W912HV-18-B-0005-Am0002_Revised_Specifications.pdf

PA00022 Repl ace/ Renovat e EJ Ki ng Hi gh School 15SF0004 Combi ned Fl eet Act i v i t i es Sasebo, Japan

SECTI ON TABLE OF CONTENTS

DI VI SI ON 01 - GENERAL REQUI REMENTS

01 91 00. 00 40

GENERAL COMMI SSI ONI NG REQUI REMENTS

PART 1 GENERAL

1. 1 REFERENCES

1. 2 DEFI NI TI ONS

1. 3 ADMI NI STRATI VE REQUI REMENTS

1. 3. 1 Co- or di nat i on

1. 3. 2 Pr ogr ess Meet i ngs

1. 3. 3 Funct i onal Test i ng Co- or di nat i on

1. 4 SUBMI TTALS

1. 5 5 NOT USED.

PART 2 PRODUCTS

2. 1 SYSTEM DESCRI PTI ON

2. 2 TEST EQUI PMENT

2. 2. 1 Commi ssi oni ng Pl an

2. 3 START- UP/ CONSTRUCTI ON CHECKLI STS

PART 3 EXECUTI ON

3. 1 COMMI SSI ONI NG PROCESS

3. 2 FUNCTI ONAL PERFORMANCE TESTI NG

3. 2. 1 Funct i onal Per f or mance Test Pr ocedur es

3. 2. 2 Test Met hods

3. 2. 3 Set up

3. 2. 4 Sampl i ng

3. 2. 5 Funct i onal Per f or mance Test i ng Resul t s

3. 3 SHORT- TERM DI AGNOSTI C TESTI NG

3. 4 DEFI CI ENCY REPORT AND RESOLUTI ON RECORD

3. 4. 1 Non- Conf or mance

3. 4. 1. 1 I dent i f i ed Def i c i enci es Cor r ect i on Pr ocedur e

3. 5 OPERATI ONS AND MAI NTENANCE TRAI NI NG

3. 6 FI NAL COMMI SSI ONI NG REPORT AND LEED™ DOCUMENTATI ON

3. 7 DEFERRED TESTI NG

3. 7. 1 Unf or eseen Def er r ed Test s

3. 7. 2 Def er r ed Test s

3. 7. 3 End- of - War r ant y Revi ew

3. 8 EQUI PMENT AND SYSTEM SCHEDULE

- - End of Sect i on Tabl e of Cont ent s - -

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01 91 00. 00 40

GENERAL COMMI SSI ONI NG REQUI REMENTS

PART 1 GENERAL

The r equi r ement s of t hi s Sect i on appl y t o, and ar e a component par t of , each sect i on of t he speci f i cat i ons.

Thi s Sect i on i nc l udes:

a. Bui l di ng commi ssi oni ng of t he f ol l owi ng syst ems:

( 1) HVAC component s and equi pment

( 2) HVAC syst em: i nt er act i on of cool i ng, heat i ng and comf or t del i ver y syst ems

( 3) Bui l di ng Aut omat i on Syst em ( BAS) : cont r ol har dwar e and sof t war e, sequence of oper at i ons and i nt egr at i on of f act or y cont r ol s wi t h BAS

( 4) Li ght i ng Cont r ol Syst em and i nt er f ace wi t h dayl i ght i ng

( 5) Domest i c hot wat er syst ems

( 6) Bui l di ng Envel ope syst ems

( 7) Ener gy Met er i ng syst ems

b. Bui l di ng commi ssi oni ng act i v i t i es and document at i on i n suppor t of t he U. S. Gr een Bui l di ng Counci l ( USGBC) LEED™ r at i ng pr ogr am.

Commi ssi oni ng act i v i t i es and document at i on i ncl ude t he sect i on on " Ener gy and At mospher e" pr er equi s i t e of " Fundament al Bui l di ng Syst ems Commi ssi oni ng" and t he sect i on on " Addi t i onal Commi ssi oni ng. "

The Gover nment , Ar chi t ect / Engi neer , or Commi ssi oni ng Aut hor i t y ar e not r esponsi bl e f or const r uct i on means, met hods, j ob saf et y, or management f unct i on r el at ed t o commi ssi oni ng on t he j ob s i t e.

The commi ssi oni ng pr ocess does not t ake away f r om or r educe t he r esponsi bi l i t y of t he syst em desi gner s or i nst al l i ng cont r act or s t o pr ovi de a f i ni shed and f ul l y f unct i oni ng pr oduct .

The f ol l owi ng Sect i ons ar e an i nt egr al par t of t hi s pr oj ect Commi ssi oni ng:

a. Sect i on 01 11 00. 00 10 GENERAL CONTRACT REQUI REMENTS

b. Sect i on 01 22 00. 00 10 PRI CE AND PAYMENT PROCEDURES

c. Sect i on 01 33 00 SUBMI TTAL PROCEDURES

d. Sect i on 01 33 29 SUSTAI NABI LI TY REPORTI NG

e. Sect i on 01 45 00 USACE QUALI TY CONTROL f . Sect i on 01 45 35 SPECI AL I NSPECTI ON FOR SEI SMI C- RESI STI NG SYSTEMS

W912HV-18-B-0005 SECTI ON 01 91 00. 00 40 Page 2 (AM-0002)

g. Sect i on 01 78 00 CLOSEOUT SUBMI TTALS

h. Sect i on 01 78 23 OPERATI ON AND MAI NTENANCE DATA i . Sect i on 01 78 23. 30 33 OPERATI ON AND MAI NTENANCE COMMI SSI ONI NG

REQUIREMENTS

j . Sect i on 01 91 00. 00 40 GENERAL COMMI SSI ONI NG REQUI REMENTS

k. Sect i on 01 91 00. 10 40 CONSTRUCTI ON CHECKLI STS COMMI SSI ONI NG

REQUIREMENTS

l . Sect i on 01 91 00. 20 40 FUNCTI ONAL TESTI NG COMMI SSI ONI NG REQUI REMENTS

m. Sect i on 01 91 00. 30 40 DEMONSTRATI ON AND TRAI NI NG COMMI SSI ONI NG

REQUIREMENTS.

n. Sect i on 07 08 27. 00 10 BUI LDI NG ENVELOPE COMMI SSI ONI NG REQUI REMENTS

o. Sect i on 22 00 00 PLUMBI NG, GENERAL PURPOSE

p. Sect i on 22 08 00. 00 10 PLUMBI NG SYSTEMS COMMI SSI ONI NG REQUI REMENTS

q. Sect i on 22 95 00 PLUMBI NG SYSTEMS COMMI SSI ONI NG r . Sect i on 23 00 00 AI R SUPPLY, DI STRI BUTI ON, VENTI LATI ON, AND EXHAUST

SYSTEMS

s. 23 03 00. 00 20 BASI C MECHANI CAL MATERI ALS AND METHODS t . Sect i on 23 08 00. 00 10 COMMI SSI ONI NG OF HVAC SYSTEMS

u. Sect i on 23 09 24 ENERGY METERI NG SYSTEMS COMMI SSI ONI NG REQUI REMENTS

v. Sect i on 26 08 00. 00 10 ELECTRI CAL LI GHTI NG CONTROL SYSTEMS

COMMI SSI ONI NG REQUI REMENTS

1. 1 REFERENCES

The publ i cat i ons l i s t ed bel ow f or m a par t of t hi s speci f i cat i on t o t he ext ent r ef er enced. The publ i cat i ons ar e r ef er r ed t o wi t hi n t he t ext by t he basi c desi gnat i on onl y.

ASTM I NTERNATI ONAL ( ASTM)

ASTM D6245 ( 2012) Usi ng I ndoor Car bon Di oxi de Concent r at i ons t o Eval uat e I ndoor Ai r Qual i t y and Vent i l at i on

ASTM D6345 ( 2010) Sel ect i on of Met hods f or Act i ve, I nt egr at i ve Sampl i ng of Vol at i l e Or gani c Compounds i n Ai r

U. S. GREEN BUI LDI NG COUNCI L ( USGBC)

LEED ( 2009) LEED Ref er ence Gui de f or Gr een Bui l di ng Desi gn and Const r uct i on/ ( 2009) LEED Ref er ence Gui de f or Gr een Bui l di ng

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Desi gn and Const r uct i on wi t h Gl obal Compl i ance Pat hs

1. 2 DEFI NI TI ONS

a. Basi s of Desi gn - The basi s of desi gn i s t he document at i on of t he pr i mar y t hought pr ocesses and assumpt i ons behi nd desi gn deci s i ons t hat wer e made t o meet t he Pr oj ect Requi r ement s. The basi s of desi gn descr i bes t he syst ems, component s, condi t i ons and met hods chosen t o meet t he i nt ent . Some r ei t er at i ng of t he Pr oj ect Requi r ement s may be included.

b. Commi ssi oni ng - Commi ssi oni ng i s a compr ehensi ve and syst emat i c pr ocess t o ver i f y t hat t he bui l di ng syst ems per f or m as desi gned t o meet t he r equi r ement s. Commi ssi oni ng dur i ng t he const r uct i on, accept ance, and war r ant y phases i nt ends t o achi eve t he f ol l owi ng speci f i c obj ect i ves:

( 1) Ver i f y and document t hat equi pment i s i nst al l ed and st ar t ed per manuf act ur er ' s r ecommendat i ons, i ndust r y accept ed mi ni mum st andar ds, and t he Cont r act Document s.

( 2) Ver i f y and document t hat equi pment and syst ems r ecei ve compl et e oper at i onal checkout by t he i nst al l i ng cont r act or s.

( 3) Ver i f y and document equi pment and syst em per f or mance.

( 4) Ver i f y t he compl et eness of Oper at i ons and Mai nt enance mat er i al s.

( 5) Ensur e t hat t he oper at i ng per sonnel ar e adequat el y t r ai ned on t he oper at i on and mai nt enance of t he bui l di ng equi pment .

c. Commi ssi oni ng Aut hor i t y - devel ops t he f unct i onal t est pr ocedur es i n a sequent i al wr i t t en f or m, coor di nat es, over sees and document s t he act ual t est i ng, whi ch i s usual l y per f or med by t he i nst al l i ng cont r act or or vendor . Funct i onal Per f or mance Test s ar e per f or med af t er pr e- f unct i onal checkl i st s and st ar t up ar e compl et e. c. Commi ssi oni ng Aut hor i t y - The Commi ssi oni ng Aut hor i t y, CxA, i s an i ndependent ent i t y desi gnat ed and pr ovi ded by t he Gover nment , not associ at ed wi t h t he Gener al Cont r act or . The CxA devel ops t he f unct i onal t est pr ocedur es i n a sequent i al wr i t t en f or m, coor di nat es, over sees and document s t he act ual t est i ng, whi ch i s usual l y per f or med by t he i nst al l i ng cont r act or or vendor . The Commi ssi oni ng Aut hor i t y wi l l l ead t he Commi ssi oni ng pr ocess and r evi ew submi t t al s i nc l udi ng t est r epor t s, per f or m i nspect i ons on syst ems and equi pment , and l ead f unct i onal per f or mance t est s i n accor dance wi t h t he Commi ssi oni ng Pl an. Funct i onal Per f or mance Test s ar e per f or med af t er pr e- f unct i onal checkl i st s and st ar t up ar e compl et e. Thi s ent i t y over sees and r ecommends appr oval of t he compl et i on of al l Gener al Cont r act or commi ssi oni ng act i v i t i es.

d. Commi ssi oni ng Pl an - an over al l pl an t hat pr ovi des t he st r uct ur e, schedul e and coor di nat i on pl anni ng f or t he commi ssi oni ng pr ocess.

e. Def i c i ency - a condi t i on i n t he i nst al l at i on or f unct i on of a component , pi ece of equi pment or syst em t hat i s not i n compl i ance wi t h t he Cont r act Document s, does not per f or m pr oper l y, or i s not compl y i ng wi t h t he Pr oj ect Requi r ement s.

f . Pr oj ect Requi r ement s - a dynami c document t hat pr ovi des t he expl anat i on of t he i deas, concept s and cr i t er i a t hat ar e consi der ed t o be ver y

W912HV-18-B-0005 SECTI ON 01 91 00. 00 40 Page 4 (AM-0002) j2ee9smg Line i mpor t ant t o t he Gover nment . I t i s i ni t i al l y t he out come of t he pr ogr ammi ng and concept ual desi gn phases.

g. Funct i onal Per f or mance Test - t est of t he dynami c f unct i on and oper at i on of equi pment and syst ems usi ng manual ( di r ect obser vat i on) or moni t or i ng met hods. Funct i onal t est i ng i s t he dynami c t est i ng of syst ems ( r at her t han j ust component s) under f ul l oper at i on ( e. g. , t he chi l l er pump i s t est ed i nt er act i vel y wi t h t he chi l l er f unct i ons t o see i f t he pump r amps up and down t o mai nt ai n t he di f f er ent i al pr essur e set poi nt ) . Syst ems ar e t est ed under var i ous modes, such as dur i ng l ow cool i ng or heat i ng l oads, hi gh l oads, component f ai l ur es, unoccupi ed, var yi ng out s i de ai r t emper at ur es, f i r e al ar m, power f ai l ur e, et c. The syst ems ar e r un t hr ough al l t he cont r ol syst em' s sequences of oper at i on and component s ar e ver i f i ed t o be r espondi ng as t he sequences st at e.

Tr adi t i onal ai r or wat er t est and bal anci ng ( TAB) i s not f unct i onal t est i ng, i n t he commi ssi oni ng sense of t he wor d.

h. Manual Test - usi ng hand- hel d i nst r ument s, i mmedi at e cont r ol syst em r eadout s or di r ect obser vat i on t o ver i f y per f or mance ( cont r ast ed t o anal yzi ng moni t or ed dat a t aken over t i me t o make t he " obser vat i on" ) .

i . Moni t or i ng - t he r ecor di ng of par amet er s ( f l ow, cur r ent , st at us, pr essur e, et c. ) of equi pment oper at i on usi ng dat a l ogger s or t he t r endi ng capabi l i t i es of cont r ol syst ems.

j . Pr e- f unct i onal Checkl i st ( aka Const r uct i on Checkl i st ) - a l i s t of i t ems t o i nspect and el ement ar y component t est s t o conduct t o ver i f y pr oper i nst al l at i on of equi pment , pr ovi ded by t he Commi ssi oni ng Aut hor i t y t o t he cont r act or . Pr e- f unct i onal checkl i st s ar e pr i mar i l y st at i c i nspect i ons and pr ocedur es t o pr epar e t he equi pment or syst em f or i ni t i al oper at i on ( e. g. , bel t t ensi on, oi l l evel s OK, l abel s af f i xed, gages i n pl ace, sensor s cal i br at ed, et c. ) . However , some pr e- f unct i onal checkl i st i t ems ent ai l s i mpl e t est i ng of t he f unct i on of a component , a pi ece of equi pment or syst em ( such as measur i ng t he vol t age i mbal ance on a t hr ee- phase pump mot or of a chi l l er syst em) .

The wor d " pr e- f unct i onal " r ef er s t o bef or e f unct i onal t est i ng.

Pr e- f unct i onal checkl i st s augment and ar e combi ned wi t h t he manuf act ur er ' s st ar t - up checkl i st .

k. Seasonal Per f or mance Test s - Funct i onal Per f or mance Test t hat ar e def er r ed unt i l t he syst em( s) wi l l exper i ence condi t i ons c l oser t o t hei r desi gn condi t i ons.

l . War r ant y Per i od - war r ant y per i od f or ent i r e pr oj ect , i ncl udi ng equi pment component s. War r ant y begi ns at Subst ant i al Compl et i on and ext ends f or at l east one year , unl ess speci f i cal l y not ed ot her wi se i n t he Cont r act Document s and accept ed submi t t al s.

1. 3 ADMI NI STRATI VE REQUI REMENTS

Per f or m commi ssi oni ng ser vi ces f or t he bui l di ng syst em. Expedi t e t he t est i ng pr ocess and mi ni mi ze unnecessar y del ays, whi l e not compr omi si ng t he i nt egr i t y of t he pr ocedur es. The commi ssi oni ng r equi r es cooper at i on of t he Cont r act or , subcont r act or s, vendor s, Ar chi t ect / Engi neer , Commi ssi oni ng Aut hor i t y, and Cont r act i ng Of f i cer .

1. 3. 1 Co- or di nat i on

The Gover nment ' s Commi ssi oni ng Aut hor i t y ( CxA) shal l pr ovi de over al l

W912HV-18-B-0005 SECTI ON 01 91 00. 00 40 Page 5 (AM-0002) coor di nat i on and management of t he commi ssi oni ng pr ogr am. The commi ssi oni ng t eam compr i ses t he f ol l owi ng gr oups:

a. Cont r act or ' s Pr oj ect Manger and Test Engi neer

b. Sub- cont r act or f or t he syst em bei ng commi ssi oned

c. Commi ssi oni ng Aut hor i t y Pr oj ect Manager and Pr oj ect Engi neer s

d. Cont r act i ng Of f i cer ' s Repr esent at i ve f . Ar chi t ect / Engi neer and Speci al t y Consul t ant

g. Temper at ur e Cont r ol s Cont r act or

h. Test i ng, Adj ust i ng and Bal anci ng Cont r act or ( as needed)

Coor di nat e wi t h I AQ basel i ne eval uat i on i n conf or mance wi t h ASTM D6245 and

ASTM D6345.

1. 3. 2 Pr ogr ess Meet i ngs

Pl an and co- or di nat e meet i ngs as r equi r ed t o moni t or t he const r uct i on and commi ssi oni ng pr ogr ess of t he wor k. Not i f y t he Cont r act i ng Of f i cer of const r uct i on j ob- si t e meet i ngs t o addr ess co- or di nat i on, def i c i ency r esol ut i on and pl anni ng i ssues.

1. 3. 3 Funct i onal Test i ng Co- or di nat i on

Do not " t empor ar i l y" s t ar t equi pment f or commi ssi oni ng. Do not conduct f unct i onal per f or mance t est i ng unt i l al l r el at ed const r uct i on checkl i st s, st ar t - up and TAB i s compl et ed, submi t t ed and appr oved f or a gi ven syst em.

Do not f unct i onal l y t est t he cont r ol s syst em and equi pment i t cont r ol s unt i l al l poi nt s have been cal i br at ed and t he const r uct i on checkl i s t s ar e compl et ed, submi t t ed and appr oved.

1. 4 SUBMI TTALS

Gover nment appr oval i s r equi r ed f or submi t t al s wi t h a " G" desi gnat i on;

submi t t al s not havi ng a " G" desi gnat i on ar e f or i nf or mat i on onl y. When used, a desi gnat i on f ol l owi ng t he " G" desi gnat i on i dent i f i es t he of f i ce t hat wi l l r evi ew t he submi t t al f or t he Gover nment . Submi t t he f ol l owi ng i n accor dance wi t h Sect i on 01 33 00 SUBMI TTAL PROCEDURES:

SD- 01 Pr econst r uct i on Submi t t al s

Commi ssi oni ng Pl an

Commi ssi oni ng Schedul e

SD- 06 Test Repor t s

Funct i onal Per f or mance Test i ng Resul t s

Seasonal Test i ng

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Shor t - Ter m Di agnost i c Test i ng

Def i c i ency Repor t and Resol ut i on Recor d

SD- 10 Oper at i on and Mai nt enance Dat a

Oper at i ons and Mai nt enance Manual s

Tr ai ni ng Pl an

Oper at i ons and Mai nt enance Dat abase

SD- 11 Cl oseout Submi t t al s

Fi nal Commi ssi oni ng Repor t

LEED™ Document at i on

Warranty

1. 5 5 NOT USED. 6 DESI GN REVI EW AND DOCUMENTATI ON

Revi ew and be awar e of t he BOD and t he Cont r act i ng Of f i cer ' s Pr oj ect Requi r ement s as t hey r el at e t o envi r onment al l y r esponsi ve char act er i st i cs of t he pr oj ect , i ncl udi ng:

a. Funct i onal i t y

b. Ener gy per f or mance

c. Wat er ef f i c i ency

d. Mai nt ai nabi l i t y

e. Syst em cost f . I ndoor envi r onment al qual i t y

g. Local envi r onment al i mpact s

Revi ew desi gn document s t o ver i f y t hat each commi ssi oned syst em meet s t he Cont r act i ng Of f i cer ' s Pr oj ect Requi r ement s, i ncl udi ng conf or mance wi t h ASTM D6245, ASTM D6345, and LEED GBDC f or School s.

Revi ew const r uct i on document s t o ver i f y t hat commi ssi oni ng i s adequat el y speci f i ed, t hat each commi ssi oned syst em can be commi ssi oned and i s l i kel y t o meet t he Pr oj ect Requi r ement s.

PART 2 PRODUCTS

2. 1 SYSTEM DESCRI PTI ON

See t he Cont r act i ng Of f i cer ' s Basi s of Desi gn document f or descr i pt i ons of t he bui l di ng syst ems t o be commi ssi oned as l i s t ed i n par t 1a of t hi s spec section.

2. 2 TEST EQUI PMENT

Ensur e i nst r ument at i on used f or t est i ng meet s t he f ol l owi ng st andar ds:

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a. Suf f i c i ent qual i t y and accur acy t o t est and measur e syst em per f or mance wi t hi n t he t ol er ances r equi r ed t o det er mi ne adequat e per f or mance.

b. Cal i br at ed on t he manuf act ur er ' s r ecommended i nt er val s wi t h cal i br at i on t ags per manent l y af f i xed t o t he i nst r ument bei ng used.

c. Mai nt ai ned i n good r epai r and oper at i ng condi t i on t hr oughout t he dur at i on of use on t hi s pr oj ect .

Pr ovi de al l s t andar d t est i ng equi pment r equi r ed f or per f or mi ng st ar t up and i ni t i al checkout and r equi r ed f unct i onal per f or mance t est i ng f or t he syst em. Dat al oggi ng equi pment or sof t war e r equi r ed t o t est equi pment wi l l al so be pr ovi ded and not become t he pr oper t y of t he Gover nment .

2. 2. 1 Commi ssi oni ng Pl an

Devel op aThe Commi ssi oni ng Pl an t o i dent i f y identifies how commi ssi oni ng act i v i t i es wi l l be i nt egr at ed i nt o gener al const r uct i on and t r ade act i v i t i es.

The commi ssi oni ng pl an i dent i f i es and how commi ssi oni ng r esponsi bi l i t i es ar e di st r i but ed. The i nt ent of t hi s pl an i s t o evoke quest i ons, expose i ssues, and r esol ve t hem wi t h i nput f r om t he ent i r e commi ssi oni ng t eam ear l y i n const r uct i on.

The Pl an i dent i f i es who i s r esponsi bl e f or pr oduci ng t he var i ous pr ocedur es, r epor t s, f or ms, and not i f i cat i ons. I t wi l l i nc l ude t he Commi ssi oni ng Schedul e and descr i be t he t est / accept ance pr ocedur e.

2. 3 START- UP/ CONSTRUCTI ON CHECKLI STS

Coor di nat e st ar t - up pl ans and document at i on f or mat s, i ncl udi ng const r uct i on checkl i st s t o be compl et ed dur i ng t he st ar t up pr ocess, wi t h t he Commi ssi oni ng Aut hor i t y. Manuf act ur er ' s st ar t - up checkl i st s and ot her t echni cal document at i on gui del i nes can be used as t he basi s f or const r uct i on checkl i st s.

PART 3 EXECUTI ON

3. 1 COMMI SSI ONI NG PROCESS

The Government Commi ssi oni ng Aut hor i t y (CxA) coor di nat es al l act i v i t i es.

The f ol l owi ng act i v i t i es out l i ne t he commi ssi oni ng t asks and t he gener al or der i n whi ch t hey occur .

a. Desi gn Revi ew and document at i on consi st i ng of :

( 1) Document at i on of t he Basi s of Desi gn and t he Cont r act i ng Of f i cer ' s Pr oj ect Requi r ement s

( 2) Desi gn Devel opment Revi ew

( 3) Const r uct i on Document Revi ew

b. Commi ssi oni ng Scopi ng Meet i ng

c. Commi ssi oni ng Pl an

d. Submi t t al s Revi ew

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e. St ar t - Up/ Const r uct i on Checkl i st s f . Funct i onal Per f or mance Test i ng

g. Shor t - Ter m Di agnost i c Test i ng

h. Def i c i ency Repor t and Resol ut i on Recor d i . Oper at i ons and Mai nt enance Tr ai ni ng j . Recor d Document s Revi ew

k. Syst ems Manual l . Fi nal Commi ssi oni ng Repor t and LEED™ Document at i on

m. Def er r ed t est i ng due t o unf or eseen def er r ed t est s, seasonal t est i ng or end of War r ant y r evi ew.

3. 2 FUNCTI ONAL PERFORMANCE TESTI NG

Ful l y descr i be syst em t est pr ocedur es, based on f i nal i zed and appr oved sequences of oper at i on f r om t he t emper at ur e cont r ol s cont r act or , i dent i f y i ng conf i gur at i on and st eps r equi r ed f or each t est . Pr ovi de addi t i onal bl ank t est document s f or each t est , af t er t est i ng i s compl et e, so t hat anot her par t y can r epeat t he t est s wi t h v i r t ual l y i dent i cal r esul t s.

Addi t i onal document s shal l i ncl ude one paper copy and one edi t abl e ( non- PDF) el ect r oni c copy.

Submi t document at i on t o t he Cont r act i ng Of f i cer ver i f y i ng conf or mance wi t h t he f ol l owi ng st andar ds:

ASHRAE ( Amer i can Soci et y of Heat i ng, Ref r i ger at i ng and Ai r - condi t i oni ng Engi neer s) ACG ( AABC Commi ssi oni ng Gr oup, AABC Associ at ed Ai r Bal ance Counci l ) USGBC' s LEED f or School s ( US Gr een Bui l di ng Counci l ) WBDG ( Whol e Bui l di ng Desi gn Gui de)

3. 2. 1 Funct i onal Per f or mance Test Pr ocedur es

Devel op f unct i onal per f or mance t est pr ocedur es f or equi pment and syst ems t o be Commi ssi oned, based on compl et ed and appr oved sequences of oper at i on f r om t he Temper at ur e Cont r ol Cont r act or . I dent i f y speci f i c t est pr ocedur es and f or ms t o ver i f y and document speci f i ed oper at i on of each pi ece of equi pment and syst em t o be commi ssi oned. Coor di nat e t est pr ocedur es wi t h t he CxA and t he appr opr i at e cont r act or ( s) f or f easi bi l i t y , saf et y, equi pment f unct i onal i t y and war r ant y pr ot ect i on.

I ncl ude t he f ol l owi ng i nf or mat i on on t he f unct i onal per f or mance t est f or ms:

a. Syst em and equi pment or component name( s)

b. Equi pment l ocat i on and I D number ( TAG)

c. Dat e

d. Pr oj ect name

e. Par t i c i pat i ng par t i es

W912HV-18-B-0005 SECTI ON 01 91 00. 00 40 Page 9 (AM-0002) f . Sensor Cal i br at i on Checks, i nc l udi ng ver i f y i ng t hat each sensor ( i . e.

t her most at , CO2 sensor , t emper at ur e sensor , smoke det ect or , et c. ) exi st s and i s l ocat ed i n a pl ace t o get a l egi t i mat e r eadi ng, ver i f y t he val ue f r om t he sensor i s i n t he BAS and cor r esponds t o t he val ue measur ed i ndependent l y wi t h a separ at e cal i br at ed sensi ng devi ce.

g. Devi ce Cal i br at i on Checks, i nc l udi ng ver i f y i ng t hat each devi ce ( i e val ve, damper , f an, pump, VFD, et c. ) exi st s, t hat i t s posi t i on, or st at us, i ndi cat ed i n t he BAS mat ches wi t h t hat obser ved f i r st hand i n t he f i el d and t hat t he BAS i s capabl e of " dr i v i ng" t he devi ce t o var i ous posi t i ons as appl i cabl e f or each t ype of devi ce.

h. Recor d t he cur r ent val ues i ndi cat ed i n t he BAS as measur ed by al l sensor s. Al so r ecor d t he cur r ent posi t i ons, or st at us, of al l devi ces as appl i cabl e.

i . I nst r uct i ons f or set t i ng up t he t est , i ncl udi ng speci al caut i ons, al ar m l i mi t s, et c.

j . Speci f i c st ep- by- st ep pr ocedur es t o execut e t he t est ( Al ar ms and saf et y devi ces shal l be t est ed f i r st . )

k. Accept ance cr i t er i a of pr oper per f or mance wi t h a Yes / No check box.

l . Comment sect i on.

m. Dat e of Compl et i on & CxA Si gnat ur e.

3. 2. 2 Test Met hods

Met hods f or f unct i onal per f or mance t est i ng and ver i f i cat i on i ncl ude di r ect mani pul at i on of syst em i nput s ( i . e. heat i ng or cool i ng sensor s) , mani pul at i on of syst em i nput s wi t h t he bui l di ng aut omat i on syst em ( i . e.

sof t war e over r i de of sensor i nput s) , t r end l ogs of syst em i nput s and out put s usi ng t he bui l di ng aut omat i on syst em, or shor t - t er m moni t or i ng of syst em i nput s and out put s usi ng st and al one dat a l ogger s. The Commi ssi oni ng Aut hor i t y det er mi nes whi ch met hod, or combi nat i on of met hods, i s most appr opr i at e.

3. 2. 3 Set up

Per f or m each t est pr ocedur e under condi t i ons t hat s i mul at e nor mal oper at i ng condi t i ons as c l osel y as possi bl e. Wher e equi pment r equi r es i nt egr al saf et y devi ces t o st op/ pr event equi pment oper at i on unl ess mi ni mum saf et y st andar ds or condi t i ons ar e met , have f unct i onal per f or mance t est pr ocedur es demonst r at e t he act ual per f or mance of saf et y shut of f s i n a r eal , or c l osel y- s i mul at ed, condi t i ons of f ai l ur e.

3. 2. 4 Sampl i ng

The Commi ssi oni ng Aut hor i t y devel ops a sampl i ng st r at egy when mul t i pl e i dent i cal pi eces of non- l i f e- saf et y, or non- cr i t i cal , equi pment may be f unct i onal l y t est ed. I f , af t er t hr ee t est at t empt s at t est i ng t he speci f i ed sampl e per cent age, f ai l ur es ar e st i l l pr esent , t hen t est al l r emai ni ng uni t s at t he cont r act or s ' expense.

Sampl e quant i t i es shal l be det er mi ned as 10% t o 30% of t he t ot al number of i dent i cal pi eces of equi pment wi t h some mi ni mum quant i t y t o be det er mi ned

W912HV-18-B-0005 SECTI ON 01 91 00. 00 40 Page 10 (AM-0002) based on t he t ype of equi pment .

3. 2. 5 Funct i onal Per f or mance Test i ng Resul t s

Coor di nat e, obser ve and r ecor d t he r esul t s of t he f unct i onal per f or mance t est i ng. Coor di nat e r et est i ng as necessar y unt i l sat i sf act or y per f or mance i s ver i f i ed. Ver i f y t he i nt ended oper at i on of i ndi v i dual component s and syst em i nt er act i ons under var i ous condi t i ons and modes of oper at i on.

3. 3 SHORT- TERM DI AGNOSTI C TESTI NG

Af t er i ni t i al occupancy, per f or m shor t - t er m di agnost i c t est i ng, usi ng dat a acqui s i t i on equi pment and/ or t he bui l di ng aut omat i on syst em, as needed t o r ecor d syst em oper at i on over a t hr ee week per i od.

I nvest i gat e t he dynami c i nt er act i ons bet ween component s i n t he bui l di ng syst em. Eval uat e t he schedul i ng, t he i nt er act i on bet ween heat i ng and cool i ng, and t he ef f ect i veness of t he HVAC syst em i n meet i ng t he comf or t requirements.

3. 4 DEFI CI ENCY REPORT AND RESOLUTI ON RECORD

Document i t ems of non- compl i ance i n mat er i al s, i nst al l at i on or oper at i on i n t he def i c i ency r epor t and r esol ut i on r ecor d.

Def i c i enci es shal l be cat egor i zed f i r st accor di ng t o " Pr i or i t y Level " :

1. CRI TI CAL - wi l l i mpact t he coor di nat i on wi t h ot her t r ades and/ or oper at i on of t he syst em.

2. HI GH - needs t o be compl et ed or wi l l have an i mpact on ot her t r ades and/ or oper at i on of t he syst em.

3. MEDI UM - I mpact wi l l occur i n t he f ut ur e t o ot her t r ades and/ or oper at i on of t he Syst em.

4. LOW - Needs t o be r epai r ed and/ or r ewor ked bef or e compl et i on.

and second accor di ng t o " Def i c i ency Type" :

CON ( Const r uct i on) - i ncor r ect i nst al l at i on.

ENGR ( Engi neer i ng) - Shown i ncor r ect l y on t he dr awi ngs or desi gn question.

EQPT ( Equi pment ) - Equi pment does not meet speci f i ed capaci t y.

3. 4. 1 Non- Conf or mance

I mmedi at el y not i f y r esponsi bl e par t i es of al l obser ved non- conf or mance and def i c i enci es. Pr ovi de suggest ed r ecommended act i ons t o cor r ect def i c i enci es.

Qui ck cor r ect i ons of mi nor def i c i enci es i dent i f i ed may be made dur i ng t he t est s at t he di scr et i on of t he Commi ssi oni ng Aut hor i t y. I n such cases document t he def i c i ency and r esol ut i on on t he pr ocedur e f or m.

W912HV-18-B-0005 SECTI ON 01 91 00. 00 40 Page 11 (AM-0002)

3. 4. 1. 1 I dent i f i ed Def i c i enci es Cor r ect i on Pr ocedur e

I f t her e i s no di sput e r egar di ng t he def i c i ency and t he r esponsi bi l i t y t o cor r ect i t :

a. The Commi ssi oni ng Aut hor i t y document s t he def i c i ency and t he adj ust ment s or al t er at i ons r equi r ed t o cor r ect i t . The Cont r act or cor r ect s t he def i c i ency and not i f i es t he Commi ssi oni ng Aut hor i t y t hat t he equi pment i s r eady t o be r et est ed.

b. The Commi ssi oni ng Aut hor i t y r eschedul es t he t est and t he t est , or t hat por t i on of t he over al l syst em t est i s r epeat ed.

I f t her e i s a di sput e about a def i c i ency or who i s r esponsi bl e:

a. The def i c i ency i s document ed on t he non- compl i ance f or m and a copy gi ven t o t he Commi ssi oni ng Aut hor i t y.

b. Resol ut i ons ar e made at t he l owest management l evel possi bl e.

Addi t i onal par t i es ar e br ought i nt o t he di scussi ons as needed.

Cont r act or has r esponsi bi l i t y f or r esol v i ng const r uct i on def i c i enci es.

I f a desi gn r evi s i on i s deemed necessar y and appr oved by t he Cont r act i ng Of f i cer , t he Ar chi t ect / Engi neer has r esponsi bi l i t y f or pr ovi di ng a desi gn r evi s i on.

c. The Commi ssi oni ng Aut hor i t y document s t he r esol ut i on pr ocess.

d. Once t he i nt er pr et at i on and r esol ut i on have been deci ded, t he appr opr i at e par t y cor r ect s t he def i c i ency and not i f i es t he Commi ssi oni ng Aut hor i t y t hat t he equi pment i s r eady t o be r et est ed.

The Commi ssi oni ng Aut hor i t y r eschedul es t he t est and t he t est , or t hat por t i on of t he over al l syst em t est , i s r epeat ed unt i l sat i sf act or y per f or mance i s achi eved.

The Cont r act or i s r esponsi bl e f or r et est i ng cost s.

3. 5 OPERATI ONS AND MAI NTENANCE TRAI NI NG

Pr ovi de compl et e Oper at i ons and Mai nt enance manual s, a Tr ai ni ng Pl an and an Oper at i ons and Mai nt enance Dat abase.

Coor di nat e and r evi ew wi t h t he Cont r act i ng Of f i cer s ' r epr esent at i ve t he t r ai ni ng pr ogr ams f or O&M per sonnel .

Devel op t he dat abase f r om t he O&M manual cont ai ni ng t he i nf or mat i on r equi r ed t o st ar t a pr event at i ve mai nt enance pr ogr am.

Pr ovi de addi t i onal mat er i al s as necessar y t o st r ess and enhance t he i mpor t ance of syst em i nt er act i ons, t r oubl eshoot i ng, and l ong- t er m pr event at i ve mai nt enance and oper at i on.

Ver i f y t he l engt h of f or mal t r ai ni ng r equi r ed by t he Cont r act i ng Of f i cer on a syst em by syst em basi s. For mal t r ai ni ng shal l be r ecor ded on DVD' s and t wo ( 2) copi es of each sessi on shal l be pr ovi ded t o t he Cont r act i ng Of f i cer . Tr ai ni ng shal l be pr ovi ded by a pr of essi onal t r ai ner , compl et el y ver sed, or assi st ed by someone who i s compl et el y ver sed, i n t he oper at i on and mai nt enance r equi r ement s f or each pi ece of equi pment i n t he subj ect system.

W912HV-18-B-0005 SECTI ON 01 91 00. 00 40 Page 12 (AM-0002)

Oper at i ons and Mai nt enance st af f shal l wi t ness t he Funct i onal Per f or mance Test i ng of t he syst ems so t o become f ami l i ar wi t h t he t he syst em oper at i on, get some hands on t r ai ni ng and gener at e quest i ons and di scussi ons.

Oper at i ons and Mai nt enance st af f shal l per f or m t he Funct i onal Per f or mance Test i ng dur i ng t he War r ant y Phase Commi ssi oni ng, whi ch occur s appr oxi mat el y 10 mont hs af t er t he Cont r act i ng Of f i cer ' s f or mal accept ance of t he pr oj ect . The CxA, Temper at ur e Cont r ol s Cont r act or and ot her cont r act or s, as needed dependi ng on t he syst ems bei ng t est ed, shal l be pr esent t o wi t ness t he War r ant y Phase Funct i onal Per f or mance Test i ng t o assi st t he Oper at i ons and Mai nt enance st af f as needed.

3. 6 FI NAL COMMI SSI ONI NG REPORT AND LEED™ DOCUMENTATI ON

Compi l e and submi t a Fi nal Commi ssi oni ng Repor t . Summar i ze al l of t he t asks, f i ndi ngs, concl usi ons, and r ecommendat i ons of t he Commi ssi oni ng Process.

Compi l e and submi t LEED™ Document at i on. For mat as r equi r ed by USGBC f or submi t t al under t he r ef er enced gr een bui l di ng r at i ng syst em LEED f or Schools.

3. 7 DEFERRED TESTI NG

3. 7. 1 Unf or eseen Def er r ed Test s

I f a t est cannot be compl et ed due t o t he bui l di ng st r uct ur e, r equi r ed occupancy condi t i on, or ot her def i c i ency, t he f unct i onal t est i ng may be del ayed upon r ecommendat i on of t he Commi ssi oni ng Aut hor i t y and t he appr oval of t he Cont r act i ng Of f i cer . Conduct t hese t est s i n t he same manner as t he seasonal t est s as soon as possi bl e.

3. 7. 2 Def er r ed Test s

Schedul e, coor di nat e, obser ve, and document addi t i onal t est i ng f or seasonal var i at i on i n oper at i ons and cont r ol st r at egi es dur i ng t he opposi t e season t o ver i f y per f or mance of t he syst ems t o be commi ssi oned l i s t ed i n Par t

1. a. of t hi s speci f i cat i on 01 91 00. 00 40 Gener al Commi ssi oni ng Requi r ement s. Compl et e t est i ng dur i ng t he war r ant y per i od t o f ul l y t est al l sequences of oper at i on.

3. 7. 3 End- of - War r ant y Revi ew

Conduct end of war r ant y r evi ew pr i or t o t he end of t he war r ant y per i od.

Revi ew t he cur r ent bui l di ng oper at i on wi t h t he f ac i l i t y mai nt enance st af f .

I ncl ude i n t he r evi ew, al l out st andi ng i ssues f r om or i gi nal or seasonal t est i ng. I nt er v i ew f aci l i t y st af f t o i dent i f y concer ns wi t h bui l di ng oper at i on. Pr ovi de suggest i ons f or i mpr ovement s and assi st Cont r act i ng Of f i cer i n devel opi ng r epor t s or document at i on t o r emedy pr obl ems.

Updat e O&M manual s and Recor d Document s as necessar y due t o t he t est i ng.

3. 8 EQUI PMENT AND SYSTEM SCHEDULE

Commi ssi on t he f ol l owi ng equi pment i n t hi s pr oj ect .

W912HV-18-B-0005 SECTI ON 01 91 00. 00 40 Page 13 (AM-0002)

System Equipment Check

HVAC Syst em Chi l l er s, Ai r Cool ed ( CH)

Pumps, Chi l l ed Wat er ( CHWP)

Heat Pumps, Ai r Cool ed ( HP)

Pumps, Heat i ng Hot Wat er

(HHWP)

Heat Exchanger ( HEX)

Ai r Handl i ng Uni t s ( AHU' s)

Out door Ai r Handl i ng Uni t s (OAHU's)

Out door Ai r Coi l s ( OAC' s)

Ener gy Recover y Vent i l at or s (ERV's)

Var i abl e Ai r Vol ume ( VAV) Terminals

Exhaust Fans ( EF' s)

Fan Coi l Uni t s ( FCU' s)

Ai r Cool ed Condensi ng Uni t

(ACCU)

Bui l di ng Aut omat i on Syst em

(BAS)

Li ght i ng Cont r ol s Li ght i ng Cont r ol Syst ems

Day Li ght i ng Cont r ol s

Occupancy Sensor s

Pl umbi ng Syst em El ect r i c ( Domest i c Hot ) Wat er Heat er ( EWH)

( Domest i c) Hot Wat er Ret ur n Pumps ( HWRP' s)

Other Bui l di ng Envel ope ( ext ent t o be det er mi ned)

Ener gy Met er i ng Syst ems

- - End of Sect i on - -

W912HV-18-B-0005 SECTI ON 01 91 00. 00 40 Page 14 (AM-0002)

SECTI ON TABLE OF CONTENTS

DI VI SI ON 05 - METALS

SECTI ON 05 50 13

MI SCELLANEOUS METAL FABRI CATI ONS

PART 1 GENERAL

1. 1 REFERENCES

1. 2 SUBMI TTALS

1. 3 QUALI FI CATI ON OF WELDERS

1. 4 DELI VERY, STORAGE, AND PROTECTI ON

1. 5 SUSTAI NABLE DESI GN REQUI REMENTS

1. 5. 1 Recycl ed Cont ent

PART 2 PRODUCTS

2. 1 MATERI ALS

2. 1. 1 St r uct ur al Car bon St eel

2. 1. 2 St r uct ur al Tubi ng

2. 1. 3 St eel Pi pe

2. 1. 4 Gr at i ngs

2. 1. 5 Anchor Bol t s

2. 1. 5. 1 Expansi on Anchor s

2. 1. 5. 2 Lag Scr ews and Bol t s

2. 1. 5. 3 Toggl e Bol t s

2. 1. 5. 4 Bol t s, Nut s, St uds and Ri vet s

2. 1. 5. 5 Powder Act uat ed Fast ener s

2. 1. 5. 6 Scr ews

2. 1. 5. 7 Washer s

2. 1. 6 Al umi num Al l oy Pr oduct s

2. 2 FABRI CATI ON FI NI SHES

2. 2. 1 Gal vani z i ng

2. 2. 2 Gal vani ze

2. 2. 3 Repai r of Zi nc- Coat ed Sur f aces

2. 2. 4 Shop Cl eani ng and Pai nt i ng

2. 2. 4. 1 Sur f ace Pr epar at i on

2. 2. 4. 2 Pr et r eat ment , Pr i mi ng and Pai nt i ng

2. 2. 5 Nonf er r ous Met al Sur f aces

2. 2. 6 Al umi num Sur f aces

2. 2. 6. 1 Sur f ace Condi t i on

2. 2. 6. 2 Al umi num Fi ni shes

2. 3 ACCESS DOORS

2. 4 FLOOR GRATI NGS

2. 5 MI SCELLANEOUS PLATES AND SHAPES

2. 6 FALL PROTECTI ON ANCHOR SYSTEM

2. 6. 1 Syst em Descr i pt i on

2. 6. 2 Mat er i al s

2. 7 GRI DI RON

2. 8 EXPANSI ON JOI NT COVERS

2. 8. 1 Fl oor Expansi on Joi nt

2. 8. 2 Wal l Expansi on Joi nt

W912HV-18-B-0005 SECTI ON 05 50 13 Page 1 (AM-0002)

2. 9 TRENCH DRAI N

2. 10 METAL PLANK CEI LI NG

2. 11 PROJECTOR NI CHE SCREEN

PART 3 EXECUTI ON

3. 1 GENERAL I NSTALLATI ON REQUI REMENTS

3. 2 WORKMANSHI P

3. 3 ANCHORAGE, FASTENI NGS, AND CONNECTI ONS

3. 4 BUI LT- I N WORK

3. 5 WELDI NG

3. 6 FI NI SHES

3. 6. 1 Di ss i mi l ar Mat er i al s

3. 6. 2 Fi el d Pr epar at i on

3. 6. 3 Envi r onment al Condi t i ons

3. 7 FALL PROTECTI ON ANCHOR SYSTEM

W912HV-18-B-0005 SECTI ON 05 50 13 Page 2 (AM-0002)

SECTI ON 05 50 13

MI SCELLANEOUS METAL FABRI CATI ONS

PART 1 GENERAL

1. 1 REFERENCES

The publ i cat i ons l i s t ed bel ow f or m a par t of t hi s speci f i cat i on t o t he ext ent r ef er enced. The publ i cat i ons ar e r ef er r ed t o wi t hi n t he t ext by t he basi c desi gnat i on onl y.

ALUMI NUM ASSOCI ATI ON ( AA)

AA DAF45 ( 2003; Reaf f i r med 2009) Desi gnat i on Syst em f or Al umi num Fi ni shes

AMERI CAN I NSTI TUTE OF STEEL CONSTRUCTI ON ( AI SC)

AI SC 303 ( 2010) Code of St andar d Pr act i ce f or St eel Bui l di ngs and Br i dges

AMERI CAN SOCI ETY OF SAFETY ENGI NEERS ( ASSE/ SAFE)

ASSE/ SAFE A10. 3 ( 2013) Oper at i ons - Saf et y Requi r ement s f or Powder Act uat ed Fast eni ng Syst ems

AMERI CAN WELDI NG SOCI ETY ( AWS)

AWS D1. 1/ D1. 1M ( 2015) St r uct ur al Wel di ng Code - St eel

ASME I NTERNATI ONAL ( ASME)

ASME B18. 2. 1 ( 2012; Er r at a 2013) Squar e and Hex Bol t s and Scr ews ( I nch Ser i es)

ASME B18. 2. 2 ( 2010) Nut s f or Gener al Appl i cat i ons:

Machi ne Scr ew Nut s, Hex, Squar e, Hex Fl ange, and Coupl i ng Nut s ( I nch Ser i es)

ASME B18. 21. 2M ( 1999; R 2014) Lock Washer s ( Met r i c Ser i es)

ASME B18. 22M ( 1981; R 2010) Met r i c Pl ai n Washer s

ASME B18. 6. 2 ( 1998; R 2010) Sl ot t ed Head Cap Scr ews, Squar e Head Set Scr ews, and Sl ot t ed Headl ess Set Scr ews: I nch Ser i es

ASME B18. 6. 3 ( 2013) Machi ne Scr ews and Machi ne Scr ew Nuts

ASTM I NTERNATI ONAL ( ASTM)

ASTM A123/ A123M ( 2013) St andar d Speci f i cat i on f or Zi nc ( Hot - Di p Gal vani zed) Coat i ngs on I r on and

W912HV-18-B-0005 SECTI ON 05 50 13 Page 3 (AM-0002)

St eel Pr oduct s

ASTM A153/ A153M ( 2009) St andar d Speci f i cat i on f or Zi nc Coat i ng ( Hot - Di p) on I r on and St eel Hardware

ASTM A307 ( 2014) St andar d Speci f i cat i on f or Car bon St eel Bol t s and St uds, 60 000 PSI Tensi l e Strength

ASTM A36/ A36M ( 2014) St andar d Speci f i cat i on f or Car bon St r uct ur al St eel

ASTM A500/ A500M ( 2013) St andar d Speci f i cat i on f or Col d- For med Wel ded and Seaml ess Car bon St eel St r uct ur al Tubi ng i n Rounds and Shapes

ASTM A53/ A53M ( 2012) St andar d Speci f i cat i on f or Pi pe, St eel , Bl ack and Hot - Di pped, Zi nc- Coat ed, Wel ded and Seaml ess

ASTM A653/ A653M ( 2015) St andar d Speci f i cat i on f or St eel Sheet , Zi nc- Coat ed ( Gal vani zed) or Zi nc- I r on Al l oy- Coat ed ( Gal vanneal ed) by t he Hot - Di p Pr ocess

ASTM A666 ( 2015) St andar d Speci f i cat i on f or Anneal ed or Col d- Wor ked Aust eni t i c St ai nl ess St eel Sheet , St r i p, Pl at e and Fl at Bar

ASTM A780/ A780M ( 2009; R 2015) St andar d Pr act i ce f or Repai r of Damaged and Uncoat ed Ar eas of Hot - Di p Gal vani zed Coat i ngs

ASTM A924/ A924M ( 2014) St andar d Speci f i cat i on f or Gener al Requi r ement s f or St eel Sheet , Met al l i c- Coat ed by t he Hot - Di p Pr ocess

ASTM B209M ( 2007) St andar d Speci f i cat i on f or Al umi num and Al umi num- Al l oy Sheet and Pl at e ( Met r i c)

ASTM B221M ( 2007) St andar d Speci f i cat i on f or Al umi num and Al umi num- Al l oy Ext r uded Bar s, Rods, Wi r e, Pr of i l es, and Tubes ( Met r i c)

ASTM B26/ B26M ( 2009) St andar d Speci f i cat i on f or Al umi num- Al l oy Sand Cast i ngs

ASTM C 1513 ( 2013) St andar d Speci f i cat i on f or St eel Tappi ng Scr ews f or Col d- For med St eel Fr ami ng Connect i ons

ASTM D 1187 ( 1997; R 2002e1) Asphal t - Base Emul si ons f or Use as Pr ot ect i ve Coat i ngs f or Met al

JAPANESE I NDUSTRI AL STANDARDS ( JI S)

JI S B 1180 ( 2014) Hexagon Head Bol t s and Hexagon Head

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Screws

JI S B 1181 ( 2009) Hexagon Nut s and Hexagon Thi n Nut s

JI S B 1256 ( 2008) Pl ai n Washer s

JI S G 3101 ( 1952; R2015) Rol l ed St eel s f or Gener al Structure

JI S G 3444 ( 1961; R2016) Car bon St eel Tubes f or Gener al St r uct ur e

JI S G 3466 ( 1966; R2016) Car bon St eel Squar e and Rect angul ar Tubes f or Gener al St r uct ur e

JI S H 4000 ( 2006) Al umi num and Al umi num Al l oy Sheet s, St r i ps and Pl at es

JI S H 4100 ( 2006) Al umi num and Al umi num Al l oy Ext r uded Shapes

JI S H 8641 ( 2007) Hot Di p Gal vani zed Coat i ngs

JI S Z 3801 ( 1997) St andar d Qual i f i cat i on Pr ocedur e f or Manual Wel di ng Techni que

MASTER PAI NTERS I NSTI TUTE ( MPI )

MPI 79 ( Oct 2009) Al kyd Ant i - Cor r osi ve Met al Primer

NATI ONAL ASSOCI ATI ON OF ARCHI TECTURAL METAL MANUFACTURERS ( NAAMM)

NAAMM MBG 531 ( 2009) Met al Bar Gr at i ng Manual

THE SOCI ETY FOR PROTECTI VE COATI NGS ( SSPC)

SSPC SP 3 ( 1982; E 2004) Power Tool Cl eani ng

SSPC SP 6/ NACE No. 3 ( 2007) Commer ci al Bl ast Cl eani ng

U. S. GREEN BUI LDI NG COUNCI L ( USGBC)

LEED ( 2009) LEED Ref er ence Gui de f or Gr een Bui l di ng Desi gn and Const r uct i on/ ( 2009) LEED Ref er ence Gui de f or Gr een Bui l di ng Desi gn and Const r uct i on wi t h Gl obal Compl i ance Pat hs

1. 2 SUBMI TTALS

Gover nment appr oval i s r equi r ed f or submi t t al s wi t h a " G" desi gnat i on;

submi t t al s not havi ng a " G" desi gnat i on ar e f or i nf or mat i on onl y. When used, a desi gnat i on f ol l owi ng t he " G" desi gnat i on i dent i f i es t he of f i ce t hat wi l l r evi ew t he submi t t al f or t he Gover nment . Submi t t he f ol l owi ng i n accor dance wi t h Sect i on 01 33 00 SUBMI TTAL PROCEDURES:

SD- 02 Shop Dr awi ngs

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Access door s, i nst al l at i on dr awi ngs

Fl oor gr at i ngs, i nst al l at i on dr awi ngs

Embedded angl es and pl at es, i nst al l at i on dr awi ngs

Fal l pr ot ect i on anchor syst em, i nst al l at i on dr awi ngs

Gr i di r on component s, i nst al l at i on dr awi ngs

Expansi on j oi nt , i nst al l at i on dr awi ngs

Tr ench dr ai n, i nst al l at i on dr awi ngs

Met al pl ank cei l i ng, i nst al l at i on dr awi ngs

Recycl ed Mat er i al s; L ( LEED) Submi t f abr i cat i on dr awi ngs showi ng l ayout ( s) , connect i ons t o st r uct ur al syst em, and anchor i ng det ai l s as speci f i ed i n AI SC 303.

Submi t t empl at es, er ect i on and i nst al l at i on dr awi ngs i ndi cat i ng t hi ckness, t ype, gr ade, c l ass of met al , and di mensi ons. Show const r uct i on det ai l s , r ei nf or cement , anchor age, and i nst al l at i on wi t h r el at i on t o t he bui l di ng const r uct i on.

SD- 03 Pr oduct Dat a

Access door s

LEED document at i on r el at i ve t o r ecycl ed cont ent cr edi t i n accor dance wi t h LEED Ref er ence Gui de. I ncl ude i n LEED Document at i on Not ebook.

Fl oor gr at i ngs

Gr i di r on component s

Expansi on j oi nt

Tr ench dr ai n

Met al pl ank cei l i ng

Recycl ed Mat er i al s; L ( LEED)

1. 3 QUALI FI CATI ON OF WELDERS

Qual i f y wel der s i n accor dance wi t h AWS D1. 1/ D1. 1M or JI S Z 3801. Use pr ocedur es, mat er i al s, and equi pment of t he t ype r equi r ed f or t he wor k.

1. 4 DELI VERY, STORAGE, AND PROTECTI ON

Pr ot ect f r om cor r osi on, def or mat i on, and ot her t ypes of damage. St or e i t ems i n an encl osed ar ea f r ee f r om cont act wi t h soi l and weat her . Remove and r epl ace damaged i t ems wi t h new i t ems.

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1. 5 SUSTAI NABLE DESI GN REQUI REMENTS

1. 5. 1 Recycl ed Cont ent

Use Recycl ed Mat er i al s wi t h r ecycl ed cont ent , cal cul at ed on t he basi s of post - i ndust r i al and pr e- consumer per cent age cont ent . See Sect i on 01 33 29 LEED DOCUMENTATI ON f or cumul at i ve t ot al r ecycl ed cont ent r equi r ement s.

Mat er i al s i n t hi s sect i on may cont ai n pr e- consumer and post i ndust r i al r ecycl ed cont ent .

PART 2 PRODUCTS

2. 1 MATERI ALS

2. 1. 1 St r uct ur al Car bon St eel

ASTM A36/ A36M or JI S G 3101.

2. 1. 2 St r uct ur al Tubi ng

ASTM A500/ A500M or JI S G 3444.

2. 1. 3 St eel Pi pe

ASTM A53/ A53M, Type E or S, Gr ade B or JI S G 3466.

2. 1. 4 Gr at i ngs

a. Met al bar t ype gr at i ng NAAMM MBG 531.

2. 1. 5 Anchor Bol t s

ASTM A307 or JI S B 1180. Wher e exposed, shal l be of t he same mat er i al , col or , and f i ni sh as t he met al t o whi ch appl i ed.

2. 1. 5. 1 Expansi on Anchor s

Expansi on anchor s shal l be car bon st eel t hr eaded st uds wi t h i nt egr al t aper ed cone expander s and segment ed expansi on col l ar s. Pr ovi de anchor s wi t h el ect r opl at ed z i nc coat i ng, l engt h i dent i f i cat i on mar ki ngs, and r equi r ed nut s and washer s. Expansi on anchor s shal l be eval uat ed i n accor dance wi t h ACI 355. 2/ 355. 2R Cat egor y 1 or 2 and shal l be t est ed i n accor dance wi t h I CC ES AC193 f or al l mandat or y and opt i onal t est s. Pr ovi de anchor s wi t h t he f ol l owi ng pr oper t i es:

Di amet er 16 mm Embedment Lengt h 102 mm

Mi ni mum Ef f ect i ve Ar ea 103 mm2

Mi ni mum Yi el d St r engt h 584 kPa Mi ni mum Tensi l e St r engt h 731 kPa Mi ni mum Pul l out St r engt h 18 kN Uncr acked Ef f ect i veness Fact or 24 Cr acked Ef f ect i veness Fact or 17

2. 1. 5. 2 Lag Scr ews and Bol t s

ASME B18. 2. 1, t ype and gr ade best sui t ed f or t he pur pose.

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2. 1. 5. 3 Toggl e Bol t s

ASME B18. 2. 1.

2. 1. 5. 4 Bol t s, Nut s, St uds and Ri vet s

ASME B18. 2. 2 or ASTM A307 or JI S B 1180, JI S B 1181, and JI S B 1256.

2. 1. 5. 5 Powder Act uat ed Fast ener s

Fol l ow saf et y pr ovi s i ons of ASSE/ SAFE A10. 3.

2. 1. 5. 6 Scr ews

ASME B18. 2. 1, ASME B18. 6. 2, ASME B18. 6. 3 and ASTM C 1513.

2. 1. 5. 7 Washer s

Pr ovi de pl ai n washer s t o conf or m t o ASME B18. 22M. Pr ovi de bevel ed washer s f or Amer i can St andar d beams and channel s, squar e or r ect angul ar , t aper ed i n t hi ckness, and smoot h. Pr ovi de l ock washer s t o conf or m t o ASME B18. 21. 2M.

2. 1. 6 Al umi num Al l oy Pr oduct s

Conf or m t o ASTM B209M f or sheet pl at e, ASTM B221M f or ext r usi ons and ASTM B26/ B26M or JI S H 4000 or JI S H 4100, as appl i cabl e. Pr ovi de al umi num ext r usi ons at l east 3 mm t hi ck and al umi num pl at e or sheet at l east 1. 3 mm thick.

2. 2 FABRI CATI ON FI NI SHES

2. 2. 1 Gal vani z i ng

Hot - di p gal vani ze i t ems speci f i ed t o be z i nc- coat ed, af t er f abr i cat i on wher e pr act i cabl e. Gal vani z i ng: ASTM A123/ A123M, ASTM A153/ A153M, ASTM A653/ A653M or ASTM A924/ A924M, Z275, or JI S H 8641 as appl i cabl e.

2. 2. 2 Gal vani ze

Anchor bol t s, gr at i ng f ast ener s, washer s, and par t s or devi ces necessar y f or pr oper i nst al l at i on, unl ess i ndi cat ed ot her wi se.

2. 2. 3 Repai r of Zi nc- Coat ed Sur f aces

Repai r damaged sur f aces wi t h gal vani z i ng r epai r met hod and pai nt conf or mi ng to ASTM A780/ A780M or by appl i cat i on of st i ck or t hi ck past e mat er i al speci f i cal l y desi gned f or r epai r of gal vani z i ng, as appr oved by Cont r act i ng Of f i cer . Cl ean ar eas t o be r epai r ed and r emove sl ag f r om wel ds. Heat sur f aces t o whi ch st i ck or past e mat er i al i s appl i ed, wi t h a t or ch t o a t emper at ur e suf f i c i ent t o mel t t he met al l i cs i n st i ck or past e; spr ead mol t en mat er i al uni f or ml y over sur f aces t o be coat ed and wi pe of f excess material.

2. 2. 4 Shop Cl eani ng and Pai nt i ng

2. 2. 4. 1 Sur f ace Pr epar at i on

Bl ast c l ean sur f aces i n accor dance wi t h SSPC SP 6/ NACE No. 3. Sur f aces t hat wi l l be exposed i n spaces above cei l i ng or i n at t i c spaces, f ur r ed spaces, W912HV-18-B-0005 SECTI ON 05 50 13 Page 8 (AM-0002) and chases may be c l eaned i n accor dance wi t h SSPC SP 3 i n l i eu of bei ng bl ast c l eaned. Wash cl eaned sur f aces whi ch become cont ami nat ed wi t h r ust , di r t , oi l , gr ease, or ot her cont ami nant s wi t h sol vent s unt i l t hor oughl y c l ean. St eel t o be embedded i n concr et e shal l be f r ee of di r t and gr ease.

Do not pai nt or gal vani ze bear i ng sur f aces, i ncl udi ng cont act sur f aces wi t hi n s l i p cr i t i cal j oi nt s, but coat wi t h r ust pr event at i ve appl i ed i n t he shop.

2. 2. 4. 2 Pr et r eat ment , Pr i mi ng and Pai nt i ng

Appl y pr et r eat ment , pr i mer , and pai nt i n accor dance wi t h manuf act ur er ' s pr i nt ed i nst r uct i ons. On sur f aces conceal ed i n t he f i ni shed const r uct i on or not accessi bl e f or f i ni sh pai nt i ng, appl y an addi t i onal pr i me coat t o a mi ni mum dr y f i l m t hi ckness of 0. 03 mm. Ti nt addi t i onal pr i me coat wi t h a smal l amount of t i nt i ng pi gment .

2. 2. 5 Nonf er r ous Met al Sur f aces

Pr ot ect by pl at i ng, anodi c, or or gani c coat i ngs.

2. 2. 6 Al umi num Sur f aces

2. 2. 6. 1 Sur f ace Condi t i on

Bef or e f i ni shes ar e appl i ed, r emove r ol l mar ks, scr at ches, r ol l ed- i n scr at ches, k i nks, st ai ns, pi t s, or ange peel , di e mar ks, st r uct ur al st r eaks, and ot her def ect s whi ch wi l l af f ect uni f or m appear ance of f i ni shed sur f aces.

2. 2. 6. 2 Al umi num Fi ni shes

Unexposed sheet , pl at e and ext r usi ons may have mi l l f i ni sh as f abr i cat ed.

Sandbl ast cast i ngs' f i ni sh, medi um, AA DAF45. Unl ess ot her wi se speci f i ed, pr ovi de al l ot her al umi num i t ems wi t h a st andar d mi l l f i ni sh f or t r af f i c sur f aces and anodi zed f i ni sh f or al l ot her sur f aces. Pr ovi de a coat i ng t hi ckness not l ess t han t hat speci f i ed f or pr ot ect i ve and decor at i ve t ype f i ni shes f or i t ems used i n i nt er i or l ocat i ons or ar chi t ect ur al Cl ass I t ype f i ni sh f or i t ems used i n ext er i or l ocat i ons i n AA DAF45. Pr ovi de a pol i shed sat i n f i ni sh on i t ems t o be anodi zed.

2. 3 ACCESS DOORS

Pr ovi de f l ush t ype access door s unl ess ot her wi se i ndi cat ed.