panels, patch panel cables, connectors, modular jacks, etc., shall be rated with the same level of performance specifications.

The minimum grade of cable and termination hardware to be used within buildings is Category 6 (CAT 6) unshielded twisted pair (UTP) plenum rate when required.

Performance specifications for building wiring will be installed according to building Core rating:

• Core 1 facilities are being designed with three cat 6 cables and one 50m laser optimized multi-mode fiber connections in each receptacle.

• Core 2 and 3 facilities will be designed with four cat 6 connections per receptacle. (See Figure 30 on Core Facility Prioritization.)

Optical fiber may be used when supported mission dictates and or as deemed financially feasible. When Optical fiber is used within the horizontal system, a 50/125u laser optimized 2 strand cable will be used. Laser optimized multimode is defined as having 2 GHz bandwidth in the 850 nm window.

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All telecommunications must be tested according to the standards listed at the end of this section. Test results shall be provided to the Base Civil Engineer, Communications Squadron/Flight and Base Contracting Officer in electronic format prior to system acceptance. The test results must represent that the system is in complete working order.

All outside plant telephone cable will be of the PE-39 type and tested per UNITED STATES DEPARTMENT AGRICULTURE Rural Utilities Service Bulletin 1753F-201 (PC-4) upon installation. Electronic test data sheets must be provided to civil engineering showing 100% passing rate. Splices will be complete using 710 splice modules.

Compliance with the following standards is mandatory and applies to all telecommunications installations. Use latest editions of the following references.

• TIA/EIA-568, Commercial Building Telecommunications Cabling

Standard, including attachments and addendums.

• TIA/EIA-569, Commercial Building

Standard for Telecommunications Pathways and Spaces, including attachments and addendums.

• TIA/EIA-606, Administration

Standard for the Telecommunications Infrastructure of Communications Buildings.

• ANSI-J-STD 607, Commercial

Building Grounding/Bonding Requirements.

• TIA/EIA-758, Customer-Owned

Outside Plant.

• BICSI TDMM Telecommunications Distribution Methods Manual.

• BICSI COSP Customer Owned

• BICSI TCI Telecommunications Cabling Installation Manual

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Figure 25

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Exterior System – All Systems Main Communications Distribution System For all communications distribution systems a minimum duct size of 10.2 cm (4 inches) shall be used. Precast manholes will be a minimum 6 feet by 6 feet by 7 feet, and ducts/conduits will be placed in manholes from bottom up with cable installation starting at the bottom.

Duct systems should be buried no less than 3 feet below grade, with 3 feet minimum radius bends. Two 4-inch Schedule 40 PVC ducts should be stubbed up 8 inches above floor level in building communications closets and extended to the nearest manhole, extending a direct burial may be permitted, after consultation with base communications personnel. Duct sizes shall increase to 5 inches and manholes to 12 feet by 6 feet by 7 feet (Length, Width, and Height) where 1200 pair and larger cables will be installed.

Underground Fiber systems shall consist of:

• metal shielded, minimum 24 strand fiber

• 9/125 micron, loose tube

• fiber optic cable installed in 1-1/2-inch polyethylene tubing (orange.)

The assembly will be pulled in 4-inch ducts into a structure. Splices and taps should be made in manholes wherever possible with:

• a 50 foot loop of cable racked in a manhole

• 20 feet in a handhold.

When new construction demands an addition to the main ducting distribution system, contractors shall provide:

• a complete exterior raceway (see note at end of this section) system

• hand holes/man holes

• associated communication cables, splices and termination from the selected information transfer node to the main telecommunications room in the building.

Manhole: Manhole types must have knock outs and bell ends on all four sides, pulling irons, galvanized ladder and racking installed to support existing and future installations with a minimum of 4 or more knock outs and bell ends.

Main Telecommunication Room:

It is required that the main telecommunications room for the facility be located within the building footprint as indicated elsewhere in this section.

Note: For any building not currently provided with a Building Entrance Terminal (BET), or for buildings in which the present BET does not provide enough pairs to accommodate new communication requirements within the building, or for the relocation of a BET to facilitate communication requirements, the following are a minimum requirement. A complete exterior cable and raceway stubbed up 8” above finished floor level. REA Type PE-39 Copper, 24 AWG cable will be used. Consult with base communications personnel on any cable installation.

Lateral Communications Distribution System

For new construction, provide:

• a minimum 3, 10.2 cm (4 inch) conduit system and avoid direct burial. This is a normal end building node (EBN.)

• at least one 10.2 cm (4 inch) conduit between co-located or composite

86 | P a g e S E L F R I D G E D E S I G N S T A N D A R D S facility construction. An example of this would be a BCE facility with separate Shops and Storage building.

• For buildings deemed as information transfer nodes (ITN) a minimum of 6 ducts, 10.2 cm (4 inch), shall be installed, if construction allows for a separate physical path, an additional 6 conduits, 10.2 cm (4 inch), shall be either stubbed out or connected to the man hole duct system.

• Two 4” scheduled 40 PVC ducts, encased in concrete, must be installed and stubbed up at the communications closet backboard, 8” above the finished floor level.

The ducts must be installed a minimum of 3’ below finished grade and extend to the manhole.

Any turns in the conduit must not have less than 90 degree sweeps and all bends must have a minimum of 3’ bending radius. The number of bends must be kept to a minimum and have no more than 180 degree bends in all directions.

Installed conduits must have pull wires installed for cable pulling access. The size should be equivalent to 14AWG or 3/16” polypropylene line.

• Exterior cable will be sized for each facility’s requirement but will not be less than 25 pairs of type PE-39 and footage identified during coordination along with the cable route from the facility to a communication manhole or pedestal.

• The requirement for the installation of vacant pairs is to install at least 30% above the projected need.

• Telephone cable shall, as a minimum, be 24AWG, Gel-filled, and include an overall metal shield used for future locating.

• Fiber cable shall, as a minimum, include 24 strands per building, include overall metal shield, 9/125 microns, single-mode cable. Power and communications must not be in the same conduit raceway system.

In the event that the current BET provides adequate cabling requirements, but the BET is not located in the communications closet, a tie-cable, with pairs equal to the amount of pairs in the BET, must be provided between the BET and the communications closet. The tie cable is to be terminated at both the BET end, and in the communications closet with 66B or 110 blocks. The 66B or 110 block(s) at the BET terminal end will be no greater than two feet from the BET and mounted on 3/4” fire rated plywood with sufficient wire distributions rings installed for effective management of telephone cross connects.

OSHA

OSHA standards require plenum-rated cable whenever cables pass through any air handling path.

Hand holes Hand holes shall be a minimum of 48”WX72”LX48”H. In locations where large splices or heavy cable convergence exists larger man holes will be required.

Communication Duct System Communication Duct System provided between man holes should not exceed 500ft, and will not exceed 600. Duct systems will be buried no less than 3 feet below grade, with a minimum bend radius of 3 feet.

Duct sizes shall increase to 5 inches and manholes to 12’LX 6’WX 7’H where 1200 pair and larger cables will be installed.

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Manhole Placement

Any new manhole placement will have a minimum of four additional 4 inch ducts placed in the manhole where paved surfaces exist; ducts will extend from the manhole 5 feet beyond any paved surfaces.

Splices and Taps Splices and taps should be made in manholes wherever possible, with a 50 foot loop of cable within the manhole.

Figure 26: ANG COMM Policy

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Interior Systems – All Systems For all major renovations and new construction, the contractor will provide:

• a complete cable system for fire alarms

• security alarms

• Telephone

• Computer

• LAN

• public address/paging

• close circuit television

• radio equipment (to include antenna support tower with coax cabling)

Contractors shall be required to provide a complete cable (see note at the end of this section) system for:

• all security

• all communication systems

• all fire alarm systems, except as identified below.

• a complete pathway system of open tray sized IAW EIA/TIA 569 and stub a minimum 1.9 cm (3/4 inch) conduit from each outlet box to within 1 ft of the pathway system. Outlet boxes shall be no smaller than 50 mm wide, 75 mm high and 64 mm deep (2 in, 3 in, 2.5 in.) This box will accommodate one or two (3/4 inch) size conduits. Where a larger conduit is required, the box size shall be increased accordingly.

Raceway Systems Raceway systems shall be separate and dedicated for Fire and Security and may be combined for Telephone, PA, CCTV, Fiber Optic, DDC/EMCS, Etc. Stubbing raceways only into ceiling space is not acceptable practice.

Cable Trays Cable trays of the centrally hung, two side loading type shall be utilized in all facility systems, except for the fire and security systems.

Cable tray design and layout shall allow cable tray system to only be located over corridors.

Conduits entering and leaving Cable trays shall be bonded to the Cable tray. Plenum rated cables shall be used in cable trays if the area is going to be rated as a plenum space per NGPA- 70.

Fire Detection / Alarm Systems/ Security

Fire detection and alarm systems as well as all security systems may not be mixed with other communications systems nor routed in facility cable tray systems. Fire detection and alarm system wiring shall be installed in separate dedicated metal raceway (conduit) complete from device to Fire and Control Panel

(FACP.)

Security System Wiring Security system wiring shall be installed in a separate dedicated metal raceway (rigid conduit) complete.

Cabling must be tested and terminated at both ends in the following manner: All wire runs under 200’ are to be home run from the terminated communication jack to the communications closet. If LAN wire runs are greater than 200’, 127WG/SC personnel and the A&E will determine the practicality of adding additional Communication Closets for communication equipment for separate distribution points within the building.

Outlets All convenient outlet placements for communications, LAN, data, telephone, PA and CCTV will be coordinated with the user and 127WG/SC during the room-by-room study by the A/E, contractor, or any on-base agency. At a minimum, two (2) convenience outlets are required for every 15’ of wall space. Flush-mount outlet jacks are to be used whenever

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Communications Instrumentation and Equipment Government shall provide all communications instrumentation and equipment unless otherwise indicated. Intrusion Detection System (IDS) and fire detection systems shall be provided turn-key complete by the contractor.

Cabling

• All horizontal copper cabling will be tested per TIA/EIA 568-2-1 for CAT 6.

• All fiber optic cable will be tested per TIA/EIA 526-7 for single mode fiber and TIA/EIA…

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